CN101271819B - Discharge lamp - Google Patents

Discharge lamp Download PDF

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Publication number
CN101271819B
CN101271819B CN2008100858445A CN200810085844A CN101271819B CN 101271819 B CN101271819 B CN 101271819B CN 2008100858445 A CN2008100858445 A CN 2008100858445A CN 200810085844 A CN200810085844 A CN 200810085844A CN 101271819 B CN101271819 B CN 101271819B
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China
Prior art keywords
electrode
discharge lamp
height
radiator structure
rank
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Expired - Fee Related
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CN2008100858445A
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Chinese (zh)
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CN101271819A (en
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小平宏
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Orc Manufacturing Co Ltd
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Orc Manufacturing Co Ltd
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Abstract

The invention provides a discharge lamp, which prolongs the useful life through improving the heat dissipation of the electrode of the discharge lamp. A radiating structure (40) is disposed on the surface of the anode (1) of the discharge lamp to increase the surface area of the anode (1). The radiating structure (40) is composed of a plurality of annular parallel grooves vertical to the shaft, the section of the groove is V-shaped and the groove has step lateral. The step number of the lateral includes two steps to three steps with top step. The radiating structure (40) can be made by laser processing easily, and the strength is enough. The radiating efficiency is improved by the radiating structure (40) through radiating and convective flow, so that the temperature increase of the anode (1) is restrained, so the blackening of the inner wall of the lightening part (9) becomes little, and the useful life of the discharge lamp is prolonged.

Description

Discharge lamp
Technical field
The present invention relates to the ultraviolet discharge lamp of a kind of generation, relate in particular to use and have radiator structure and the discharge lamp of the electrode that temperature rises fewly and the manufacture method of electrode thereof of step type slot.
Background technology
In the past, the light source during as the semi-conductive wiring pattern of formation, the general use produces ultraviolet short arc discharge lamp etc.This discharge lamp is lighted anode vertically upward or under the downward state.Anode under the illuminating state with become high temperature from the electron collision of negative electrode, and evaporation consumes.The particle that evaporates from electrode is handled upside down by thermal convection, and on the inwall attached to discharge lamp, so from the inner tubal wall melanism of luminous tube central portion upper side.The electrode of discharge lamp has negative electrode and anode, and in the following description, only they is generically and collectively referred to as electrode.
Become high temperature if can suppress short arc discharge lamp anode when lighting, just can reduce of the evaporation of electrode constitute, can relax the wearing and tearing of electrode front end and thermal deformation etc., thereby can prolong the useful life of lamp from the anode leading section.Therefore, get final product from electrode institute liberated heat by radiation if increase.Particularly, increase the surface area of anode by the radiating groove that on the side of electrode, forms the V font, thus increase come self-electrode heat emission to reduce electrode temperature.
Prior radiating structure has been shown among Fig. 5.Fig. 5 (a) is the amplification profile of radiator structure of the opening broad of V font slot part.Fig. 5 (b) is the amplification profile of the narrower radiator structure of the opening of rectangle slot part.In Fig. 5 (a) and (b), V font slot part 60 and rectangle slot part 70 are the radiator structures that form by laser processing.End face the 61, the 71st is not implemented the face that groove is processed.Bottom surface the 62, the 72nd, the face of trench bottom.Side the 63, the 73rd, the side of groove.The radiator structure 74 that has been out of shape is the radiator structures that have been out of shape because of external force.Shown in Fig. 5 (a), the side 63 of the V font slot part 60 ground width that is in the shape of the letter V 62 launches to end face 61 from the bottom surface.Compare with rectangle slot part 70, the radiator structure of V font slot part 60 is not yielding.But the surface area of the electrode integral body of V font groove increases fewly.
Shown in Fig. 5 (b), the side 73 of rectangle slot part 70 is almost parallel 71 from bottom surface 72 to end face.Compare the radiator structure easy deformation of rectangle slot part 70 with V font slot part 60.But the surface area of the electrode integral body of rectangular channel increases manyly.When radiator structure deforms, as the radiator structure 74 that has been out of shape, cell wall contacts with adjacent wall.If become like this, the part of distortion becomes the condition of high temperature with its periphery, and electrode consumes unusually sometimes.Enumerate several examples of relevant prior art therewith below.
Shown in Fig. 5 (c), patent documentation 1 disclosed " anode of rare gas sealed high pressure use for discharge lamp " is the tungsten anode that is provided with the cooling bath of the degree of depth 1~3mm on outer peripheral face.Angle between the side of cooling bath is 90 °.The anode outer peripheral face is the sintered metal layer of high-cooling property.Shown in Fig. 5 (d), patent documentation 2 disclosed " discharge lamp anode " is along lateral circle surface incision electrode with the cylindric tungsten bar of the groove of axially parallel to be arranged.The degree of depth of groove is 1~7% of a body diameter.The angle of groove is 60~90 °.Shown in Fig. 5 (e), patent documentation 3 disclosed " fishery discharge lamp " has the anode that main part is provided with the big groove of depth ratio width.The degree of depth of groove is 6mm, and width is 3mm.The diameter of front end face and rear end face is 12mm, and the external diameter of main part is 30mm, the length 40mm of whole anode.Shown in Fig. 5 (f), patent documentation 4 disclosed " short arc discharge lamp " has at side face and is carved with that front shoals and the anode of a plurality of grooves that base end side deepens.Shown in Fig. 5 (g), patent documentation 5 disclosed " short arc type high-pressure discharge lamp " has the electrode that is formed with slot part in the side.The degree of depth of slot part electrode diameter 12% in.The depth D of slot part is more than the twice of spacing P of slot part.In patent documentation 6,7, disclose semi-conductive laser processing technology.In non-patent literature 1,2, record the various technology relevant with application with the basis of laser processing.
Patent documentation 1: Japanese Patent Publication 39-011128 communique
Patent documentation 2: Japan opens clear 54-132975 communique in fact
Patent documentation 3: Japan opens clear 60-048663 communique in fact
Patent documentation 4: Japan opens clear 60-110973 communique in fact
Patent documentation 5: TOHKEMY 2002-117806 communique
Patent documentation 6: Japanese kokai publication sho 63-278368 communique
Patent documentation 7: No. 2810435 communique of Japan Patent (Japanese kokai publication hei 01-225928 communique)
Non-patent literature 1: laser association compiles: " laser application technique handbook (towards storehouse bookstore, distribution in 1984)
Non-patent literature 2: the clear Botong in river compiles: " laser processing technology " (CMC, calendar year 2001 distribution)
But, in use has the discharge lamp of electrode of existing V font radiating groove, have following problem.Under the situation of and the V font radiating groove that the density of groove is little big in the unlimited angle of side, the radiating effect of electrode is little.Under the situation of and the rectangle radiating groove that density groove is big little in the unlimited angle of side, the radiating part easy deformation.
Summary of the invention
The objective of the invention is to solve above-mentioned existing issue, in the intensity of the electrode of fully keeping discharge lamp, increase surface area, thereby prolong the life-span of lamp.
In order to solve above-mentioned problem, in the present invention, the discharge vessel inside of discharge lamp possesses electrode, and this electrode has radiator structure on the surface, and the radiator structure of this discharge lamp is that V font and a plurality of parallel slots with stepped sides constitute by the cross section.The exponent number of stair-stepping side is three rank, and the height of following single order on rank, top is the over half of rank, top height, and the height of the following single order on top rank height and rank, top all is that the bottom surface with described parallel slot is the height of benchmark.Perhaps, the exponent number of stair-stepping side is two rank, and down the height of single order is height over half that goes up single order, and the height of the height of last single order and following single order all is that the bottom surface with described parallel slot is the height of benchmark.Groove is and the perpendicular ring-type of the axle of electrode.Perhaps, groove is the linearity parallel with the axle of electrode.
Above-mentioned such by constituting, in the intensity of the radiator structure that keeps electrode, improved radiating effect, so can prolong the life-span of discharge lamp.
Description of drawings
Fig. 1 is the outside drawing of the discharge lamp of embodiments of the invention.
Fig. 2 is the enlarged drawing of anode of the discharge lamp of embodiments of the invention.
Fig. 3 is the amplification profile of the radiator structure that is provided with on the electrode of the discharge lamp of embodiments of the invention.
Fig. 4 is the amplification profile that is illustrated in the manufacture method of the radiator structure that is provided with on the electrode of discharge lamp of embodiments of the invention.
Fig. 5 be the existing electrode of expression radiator structure amplification profile and have the figure of example of the electrode of existing radiator structure.
Label declaration
1: anode;
2: negative electrode;
3: rod is led in inside;
4: metal forming;
5: sealed tube portion;
7: rod is led in the outside;
8: silver solder;
9: illuminating part;
10: bulb portion;
20: lamp holder;
30: main surface;
31: front end face;
32: the front conical surface;
33: the rear side conical surface;
34: the back side;
35: electrode hole;
40,50,50A, 50B, 50C: radiator structure;
41,51,61,71: end face;
42,52,62,72: the bottom surface;
43,53,63,73: the side;
44,54,54A: first cascaded surface;
45: the second cascaded surfaces;
The radiator structure of 60:V font groove;
70: the radiator structure of rectangular channel;
74: the radiator structure that has been out of shape.
Embodiment
Below, be elaborated to being used to implement best mode of the present invention with reference to Fig. 1~Fig. 4.
Embodiments of the invention are to use the discharge lamp of the anode with such radiator structure: this radiator structure is the V font by the cross section and has two rank or a plurality of parallel endless groove of the stepped sides on three rank constitutes.
Fig. 1 is the discharge lamp of embodiments of the invention, is to use the outside drawing of discharge lamp of the anode of the radiator structure with step type slot.In Fig. 1, anode 1 is the electrode of positive side.Negative electrode 2 is electrodes of minus side.The parts that rod 3 is support electrode and power supply are led in inside.Metal forming 4 is to be electrically connected inner rod and the outside parts of leading rod of leading.Sealed tube portion 5 is parts of sealed bulb airtightly.It is via the parts of metal forming to electrode power supply from lamp holder that rod 7 is led in the outside.Illuminating part 9 is luminous parts by interelectrode discharge.Bulb portion 10 is the glass components that the electrode sealing formed discharge space.Lamp holder 20 is to be used for the parts that mechanical type keeps lamp and powers.Radiator structure 40 is radiator structures of the step type slot that is provided with on the circumference side of cylindric electrode.
As shown in Figure 1, discharge lamp comprises: by illuminating part 9 and two bulb portions 10 that sealed tube portion 5 constitutes; The anode 1 of arranged opposite and negative electrode 2 in illuminating part 9; Rod 3 is led in the inside of supporting these anodes 1 and negative electrode 2 and switching on; Rod 7 is led in the outside; And by the metal forming 4 of conductivity rod 3 is led in this inside and lead the sealed tube portions 5 that rod 7 couples together and seals airtightly with the outside.In the sealed tube portion 5 of anode-side, be fixed with lamp holder 20.In the sealed tube portion 5 of cathode side, also be fixed with lamp holder 20.Discharge lamp is fixed on the light supply apparatus via lamp holder 20.
Fig. 2 is the enlarged drawing of the anode of the radiator structure with step type slot that uses in the discharge lamp of embodiments of the invention.Fig. 2 (A) is the outside drawing of anode.Fig. 2 (B) is the profile along the B-B line among Fig. 2 (A).At Fig. 2 (A) with (B), front end face 31 be and negative electrode between the face that discharges, be the end face of cylindric electrode one side.Main surface 30 is circumference sides of columned electrode.The front conical surface 32 is the faces that connect front end face 31 and main surface 30.Radiator structure 40 is the radiator structures that are located at the step type slot on the part of main surface 30 at least.The back side 34 is other ends of cylindric electrode.The rear side conical surface 33 is the faces that connect the back side 31 and main surface 30.Electrode hole 35 is the holes of leading the rod embedding for inner.Outer diameter D 1 is the maximum outside diameter on the main surface of anode.Outer diameter D 2 is maximum outside diameters of the radiator structure that is provided with on the main surface of anode.
Shown in Fig. 2 (A), (B), anode is roughly cylindric.This anode has front end face 31, the front conical surface 32, main surface 30, the rear side conical surface 33, the back side 34.On main surface 30, be provided with radiator structure 40.Rod is led in inside be embedded into overleaf in the electrode hole 35 that is provided with on 34, thereby electrode is maintained in the discharge space.Radiator structure 40 is the many parts of heat radiation, and temperature is descended.
Fig. 3 is the partial enlarged drawing of section of radiator structure of the step type slot of the electrode that uses in the discharge lamp of embodiments of the invention.Fig. 3 (A) is the radiator structure of the step type slot on three rank.Fig. 3 (B) is the radiator structure of the step type slot on two rank.Fig. 3 (C), (D), (E) are other shapes of radiator structure of the step type slot on two rank.In Fig. 3 (A), end face 41 is faces of not implementing laser processing, becomes the main surface of electrode.Bottom surface 42 is faces of radiator structure bottom.Side 43 is and the face that is dug into the direction almost parallel.First cascaded surface 44 is the grooves from the roughly L font on first rank, bottom surface of radiator structure.Second cascaded surface 45 is the grooves from the roughly L font on second rank, bottom surface of radiator structure.Height H 1Be to be the height of the end face of benchmark with the bottom surface.Height H 2Be to be the height of second cascaded surface of benchmark with the bottom surface.Height H 3Be to be the height of first cascaded surface of benchmark with the bottom surface.That is H, 1>H 2>H 3
Shown in Fig. 3 (A), the radiator structure 40 of the step type slot on three rank is made of a plurality of stair-stepping grooves, and a plurality of stair-stepping grooves are made of end face 41, first cascaded surface 44, second cascaded surface 45, bottom surface 42 and side 43.Groove forms along the circumferencial direction on the main surface of electrode.From the bottom surface 42 of radiator structure 40 to open side with the stepped roughly groove of L font that is formed with.The pass of the height of each ladder is H 2〉=H 1/ 2.H more preferably 2〉=2H 1/ 3.
What form like this reasons are as follows.Height (H when the top cascaded surface 1) with the height (H of second cascaded surface 2) poor (H 1-H 2) when big, prevent that the effect of radiator structure distortion from diminishing.In addition, as the height (H of top cascaded surface 1) with the height (H of first cascaded surface 3) poor (H 1-H 3) when big, the volume that is dug into to the central shaft side of electrode becomes big, thereby becomes many by the heat radiation of carrying out near the convection current the bottom surface.
In Fig. 3 (B), end face 51 is faces of not implementing laser processing, becomes the main surface of electrode.Bottom surface 52 is faces of radiator structure bottom.Side 53 is sides of the groove that is dug into.First cascaded surface 54 is the grooves from the roughly L font on first rank, bottom surface of radiator structure.Height H 1Be to be the height of the end face of benchmark with the bottom surface.Height H 4Be to be the height of first cascaded surface of benchmark with the bottom surface.That is H, 1>H 4
Shown in Fig. 3 (B), the radiator structure 50 of the step type slot on two rank is made of stair-stepping groove, and this stair-stepping groove is made of end face 51, first cascaded surface 54, bottom surface 52 and side 53.Groove forms along the circumferencial direction on the main surface of electrode.With the central authorities of bottom surface as symmetry axis to open side with the stepped roughly groove of L font that is formed with.Here, H 4〉=H 1/ 2.H more preferably 4〉=2H 1/ 3.But first cascaded surface 54 is not too near end face 51.What form like this reasons are as follows.Poor (H when the height of the height of top cascaded surface and first cascaded surface 1-H 4) when excessive, prevent that the effect of radiator structure distortion from diminishing.In addition, as the poor (H of the height of the height of top cascaded surface and first cascaded surface 1-H 4) when too small, the volume that is dug into to the central shaft side of electrode diminishes, thereby tails off by the heat radiation of carrying out near the convection current the bottom surface.
Below, with reference to Fig. 3 (C)~(E) variation of radiator structure is described.Fig. 3 (C) is the radiator structure that only is provided with L font groove on one-sided side.Radiator structure 50A and radiator structure 50 are roughly the same, just are provided with the roughly groove 54A of L font on the side of a side.Fig. 3 (D) is smoothed manufactured radiator structure.Radiator structure 50B and radiator structure 50 are roughly the same, and just the surface is level and smooth.So far simply structure is illustrated, shows radiator structure, but the radiator structure in the reality preferably forms so smoothly with rectangular tables.
Fig. 3 (E) is the radiator structure that is made of J font groove roughly.Under the thinner situation of the irradiation diameter of laser, also can become the roughly groove of J font sometimes.In this case, the surface also is preferably smoothly and forms.The surface of radiator structure is preferably the reasons are as follows of forming smoothly.According to the illuminate condition of laser, the boundary member of cascaded surface and side becomes acute angle sometimes.When the part at the angle was in the electrode that is directly used in discharge lamp under this state, the part at angle can break away from electrode material and be devoted in the discharge space, thereby became the reason of discharge lamp melanism, caused the short life of lamp sometimes.Therefore, make the radiator structure smoothing.But when too level and smooth, the surface area of radiator structure not too increases, so be suitable value according to electrode material etc. with the power setting of laser.
Below, with reference to Fig. 4 the manufacture method of radiator structure is described.So the basic fundamental that relates to laser processing in case of necessity can be with reference to patent documentation 6,7 and non-patent literature 1,2 etc. because of known detailed.The order of utilizing laser that electrode is dug into has been shown among Fig. 4.Fig. 4 (1) is that first of expression radiator structure is made the amplification profile of example.Fig. 4 (2) is that second of expression radiator structure is made the amplification profile of example.Fig. 4 (3) is that the 3rd of expression radiator structure is made the amplification profile of example.According to Fig. 4 (1) first of radiator structure being made example describes.At first, in (A), columned electrode is pivoted, simultaneously the electrode irradiating laser is dug into the roughly groove of V font.Next, from (B) to (E) be irradiating laser equally, is dug into the groove of a plurality of roughly L fonts on the inclined-plane of the groove that utilizes (A) to produce.Here, be not limited to the order that is dug into other grooves on the inclined-plane of the groove that utilization (A) produces especially from (B) to (E).In addition, about situation that form to utilize the groove that (A) produce and the situation that is dug into other grooves, be preferably the suitably output characteristic of setting laser.
For example, when utilizing (A) to be dug into V font groove, the perpendicular laser of main surface of irradiation and electrode, when from (B) to (E) was dug into other L font grooves, the inclined-plane of best and V font groove is irradiating laser perpendicularly.In addition, when utilizing (A) to be dug into V font groove, can widen the irradiation diameter of laser, but when from (B) to (E) is dug into other L font grooves, preferably reduce the irradiation diameter of laser.Smoothing is meant while making electrode make laser continuously along the moving axially of electrode around the rotation of columned central shaft, thereby makes the surface of the radiator structure of electrode become level and smooth.In addition, also can realize smoothing by the high-temperature heat treatment in electrobrightening or the vacuum.
According to Fig. 4 (2) the second making example of utilizing laser to make radiator structure is described.In (A), Yi Bian columned electrode is pivoted,, make the axial dipole field of laser then along electrode Yi Bian the electrode irradiating laser is dug into groove, further shown in from (B) to (E), be dug into groove like that.In this embodiment, be laser to be moved vertically by stages shine, but also can be by while columned electrode is pivoted to electrode irradiating laser and the irradiation position that makes laser along axially the moving continuously of electrode, thereby form the radiator structure of level and smooth step type slot.
According to Fig. 4 (3) the 3rd of radiator structure being made example describes.Utilize laser to be dug into out after the large diameter groove in (A), utilize laser to be dug into the groove of middle diameter in (B), the groove that utilizes laser to be dug into minor diameter in (C) is made.In the present embodiment, the irradiation diameter that from big to small changes laser by stages is dug into out groove, but also can change the irradiation diameter of laser by stages from small to large.Also can be by while columned electrode be pivoted to the electrode irradiating laser, and change the irradiation diameter of laser continuously, thus form the radiator structure of level and smooth step type slot.Utilize above method to make radiator structure.
Put down in writing in the present embodiment along the radiator structure of the circumferencial direction of electrode, but same radiator structure also can along electrode axially.In addition, for example understand anode, if but on the main part of negative electrode, radiator structure is set, also can obtain same effect.
As mentioned above, in an embodiment of the present invention, discharge lamp constitutes and uses the anode with such radiator structure: this radiator structure is made of a plurality of parallel endless grooves, the cross section of this endless groove is the V font and has two rank or the side of the step type slot on three rank, so can in the intensity of the radiator structure that keeps electrode, improve radiating effect, can prolong the life-span of discharge lamp.
Utilizability on the industry
Discharge lamp of the present invention is suitable as the short arc discharge lamp that produces ultraviolet usefulness most. Electrode with this radiator structure also is applicable to the lamp that other light sources is used.

Claims (6)

1. discharge lamp, the discharge vessel inside of this discharge lamp possesses electrode, and this electrode has radiator structure on the surface, it is characterized in that,
Above-mentioned radiator structure is that V font and a plurality of parallel slots with stepped sides constitute by the cross section.
2. discharge lamp according to claim 1 is characterized in that,
The exponent number of above-mentioned stair-stepping side comprises that the rank, top are two rank or three rank.
3. the discharge lamp of use electrode according to claim 2 is characterized in that,
The exponent number of above-mentioned stepped sides is three rank, and the height of following single order on rank, top is the over half of rank, top height,
The height of following single order on top rank height and rank, top all is that the bottom surface with described parallel slot is the height of benchmark.
4. discharge lamp according to claim 2 is characterized in that,
The exponent number of above-mentioned stepped sides is two rank, and down the height of single order is height over half that goes up single order,
The height of the height of last single order and following single order all is that the bottom surface with described parallel slot is the height of benchmark.
5. discharge lamp according to claim 1 is characterized in that,
Above-mentioned groove is and the perpendicular ring-type of the axle of above-mentioned electrode.
6. discharge lamp according to claim 1 is characterized in that,
Above-mentioned groove is the linearity parallel with the axle of above-mentioned electrode.
CN2008100858445A 2007-03-23 2008-03-21 Discharge lamp Expired - Fee Related CN101271819B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2007075770A JP5036361B2 (en) 2007-03-23 2007-03-23 Discharge lamp using electrode having heat dissipation structure of stepped groove
JP2007-075770 2007-03-23

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CN101271819A CN101271819A (en) 2008-09-24
CN101271819B true CN101271819B (en) 2011-06-01

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JP5580136B2 (en) * 2010-08-11 2014-08-27 株式会社オーク製作所 Discharge lamp
CN103065923B (en) * 2011-10-18 2016-03-30 上海鑫邦节能科技有限公司 A kind of asymmetric electrode without mercury energy-saving gas discharge lamp
JP5939429B2 (en) * 2012-03-29 2016-06-22 岩崎電気株式会社 Short arc type mercury lamp
CN105185689A (en) * 2015-07-31 2015-12-23 徐琴玉 Xenon-mercury lamp for boat
CN107845562B (en) * 2017-12-07 2023-11-03 江苏浦亚照明科技股份有限公司 Anode structure for short-arc mercury xenon lamp

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JP2008235129A (en) 2008-10-02
JP5036361B2 (en) 2012-09-26
TWI416570B (en) 2013-11-21
CN101271819A (en) 2008-09-24
TW200901261A (en) 2009-01-01

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