CN110577412A - Antifouling treatment process for soft-light brick - Google Patents
Antifouling treatment process for soft-light brick Download PDFInfo
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- CN110577412A CN110577412A CN201910963811.4A CN201910963811A CN110577412A CN 110577412 A CN110577412 A CN 110577412A CN 201910963811 A CN201910963811 A CN 201910963811A CN 110577412 A CN110577412 A CN 110577412A
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- 239000011449 brick Substances 0.000 title claims abstract description 72
- 230000003373 anti-fouling effect Effects 0.000 title claims abstract description 54
- 238000000034 method Methods 0.000 title claims abstract description 32
- 230000008569 process Effects 0.000 title claims abstract description 25
- 238000000227 grinding Methods 0.000 claims abstract description 59
- 239000007788 liquid Substances 0.000 claims abstract description 33
- 238000005498 polishing Methods 0.000 claims abstract description 28
- 239000000835 fiber Substances 0.000 claims abstract description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 5
- 239000011148 porous material Substances 0.000 claims abstract description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 12
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 210000002268 wool Anatomy 0.000 claims description 8
- 239000003054 catalyst Substances 0.000 claims description 6
- 239000002270 dispersing agent Substances 0.000 claims description 6
- 229920002545 silicone oil Polymers 0.000 claims description 6
- 239000011734 sodium Substances 0.000 claims description 6
- 239000002904 solvent Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 3
- 229910052708 sodium Inorganic materials 0.000 claims description 3
- 238000010438 heat treatment Methods 0.000 claims description 2
- 230000007423 decrease Effects 0.000 claims 1
- 239000000919 ceramic Substances 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 3
- 238000001035 drying Methods 0.000 description 8
- 230000001795 light effect Effects 0.000 description 4
- 230000006872 improvement Effects 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000002519 antifouling agent Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
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- 238000003756 stirring Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
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- 230000035699 permeability Effects 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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- 238000005245 sintering Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/46—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with organic materials
- C04B41/49—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes
- C04B41/4905—Compounds having one or more carbon-to-metal or carbon-to-silicon linkages ; Organo-clay compounds; Organo-silicates, i.e. ortho- or polysilicic acid esters ; Organo-phosphorus compounds; Organo-inorganic complexes containing silicon
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/53—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone involving the removal of at least part of the materials of the treated article, e.g. etching, drying of hardened concrete
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/82—Coating or impregnation with organic materials
- C04B41/84—Compounds having one or more carbon-to-metal of carbon-to-silicon linkages
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/91—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics involving the removal of part of the materials of the treated articles, e.g. etching
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Finishing Walls (AREA)
Abstract
the invention relates to the technical field of building ceramics, in particular to a subdued light brick antifouling treatment process, which comprises the following steps: polishing treatment: the brick blank enters a polishing line for polishing, and the optimal arrangement method of a plurality of grinding blocks comprises the following steps: 16 groups of 150-mesh elastic grinding blocks, 8 groups of 240-mesh elastic grinding blocks, 5 groups of 230-mesh elastic grinding blocks, 10 groups of 400-mesh elastic grinding blocks, 8 groups of 600-mesh elastic grinding blocks, 3 groups of 180-mesh carbon brush grinding blocks, 13 groups of 240-mesh fiber grinding blocks and 9 groups of 320-mesh fiber grinding blocks; carrying out ultra-clean treatment on the polished brick blank; and then, performing antifouling treatment by using nano liquid, wherein the mass ratio of the nano liquid is adjusted according to the luminosity required by the surface of the ceramic tile, glaze and the size of the fired capillary pores. The anti-fouling treatment process for the soft-light brick can produce the soft-light brick with high quality, strong anti-fouling capability and good soft-light effect.
Description
Technical Field
The invention belongs to the technical field of building ceramics, and particularly relates to an antifouling treatment process for a soft light brick.
Background
Along with the continuous improvement of the living standard of people, the aesthetic quality of people is improved, the requirement on indoor decoration is higher and higher, the soft light brick avoids polishing the brick with the unique visual effect, and the microlite is magnificent and bright. The soft tile has comfortable vision, the surface light generates scattering effect, the luminosity is 95 degrees before the reflection rate is reduced, the luminosity of the product is about 45 degrees after the anti-fouling agent is used, the texture of the product is softer, and the light sense is fine and smooth, so that the problem of light pollution of the bright tile product is solved, the vision is comfortable, a warm space with artistic mood is created, and the soft space is more suitable for the requirements of people on the soft space. The tile surface is flat without water ripples, firm, wear-resistant and not easy to scratch, the texture is clearer, the layers are more three-dimensional, and therefore the market demands for soft tiles are more and more increased.
The soft light brick is distinguished by the characteristics of soft light sensation and rich texture, and the characteristics are easily coordinated with the surrounding environment. However, it has a defect of poor antifouling property and tends to accumulate dirt on an uneven surface, and therefore, the problem of antifouling has been a great problem of such tiles. Through the exploration and research for many years, the key point of antifouling is found, the difficult problem of antifouling of the soft light brick is finally solved through the adjustment of the combination of the nano liquid and the modules and through multiple tests and attack, the soft light brick is approved by experts in the industry, the praise of consumers is won, and the advance of the antifouling ceramic brick research is reached.
disclosure of Invention
In order to solve the problem of poor antifouling property of the soft light brick in the prior art, the invention provides an antifouling treatment process of the soft light brick, and the soft light brick with high quality, strong antifouling capability and good soft light effect can be produced. The technical problem to be solved by the invention is realized by the following technical scheme:
An antifouling treatment process for a soft light brick comprises the following steps:
(1) Polishing treatment: the brick blank enters a polishing line for polishing, the polishing line is composed of a plurality of grinding blocks, and the optimal arrangement method of the grinding blocks comprises the following steps: 16 groups of 150-mesh elastic grinding blocks, 8 groups of 240-mesh elastic grinding blocks, 5 groups of 230-mesh elastic grinding blocks, 10 groups of 400-mesh elastic grinding blocks, 8 groups of 600-mesh elastic grinding blocks, 3 groups of 180-mesh carbon brush grinding blocks, 13 groups of 240-mesh fiber grinding blocks and 9 groups of 320-mesh fiber grinding blocks;
(2) Ultra-clean treatment: carrying out ultra-clean treatment on the polished brick blank;
(3) Nano antifouling treatment: and (4) performing antifouling treatment on the ultra-clean and bright brick blank by using nano liquid.
Further, the nano liquid comprises the following components in parts by weight: 94-97 parts of solvent oil, 1-2 parts of silicone oil, 0.04-1.06 parts of dispersant, 2-3 parts of cyanogen-containing agent, 0.5-0.7 part of No. 10 sodium agent and 0.03-0.05 part of catalyst.
further, the mass ratio of the nano liquid is adjusted according to the luminosity required by the surface of the ceramic tile, the glaze and the size of the fired capillary pores.
further, the nano liquid comprises the following components in percentage by mass: solvent oil 96, silicone oil 1.5, dispersant 0.05, cyanogen-containing agent 2.5, No. 10 Na agent 0.6 and catalyst 0.04.
Further, in the ultra-clean treatment step, the brick blank is heated to 46-50 ℃ before ultra-clean, and is processed by a high-speed grinding disc for less than 1 minute.
Furthermore, the using amount of the nano liquid in the nano antifouling treatment step is 0.3-0.5 g/brick, and the using amount of the nano liquid is reduced from brick blank feeding to brick blank discharging.
further, the grinding head for the antifouling treatment in the nano antifouling treatment step comprises a wool pad and a spongy cushion, and the wool pad is positioned in front of the spongy cushion.
further, the nano liquid in the nano antifouling treatment step is used and then processed by using a wool pad and a sponge pad for about one minute at the temperature of between 70 and 80 ℃.
Furthermore, the water consumption for polishing in the polishing treatment step is more than one third of that for polishing the brick blank.
An antifouling soft light brick is prepared by adopting the antifouling treatment process of the soft light brick.
compared with the prior art, the invention has the beneficial effects that:
according to the antifouling treatment process of the soft light brick, the brick blank enters the polishing line to be polished, an optimal grinding block arrangement method is found through a plurality of tests and improvements according to the brick surface requirements and characteristics of the soft light brick, the polished brick blank is subjected to ultraclean treatment, the ultraclean brick blank is subjected to antifouling treatment by using the nano liquid, and the prepared soft light brick has the advantages of strong antifouling capacity and good soft light effect.
Detailed Description
The present invention will be described in further detail with reference to specific examples, but the embodiments of the present invention are not limited thereto.
Example 1:
in order to solve the problem of poor antifouling property of the soft light brick, the embodiment provides an antifouling treatment process for the soft light brick, and the soft light brick with high quality, strong antifouling capability and good soft light effect can be produced. The anti-fouling treatment process of the soft light brick comprises the following steps: (1) polishing; (2) ultra-clean treatment; (3) and (5) nano antifouling treatment.
In the innovation process, the antifouling nano liquid is firstly carefully researched, various components forming the nano liquid are analyzed in detail, the functions and performances of the various components and the characteristics shown after combination are completely determined, and the formula of the nano liquid suitable for soft tiles is finally researched. The nano liquid with high permeability, fast crystallization and good antifouling effect is prepared.
The formulation is determined to be dynamic through repeated experiments and is matched with the required luminosity of the brick surface and the sizes of the glaze and the fired capillary pores. For example, the proportion of the nano liquid for polishing the brick is as follows: solvent oil 96, silicone oil 1.5, dispersant 0.05, cyanogen-containing agent 2.5, No. 10 Na agent 0.6 and catalyst 0.04, and stirring with a stirring barrel. The soft light brick adjusts the proportion of the nano liquid according to the measurement of the capillary hole of the ceramic tile and the requirement of luminosity, and then prepares the proper nano liquid. The nano liquid comprises the following components in parts by weight: 94-97 parts of solvent oil, 1-2 parts of silicone oil, 0.04-1.06 parts of dispersant, 2-3 parts of cyanogen-containing agent, 0.5-0.7 part of No. 10 sodium agent and 0.03-0.05 part of catalyst.
The most critical point of the use of the nano liquid is that the number of the nano liquid is reduced from brick feeding to brick discharging. The ultra-clean and bright grinding head is completely replaced by a wool pad for the front and a sponge pad for grinding the anti-fouling agent for the back from the original polishing sheet. Thereby achieving the effect of the soft light brick and the antifouling effect. The dosage of the nano liquid is 0.3-0.5g per tile, and after the nano liquid is pumped, the nano liquid is processed for about 1 minute at 70-80 ℃.
in the polishing process, according to the brick surface requirement and the characteristics of the soft light brick, an optimal grinding block arrangement method is found through a plurality of times of tests and improvements. Namely: 16 groups of 150-mesh elastic grinding blocks; 8 groups of 240-mesh elastic grinding blocks; 5 groups of 230-mesh elastic grinding blocks; 10 groups of 400-mesh elastic grinding blocks; 8 groups of 600-mesh elastic grinding blocks; 3 groups of 180-mesh carbon brush grinding blocks; 13 groups of 240-mesh fiber grinding blocks; and 9 groups of 320-mesh fiber grinding blocks. In addition, the water used during polishing must be clear, which is more than one-third of the water used to polish the tile.
Before the brick is super-clean and bright, the brick must be heated to about 46-50 ℃, 24 high-speed grinding disks are processed for less than 1 minute, and in order to enable the nano liquid to be better cured, the antifouling effect is affected when the nano liquid is too high or too low.
by the operation of the process, the soft light brick with high quality, strong antifouling capability and good soft light effect can be produced, and is suitable for modern decoration styles.
Example 2:
the embodiment also provides an antifouling soft light brick which is prepared by adopting the antifouling treatment process of the soft light brick in the embodiment 1. The method comprises the following specific steps:
(1) Preparing raw materials for making brick blanks;
(2) Cleaning and grinding, namely grinding the raw materials used for manufacturing the brick blank into slurry;
(3) drying the slurry in a drying tower to prepare powder after drying, and controlling the water content to be 7-8%;
(4) Pressing the powder into a blank by a press, wherein the press pressure is about 310 pa;
(5) Drying the blank body through a drying kiln;
(6) drying and sintering in a kiln to prepare a blank;
(7) Polishing the semi-finished brick blank from the kiln in a polishing machine;
(8) After passing through an edge grinding machine, performing front edge grinding and edge trimming, and then entering a drying chamber, wherein the drying temperature is about 46 ℃;
(9) After ultra-clean treatment;
(10) Nano antifouling treatment;
(11) finishing and trimming (grinding);
(12) And packaging by using an extension machine.
the polishing line of the present embodiment is composed of a plurality of abrasive blocks, and the optimal arrangement method of the abrasive blocks is as follows: 16 groups of 150-mesh elastic grinding blocks, 8 groups of 240-mesh elastic grinding blocks, 5 groups of 230-mesh elastic grinding blocks, 10 groups of 400-mesh elastic grinding blocks, 8 groups of 600-mesh elastic grinding blocks, 3 groups of 180-mesh carbon brush grinding blocks, 13 groups of 240-mesh fiber grinding blocks and 9 groups of 320-mesh fiber grinding blocks. The water consumption during polishing is more than one third of that of the polished brick blank. Heating the brick blank to 46-50 ℃ before ultra-clean and bright, and processing for less than 1 minute by using a high-speed grinding disc.
the mass ratio of the nano liquid used in the nano antifouling treatment process is adjusted according to the luminosity required by the surface of the ceramic tile, the glaze and the size of the fired capillary pores. The usage amount of the nano liquid is 0.3-0.5 g/brick, and the usage amount of the nano liquid is reduced from the brick blank feeding to the brick blank discharging in sequence. The nano-solution is processed at 70-80 deg.C for about one minute by using wool pad and sponge pad. The antifouling ceramic tile of this embodiment has the high quality, antifouling ability reinforce, the effectual advantage of sheen.
The foregoing is a more detailed description of the invention in connection with specific preferred embodiments and it is not intended that the invention be limited to these specific details. For those skilled in the art to which the invention pertains, several simple deductions or substitutions can be made without departing from the spirit of the invention, and all shall be considered as belonging to the protection scope of the invention.
Claims (10)
1. The anti-fouling treatment process of the soft light brick is characterized by comprising the following steps of:
(1) Polishing treatment: the brick blank enters a polishing line for polishing, the polishing line is composed of a plurality of grinding blocks, and the optimal arrangement method of the grinding blocks comprises the following steps: 16 groups of 150-mesh elastic grinding blocks, 8 groups of 240-mesh elastic grinding blocks, 5 groups of 230-mesh elastic grinding blocks, 10 groups of 400-mesh elastic grinding blocks, 8 groups of 600-mesh elastic grinding blocks, 3 groups of 180-mesh carbon brush grinding blocks, 13 groups of 240-mesh fiber grinding blocks and 9 groups of 320-mesh fiber grinding blocks;
(2) Ultra-clean treatment: carrying out ultra-clean treatment on the polished brick blank;
(3) Nano antifouling treatment: and (4) performing antifouling treatment on the ultra-clean and bright brick blank by using nano liquid.
2. the anti-fouling treatment process for the soft light brick according to claim 1, wherein the nano liquid comprises the following components in parts by weight: 94-97 parts of solvent oil, 1-2 parts of silicone oil, 0.04-1.06 parts of dispersant, 2-3 parts of cyanogen-containing agent, 0.5-0.7 part of No. 10 sodium agent and 0.03-0.05 part of catalyst.
3. The anti-fouling treatment process for soft tiles according to claim 2, wherein the mass ratio of the nano liquid is adjusted according to the luminosity, glaze and fired capillary pore size required on the surface of the tiles.
4. The anti-fouling treatment process for the soft light brick according to claim 2, wherein the mass ratio of the nano liquid is as follows: solvent oil 96, silicone oil 1.5, dispersant 0.05, cyanogen-containing agent 2.5, No. 10 Na agent 0.6 and catalyst 0.04.
5. the process of claim 1, wherein the ultra-bright treatment step comprises heating the pre-ultra-bright tile blank to a temperature of 46-50 ℃ for less than 1 minute using a high speed grinding disc.
6. The process of claim 1, wherein the amount of the nano-solution used in the nano-antifouling treatment step is 0.3 to 0.5 g/brick, and the amount of the nano-solution used decreases from the brick blank feeding step to the brick blank discharging step.
7. The process of claim 1, wherein the polishing head for performing the nano-scale anti-fouling treatment comprises a wool pad and a sponge pad, and the wool pad is positioned in front of the sponge pad.
8. The process of claim 7, wherein the nano-solution is applied at 70-80 ℃ for about one minute after applying the wool pad and the sponge pad.
9. The anti-fouling treatment process for soft tiles according to claim 1, wherein the polishing water consumption in the polishing step is more than one third of the water consumption for polishing the tiles.
10. an antifouling soft light brick, characterized in that the antifouling soft light brick is prepared by the antifouling treatment process of the soft light brick of any one of claims 1 to 9.
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| CN201910963811.4A CN110577412A (en) | 2019-10-11 | 2019-10-11 | Antifouling treatment process for soft-light brick |
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| CN201910963811.4A CN110577412A (en) | 2019-10-11 | 2019-10-11 | Antifouling treatment process for soft-light brick |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112391120A (en) * | 2021-01-21 | 2021-02-23 | 佛山市纳德新材料科技有限公司 | Pure-color tile wax-seepage-proofing antifouling agent and preparation method and application thereof |
| CN114685190A (en) * | 2022-04-08 | 2022-07-01 | 蒙娜丽莎集团股份有限公司 | Preparation method of soft-light anti-skid antifouling ceramic plate |
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Application publication date: 20191217 |