CN103964901A - Processing technology for polished tile and polished and glazed tile - Google Patents
Processing technology for polished tile and polished and glazed tile Download PDFInfo
- Publication number
- CN103964901A CN103964901A CN201410184712.3A CN201410184712A CN103964901A CN 103964901 A CN103964901 A CN 103964901A CN 201410184712 A CN201410184712 A CN 201410184712A CN 103964901 A CN103964901 A CN 103964901A
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- Prior art keywords
- tile
- polished
- antifouling
- fouling
- silicone oil
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- 238000005516 engineering process Methods 0.000 title claims abstract description 16
- 230000003373 anti-fouling effect Effects 0.000 claims abstract description 73
- 239000007788 liquid Substances 0.000 claims abstract description 38
- 238000005498 polishing Methods 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 22
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims abstract description 18
- 238000005406 washing Methods 0.000 claims abstract description 13
- 238000007605 air drying Methods 0.000 claims abstract description 12
- 238000007688 edging Methods 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 238000004806 packaging method and process Methods 0.000 claims abstract description 7
- 239000002344 surface layer Substances 0.000 claims abstract description 7
- 239000011521 glass Substances 0.000 claims abstract description 6
- 239000010410 layer Substances 0.000 claims abstract description 5
- 229920002545 silicone oil Polymers 0.000 claims description 26
- 239000011449 brick Substances 0.000 claims description 24
- 239000002904 solvent Substances 0.000 claims description 14
- 238000004140 cleaning Methods 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 7
- 238000000576 coating method Methods 0.000 claims description 7
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 239000003921 oil Substances 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 6
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 3
- 229920013822 aminosilicone Polymers 0.000 claims description 3
- 239000003054 catalyst Substances 0.000 claims description 3
- 239000008367 deionised water Substances 0.000 claims description 3
- 229910021641 deionized water Inorganic materials 0.000 claims description 3
- 238000006116 polymerization reaction Methods 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 2
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 230000018044 dehydration Effects 0.000 claims 1
- 238000006297 dehydration reaction Methods 0.000 claims 1
- 239000000203 mixture Substances 0.000 claims 1
- 238000005282 brightening Methods 0.000 abstract description 4
- 230000002265 prevention Effects 0.000 abstract 5
- 239000000919 ceramic Substances 0.000 description 18
- 238000000227 grinding Methods 0.000 description 12
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 238000010521 absorption reaction Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 210000004127 vitreous body Anatomy 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Paints Or Removers (AREA)
- Finishing Walls (AREA)
Abstract
The invention discloses a processing technology for a polished tile and a polished and glazed tile. The processing technology is characterized in that the processing technology comprises the steps of polishing, water washing, air drying, brightening, primary fouling preventing, edging, water washing, air drying, color matching and grading, secondary fouling prevention and packaging, wherein in the brightening step, the surface of a tile body subjected to air drying is coated with a layer of silica sol, the silica sol is dehydrated and then is polymerized to obtain a glass body, and the glass body is filled in a hole in the surface layer of the polished tile; in the primary fouling prevention step, the surface of the brightened tile body is coated with insufficient anti-fouling liquid for temporary protection between the working procedures; in the secondary fouling prevention step, the surface of the tile body is coated with the anti-fouling liquid to form permanent protection. Compared with the prior art, the processing technology disclosed by the invention has the advantages that an edging procedure is arranged in a primary fouling prevention technology; even if a dark side area exists on the edge of the tile, the dark side area can be completely removed through the subsequent edging procedure, so that the problems that the edge of high-glossiness polished tile is low in glossiness and is poor is fouling prevention are fundamentally solved and the performances of the high-glossiness polished tile products are greatly improved.
Description
Technical Field
The invention relates to the technical field of building ceramics, in particular to a polished tile and glazed tile processing technology.
Background
In the preparation process of the polished brick, when the brick body is polished, capillary pores are distributed on the surface layer of the polished brick body, and the capillary pores are easy to fill and adsorb other solid particles, liquid, colloid and the like, so that pollution is caused. In order to improve the anti-fouling performance of the polished brick, an anti-fouling liquid needs to be coated on the surface layer of the brick body.
As shown in fig. 1, the conventional polished tile preparation process mainly comprises the following steps: rough polishing, middle polishing, fine polishing, edge polishing, water washing, air drying, cleaning, color matching, grading, antifouling and packaging. In the traditional process, after edging, the size of the brick body is shaped, and due to the limitations of the clean and bright and antifouling process, the brick body edge often has the defects of dark edge, low luminosity and poor antifouling effect, and a small amount of waste products are caused by corner breakage and edge rot. For some polished tiles with less demanding gloss (75-85 deg.), the effect of this defect is not very significant; this drawback is not allowed for some polished tiles of high gloss (95-100 °). Especially, after adjacent floor tiles are spliced together for a period of time, the area of the black edge is doubled and becomes more prominent, and the requirements of customers on high-grade floor tiles are difficult to meet.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a polished tile glazed tile processing technology which has no dark edge and has a protruding antifouling effect on the edge of the polished tile.
In order to achieve the purpose, the invention adopts the following technical scheme.
A polished tile and glazed tile processing technology is characterized by comprising the following steps: polishing, washing, air drying, cleaning, first antifouling, edging, washing, air drying, color matching, grading, second antifouling and packaging; wherein,
the clean and bright is that a layer of silica sol is coated on the surface of the dried brick body, and the silica sol is polymerized into a glass body after being dehydrated and filled in holes on the surface layer of the polished brick to form a smooth mirror surface;
the first antifouling is that the surface of the bright brick body is coated with an insufficient amount of antifouling liquid to serve as temporary protection between processes;
the second antifouling is that the surface of the brick body is coated with an antifouling liquid to form permanent protection.
As an improvement of the above scheme, the silica sol is prepared by a complex reaction of tetraethoxysilane, ethanol, deionized water and a catalyst; can also be directly hydrated and generated by using metallic silicon.
As an improvement of the above scheme, the solid content of the silica sol is 5-30%.
As an improvement of the above scheme, the coating amount of the antifouling liquid during the first antifouling is not more than 80% of the total absorption amount of the antifouling liquid by the polished tile, and the total amount of the antifouling liquid used during the first antifouling and the second antifouling is not more than 100% of the total absorption amount of the antifouling liquid by the polished tile.
As an improvement of the scheme, the anti-fouling liquid is formed by mixing two kinds of organic silicon oil which can generate polymerization reaction, wherein one kind of organic silicon oil is hydrogen-containing silicone oil, and the other kind of organic silicon oil is one kind of alkyl modified silicone oil, polyether modified silicone oil, epoxy modified silicone oil and hydroxyl modified silicone oil.
As an improvement of the above scheme, the antifouling liquid is a solvent-based antifouling liquid, and the solvent-based antifouling liquid comprises the following raw materials in parts by weight:
15-20 parts of hydrogen-containing silicone oil;
0.5-2.5 parts of aminosilane;
no. 120 solvent gasoline, 100 portions;
0-4 parts of No. 200 solvent gasoline or solvent gasoline D-40;
3-5 parts of amino silicone oil.
As an improvement of the scheme, the cleaning and polishing process is realized by continuous polishing and grinding of a plurality of groups of pressurizing grinding discs, the working pressure of the pressurizing grinding discs is 1-5 kilograms of force per square centimeter, and the number of the polishing bricks passing through the pressurizing grinding discs is 3-40 groups.
Compared with the prior art, the polished tile and glazed tile processing technology provided by the invention has the following beneficial effects:
firstly, the edge grinding process is placed after the first antifouling process, the edge area of the polished tile, namely the dark edge area, can be completely ground through the subsequent edge grinding process, so that the problems of low edge brightness and poor antifouling property of the high-glossiness polished tile are fundamentally solved, and the product performance of the high-glossiness polished tile is greatly improved.
And secondly, because the total amount of the antifouling liquid used for the first antifouling and the second antifouling is not more than 100 percent of the total amount of the antifouling liquid absorbed by the polished tile, the problem of color difference caused by antifouling coating is effectively avoided.
Drawings
FIG. 1 is a flow chart of a conventional polished tile processing process;
FIG. 2 is a flow chart of a process for manufacturing a polished tile according to the present invention.
Detailed Description
To facilitate a better understanding of the nature of the present invention, the following detailed description of the embodiments of the present invention is provided in conjunction with the accompanying drawings.
Example one
As shown in fig. 2, a polished tile and glazed tile processing technology comprises the following steps:
1) and (4) rough polishing and middle polishing, wherein rough polishing equipment is used for polishing and grinding the rough blank of the ceramic tile, and larger bulges on the rough blank of the ceramic tile are removed, so that the surface of the ceramic tile body is as flat as possible.
2) And (4) fine polishing, namely continuously polishing and grinding the rough blank of the ceramic tile by using a fine polishing machine to ensure that the luminosity of the surface of the ceramic tile reaches 25-55 degrees. The advantages of performing rough polishing and intermediate polishing before fine polishing are that the abrasion of the fine polishing machine is reduced, and the polishing time, particularly the fine polishing time, is saved as much as possible.
3) And (4) washing, namely washing the polishing powder on the ceramic tile by using water.
4) And (5) air-drying, wherein the washed ceramic tile is prevented from being in a shady and ventilated place, and the residual water stain is naturally volatilized.
5) The ceramic tile is clean and bright, a layer of silica sol is coated on the surface of the ceramic tile, and the silica sol is polymerized into a vitreous body after being dehydrated and is filled in holes on the surface layer of the ceramic tile. When the ceramic tile is cleaned, the ceramic tile is sequentially passed through a plurality of groups of pressurizing millstones, a proper amount of silicon dioxide sol is added on each group of pressurizing millstones, and the cleaning of the ceramic tile are realized by utilizing the continuous polishing and grinding of the pressurizing millstones. In this embodiment, the working pressure of the pressing millstone is preferably about 3 kg force/cm, and the number of the groups of the pressing millstones passing each tile is 30. In other embodiments, the working pressure of the pressurizing grinding discs is adjusted within 1-5 kilograms of force per square centimeter, and the number of the pressurizing grinding discs is adjusted within 10-40 groups, which is not limited to the embodiment.
6) For the first time, the surface of the bright brick body is coated with an insufficient antifouling liquid to serve as temporary protection between the working procedures. The coating amount of the antifouling liquid is 80% of the total absorption amount of the antifouling liquid by the polished tile.
7) And (3) edging, namely removing the edge part of the ceramic tile by using an edging machine to form a flat edge surface, and enabling the ceramic tile to accord with the set size mark.
8) And (4) washing, namely washing the powder generated during edging by using water.
9) And (5) air-drying, wherein the washed ceramic tile is prevented from being in a shady and ventilated place, and the residual water stain is naturally volatilized.
10) And (4) color matching and grading, comparing the prepared ceramic tile with a set standard, and grading.
11) And (4) performing secondary antifouling, namely coating an antifouling liquid on the surface of the brick body to form permanent protection. In the second antifouling, the amount of the antifouling liquid applied is the remaining amount that the polished tile can absorb. In order to avoid color difference of the polished tile caused by antifouling coating, the total amount of the antifouling liquid used for the first antifouling and the second antifouling is not more than 100 percent of the total absorption amount of the antifouling liquid of the polished tile.
12) And packaging, namely packaging the product, and warehousing and storing the product.
Wherein the silica sol is prepared by reacting tetraethoxysilane, ethanol, deionized water and a catalyst. In this example, the solid content of the silica sol is preferably 15%. In other embodiments, the solid content of the silica sol is freely selected from 5 to 30%, and is not limited to the present embodiment.
The antifouling liquid is prepared by mixing two kinds of organic silicone oil which can generate polymerization reaction, wherein one kind of organic silicone oil is hydrogen-containing silicone oil, and the other kind of organic silicone oil is alkyl modified silicone oil. In other embodiments, the alkyl-modified silicone oil is replaced with one of polyether-modified silicone oil, epoxy-modified silicone oil, amino-modified silicone oil, and hydroxyl-modified silicone oil.
According to the polished tile polishing processing technology provided by the embodiment, due to the fact that the cleaning and brightening and first antifouling processes are carried out before edging, although the defects of dark edges, low luminosity and poor antifouling effect exist in the edge region of a tile after the first antifouling process, the dark edge region is completely ground through the subsequent edging process, the dark edge problem of a high-glossiness polished tile is fundamentally solved, and the product performance of the high-glossiness polished tile is greatly improved. Example two
A polished tile and glazed tile processing technology is characterized by comprising the following steps: polishing, washing, air drying, cleaning, first antifouling, edging, washing, air drying, color matching and grading, second antifouling and packaging.
The clean and bright surface is formed by coating a layer of silica sol on the surface of the dried brick body, and polymerizing the silica sol into a glass body after water loss to fill in holes on the surface layer of the polished brick. The first antifouling is to coat an insufficient amount of antifouling liquid on the surface of the bright brick body and to temporarily protect the brick body between the steps. The second antifouling is that the surface of the brick body is coated with an antifouling liquid to form permanent protection.
The manufacturing process of the polished tile and the glazed tile provided by the embodiment is basically the same as that of the embodiment, and the difference is that:
first, the solid content of the silica sol is preferably 20%.
Secondly, the antifouling liquid is a solvent type antifouling liquid, and the solvent type antifouling liquid comprises the following raw materials in parts by weight:
15-20 parts of hydrogen-containing silicone oil;
0.5-2.5 parts of aminosilane;
no. 120 solvent gasoline, 100 portions;
0-4 parts of No. 200 solvent gasoline or solvent gasoline D-40;
3-5 parts of amino silicone oil.
And thirdly, changing the number of the groups of the pressurizing grinding discs into 20 groups when the cleaning and brightening process is carried out.
The above embodiments have described the essence of the present invention in detail, but the scope of the present invention should not be limited to the above embodiments. It is contemplated that various modifications, adaptations, and equivalents may be made to the invention without departing from the spirit thereof.
Claims (7)
1. A polished tile and glazed tile processing technology is characterized by comprising the following steps: polishing, washing, air drying, cleaning, first antifouling, edging, washing, air drying, color matching, grading, second antifouling and packaging; the clean and bright surface is formed by coating a layer of silica sol on the surface of the dried brick body, polymerizing the silica sol after dehydration to form a glass body, and filling the glass body in holes on the surface layer of the polished brick to form a smooth mirror surface;
the first antifouling is that the surface of the bright brick body is coated with an insufficient amount of antifouling liquid to serve as temporary protection between processes;
the second antifouling is that the surface of the brick body is coated with an antifouling liquid to form permanent protection.
2. The polished tile and glazed tile processing technology of claim 1, wherein the silica sol is prepared by reaction of tetraethoxysilane, ethanol, deionized water and a catalyst.
3. The polished tile and polished tile processing process of claim 1, wherein the silica sol has a solid content of 5-30%.
4. The process according to claim 1, wherein the amount of the anti-fouling liquid applied during the first anti-fouling is not more than 80% of the total amount of the anti-fouling liquid absorbed by the polished tile, and the total amount of the anti-fouling liquid used during the first anti-fouling and the second anti-fouling is not more than 100% of the total amount of the anti-fouling liquid absorbed by the polished tile.
5. The process of claim 1, wherein the anti-fouling liquid is a mixture of two silicone oils capable of undergoing polymerization, wherein one silicone oil is a hydrogen-containing silicone oil, and the other silicone oil is one of an alkyl-modified silicone oil, a polyether-modified silicone oil, an epoxy-modified silicone oil, and a hydroxyl-modified silicone oil.
6. The process for processing a polished tile and polished tile according to claim 1, wherein the antifouling liquid is a solvent-based antifouling liquid comprising the following raw materials in parts by weight:
15-20 parts of hydrogen-containing silicone oil;
0.5-2.5 parts of aminosilane;
no. 120 solvent gasoline, 100 portions;
0-4 parts of No. 200 solvent gasoline or solvent gasoline D-40;
3-5 parts of amino silicone oil.
7. The process of claim 1, wherein the polishing step is performed by a plurality of sets of pressure disks, the pressure disks are operated at a pressure of 1-5 kg/cm, and each polishing brick passes through 3-40 sets of pressure disks.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410184712.3A CN103964901B (en) | 2014-05-04 | 2014-05-04 | A kind of polished tile throws glazed brick complete processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410184712.3A CN103964901B (en) | 2014-05-04 | 2014-05-04 | A kind of polished tile throws glazed brick complete processing |
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| CN103964901A true CN103964901A (en) | 2014-08-06 |
| CN103964901B CN103964901B (en) | 2015-09-23 |
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Cited By (9)
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| CN104962201A (en) * | 2015-06-09 | 2015-10-07 | 济南汇川硅溶胶厂 | Nanometer ceramic tile filler |
| CN107486946A (en) * | 2017-07-21 | 2017-12-19 | 佛山市简陶瓷有限公司 | A kind of preparation method of anti-skidding Dali stone ceramic tile |
| CN107500741A (en) * | 2017-10-10 | 2017-12-22 | 周益铭 | A kind of preparation method of anti-pollution type polished brick in porcelain character |
| CN108863444A (en) * | 2018-08-07 | 2018-11-23 | 佛山市大幸新材料有限公司 | A kind of antifouling anti-skidding treatment process of ceramic tile |
| CN110577412A (en) * | 2019-10-11 | 2019-12-17 | 山东狮王陶瓷有限公司 | Antifouling treatment process for soft-light brick |
| CN112062608A (en) * | 2020-08-13 | 2020-12-11 | 广东嘉联企业陶瓷有限公司 | Rock plate surface dry grain semi-polishing processing technology |
| CN113400452A (en) * | 2021-07-05 | 2021-09-17 | 江西金唯冠建材有限公司 | Arc-edge glazed ceramic tile and production process thereof |
| CN114605172A (en) * | 2022-04-11 | 2022-06-10 | 河源道格拉斯陶瓷有限公司 | Marble-imitated ceramic tile and preparation method thereof |
| CN117384549A (en) * | 2023-12-12 | 2024-01-12 | 广东纳德新材料有限公司 | Polishing nano-liquid for softening abrasive wax residues, and preparation method and application thereof |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104962201A (en) * | 2015-06-09 | 2015-10-07 | 济南汇川硅溶胶厂 | Nanometer ceramic tile filler |
| CN107486946A (en) * | 2017-07-21 | 2017-12-19 | 佛山市简陶瓷有限公司 | A kind of preparation method of anti-skidding Dali stone ceramic tile |
| CN107500741A (en) * | 2017-10-10 | 2017-12-22 | 周益铭 | A kind of preparation method of anti-pollution type polished brick in porcelain character |
| CN107500741B (en) * | 2017-10-10 | 2020-05-22 | 佛山市新华陶瓷业有限公司 | Preparation method of stain-resistant porcelain polished tile |
| CN108863444A (en) * | 2018-08-07 | 2018-11-23 | 佛山市大幸新材料有限公司 | A kind of antifouling anti-skidding treatment process of ceramic tile |
| CN108863444B (en) * | 2018-08-07 | 2021-07-23 | 佛山市大幸新材料有限公司 | Antifouling and antiskid treatment process for ceramic tiles |
| CN110577412A (en) * | 2019-10-11 | 2019-12-17 | 山东狮王陶瓷有限公司 | Antifouling treatment process for soft-light brick |
| CN112062608A (en) * | 2020-08-13 | 2020-12-11 | 广东嘉联企业陶瓷有限公司 | Rock plate surface dry grain semi-polishing processing technology |
| CN113400452A (en) * | 2021-07-05 | 2021-09-17 | 江西金唯冠建材有限公司 | Arc-edge glazed ceramic tile and production process thereof |
| CN114605172A (en) * | 2022-04-11 | 2022-06-10 | 河源道格拉斯陶瓷有限公司 | Marble-imitated ceramic tile and preparation method thereof |
| CN117384549A (en) * | 2023-12-12 | 2024-01-12 | 广东纳德新材料有限公司 | Polishing nano-liquid for softening abrasive wax residues, and preparation method and application thereof |
| CN117384549B (en) * | 2023-12-12 | 2024-03-15 | 广东纳德新材料有限公司 | Polishing nano-liquid for softening abrasive wax residues, and preparation method and application thereof |
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| Publication number | Publication date |
|---|---|
| CN103964901B (en) | 2015-09-23 |
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