CN101255665A - Nonwoven wallpaper base paper and manufacture method thereof as well as nonwoven wallpaper produced from the same - Google Patents

Nonwoven wallpaper base paper and manufacture method thereof as well as nonwoven wallpaper produced from the same Download PDF

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Publication number
CN101255665A
CN101255665A CNA2008100602439A CN200810060243A CN101255665A CN 101255665 A CN101255665 A CN 101255665A CN A2008100602439 A CNA2008100602439 A CN A2008100602439A CN 200810060243 A CN200810060243 A CN 200810060243A CN 101255665 A CN101255665 A CN 101255665A
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fibre
fiber
adhesive
nonwoven wallpaper
base stock
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CN101255665B (en
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雷荣
王贤炉
雷声洪
华威
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Zhejiang Kaien New Material Co ltd
Zhejiang Kan Special Paper Co ltd
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KAIEN SPECIAL MATERIALS CO Ltd ZHEJIANG
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Abstract

The invention relates to a non-woven wallpaper, particularly relates to a non-woven wallpaper base paper and the non-woven wallpaper prepare by the base paper. The non-woven wallpaper base paper comprises a fiber pulp and an adhesive, wherein, the fiber pulp includes a wood-pulp fiber and a function fiber, the weight ratio of the wood-pulp fiber and the function fiber is 0-95%: 5-100%, and the adhesive accounts for 1-10% of the gross weight of the base paper. The wallpaper of the invention does not contract when processed, does not have moist feeling, is complete when uncovered, and has good flexibility. The wallpaper made by a flame-resistant fiber is able to burn under the fire, but extinguishes after leaving the fire, and has good flame-resistant performance.

Description

Nonwoven wallpaper base stock and preparation method thereof and nonwoven wallpaper prepared therefrom
Technical field
The present invention relates to a kind of nonwoven wallpaper, especially relate to a kind of nonwoven wallpaper base stock and preparation method thereof and nonwoven wallpaper prepared therefrom.
Background technology
Nonwoven wallpaper is a kind of novel decorative material for wall surface.It has rich color, the myoplasm sense is strong, pattern is gorgeous, environmental protection, easy construction, price suitable, and characteristics such as the noble elegance of decorative effect are that other multiple indoor ornament materials is incomparable.But wallpaper in the past all is basic material with the wood pulp fibre, this wallpaper low price, shortcoming be poor performance, not water-fast, be not easy to clean, be not easy to construction, because wood pulp fibre can absorb airborne moisture content in a large number, the surface can have damp, time to grow often can existing stain.When changing wallpaper, owing to himself intensity difference, cause and peel off not exclusively, sticking wall phenomenon appears.Aspect fire prevention,, can not prevent fires in addition, so this wallpaper is difficult for promoting because wood pulp fibre belongs to inflammable thing.
The main raw material(s) of wallpaper is exactly a wallpaper base stock, and wallpaper base stock is a kind of basic material.The finished product wallpaper is exactly that the coating by variety of way, printing, embossing etc. process pattern on its surface, and its main performance is determined by body paper.Whole wood pulp body paper in the past causes the pattern displacement unintelligible adding the phenomenon that contraction appears in man-hour easily.Because of it is done, wet strength is poor, the difficulty of construction is also big simultaneously.
Summary of the invention
To the objective of the invention is the defective that exists in traditional wallpaper in order solving, to an object of the present invention is to provide the anti-water of a kind of energy, mildew-resistant, anti-wiping, easily peel off, the nonwoven wallpaper base stock of good processability.An other purpose of the present invention provides the preparation method of above-mentioned nonwoven wallpaper base stock, and it adopts copies the preparation of paper method.The 3rd purpose of the present invention provides the nonwoven wallpaper that is prepared by above-mentioned wallpaper base stock.
In order to realize first above-mentioned purpose, the present invention has adopted following technical scheme:
Nonwoven wallpaper base stock comprises fibre stuff and adhesive, and fibre stuff comprises wood pulp fibre and functional fibre, and wood pulp fibre and functional fibre are 0~95%: 5~100% by part by weight between the two, and adhesive accounts for 1~10% of body paper gross weight.
In order to make paper can not occur man-hour shrinking adding, the functional fibre that adds can be animal fiber, artificial fibre, synthetic fiber and inorfil, as everyone knows, functional fibre becomes the tightness of paper all lower because its smooth surface, in raw material, add functional fibre after, the tightness of paper reduces, elasticity increases, and makes paper in process, and the shrinkage phenomenon of paper disappears.The water absorbent surface performance of chemical fibre is far below wood pulp fibre, and wood pulp fibre generally can absorb and be equivalent to self 9 times water, and the regain of chemical fibre is all below 5.0%, is zero especially as the regain of fibers such as polyvinyl chloride fibre, polypropylene fibre.Under equal tightness, the paper that adds functional fibre has just had the raising of matter than the paper WATER RESISTANCE of whole wood pulp like this.When functional fibre has fire resistance, become paper also certain fire resistance being arranged with regard to corresponding, just can allow paper have fire resistance as addings such as polyvinyl chloride fibre, aramid fiber and carbon fiber back.
The addition of functional fibre generally between 5-100%, is less than at 5% o'clock in the functional fibre addition, and the characteristics of functional fibre can not embody, the amount that different fibers adds is differentiated, some fiber is not hydrophilic fully, after addition is many, manufactures paper with pulp and will become difficult unusually; Get by wood pulps spray silk owing to itself and resemble viscose, its regain is also higher than cotton, even 100% use, it is also out of question to manufacture paper with pulp.
Simultaneously in order to guarantee that paper has certain air permeability, the beating degree of wood pulp fibre is lower, and most functional fibres are to improve the intensity of paper and tightness by making beating, in order to guarantee the intensity of paper, must strengthen, what the present invention adopted is coating method in the machine, can certainly adopt the mode of adding in the slurry to increase the intensity of paper.
As preferably, the fineness of above-mentioned functional fibre is 0.8~25 D, and length is 2~40mm.The fiber of functional fibre is lower than 0.8D, and fiber self insufficient strength is higher than 25D, and the paper surface is too coarse, is unfavorable for following process.Length is lower than 2mm, and the intensity of paper can be undesirable, is higher than 40mm, can tie a knot by fiber when manufacturing paper with pulp, and paper formation is bad.
As preferably, functional fibre is a hydrophilic fibre, and the content ratio of hydrophilic fibre and wood pulp fibre is 10~100%: 0~90%, and optimum hydrophilic fibre addition is between 20~60%.As preferably, described hydrophilic fibre is one or more in animal fiber and the artificial fibre.Hydrophilic fibre is one or more in collagenous fibres, keratin fiber, fibroin fiber, regenerated celulose fibre and the azlon.As preferred again, above-mentioned keratin fiber is a wool, regenerated celulose fibre is one or more in viscose, copper ammonia fibre, the acetic ester fiber, and azlon is one or more in casein fibre, Zein fibers, ground nut fiber, the soybean fiber.
As preferably, functional fibre is hydrophilic fibre not, and the content of hydrophilic fibre and wood pulp fibre ratio is not 10~70%: 30~90%.Optimum not hydrophilic fibre addition is higher than 80% back page and is difficult to manufacture paper with pulp between 20~50%.As preferably, one or more in described not hydrophilic fibre synthetic fiber and the inorfil.As preferred again, above-mentioned synthetic fiber is in polyacrylonitrile fibre, polypropylene fibre, polyethylene fiber, polyvinyl acetal fiber, polyvinyl chloride fibre, polytetrafluoroethylene fibre, polyester fiber, polyamide fiber, polyurethane elastomeric fiber, polyimide fiber, polybenzimidazole fiber and the polyhenylene three nitrine fibers one or more.
As preferably, the part by weight of wood pulp and polyster fibre is 70~90%: 10~30% in the above-mentioned nonwoven wallpaper base stock, and the use amount of adhesive accounts for 1~10% of body paper gross weight.As preferably, above-mentioned adhesive adopts polyvinyl alcohol, starch, Cypres, and by solution oven dry weight vinyl alcohol: starch: Cypres is 2~8: 0.5~2: 0.04~0.15.
Adhesive of the present invention can comprise one or more in natural adhesive and the synthetic adhesive.Natural adhesive is one or more in shellac, gelatinized corn starch, specimens of one's blood and the natural rubber adhesive; Synthetic adhesive is one or more in thermosetting adhesive, thermoplastic adhesive, rubber based adhesives and the inorganic adhesive.Thermosetting adhesive comprises one or more in phenolic aldehyde, urea aldehyde, epoxy, polyester, organosilicon, the polyurethane; The thermoplastic adhesive comprises one or more in vinyl esters, esters of acrylic acid, phenylethylene, cellulose family, the alkyd resins class; Rubber based adhesives comprises one or more in reclaimed rubber, butadiene-styrene rubber, neoprene, cyano group rubber, butyl rubber, silicon rubber, the polyurethane rubber.
The used adhesive consumption of the present invention is decided on the requirement of strength of paper, generally between 1-10%, be lower than 1%, the intensity of paper can be not enough, is higher than 10%, and the intensity of paper is high, but the microcellular structure of paper is blocked, influence the permeability of paper, and the deflection of paper is too high, is unfavorable for the processing and the use of follow-up workshop section.
In order further to increase the water repelling property of wallpaper, also can add Cypres when in machine, being coated with, the consumption of Cypres is generally at the 0.5%-5% of adhesive consumption, be lower than 0.5%, sizing efficiency is not obvious, be higher than 5%, the surface of paper has soapy feeling, is unfavorable for the processing of follow-up workshop section.
In order to realize second above-mentioned purpose, the present invention has adopted following technical scheme:
The preparation method of above-mentioned nonwoven wallpaper base stock makes by comprising that functional fibre, wood pulp fibre and adhesive mix to copy that paper is made or mixed to copy to adopt to be coated with in the adhesive machine behind the paper by functional fibre, wood pulp fibre.
In order to realize the 3rd above-mentioned purpose, the present invention has adopted following technical scheme:
A kind of nonwoven wallpaper adopts above-mentioned nonwoven wallpaper base stock to be coated with and makes.The coating formulation of ordinary copper paperboard is adopted in coating, and prescription can show in an embodiment to some extent.
The present invention has been owing to adopted above technical scheme, and the wallpaper product adds in process and do not shrink man-hour, the free from dampness sense, and it is complete to take off paper, and the pliability of paper is very good.Adopt the wallpaper product of fire resistance fibre under burning things which may cause a fire disaster, can burn, promptly extinguish after leaving burning things which may cause a fire disaster, have good flame retardancy.
The specific embodiment
Embodiment 1
Fibre furnish: softwood pulp 50%, broad-leaved slurry 30% mixes 20 ° of SR of the degree of beating, polyster fibre 20%, 1.5 * 10mm, the quantitative 122g/m of basic paper 2, dip-coating polyvinyl alcohol, starch and Cypres in the machine, coating fluid concentration 4%, coating weight 6%.Polyvinyl alcohol: starch: Cypres=4: 1: 0.8 (all referring to the solution oven dry weight) gets the quantitative 135g/m of body paper 2
Machine is coated with 15g/m outward 2Coating fluid prescription: 70 parts of 90 coarse whitings, 25 parts of 95 fine particle calcium carbonates, 25 parts of china clay, 50 parts in water, CMC1 part, 1 part of dispersant (solid content 40%), 2 parts of lubricants, 1.5 parts of water repellent agents, 40 parts in latex, paper basis weight 150g/m 2, become the paper index as follows: quantitative 150g/m 2, tightness 0.45g/cm 3, tensile strength 9.5kn/m, wet strength 2.5kn/m, surface absorption 30g/m 2, opacity 86%, the vertical 5100mn of tearability, horizontal 6300mn, expansion and contraction 0.3%.
Embodiment 2
Fibre furnish: softwood pulp 40%, broad-leaved slurry 30%, 18 ° of SR of the degree of beating, soybean fiber 30%, 3.5D * 5mm, the quantitative 83g/m of basic paper 2, dip-coating epoxy resin and Cypres=10: 0.5 (all referring to the solution oven dry weight) in the machine, coating fluid concentration 4%, coating weight 5%.Get the quantitative 91g/m of body paper 2
Machine is coated with 20g/m outward 2, coating fluid prescription, 70 parts of 90 coarse whitings, 25 parts of 95 fine particle calcium carbonates, 25 parts of china clay, 50 parts in water, CMC1 part, 1 part of dispersant (solid content 40%), 2 parts of lubricants, 1.5 parts of water repellent agents, 40 parts in latex, paper basis weight 111g/m 2Become the paper index as follows: quantitative 111g/m 2, tightness 0.56g/cm 3, tensile strength 7.8kn/m, wet strength 1.7kn/m, surface absorption 28g/m 2, opacity 78%, the vertical 2500mn of tearability, horizontal 3200mn, expansion and contraction 0.6%.
Embodiment 3
Fibre furnish: softwood pulp 20%, 25 ° of SR of the degree of beating, viscose 80%, 5D * 2mm, the quantitative 122g/m of basic paper 2, dip-coating butadiene-styrene rubber and Cypres=20: 1 (all referring to the solution oven dry weight) in the machine, coating fluid concentration 4%, coating weight 6%,, get the quantitative 135g/m of body paper 2, machine is coated with 15g/m outward 2
The coating fluid prescription, 70 parts of 90 coarse whitings, 25 parts of 95 fine particle calcium carbonates, 25 parts of china clay, 50 parts in water, CMC1 part, 1 part of dispersant (solid content 40%), 2 parts of lubricants, 1.5 parts of water repellent agents, 40 parts in latex, paper basis weight 150g/m 2, become the paper index as follows: quantitative 150g/m 2, tightness 0.38g/cm 3, tensile strength 3.5kn/m, wet strength 1.2kn/m, surface absorption 35g/m 2, opacity 89%, the vertical 2300mn of tearability, horizontal 2900mn, expansion and contraction 0.2%.
Embodiment 4
Fibre furnish: softwood pulp 60%, 31 ° of SR of the degree of beating, aramid fiber 40%, 25D * 40mm, the quantitative 122g/m of basic paper 2, dip-coating polyvinyl alcohol, starch and Cypres in the machine, coating fluid concentration 4%, coating weight 3%, polyvinyl alcohol: starch: Cypres=4: 1: 0.8 (all referring to the solution oven dry weight) gets the quantitative 135g/m of body paper 2
Machine is coated with 15g/m outward 2, coating fluid prescription, 70 parts of 90 coarse whitings, 25 parts of 95 fine particle calcium carbonates, 25 parts of china clay, 50 parts in water, CMC1 part, 1 part of dispersant (solid content 40%), 2 parts of lubricants, 1.5 parts of water repellent agents, 40 parts in latex, paper basis weight 150g/m 2, become the paper index as follows: quantitative 150g/m 2, tightness 0.41g/cm 3, tensile strength 6.1kn/m, wet strength 1.8kn/m, surface absorption 21g/m 2, opacity 79%, the vertical 5600mn of tearability, horizontal 7400mn, expansion and contraction 0.23%.
Embodiment 5
Fibre furnish: softwood pulp 40%, broad-leaved slurry 40%, 27 ° of SR of the degree of beating, nylon fibre 20%, 15D * 10mm, the quantitative 122g/m of basic paper 2, dip-coating polyvinyl alcohol and Cypres in the machine, coating fluid concentration 4%, coating weight 4%, polyvinyl alcohol: Cypres=4: 0.8 (all referring to the solution oven dry weight) gets the quantitative 135g/m of body paper 2
Become the paper index as follows: quantitative 135g/m 2, tightness 0.45g/cm 3, tensile strength 7.7kn/m, wet strength 1.7kn/m, surface absorption 22g/m 2, opacity 83%, the vertical 3500mn of tearability, horizontal 4700mn, expansion and contraction 0.5%.
Embodiment 6
Fibre furnish: softwood pulp 70%, 25 ° of SR of the degree of beating, polyvinyl alcohol fibre 20%, 4D * 15mm, carbon fiber 10%, powdery, 200 orders filter, the quantitative 122g/m of basic paper 2, dip-coating polyvinyl alcohol, starch and Cypres in the machine, coating fluid concentration 10%, coating weight 10%, polyvinyl alcohol: starch: Cypres=4: 1: 0.8 (all referring to the solution oven dry weight) gets the quantitative 135g/m of body paper 2
Become the paper index as follows: quantitative 135g/m 2, tightness 0.36g/cm 3, tensile strength 5.7kn/m, wet strength 1.2kn/m, surface absorption 26g/m 2, opacity 88%, the vertical 6700mn of tearability, laterally 5100mn.
Embodiment 7
Fibre furnish: softwood pulp 30%, 20 ° of SR of the degree of beating, polypropylene fiber 70%, 15D * 10mm, the quantitative 122g/m of basic paper 2, dip-coating polyvinyl alcohol, starch and Cypres in the machine, coating fluid concentration 10%, coating weight 10%, polyvinyl alcohol: starch: Cypres=4: 1: 0.8 (all referring to the solution oven dry weight) gets the quantitative 135g/m of body paper 2
Become the paper index as follows: quantitative 135g/m 2, tightness 0.35g/cm 3, tensile strength 4.7kn/m, wet strength 1.2kn/m, surface absorption 18g/m 2, opacity 77%, the vertical 6200mn of tearability, laterally 4800mn.
Embodiment 8
Fibre furnish: softwood pulp 20%, broad-leaved slurry 60% mixes 20 ° of SR of the degree of beating, polyster fibre 10%, 1.5 * 6mm, 10%, 1.5 * 12mm, the quantitative 85g/m of basic paper 2, water-soluble acrylic acid resin of dip-coating and Cypres in the machine, coating fluid concentration 4%, coating weight 4%.Water-soluble acrylic acid portions of resin Cypres=4: 0.8 (all referring to the solution oven dry weight) gets the quantitative 87.5g/m of body paper 2
Machine is coated with 15g/m outward 2Coating fluid prescription: 90 coarse whitings: 70 parts, 95 fine particle calcium carbonates: 25 parts, china clay: 25 parts, water: 50 parts, CMC:1 part, dispersant (solid content 40%): 1 part, 2 parts of lubricants, water repellent agent: 1.5 parts, latex: 40 parts.Paper basis weight 108.7g/m 2, become the paper index as follows: quantitative 110g/m 2, tightness 0.55g/cm 3, tensile strength 8.5kn/m, wet strength 2.5kn/m, surface absorption 25g/m 2, opacity 86%, the vertical 3100mn of tearability, horizontal 4830mn, expansion and contraction 0.3%.
Embodiment 9
Fibre furnish: softwood pulp 60%, broad-leaved slurry 20%, 18 ° of SR of the degree of beating, polyster fibre 10%1.5 * 6mm, 10%1.5 * 12mm, the quantitative 65g/m of basic paper 2, the wet strength agent of adding 3.2% and 4% water-soluble polyamine fat resin, 10% china clay, 10% calcium carbonate in the machine.Get the quantitative 65.2g/m of body paper 2
Become the paper index as follows: quantitative 65.2g/m 2, tightness 0.45g/cm 3, tensile strength 4.7kn/m, wet strength 1.4kn/m, surface absorption 18g/m 2, opacity 75%, the vertical 2200mn of tearability, laterally 3500mn.
Method of testing:
Quantitative GB/T451.2 paper and the quantitative determination method of cardboard
The determination method of thickness G B/T451.3 paper and cal(l)iper
The determination method of tearability GB/T455.1 paper tearability
The determination method of expansion and contraction GB/T451.3 paper retractility
The determination method of tensile strength after wet strength GB/T465.2 paper and cardboard soak in required time
The absorptive determination method of surface absorption GB/T1540 paper and cardboard
The determination method of thickness G B/T1543 paper opacity
The determination method of tensile strength GB/T12914 paper and cardboard tensile strength
More than the common wallpaper of 9 patterns and the speciality paper Co., Ltd of dragon trip China group that on market, purchases, try out in Jiangsu North Platform wallpaper company together, find after making wallpaper, shrinkage phenomenon appears in the product of China group in process, behind the sticking wall under standard humidity, paper has damp after 3 hours, adhesion phenomenon is arranged when taking off paper, and embodiment 1-9 sample adds and do not shrink man-hour, the free from dampness sense, and it is complete to take off paper, the pliability of paper is very good, embodiment 4 samples can burn under burning things which may cause a fire disaster in addition, promptly extinguish after leaving burning things which may cause a fire disaster, have good flame retardancy.

Claims (17)

1. nonwoven wallpaper base stock, it is characterized in that: comprise fibre stuff and adhesive, fibre stuff comprises wood pulp fibre and functional fibre, and wood pulp fibre and functional fibre are 0~95%:5~100% by part by weight between the two, and adhesive accounts for 1~10% of body paper gross weight.
2. nonwoven wallpaper base stock according to claim 1 is characterized in that: the fineness of functional fibre is 0.8~25D, and length is 2~40mm.
3. nonwoven wallpaper base stock according to claim 1 and 2 is characterized in that: functional fibre is a hydrophilic fibre, and the content ratio of hydrophilic fibre and wood pulp fibre is 10~100%: 0~90%.
4. nonwoven wallpaper base stock according to claim 3 is characterized in that: hydrophilic fibre is animal fiber and artificial fibre.
5. nonwoven wallpaper base stock according to claim 4 is characterized in that: hydrophilic fibre is one or more in collagenous fibres, keratin fiber, fibroin fiber, regenerated celulose fibre and the azlon.
6. nonwoven wallpaper base stock according to claim 5, it is characterized in that: keratin fiber is a wool, regenerated celulose fibre is one or more in viscose, copper ammonia fibre, the acetic ester fiber, and azlon is one or more in casein fibre, Zein fibers, ground nut fiber, the soybean fiber.
7. nonwoven wallpaper base stock according to claim 1 and 2 is characterized in that: functional fibre is hydrophilic fibre not, and the content of hydrophilic fibre and wood pulp fibre ratio is not 10~70%: 30~90%.
8. nonwoven wallpaper base stock according to claim 7 is characterized in that: one or more in hydrophilic fibre synthetic fiber and the inorfil not.
9. nonwoven wallpaper base stock according to claim 8 is characterized in that: synthetic fiber are one or more in polyacrylonitrile fibre, polypropylene fibre, polyethylene fiber, polyvinyl acetal fiber, polyvinyl chloride fibre, polytetrafluoroethylene fibre, polyester fiber, polyamide fiber, polyurethane elastomeric fiber, polyimide fiber, polybenzimidazole fiber and the polyhenylene three nitrine fibers.
10. nonwoven wallpaper base stock according to claim 9 is characterized in that: the part by weight of wood pulp and polyster fibre is 70~90%: 10~30%, and the use amount of adhesive accounts for 1~10% of body paper gross weight.
11. nonwoven wallpaper base stock according to claim 10 is characterized in that: adhesive adopts polyvinyl alcohol, starch, Cypres, and by solution oven dry weight vinyl alcohol: starch: Cypres is 2~8: 0.5~2: 0.04~0.15.
12. nonwoven wallpaper base stock according to claim 1 and 2 is characterized in that: adhesive comprises one or more in natural adhesive and the synthetic adhesive.
13. nonwoven wallpaper base stock according to claim 12 is characterized in that: natural adhesive is one or more in shellac, gelatinized corn starch, specimens of one's blood and the natural rubber adhesive; Synthetic adhesive is one or more in thermosetting adhesive, thermoplastic adhesive, rubber based adhesives and the inorganic adhesive.
14. nonwoven wallpaper base stock according to claim 13 is characterized in that: thermosetting adhesive comprises one or more in phenolic aldehyde, urea aldehyde, epoxy, polyester, organosilicon, the polyurethane; The thermoplastic adhesive comprises one or more in vinyl esters, esters of acrylic acid, phenylethylene, cellulose family, the alkyd resins class; Rubber based adhesives comprises one or more in reclaimed rubber, butadiene-styrene rubber, neoprene, cyano group rubber, butyl rubber, silicon rubber, the polyurethane rubber.
15. nonwoven wallpaper base stock according to claim 1 and 2 is characterized in that: adhesive comprises the Cypres that accounts for adhesive weight 0.5~5%.
16. the preparation method of nonwoven wallpaper base stock according to claim 1 and 2 is characterized in that: make by comprising that functional fibre, wood pulp fibre and adhesive mix to copy that paper is made or mixed to copy to adopt to be coated with in the adhesive machine behind the paper by functional fibre, wood pulp fibre.
17. a nonwoven wallpaper is characterized in that: adopt claim 1 or 2 described nonwoven wallpaper base stocks to be coated with and make.
CN2008100602439A 2008-03-31 2008-03-31 Nonwoven wallpaper base paper and manufacture method thereof as well as nonwoven wallpaper produced from the same Active CN101255665B (en)

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