CN101279564A - Technique for producing artificial wood grain and special bake oven thereof - Google Patents
Technique for producing artificial wood grain and special bake oven thereof Download PDFInfo
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- CN101279564A CN101279564A CNA2008100449782A CN200810044978A CN101279564A CN 101279564 A CN101279564 A CN 101279564A CN A2008100449782 A CNA2008100449782 A CN A2008100449782A CN 200810044978 A CN200810044978 A CN 200810044978A CN 101279564 A CN101279564 A CN 101279564A
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Abstract
The invention discloses a process for manufacturing imitation grain, which comprises the following steps of: pr-processing-spray coating, paper pasting-roasting-post-processing. The invention also discloses a special oven, which comprises a power part, an oven part and a transmission part; the power part comprises an motor and a gear change mechanism; the oven part comprises an oven body and heating tubes; the transmission part comprises a channel steel, roll shaft gears and a transmission chain; the motor is connected with the roll shaft gears after the change of the speed of the motor is performed by the gear change mechanism; the roll shaft gears are horizontally and uniformly distributed and connected with each other via the chain; the oven body has a rectangular box body structure with two sides opened; the transmission device transversely passes through the oven body in the opening direction; a group of heating tubes are respectively arranged at the top and the bottom of the oven body. Not only can the manufacturing process eliminate the safety potential hazard caused by chemical composition in the traditional process, but also the processed grain is more delicate, beautiful and durable. The special oven has high efficiency, low processing cost and wide processing range, and hits the target of automatic production.
Description
Technical field
The invention belongs to the furniture processing technique field, be specifically related to a kind of manufacture craft and special bake oven thereof of Wood-grain-imitating.
Background technology
It is clear attractive in appearance, hard that timber is particular about wood grain, is widely used in fields such as home decoration, building.All be subjected to liking of people for a long time, but consumption day by day along with timber resources, fewer and feweri to the timber that native texture is attractive in appearance and high-grade, therefore Chinese patent literature 96112989.1 disclosed technology have appearred, promptly, paste again on common plank or the composite plate, reach the natural high-quality grain of wood of wood surface purpose the section of the timber of good texture, this method still needs a large amount of high-quality section timber, cost height.Thereby plate modelled after an antique with concavo-convex native texture appearred on the market.
The preparation of plate modelled after an antique has following several common methods: (1) die pressing, the wooden decorative pattern of fineness is engraved on the flat plate mold, and in wood chip or wood powder, admix adhesive, put into mould, pressurizing mold also is heating and curing simultaneously, keeps the certain hour demoulding, obtain finished product, though the method efficient in several common methods is higher slightly, save timber, dull image, no change, and non-natural timber is made, and manually chisels and carves clearly, and is of low grade; (2) fiery cautery therapy, as Chinese patent ZL02160718.4, the plank that selected lines is clear and attractive in appearance, adopting artificial method carefully to burn along wood grain with flatiron or blowtorch irons, again the wooden polishing of coking is removed, japanning is made finished product, though the method can process the wood grain of relief imitation natural woodwork modelled after an antique, but still need good wood substrates, to craftsman's specification requirement height, operation is loaded down with trivial details, production efficiency is low, and the color and luster after the charing is handled difficult, in the making sheet material is had damage, and be not suitable for processing composite plate, because high temperature can make the colloid in the plate lose efficacy and come unstuck; (3) engrave method,, adopt the mode of carving, draw, pounding on sheet surface layer, to produce wood grain and flaw as Chinese patent ZL200410090686.4, though the method is saved timber, production efficiency is low, is difficult to show the grain of wood true to nature, also can not enter class, also sheet material is had damage in the making.
In addition, along with the raising of people's living standard, increase day by day to increase its ornamental demand on the utensil of multiple quality, making wood grain, for example plastics, metal, artificial combination material etc. now.And the prior art of making wood grain on the utensil of multiple quality does not also have very ripe technology basically, or the method that can realize this purpose is arranged, and also mostly poor quality, cost are very high.The more important thing is, quality problems such as the product that adopts existing wood grain preparation method to make not only exists easily and wears out, cracking, depainting, and contain harmful substances such as formaldehyde, toluidines to some extent, not only human settlement's safety is damaged, and the health of human body is had direct infringement.The present invention makes at above-mentioned situation.
Summary of the invention
The objective of the invention is to overcome above-mentioned technical deficiency, a kind of manufacture craft and special bake oven thereof of Wood-grain-imitating is provided.
For reaching the foregoing invention purpose, the technical scheme that is adopted is: a kind of manufacture craft of Wood-grain-imitating is characterized in that: comprise the steps:
A, pre-treatment: the workpiece that preliminary election need be processed, and the face that will need to make wood grain polishes smooth smooth with sander;
B, spraying: select 1 part in 2 parts of molding powders, 6 parts of diluents and curing agent, mix to mix thoroughly and make spray liniment, use spray gun that the needs that spray liniment evenly is sprayed on workpiece are made on the face of wood grain, after the curing, will spray finished product material well again and polish flat;
C, paster: transfer printing wood grain paper glue special is mixed water dilution with 1: 4 ratio, and the glue after will dilute with the even ground roll of cylinder on the face of needs making wood grain, above according to the structure of workpiece transfer printing wood grain paper entirely being attached to afterwards;
D, baking: after the glue of waiting to paste transfer printing wood grain paper dries, workpiece was sent in the special bake oven baking 2-5 minute, temperature remains on 250 ℃-500 ℃ in the baking oven again;
E, post processing: when the workpiece after to be baked dries in the air to non-scald on hand, transfer printing wood grain paper is taken off gently, and the glue residues on the workpiece is wiped clean, with polishing machine workpiece is polished after the waxing with wet towel.
Manufacture craft according to Wood-grain-imitating provided by the present invention is characterized in that: the flatness of polishing in the described steps A reaches 98% at least.
Manufacture craft according to Wood-grain-imitating provided by the present invention is characterized in that: adopt podwer gun that molding powder is painted on needs among the described step B and make on the face of wood grain, polish flat afterwards.
Manufacture craft according to Wood-grain-imitating provided by the present invention is characterized in that: the spray liniment coating thickness is 0.1-0.2mm among the described step B.
Manufacture craft according to Wood-grain-imitating provided by the present invention is characterized in that: temperature, thickness of workpiece are inversely proportional in stoving time among the described step D and the baking oven.
A kind of special bake oven that is used to make above-mentioned Wood-grain-imitating is characterized in that: described special bake oven comprises power section, baking oven part and translator unit; Described power section comprises motor and speed change gear; Described baking oven partly comprises baking oven casing and heat-generating pipe; Described translator unit comprises channel-section steel, is connected to roll shaft gear and driving chain in the channel-section steel; Described motor connects the roll shaft gear after the speed change gear speed change; Described roll shaft gear level evenly distributes, and links together by chain between the roll shaft gear; Described baking oven casing is the uncovered rectangular box body structure in two sides, and conveyer passes across the baking oven casing on uncovered direction; The top of described baking oven casing and bottom respectively are provided with one group of heat-generating pipe.
According to the special bake oven that is used to make Wood-grain-imitating provided by the present invention, it is characterized in that: described special bake oven also is provided with controlled adjuster, the voltage automatic switch that is used for the special bake oven voltage protection that is used to control the running part charging rate and is used to control the radiator valve of temperature in the baking oven casing.
According to the special bake oven that is used to make Wood-grain-imitating provided by the present invention, it is characterized in that: described heat-generating pipe evenly is provided with along the direction with the roll shaft central axes, and the heat-generating pipe at top and the heat-generating pipe of bottom are dislocatedly distributed each other; The power of described heat-generating pipe is 500W or 1000W.
According to the special bake oven that is used to make Wood-grain-imitating provided by the present invention, it is characterized in that: the opening end of described baking oven casing also is provided with and is used to prevent the excessive high temperature resistant tilt of heat in the baking oven casing.
The potential safety hazard that the chemical composition that the manufacture craft of Wood-grain-imitating provided by the present invention can not only be eliminated in the traditional handicraft to be contained is brought, and the wood grain that processes is exquisite more attractive in appearance, durable in use.But the special bake oven that is used to make wood grain not only efficient height, the low processing object of processing cost is many, but also has realized that high-temperature baking is to eliminate the purpose of harmful chemical, environmental protection.
Description of drawings
Fig. 1 is the overall structure figure of special bake oven provided by the present invention;
Fig. 2 is the cutaway view of special bake oven provided by the present invention.
Wherein, 1, power section; 101, motor; 102, speed change gear; 2, baking oven part; 201, baking oven casing; 202, heat-generating pipe; 3, translator unit; 301, channel-section steel; 302, roll shaft gear; 303, driving chain.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is further described.
A kind of manufacture craft of Wood-grain-imitating is characterized in that: comprise the steps: A, pre-treatment: the workpiece that preliminary election need be processed, and the face that will need to make wood grain polishes smooth smooth with sander; B, spraying: select 1 part in 2 parts of molding powders, 6 parts of diluents and curing agent, mix to mix thoroughly and make spray liniment, use spray gun that the needs that spray liniment evenly is sprayed on workpiece are made on the face of wood grain, after the curing, will spray finished product material well again and polish flat; C, paster: transfer printing wood grain paper glue special is mixed water dilution with 1: 4 ratio, and the glue after will dilute with the even ground roll of cylinder on the face of needs making wood grain, above according to the structure of workpiece transfer printing wood grain paper entirely being attached to afterwards; D, baking: after the glue of waiting to paste transfer printing wood grain paper dries, workpiece was sent in the special bake oven baking 2-5 minute, temperature remains on 250 ℃-500 ℃ in the baking oven again; E, post processing: when the workpiece after to be baked dries in the air to non-scald on hand, transfer printing wood grain paper is taken off gently, and the glue residues on the workpiece is wiped clean, with polishing machine workpiece is polished after the waxing with wet towel.
The flatness of polishing among the above-mentioned steps A reaches 98% at least; Adopting podwer gun that molding powder is painted among the above-mentioned steps B needs to make on the face of wood grain, polishes flat afterwards; The spray liniment coating thickness is 0.1-0.2mm among the above-mentioned steps B; Temperature, thickness of workpiece are inversely proportional in stoving time among the above-mentioned steps D and the baking oven.
Fig. 1 is the overall structure figure of special bake oven provided by the present invention; Fig. 2 is the cutaway view of special bake oven provided by the present invention.As shown in the figure, a kind of special bake oven that is used to make Wood-grain-imitating is characterized in that: described special bake oven comprises power section 1, baking oven part 2 and translator unit 3; Described power section 1 comprises motor 101 and speed change gear 102; Described baking oven part 2 comprises baking oven casing 201 and heat-generating pipe 202; Described translator unit 3 comprises channel-section steel 301, is connected to roll shaft gear 302 and driving chain 303 in the channel-section steel 301; Described motor 101 connects roll shaft gear 302 after speed change gear 102 speed changes; Described roll shaft gear 302 levels evenly distribute, and 302 of roll shaft gears link together by chain; Described baking oven casing 201 is the uncovered rectangular box body structure in two sides, and conveyer passes across baking oven casing 201 on uncovered direction; The top of described baking oven casing 201 and bottom respectively are provided with one group of heat-generating pipe 202.
Above-mentioned special bake oven also is provided with controlled adjuster, the voltage automatic switch that is used for the special bake oven voltage protection that is used to control running part 3 charging rates and is used to control the radiator valve of temperature in the baking oven casing 201.The opening end of above-mentioned baking oven casing 201 also is provided with and is used to prevent the excessive high temperature resistant tilt of heat in the baking oven casing 201.
Above-mentioned heat-generating pipe 202 evenly is provided with along the direction with the roll shaft central axes, and the heat-generating pipe 202 at top and the heat-generating pipe 202 of bottom are dislocatedly distributed each other; The power of described heat-generating pipe 202 is 500W or 1000W.
When using above-mentioned baking oven to toast workpiece, the power switch of at first opening on the baking oven casing 201 is preheated to predefined temperature value, again workpiece is placed on the feed end of translator unit 3, opens motor 101 and drive translator units 3 and workpiece is at the uniform velocity delivered to toast in the baking oven casing 201 get final product.Can control the charging rate of running part 3 by controlled adjuster; By radiator valve operating temperature in the baking oven casing 201 can be set, and can keep temperature in the baking oven casing 201 by the on off state of control heat-generating pipe 202 at a steady state value; The high temperature resistant tilt of the opening end by being arranged on baking oven casing 201 can prevent that the heat in the baking oven casing 201 is excessive, energy-conserving and environment-protective.
The wood grain of utilizing the manufacture craft of Wood-grain-imitating provided by the present invention to make is painted by spray liniment, attach the transfer paper branching realizes, by the high-temperature baking of special bake oven,, spray liniment realized that wood grain becomes as a whole with workpiece thereby being infiltrated in the workpiece.The potential safety hazard that the chemical composition that this manufacture craft can not only be eliminated in the traditional handicraft to be contained is brought, and the wood grain that processes is exquisite more attractive in appearance, durable in use.But the special bake oven that is used to make above-mentioned wood grain not only high efficiency, the low processing object of processing cost is many, but also has realized that high-temperature baking is to eliminate the purpose of harmful chemical, Automation of Manufacturing Process, environmental protection, energy-efficient.
Though described embodiments of the present invention in conjunction with the accompanying drawings, the protection domain that those of ordinary skills do not need various distortion that creativity work just can make or modification still to belong to this patent within the scope of the appended claims.
Claims (9)
1, a kind of manufacture craft of Wood-grain-imitating is characterized in that: comprise the steps:
A, pre-treatment: the workpiece that preliminary election need be processed, and the face that will need to make wood grain polishes smooth smooth with sander;
B, spraying: select 1 part in 2 parts of molding powders, 6 parts of diluents and curing agent, mix to mix thoroughly and make spray liniment, use spray gun that the needs that spray liniment evenly is sprayed on workpiece are made on the face of wood grain, after the curing, will spray finished product material well again and polish flat;
C, paster: transfer printing wood grain paper glue special is mixed water dilution with 1: 4 ratio, and the glue after will dilute with the even ground roll of cylinder on the face of needs making wood grain, above according to the structure of workpiece transfer printing wood grain paper entirely being attached to afterwards;
D, baking: after the glue of waiting to paste transfer printing wood grain paper dries, workpiece was sent in the special bake oven baking 2-5 minute, temperature remains on 250 ℃-500 ℃ in the baking oven again;
E, post processing: when the workpiece after to be baked dries in the air to non-scald on hand, transfer printing wood grain paper is taken off gently, and the glue residues on the workpiece is wiped clean, with polishing machine workpiece is polished after the waxing with wet towel.
2, the manufacture craft of Wood-grain-imitating according to claim 1 is characterized in that: the flatness of polishing in the described steps A reaches 98% at least.
3, the manufacture craft of Wood-grain-imitating according to claim 1 is characterized in that: adopt podwer gun that molding powder is painted on needs among the described step B and make on the face of wood grain, polish flat afterwards.
4, the manufacture craft of Wood-grain-imitating according to claim 1 is characterized in that: the spray liniment coating thickness is 0.1-0.2mm among the described step B.
5, the manufacture craft of Wood-grain-imitating according to claim 1 is characterized in that: temperature, thickness of workpiece are inversely proportional in stoving time among the described step D and the baking oven.
6, a kind of special bake oven that is used to make Wood-grain-imitating is characterized in that: described special bake oven comprises power section (1), baking oven part (2) and translator unit (3); Described power section (1) comprises motor (101) and speed change gear (102); Described baking oven part (2) comprises baking oven casing (201) and heat-generating pipe (202); Described translator unit (3) comprises channel-section steel (301), is connected to roll shaft gear (302) and driving chain (303) in the channel-section steel (301); Described motor (101) connects roll shaft gear (302) after speed change gear (102) speed change; Described roll shaft gear (302) level evenly distributes, and the roll shaft gear links together by chain between (302); Described baking oven casing (201) is the uncovered rectangular box body structure in two sides, and conveyer passes across baking oven casing (201) on uncovered direction; The top of described baking oven casing (201) and bottom respectively are provided with one group of heat-generating pipe (202).
7, the special bake oven that is used to make Wood-grain-imitating according to claim 6 is characterized in that: described special bake oven also is provided with the controlled adjuster that is used to control running part (3) charging rate, be used for the voltage automatic switch of special bake oven voltage protection and be used to control the radiator valve of the interior temperature of baking oven casing (201).
8, the special bake oven that is used to make Wood-grain-imitating according to claim 6, it is characterized in that: described heat-generating pipe (202) evenly is provided with along the direction with the roll shaft central axes, and the heat-generating pipe (202) of heat-generating pipe at top (202) and bottom is dislocatedly distributed each other; The power of described heat-generating pipe (202) is 500W or 1000W.
9, the special bake oven that is used to make Wood-grain-imitating according to claim 6 is characterized in that: the opening end of described baking oven casing (201) also is provided with and is used to prevent the excessive high temperature resistant tilt of the interior heat of baking oven casing (201).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100449782A CN101279564B (en) | 2008-03-14 | 2008-03-14 | Technique for producing artificial wood grain |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008100449782A CN101279564B (en) | 2008-03-14 | 2008-03-14 | Technique for producing artificial wood grain |
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| Publication Number | Publication Date |
|---|---|
| CN101279564A true CN101279564A (en) | 2008-10-08 |
| CN101279564B CN101279564B (en) | 2010-04-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2008100449782A Expired - Fee Related CN101279564B (en) | 2008-03-14 | 2008-03-14 | Technique for producing artificial wood grain |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101920241A (en) * | 2009-06-12 | 2010-12-22 | 五邑大学 | Method for processing steel frame of steel furniture with imitated marble texture |
| CN103296258A (en) * | 2013-05-09 | 2013-09-11 | 江苏三环实业股份有限公司 | High-temperature curing drying chamber |
| CN106862038A (en) * | 2017-04-13 | 2017-06-20 | 江苏苏体运动科技有限公司 | A kind of process of surface treatment of wood grain color body-building apparatus |
| CN111330775A (en) * | 2020-03-26 | 2020-06-26 | 胡鸿韬 | Integrated spraying device for door leaf surface and using method thereof |
-
2008
- 2008-03-14 CN CN2008100449782A patent/CN101279564B/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101920241A (en) * | 2009-06-12 | 2010-12-22 | 五邑大学 | Method for processing steel frame of steel furniture with imitated marble texture |
| CN101920241B (en) * | 2009-06-12 | 2013-04-17 | 五邑大学 | Method for processing steel frame of steel furniture with imitated marble texture |
| CN103296258A (en) * | 2013-05-09 | 2013-09-11 | 江苏三环实业股份有限公司 | High-temperature curing drying chamber |
| CN103296258B (en) * | 2013-05-09 | 2016-02-24 | 江苏三环实业股份有限公司 | Hot setting hothouse |
| CN106862038A (en) * | 2017-04-13 | 2017-06-20 | 江苏苏体运动科技有限公司 | A kind of process of surface treatment of wood grain color body-building apparatus |
| CN111330775A (en) * | 2020-03-26 | 2020-06-26 | 胡鸿韬 | Integrated spraying device for door leaf surface and using method thereof |
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| Publication number | Publication date |
|---|---|
| CN101279564B (en) | 2010-04-21 |
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Granted publication date: 20100421 Termination date: 20120314 |