CN106271632B - A kind of system and its production technology for producing tapered sleeve - Google Patents
A kind of system and its production technology for producing tapered sleeve Download PDFInfo
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- CN106271632B CN106271632B CN201610779694.2A CN201610779694A CN106271632B CN 106271632 B CN106271632 B CN 106271632B CN 201610779694 A CN201610779694 A CN 201610779694A CN 106271632 B CN106271632 B CN 106271632B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
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Abstract
The invention discloses a kind of system for producing tapered sleeve, and it includes nine station machine tools, Pocket Machining lathe, keyseater；It also discloses the processing technology of tapered sleeve.The beneficial effects of the invention are as follows：Protection tapered sleeve outer surface finish, automaticity height, the quick frock for realizing tapered sleeve, machining accuracy are high, raising tapered sleeve production efficiency, the labor strength that mitigates, raising tapered sleeve production yields.
Description
Technical field
The present invention relates to the technical field of tapered sleeve production, particularly a kind of system and its production technology for producing tapered sleeve.
Background technology
Tapered sleeve is the novel mechanical driving coupling part that a kind of American-European countries generally uses, and has standardization level high, smart
Spend the features such as high, compact-sized, easy installation and removal.It is outside one's consideration the conical surface and belt pulley, sprocket wheel and other driving member inner conical surfaces by 8
Connection is compressed, greatly improves the centering precision of various driving members.Tapered sleeve size designs for series standard.Versatility interchangeability is very
It is good, various occasion are applicable when driving member passes through long time running, and endoporus and keyway may be damaged, if using cone
Set is used as driving member, when this thing happens, need to only change same specification tapered sleeve can and recover to use.Thus greatly improve biography
Moving part service life, maintenance cost is reduced, saves the time.
As shown in figure 1, being the structural representation of tapered sleeve, tapered sleeve is all half of with the hole at the belt pulley place of being engaged, and
Two and half shape unthreaded holes 50 on tapered sleeve and two and half shape screwed holes on belt wheel have separately constituted a complete hole, on tapered sleeve
One and half shape screwed holes 51 constitute a complete hole with one and half shape unthreaded holes on belt pulley again, and half shape screwed hole 51 is located at
Between two and half shape unthreaded holes 50.In assembling, by two screwed holes of two screw precessions in belt pulley and the institute of half shape unthreaded hole 50
In the complete bore of formation, with constantly being tightened in the screwed hole of screw over pulleys carried, threaded function pushes screw to belt pulley
The small end of upper taper hole, and two unthreaded holes on taper sheath not wear by processing completely, so, when the head of screw props up unthreaded hole
During bottom, tapered sleeve is just transmitted the force to, tapered sleeve is with respect to small end motion of the belt pulley to belt pulley taper hole, at this moment because cone
The reason for spending, tapered sleeve just constantly packs tightly axle, and axle reacts on tapered sleeve, remakes for belt pulley.So belt pulley, tapered sleeve
And axle just closely fits together.
To realize the processing of two and half shape unthreaded holes 50 and one and half shape screwed holes 51 on tapered sleeve, generally use either simplex sequence is carried out
Processing, i.e., three holes are drilled out on the large end face of blank first with drilling machine, recycle tapping machine to carry out tapping to one of hole,
Subsequently enter face milling processing, finally carry out bore hole, but tool locating again is required for per procedure, it is difficult to ensure that hole with
Positional precision between hole, ultimately result in processing after tapered sleeve can not match on belt pulley, additionally, there may be it is cumbersome, very
Difficulty realizes continuous production, reduces production yields, can not meet the needs of market.
Keyway 53 is offered on the centre bore of this external conical sleeve, groove 52 is further opened with tapered sleeve outer wall, passes through radial compression
Tapered sleeve makes it somewhat shrink, and tapered sleeve can just correctly entered in belt pulley, but existing mode of grooving is used using artificial
Saw blade is cut, and is often sawed a groove and is required for repositioning, greatly increases labor strength, and reduce tapered sleeve
Production efficiency.
The content of the invention
The shortcomings that it is an object of the invention to overcome prior art, there is provided one kind protection tapered sleeve outer surface finish, automatic
Change degree height, the quick frock for realizing tapered sleeve, machining accuracy is high, improve tapered sleeve production efficiency, mitigates labor strength, raising
The system and its production technology of the production tapered sleeve of tapered sleeve production yields.
The purpose of the present invention is achieved through the following technical solutions：A kind of system for producing tapered sleeve, it includes nine station machines
Bed, keyseater, keyseater；
Nine described station machine tools include body and rotate the tooth-like rounding table of oil pressure being installed at the top of body, described oil
Nine blank frock clamps are evenly arranged with the outward flange of knob formula rounding table, on the top of body, with the tooth-like segmentation of oil pressure
Platform be the center of circle be disposed with along clockwise direction face rough milling unit, rough bore machining cell, half precise boring unit,
Face finish-milling machining cell, precise boring unit, units, chamfering unit and tapping unit；
Described face rough milling unit includes cross hydraulic pressure moving platform, unit head A, motor A and rotation and is installed on milling
Cutter spindle A in knife mounting seat A, cutter spindle A are set along the tooth-like rounding table radial direction of oil pressure, have been sequentially connected with cutter spindle A
Milling cutter shank and cutterhead is rough milled, unit head A is fixedly installed on the table top of cross hydraulic pressure moving platform, and motor A installs parallel to milling cutter
Seat A is set, and transmission mechanism is connected between motor A and cutter spindle A；
Described rough bore machining cell, half precise boring unit and precise boring unit include hydraulic pressure moving platform,
Boring cutter mounting seat, motor C and rotation are installed on boring cutter axle in boring cutter mounting seat, boring cutter axle along the tooth-like rounding table of oil pressure radially
Direction is set, and boring cutter handle is connected with boring cutter axle, and motor C sets parallel to boring cutter mounting seat, connected between motor C and boring cutter axle
There is transmission mechanism；Rough boring cutter is connected with the boring cutter handle of described rough bore machining cell；Half described precise boring unit
Boring cutter handle on be connected with half fine boring cutter, be connected with fine boring cutter on the boring cutter handle of described precise boring unit；
Described face finish-milling machining cell includes I-shaped vertical oil pressure slide unit, unit head B, motor B and rotation installation
Set along the tooth-like rounding table radial direction of oil pressure, be sequentially connected with cutter spindle B in the cutter spindle B in unit head B, cutter spindle B
Milling cutter shank and fine milling cutter head, unit head B are fixedly installed on the table top of I-shaped vertical oil pressure slide unit, and motor B is parallel to power
Head B is set, and transmission mechanism is connected between motor B and cutter spindle B；
Described units and chamfering unit include multi-hole drill and are connected to the more of multi-hole drill output shaft
Axle unit head, output shaft are set along the tooth-like rounding table radial direction of oil pressure；Installed on the multiaxis unit head of described units
There are three drill bits being triangularly arranged；Three are provided with the multiaxis unit head of described chamfering unit to be triangularly arranged
Rose reamer；
The tapping unit include Horizontal tap and be sequentially connected with the tapping spindle head on Horizontal tap main shaft and
Screw tap, main shaft are set along the tooth-like rounding table radial direction of oil pressure；
Described blank frock clamp includes jig main body, hydraulic cylinder, lever, support bar and connecting rod, and jig main body is fixed
It is installed on the tooth-like segmentation edge of table of oil pressure, has been sequentially arranged on the front end face of jig main body and from top to bottom guide rail with
Pawl, the V-shaped structure of lower claw, hydraulic cylinder is vertical to be arranged in jig main body and positioned at the rear side of lower claw, and support bar one end is articulated with
The top of jig main body, the other end of support bar are articulated with lever, and one end of lever and the piston rod of hydraulic cylinder are hinged, lever
The other end and one end of connecting rod be hinged, the other end of connecting rod is hinged with the sliding block being installed on guide rail；
Described opening machining tool includes rotating disk, hydraulic separate scale, grooving apparatus and hydraulic system, described hydraulic separate
The output end of scale is rotatably installed with rotating disk, uniformly has multiple use respectively on the top surface of rotating disk and along in the edge direction of rotating disk
In the fixture of frock tapered sleeve, fixture is made up of bottom plate and the clamping cylinder being fixed on bottom plate, limit base, pressing plate and baffle plate,
Bottom plate is arranged on rotating disk, baffle plate and pressing plate is located at the both sides of limit base and baffle plate is fixed on the end face of limit base, clamps oil
The piston rod of cylinder is sequentially connected through baffle plate, limit base and with pressing plate, and V-shaped groove, the bottom of V-shaped groove are offered at the top of limit base
The bar shaped boss being engaged with tapered sleeve upper screwed hole is provided with, the top of rubber blanket, pressing plate and baffle plate is provided with the inwall of V-shaped groove
Portion is provided with the slot to make way of connection V-shaped groove, and described grooving apparatus is located at the rear side of rotating disk, grooving apparatus by support, saw blade,
Straight line driving mechanism and the vertical oil cylinder being fixedly installed on support are formed, and straight line drive is provided with the piston rod of vertical oil cylinder
Motivation structure, the output end of straight line driving mechanism, which is connected with to be horizontally disposed with, saw blade, and saw blade is located at the top of rotating disk, described hydraulic pressure
System is connected with clamping cylinder；
Described keyseater includes frame, is arranged at the cross cylinder of frame top, is arranged at frame left part
Disk and the guide groove composition that is arranged on disk left side, two columns set perpendicular to disk are provided with disk,
The rectangular channel of connection guide groove is provided with the side wall of guide groove, movable block is connected with the piston rod of described cross cylinder, activity
Broaching tool is fixed with block, the cutting edge that broaching tool is turned left sequentially through disk, guide groove setting and broaching tool from the right side is located in rectangular channel.
Described transmission mechanism is made up of active synchronization belt wheel, driven synchronous pulley and timing belt, active synchronization belt wheel and
Timing belt is installed between driven synchronous pulley, driven synchronization is mounted on described boring cutter axle, cutter spindle A and cutter spindle B
Belt wheel, described motor A, motor B and motor C output end are mounted on active synchronization belt wheel.
Fence is provided with the top of described body, groove is offered on front side of fence.
Described motor A, motor B and motor C is three-phase asynchronous Ac motor.
Described cross hydraulic pressure moving platform, I-shaped vertical oil pressure slide unit and hydraulic pressure moving platform is fixedly installed in the top of body
Portion.
The technique of the system production tapered sleeve of described production tapered sleeve, it comprises the following steps：
S1, blank frock, blank is positioned on the v-shaped structure of lower claw, then controls the piston rod of hydraulic cylinder to stretch out, thick stick
The right part of bar is moved downward so as to be moved downward with movable slider, so that blank is pressed between lower claw and sliding block, is realized
The Rapid tooling of blank；
S2, end face is rough milled, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to face rough milling unit, then control
Motor A processed starts, and motor A drives cutter spindle A to rotate, and cutter spindle A, which drives, rough mills cutterhead rotation, then through cross hydraulic pressure moving platform control
System rough mills the cutterhead amount of feeding to after the front end face of milling blank, faces left and moves right through cross hydraulic pressure moving platform control roughing milling cutter, reality
Showed blank rough mills end face；
S3, rough bore, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to rough bore machining cell, then control
Motor C starts, and motor C drives boring cutter axle to rotate, and boring cutter axle drives rough boring cutter to rotate, at the same through hydraulic pressure moving platform control rough boring cutter with
Feed speed boring blank centre bore, realizes the bore hole to blank centre bore；
S4, half right boring hole, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to half precise boring unit, then
Controlled motor C starts, and motor C drives boring cutter axle to rotate, and boring cutter axle drives half fine boring cutter to rotate, while through hydraulic pressure moving platform control half
Fine boring cutter realizes the half right boring hole to blank centre bore with feed speed boring blank centre bore；
S5, finish-milling end face, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to face finish-milling machining cell, then control
Motor B processed starts, and motor B drives cutter spindle B to rotate, and cutter spindle B drives fine milling cutter head to rotate, then is slided through I-shaped vertical oil pressure
Platform controls fine milling cutter head with feed speed milling blank front end face, while through on I-shaped vertical oil pressure slide unit control fine milling cutter head
Lower movement, realize the finish-milling end face of blank；
S6, right boring hole, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to precise boring unit, then control
Motor C starts, and motor C drives boring cutter axle to rotate, and boring cutter axle drives fine boring cutter to rotate, at the same through hydraulic pressure moving platform control fine boring cutter with
Feed speed boring blank centre bore, realizes the right boring hole to blank centre bore；
S7, drilling, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to units, and multi-hole drill drives more
Drill bit on axle unit head rotates simultaneously, then controls output shaft to be drilled with feed speed at three angles of blank, forms one
Unthreaded hole and two blind holes, it is achieved thereby that the drilling of blank；
S8, chamfering, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to chamfering unit, and multi-hole drill drives more
Rose reamer on axle unit head rotates simultaneously, and rose reamer carries out chamfering to the edge of blind hole and unthreaded hole；
S9, tapping, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to tapping unit, the main shaft of Horizontal tap
Drive screw tap feeding and rotate linkage, then controlling the main shaft of Horizontal tap to stretch out makes screw tap enter in incidence hole, so as to realize
The tapping of blank；
S10, keyway processing, the tapered sleeve in step S9 is unloaded and the centre bore of tapered sleeve is enclosed on guide groove, and will added
Two and half good shape unthreaded holes of work are stuck on column, realize the frock of tapered sleeve；The piston rod of controlled level oil cylinder stretches out, living
Stopper rod drives broaching tool to be moved to the left, and in moving process, broaching tool gradually cuts tapered sleeve center bore inner wall material, when feed terminates
Afterwards, you can process keyway in the central hole of tapered sleeve；
S11, opening processing, the tapered sleeve in removing step S10, tapered sleeve is first positioned over the V positioned at fixture on front side of rotating disk
In shape groove, half shape screw thread borehole jack of tapered sleeve is set to realize the positioning of tapered sleeve on bar shaped boss, then support an end face of tapered sleeve
Lean against on baffle plate, then control the piston rod of clamping cylinder to retract, pressing plate presses to another end face of tapered sleeve, so as to which tapered sleeve is fast
The frock of speed is in V-shaped groove；The tapered sleeve after frock is gone in grooving station through hydraulic separate scale, then controls vertical oil cylinder
Piston rod slowly stretches out, while controls straight line driving mechanism to start, wherein vertical oil cylinder realizes saw blade feed motion, and straight line
Drive mechanism realizes the reciprocating motion of saw blade, cutting of the saw blade at the top of tapered sleeve back and forth, after a period of time, can process
Go out opening.
The present invention has advantages below：Machining accuracy of the present invention is high, improve tapered sleeve production efficiency, mitigates worker's work by force
Degree, improve tapered sleeve production yields, protection tapered sleeve outer surface finish, automaticity height, the quick frock for realizing tapered sleeve.
Brief description of the drawings
Fig. 1 is the structural representation of tapered sleeve；
Fig. 2 is the front view of the present invention；
Fig. 3 is the top view of the present invention；
Fig. 4 is the structural representation of face rough milling unit；
Fig. 5 is the structural representation of face finish-milling machining cell；
Fig. 6 is the structural representation of precise boring unit；
Fig. 7 is the structural representation of units；
Fig. 8 is the structural representation of blank frock clamp；
Fig. 9 is Fig. 8 sectional view；
Figure 10 is the structural representation of keyseater；
Figure 11 is Figure 10 B direction views；
Figure 12 is the structural representation of opening machining tool；
Figure 13 is Figure 12 A-A sectional views；
Figure 14 is Figure 12 I portions partial enlarged view；
Figure 15 is Figure 13 II portions partial enlarged view；
In figure, 1- bodies, the tooth-like rounding table of 2- oil pressure, 3- blank frock clamps, 4- faces rough milling unit, 5- rough bores
Machining cell, the precise boring units of 6- half, 7- faces finish-milling machining cell, 8- precise boring units, 9- units, 10-
Chamfering unit, 11- tapping units, the cross hydraulic pressure moving platforms of 12-, 13- unit heads A, 14- motor A, 15- cutter spindle A, 16- are rough milled
Cutterhead, 17- hydraulic pressure moving platforms, 18- unit heads, 19- motors C, 20- boring cutter axle, 21- rough boring cutters, the fine boring cutters of 22- half, 23- right borings
Knife, the I-shaped vertical oil pressure slide units of 24-, 25- unit heads B, 26- motor B, 27- cutter spindle B, 28- fine milling cutter head, 29- multi-hole drills
Hole machine, 30- output shafts, 31- multiaxis unit heads, 32- drill bits, 33- rose reamers, 35- main shafts, 36- tapping spindle heads, 37- silks
Cone, 38- jig main bodies, 39- hydraulic cylinders, 40- levers, 41- support bars, 42- connecting rods, 43- guide rails, 44- lower claws, 45- sliding blocks,
46- active synchronization belt wheels, the driven synchronous pulleys of 47-, 48- fences, the shape unthreaded holes of 50- half, the shape screwed holes of 51- half, 52- openings, 53-
Keyway, 54- rotating disks, 55- hydraulic separate scales, 56- grooving apparatus, 57- hydraulic systems, 58- fixtures, 60- clamping cylinders, 61- limits
Position seat, 62- pressing plates, 63- baffle plates, 64-V shape grooves, 65- bar shaped boss, 66- rubber blankets, 67- slots to make way, 68- supports, 69- saws
Bar, 70- straight line driving mechanisms, the vertical oil cylinders of 71-, 72- frames, 73- cross cylinders, 74- disks, 75- guide grooves, 76- columns,
77- rectangular channels, 78- movable blocks, 79- broaching tools, 80- bottom plates.
Embodiment
The present invention will be further described below in conjunction with the accompanying drawings, and protection scope of the present invention is not limited to as described below：
As shown in Fig. 2 ~ 15, a kind of system for producing tapered sleeve, it includes nine station machine tools, Pocket Machining lathe, keyway and added
Work lathe；
Nine described station machine tools include body 1 and rotation is installed on the tooth-like rounding table 2 of oil pressure at the top of body 1, described
The tooth-like rounding table 2 of oil pressure outward flange on be evenly arranged with nine blank frock clamps 3, on the top of body 1, with oil pressure tooth
Formula rounding table 2 is that the center of circle is disposed with face rough milling unit 4, rough bore machining cell 5, half right boring hole along clockwise direction
Machining cell 6, face finish-milling machining cell 7, precise boring unit 8, units 9, chamfering unit 10 and tapping unit 11；
Described face rough milling unit 4 includes cross hydraulic pressure moving platform 12, unit head A13, motor A14 and rotation peace
Loaded on the cutter spindle A15 in unit head A13, cutter spindle A15 is set along the tooth-like radial direction of rounding table 2 of oil pressure, on cutter spindle A15
Milling cutter shank has been sequentially connected with it and has rough milled cutterhead 16, unit head A13 is fixedly installed on the table top of cross hydraulic pressure moving platform 12, motor
A14 is set parallel to unit head A13, and transmission mechanism is connected between motor A14 and cutter spindle A15；
Described rough bore machining cell 5, half precise boring unit 6 and precise boring unit 8 includes hydraulic pressure and slided
Platform 17, unit head 18, motor C19 and rotation are installed on boring cutter axle 20 in unit head 18, and boring cutter axle 20 is along tooth-like point of oil pressure
The radial direction of the ceding of Taiwan 2 is set, and is connected with boring cutter handle on boring cutter axle 20, motor C19 is set parallel to boring cutter mounting seat 18, motor
Transmission mechanism is connected between C19 and boring cutter axle 20；Rough boring cutter is connected with the boring cutter handle of described rough bore machining cell 5
21；Half fine boring cutter 22 is connected with the boring cutter handle of half described precise boring unit 6, described precise boring unit 8
Fine boring cutter 23 is connected with boring cutter handle；
Described face finish-milling machining cell 7 includes I-shaped vertical oil pressure slide unit 24, unit head B25, motor B26 and rotation
Turn the cutter spindle B27 being installed in unit head B25, cutter spindle B27 is set along the tooth-like radial direction of rounding table 2 of oil pressure, cutter spindle
Milling cutter shank and fine milling cutter head 28 are sequentially connected with B27, unit head B25 is fixedly installed in the platform of I-shaped vertical oil pressure slide unit 24
On face, motor B26 is set parallel to unit head B25, and transmission mechanism is connected between motor B26 and cutter spindle B27；
Described units 9 and chamfering unit 10 include multi-hole drill 29 and are connected to multi-hole drill 29 exporting
The multiaxis unit head 31 of axle 30, output shaft 30 are set along the tooth-like radial direction of rounding table 2 of oil pressure；Described units 9 it is more
Three drill bits being triangularly arranged 32 are installed on axle unit head 31；Pacify on the multiaxis unit head 31 of described chamfering unit 10
Equipped with three rose reamers being triangularly arranged 33；
The tapping unit 11 includes Horizontal tap and is sequentially connected with the tapping spindle on Horizontal tap main shaft 35
First 36 and screw tap 37, main shaft 35 is set along the tooth-like radial direction of rounding table 2 of oil pressure；
Described blank frock clamp 3 includes jig main body 38, hydraulic cylinder 39, lever 40, support bar 41 and connecting rod 42, folder
Tool main body 38 is fixedly installed on the edge of the tooth-like rounding table 2 of oil pressure, on the front end face of jig main body 38 and from top to bottom sequentially
Guide rail 43 and lower claw 44 are provided with, 44 V-shaped structure of lower claw, hydraulic cylinder 39 is vertical to be arranged in jig main body 38 and be located at lower claw
44 rear side, the one end of support bar 41 are articulated with the top of jig main body 38, and the other end of support bar 41 is articulated with lever 40, thick stick
One end of bar 40 and the piston rod of hydraulic cylinder 39 are hinged, and one end of the other end and connecting rod 42 of lever 40 is hinged, connecting rod 42 it is another
One end is hinged with the sliding block 45 being installed on guide rail 43；
Described Pocket Machining lathe includes rotating disk 54, hydraulic separate scale 55, grooving apparatus 56 and hydraulic system 57, described
The output end of hydraulic separate scale 55 be rotatably installed with rotating disk 54, on the top surface of rotating disk 54 and along in the edge direction of rotating disk 54
Uniformly there are multiple fixtures 58 for frock tapered sleeve respectively, fixture 58 is by bottom plate 80 and the clamping cylinder being fixed on bottom plate 80
60th, limit base 61, pressing plate 62 and baffle plate 63 are formed, and bottom plate 80 is arranged on rotating disk 54, and baffle plate 63 and pressing plate 62 are located at limit base
61 both sides and baffle plate 63 is fixed on the end face of limit base 61, the piston rod of clamping cylinder 60 is sequentially through baffle plate 63, spacing
Seat 61 and is connected with pressing plate 62, and the top of limit base 61 offers V-shaped groove 64, and the bottom of V-shaped groove 64 is provided with and spiral shell on tapered sleeve
The bar shaped boss 65 that pit is engaged, is provided with rubber blanket 66 on the inwall of V-shaped groove 64, and the top of pressing plate 62 and baffle plate 63 is all provided with
The slot to make way 67 of connection V-shaped groove 64 is equipped with, described grooving apparatus 56 is located at the rear side of rotating disk 54, and grooving apparatus 56 is by support
68th, saw blade 69, straight line driving mechanism 70 and the vertical oil cylinder 71 that is fixedly installed on support 68 form, the work of vertical oil cylinder 71
Straight line driving mechanism 70 is provided with stopper rod, the output end of straight line driving mechanism 70, which is connected with to be horizontally disposed with, saw blade 69, saw blade
69 are located at the top of rotating disk 54, and described hydraulic system 57 is connected with clamping cylinder 60；
Described keyseater includes frame 72, the cross cylinder 73 for being arranged at the top of frame 72, is arranged at frame
The disk 74 of 72 left parts and the guide groove 75 being arranged on the left side of disk 74 form, be provided with disk 74 two perpendicular to
The column 76 that disk 74 is set, the rectangular channel 77 of connection guide groove 75, described cross cylinder 73 are provided with the side wall of guide groove 75
Piston rod on be connected with movable block 78, be fixed with broaching tool 79 on movable block 78, broaching tool 79 from the right side turn left sequentially through disk 74,
Guide groove 75 is set and the cutting edge of broaching tool 79 is located in rectangular channel 77.
Described transmission mechanism is made up of active synchronization belt wheel 46, driven synchronous pulley 47 and timing belt, active synchronization band
Take turns and timing belt is installed between 46 and driven synchronous pulley 47, it is equal on described boring cutter axle 20, cutter spindle A15 and cutter spindle B27
Driven synchronous pulley 47 is installed, described motor A14, motor B26 and motor C19 output end are mounted on active synchronization band
Wheel 46.
The top of described body 1 is provided with fence 48, and the front side of fence 48 offers groove.
Described motor A14, motor B26 and motor C19 is three-phase asynchronous Ac motor.
Described cross hydraulic pressure moving platform 12, I-shaped vertical oil pressure slide unit 24 and hydraulic pressure moving platform 17 is fixedly installed in machine
The top of body 1.
The technique of the system production tapered sleeve of described production tapered sleeve, it comprises the following steps：
S1, blank frock, blank is positioned on the v-shaped structure of lower claw 44, then controls the piston rod of hydraulic cylinder 39 to stretch
Go out, the right part of lever 40 is moved downward so as to be moved downward with movable slider 45, so that blank presses on lower claw 44 and sliding block
Between 45, the Rapid tooling of blank is realized；The processing of tapered sleeve can be completed by a frock, without frock is repeated,
The positional precision between Kong Yukong is ensure that, so as to improve the machining accuracy of tapered sleeve；
S2, end face is rough milled, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to face rough milling unit, then control
Motor A processed starts, and motor A drives cutter spindle A to rotate, and cutter spindle A, which drives, rough mills cutterhead rotation, then through cross hydraulic pressure moving platform control
System rough mills the cutterhead amount of feeding to after the front end face of milling blank, faces left and moves right through cross hydraulic pressure moving platform control roughing milling cutter, reality
Showed blank rough mills end face；
S3, rough bore, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to rough bore machining cell, then control
Motor C starts, and motor C drives boring cutter axle to rotate, and boring cutter axle drives rough boring cutter to rotate, at the same through hydraulic pressure moving platform control rough boring cutter with
Feed speed boring blank centre bore, realizes the bore hole to blank centre bore；
S4, half right boring hole, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to half precise boring unit, then
Controlled motor C starts, and motor C drives boring cutter axle to rotate, and boring cutter axle drives half fine boring cutter to rotate, while through hydraulic pressure moving platform control half
Fine boring cutter realizes the half right boring hole to blank centre bore with feed speed boring blank centre bore；
S5, finish-milling end face, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to face finish-milling machining cell, then control
Motor B processed starts, and motor B drives cutter spindle B to rotate, and cutter spindle B drives fine milling cutter head to rotate, then is slided through I-shaped vertical oil pressure
Platform controls fine milling cutter head with feed speed milling blank front end face, while through on I-shaped vertical oil pressure slide unit control fine milling cutter head
Lower movement, realize the finish-milling end face of blank；
S6, right boring hole, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to precise boring unit, then control
Motor C starts, and motor C drives boring cutter axle to rotate, and boring cutter axle drives fine boring cutter to rotate, at the same through hydraulic pressure moving platform control fine boring cutter with
Feed speed boring blank centre bore, realizes the right boring hole to blank centre bore；
S7, drilling, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to units, and multi-hole drill drives more
Drill bit on axle unit head rotates simultaneously, then controls output shaft to be drilled with feed speed at three angles of blank, forms one
Unthreaded hole and two blind holes, it is achieved thereby that the drilling of blank；
S8, chamfering, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to chamfering unit, and multi-hole drill drives more
Rose reamer on axle unit head rotates simultaneously, and rose reamer carries out chamfering to the edge of blind hole and unthreaded hole；
S9, tapping, the tooth-like rounding table of control oil pressure, which rotates 40 °, makes blank go to tapping unit, the main shaft of Horizontal tap
Drive screw tap feeding and rotate linkage, then controlling the main shaft of Horizontal tap to stretch out makes screw tap enter in incidence hole, so as to realize
The tapping of blank；
Nine station machine tool eliminates cumulative errors, improves adding for tapered sleeve without carrying out tool locating to blank repeatedly
Work precision, while the labor intensity of worker has been greatly saved, realize in-milling blank in the rough milling unit of face in addition
End face, and longitudinal milling blank end face is realized in the finish-milling machining cell of face, greatly improve the finish and plane of product
Degree；
S10, keyway processing, the tapered sleeve in step S9 is unloaded and the centre bore of tapered sleeve is enclosed on guide groove 75, and will
The two and half shape unthreaded holes 50 processed are stuck on column 76, realize the frock of tapered sleeve；The piston of controlled level oil cylinder 73
Bar stretches out, and piston rod drives broaching tool 79 to be moved to the left, and in moving process, broaching tool 79 gradually cuts tapered sleeve center bore inner wall material
Material, after feed terminates, you can process keyway 53 in the central hole of tapered sleeve；
Tapered sleeve, is first positioned over positioned at the front side fixture 58 of rotating disk 54 by S11, opening processing, the tapered sleeve in removing step S10
V-shaped groove 64 in, half shape screwed hole 51 of tapered sleeve is enclosed on bar shaped boss 65, realize the positioning of tapered sleeve, then make tapered sleeve
One end face is resisted against on baffle plate 63, then controls the piston rod of clamping cylinder 60 to retract, pressing plate 62 presses to another of tapered sleeve
End face, so that by the quick frock of tapered sleeve in V-shaped groove 64；The tapered sleeve after frock is gone into grooving station through hydraulic separate scale 55
In, then control the piston rod of vertical oil cylinder 71 slowly to stretch out, while control straight line driving mechanism 70 to start, wherein vertical oil cylinder
71 realize the feed motion of saw blade 69, and straight line driving mechanism 70 realizes the reciprocating motion of saw blade 69, and saw blade 69 is in tapered sleeve
The cutting of top back and forth, after a period of time, opening 52 can be processed, finally realize the processing of tapered sleeve.
Claims (6)
- A kind of 1. system for producing tapered sleeve, it is characterised in that：It includes nine station machine tools, Pocket Machining lathe, keyway processing machine Bed；Nine described station machine tools include body（1）Body is installed on rotation（1）The tooth-like rounding table of oil pressure at top（2）, institute The tooth-like rounding table of oil pressure stated（2）Outward flange on be evenly arranged with nine blank frock clamps（3）, body（1）Top on, With the tooth-like rounding table of oil pressure（2）It is disposed with face rough milling unit along clockwise direction for the center of circle（4）, rough bore work sheet Member（5）, half precise boring unit（6）, face finish-milling machining cell（7）, precise boring unit（8）, units（9）, fall Angle unit（10）And tapping unit（11）；Described face rough milling unit（4）Including cross hydraulic pressure moving platform（12）, unit head A（13）, motor A（14）And rotation Turn to be installed on unit head A（13）Interior cutter spindle A（15）, cutter spindle A（15）Along the tooth-like rounding table of oil pressure（2）Radial direction is set Put, cutter spindle A（15）On be sequentially connected with and milling cutter shank and rough mill cutterhead（16）, unit head A（13）It is fixedly installed in cross liquid Press slide unit（12）Table top on, motor A（14）Parallel to unit head A（13）Set, motor A（14）With cutter spindle A（15）Between It is connected with transmission mechanism；Described rough bore machining cell（5）, half precise boring unit（6）With precise boring unit（8）Include hydraulic pressure Slide unit（17）, unit head（18）, motor C（19）And rotation is installed on unit head（18）Interior boring cutter axle（20）, boring cutter axle （20）Along the tooth-like rounding table of oil pressure（2）Radial direction is set, boring cutter axle（20）On be connected with boring cutter handle, motor C（19）Parallel to Unit head（18）Set, motor C（19）With boring cutter axle（20）Between be connected with transmission mechanism；Described rough bore machining cell （5）Boring cutter handle on be connected with rough boring cutter（21）；Half described precise boring unit（6）Boring cutter handle on be connected with half right boring Knife（22）, described precise boring unit（8）Boring cutter handle on be connected with fine boring cutter（23）；Described face finish-milling machining cell（7）Including I-shaped vertical oil pressure slide unit（24）, unit head B（25）, motor B（26）With And rotation is installed on unit head B（25）Interior cutter spindle B（27）, cutter spindle B（27）Along the tooth-like rounding table of oil pressure（2）Radial direction Set, cutter spindle B（27）On be sequentially connected with milling cutter shank and fine milling cutter head（28）, unit head B（25）It is fixedly installed in I-shaped Vertical oil pressure slide unit（24）Table top on, motor B（26）Parallel to unit head B（25）Set, motor B（26）With cutter spindle B （27）Between be connected with transmission mechanism；Described units（9）With chamfering unit（10）Include multi-hole drill（29）Be connected to multi-hole drill（29） Output shaft（30）Multiaxis unit head（31）, output shaft（30）Along the tooth-like rounding table of oil pressure（2）Radial direction is set；Described brill Hole unit（9）Multiaxis unit head（31）On three drill bits being triangularly arranged are installed（32）；Described chamfering unit （10）Multiaxis unit head（31）On three rose reamers being triangularly arranged are installed（33）；The tapping unit（11）Including Horizontal tap and it is sequentially connected with Horizontal tap main shaft（35）On tapping spindle Head（36）And screw tap（37）, main shaft（35）Along the tooth-like rounding table of oil pressure（2）Radial direction is set；Described blank frock clamp（3）Including jig main body（38）, hydraulic cylinder（39）, lever（40）, support bar（41）And even Bar（42）, jig main body（38）It is fixedly installed in the tooth-like rounding table of oil pressure（2）Edge on, jig main body（38）Front end face on And guide rail has been sequentially arranged from top to bottom（43）And lower claw（44）, lower claw（44）V-shaped structure, hydraulic cylinder（39）It is vertical to be arranged at Jig main body（38）It is interior and be located at lower claw（44）Rear side, support bar（41）One end is articulated with jig main body（38）Top, branch Strut（41）The other end be articulated with lever（40）On, lever（40）One end and hydraulic cylinder（39）Piston rod be hinged, lever （40）The other end and connecting rod（42）One end be hinged, connecting rod（42）The other end be hinged with and be installed on guide rail（43）On sliding block （45）；Described Pocket Machining lathe includes rotating disk（54）, hydraulic separate scale（55）, grooving apparatus（56）And hydraulic system（57）, Described hydraulic separate scale（55）Output end be rotatably installed with rotating disk（54）, rotating disk（54）Top surface on and along rotating disk（54） Edge direction on uniformly have multiple fixtures for frock tapered sleeve respectively（58）, fixture（58）By bottom plate（80）And it is fixed on Bottom plate（80）On clamping cylinder（60）, limit base（61）, pressing plate（62）And baffle plate（63）Composition, bottom plate（80）It is arranged at rotating disk （54）On, baffle plate（63）And pressing plate（62）Positioned at limit base（61）Both sides and baffle plate（63）It is fixed on limit base（61）End face On, clamping cylinder（60）Piston rod sequentially run through baffle plate（63）, limit base（61）And and pressing plate（62）Connection, limit base（61） Top offer V-shaped groove（64）, V-shaped groove（64）Bottom be provided with the bar shaped boss being engaged with tapered sleeve upper screwed hole （65）, V-shaped groove（64）Inwall on be provided with rubber blanket（66）, pressing plate（62）And baffle plate（63）Top be provided with connection V Shape groove（64）Slot to make way（67）, described grooving apparatus（56）Positioned at rotating disk（54）Rear side, grooving apparatus（56）By support （68）, saw blade（69）, straight line driving mechanism（70）And it is fixedly installed in support（68）On vertical oil cylinder（71）Composition, it is vertical Oil cylinder（71）Piston rod on be provided with straight line driving mechanism（70）, straight line driving mechanism（70）Output end be connected with level and set It is equipped with saw blade（69）, saw blade（69）Positioned at rotating disk（54）Top, described hydraulic system（57）With clamping cylinder（60）Connection；Described keyseater includes frame（72）, be arranged at frame（72）The cross cylinder at top（73）, be arranged at machine Frame（72）The disk of left part（74）And it is arranged at disk（74）Guide groove on left side（75）Composition, disk（74）Upper setting There are two perpendicular to disk（74）The column of setting（76）, guide groove（75）Side wall on be provided with connection guide groove（75）Rectangular channel （77）, described cross cylinder（73）Piston rod on be connected with movable block（78）, movable block（78）On be fixed with broaching tool（79）, Broaching tool（79）Turned left from the right side and sequentially run through disk（74）, guide groove（75）Setting and broaching tool（79）Cutting edge be located at rectangular channel（77） It is interior.
- A kind of 2. system for producing tapered sleeve according to claim 1, it is characterised in that：Described transmission mechanism is by actively same Walk belt wheel（46）, driven synchronous pulley（47）Formed with timing belt, active synchronization belt wheel（46）With driven synchronous pulley（47）It Between timing belt, described boring cutter axle are installed（20）, cutter spindle A（15）With cutter spindle B（27）On be mounted on driven timing belt Wheel（47）, described motor A（14）, motor B（26）With motor C（19）Output end be mounted on active synchronization belt wheel（46）.
- A kind of 3. system for producing tapered sleeve according to claim 1, it is characterised in that：Described body（1）Top set It is equipped with fence（48）, fence（48）Front side offer groove.
- A kind of 4. system for producing tapered sleeve according to claim 1, it is characterised in that：Described motor A（14）, motor B （26）With motor C（19）It is three-phase asynchronous Ac motor.
- A kind of 5. system for producing tapered sleeve according to claim 1, it is characterised in that：Described cross hydraulic pressure moving platform （12）, I-shaped vertical oil pressure slide unit（24）And hydraulic pressure moving platform（17）It is fixedly installed in body（1）Top.
- 6. the technique of the system production tapered sleeve of the production tapered sleeve according to any one in claim 1 ~ 5, it is characterised in that： It comprises the following steps：S1, blank frock, blank is positioned over lower claw（44）V-shaped structure on, then control hydraulic cylinder（39）Piston rod stretch Go out, lever（40）Right part move downward so as to movable slider（45）Move downward, so that blank presses on lower claw（44） And sliding block（45）Between, realize the Rapid tooling of blank；S2, end face is rough milled, control the tooth-like rounding table of oil pressure（2）40 ° of rotation makes blank go to face rough milling unit（4）, then Controlled motor A（14）Start, motor A（14）Drive cutter spindle A（15）Rotate, cutter spindle A（15）Cutterhead is rough milled in drive（16）Turn It is dynamic, then through cross hydraulic pressure moving platform（12）Cutterhead is rough milled in control（16）After being fed into the front end face of blank, cross hydraulic pressure moving platform （12）Cutterhead is rough milled in control（16）Move left and right, realize blank rough mills end face；S3, rough bore, control the tooth-like rounding table of oil pressure（2）40 ° of rotation makes blank go to rough bore machining cell（5）, then control Motor C processed（19）Start, motor C（19）Drive boring cutter axle（20）Rotate, boring cutter axle（20）Drive rough boring cutter（21）Rotate, simultaneously Through hydraulic pressure moving platform（17）Control rough boring cutter（21）With feed speed boring blank centre bore, the bore hole to blank centre bore is realized；S4, half right boring hole, control the tooth-like rounding table of oil pressure（2）40 ° of rotation makes blank go to half precise boring unit（6）, with Controlled motor C afterwards（19）Start, motor C（19）Drive boring cutter axle（20）Rotate, boring cutter axle（20）Drive half fine boring cutter（22）Turn It is dynamic, while through hydraulic pressure moving platform（17）Control half fine boring cutter（22）With feed speed boring blank centre bore, realize to blank center The half right boring hole in hole；S5, finish-milling end face, control the tooth-like rounding table of oil pressure（2）40 ° of rotation makes blank go to face finish-milling machining cell（7）, then Controlled motor B（26）Start, motor B（26）Drive cutter spindle B（27）Rotate, cutter spindle B（27）Drive fine milling cutter head（28）Turn It is dynamic, then through I-shaped vertical oil pressure slide unit（24）Control fine milling cutter head（28）With feed speed milling blank front end face, pass through simultaneously I-shaped vertical oil pressure slide unit（24）Control fine milling cutter head（28）Move up and down, realize the finish-milling end face of blank；S6, right boring hole, control the tooth-like rounding table of oil pressure（2）40 ° of rotation makes blank go to precise boring unit（8）, then control Motor C processed（19）Start, motor C（19）Drive boring cutter axle（20）Rotate, boring cutter axle（20）Drive fine boring cutter（23）Rotate, simultaneously Through hydraulic pressure moving platform（17）Control fine boring cutter（23）With feed speed boring blank centre bore, the right boring to blank centre bore is realized Hole；S7, drilling, control the tooth-like rounding table of oil pressure（2）40 ° of rotation makes blank go to units（9）, multi-hole drill（29） Drive multiaxis unit head（31）On drill bit（32）Rotate simultaneously, then control output shaft（30）With feed speed in blank three Drilled at angle, a unthreaded hole and two blind holes are formed, it is achieved thereby that the drilling of blank；S8, chamfering, control the tooth-like rounding table of oil pressure（2）40 ° of rotation makes blank go to chamfering unit（10）, multi-hole drill（29） Drive multiaxis unit head（31）On rose reamer（33）Rotate simultaneously, rose reamer（33）The edge of blind hole and unthreaded hole is fallen Angle；S9, tapping, control the tooth-like rounding table of oil pressure（2）40 ° of rotation makes blank go to tapping unit（11）, the master of Horizontal tap Axle（35）Drive screw tap（37）Feeding and rotation linkage, then control the main shaft of Horizontal tap（35）Stretching makes screw tap（37）Enter In incidence hole, it is achieved thereby that the tapping of blank；S10, keyway processing, the tapered sleeve in step S9 is unloaded and the centre bore of tapered sleeve is enclosed on guide groove（75）On, and will add Two and half good shape unthreaded holes of work（50）It is stuck in column（76）On, realize the frock of tapered sleeve；Controlled level oil cylinder（73）'s Piston rod stretches out, and piston rod drives broaching tool（79）It is moved to the left, in moving process, broaching tool（79）Gradually cutting tapered sleeve centre bore Inner-wall material, after feed terminates, you can process keyway in the central hole of tapered sleeve（53）；Tapered sleeve, is first positioned over positioned at rotating disk by S11, opening processing, the tapered sleeve in removing step S10（54）Front side fixture（58） V-shaped groove（64）It is interior, make half shape screwed hole of tapered sleeve（51）It is enclosed on bar shaped boss（65）On, the positioning of tapered sleeve is realized, then make One end face of tapered sleeve is resisted against baffle plate（63）On, then control clamping cylinder（60）Piston rod retract, pressing plate（62）Press to Another end face of tapered sleeve, so that by the quick frock of tapered sleeve in V-shaped groove（64）It is interior；Through hydraulic separate scale（55）After frock Tapered sleeve is gone in grooving station, then controls vertical oil cylinder（71）Piston rod slowly stretch out, while control straight line driving mechanism （70）Start, wherein vertical oil cylinder（71）Realize saw blade（69）Feed motion, and straight line driving mechanism（70）Realize saw blade （69）Reciprocating motion, saw blade（69）In the cutting of the top of tapered sleeve back and forth, after a period of time, opening can be processed （52）.
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