CN101229867B - 用于电器的纸板基座 - Google Patents

用于电器的纸板基座 Download PDF

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CN101229867B
CN101229867B CN200710110118XA CN200710110118A CN101229867B CN 101229867 B CN101229867 B CN 101229867B CN 200710110118X A CN200710110118X A CN 200710110118XA CN 200710110118 A CN200710110118 A CN 200710110118A CN 101229867 B CN101229867 B CN 101229867B
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戴维·B·穆伊斯肯斯
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Abstract

本发明提供了一种用于支撑物体，例如大型家用电器的基座(10)。基座(10)包括蜂巢状中间层(14)，其夹在由波纹板制成的顶部托盘(16)和底部托盘(12)之间，并且基本上与顶部托盘(16)和底部托盘(12)共同延伸。平台(30)可安装在顶部托盘(16)上，以支撑洗衣机电机或其它物体。

Description

用于电器的纸板基座
技术领域
本发明涉及一种包装。更具体地说，本发明涉及一种用于在运输和装卸过程中缓冲并保护大型电器的纸板基座。
背景技术
基座衬垫，有时称为承载器、垫木、滑动件、托盘、或简称为基座，它们用于在装配、存储和运输过程中缓冲并保护产品，例如大型电器。在现有技术中已知众多的电器基座，包括木头、塑料、波纹纸制成的基座，以及由多种材料组合而成的合成基座。本发明的所有者索诺科开发公司(Sonoco Development，Inc.)拥有在该领域内的若干项专利，包括美国专利6,155,527和6,264,157。
电器制造商不断寻求更好的、更具有成本效率的基座，以对大型家用电器提供缓冲和保护。在若干项专利中揭示了具有蜂巢状结构组件的基座，包括美国专利4,399,927、5,269,219、5,493,962、5,537,937和6,357,364。申请人已发现在波纹托盘之间放置有蜂巢状层的组合比只设置蜂巢状板或只设置波纹板的情况能提供更高强度和缓冲。
因此，本发明的目的是提供一种电器基座，其为大型电器提供缓冲和保护，并且可完全由纸制成。
本发明还有一个目的是提供一种电器基座，其质轻，但通过标准跌落测试并且能够抗破裂。
本发明的另一个目的是提供一种基座，其在受到冲击过程中能够弯曲和具有弹性，以在运输过程中缓冲和保护装置。
本发明的另一个目的是提供一种基座，其能够从下方支撑洗衣机电机，以防止电机在运输过程中产生移动。
其他的和另外的目的将在以下的说明中参照附图和后附权利要求而出现。
发明内容
本发明是一种全纸基座，其用于支撑物体，例如大型家用电器。基座包括顶部托盘，其由波纹板制成，并且具有位于其各角处的凸片，从而向下折叠凸片，以形成角柱间隙；底部托盘，其由波纹板制成；和中间层，其由蜂巢状材料制成，并被放置在顶部托盘和底部托盘之间，并且基本上与顶部托盘和底部托盘共同延伸。中间层同样在其各角处具有角柱间隙，该角柱间隙与组装完的底座内的顶部托盘的角柱间隙竖直地对正。底部托盘在竖直对正的间隙的下方延伸，从而各角柱可放置在其上并由底部托盘支撑。靠近顶部托盘和中间层的各角的四组竖直对正的开口可容纳电器支脚。
一种改进的底座，其包括平台，该平台部分地安装在顶部托盘的中心开口内，并且在顶部托盘的上方延伸，以支撑电器的一部分，诸如电器电机。平台包括小盒，其由纸板折叠而成，并且至少部分地封装蜂巢状填充物。
附图说明
图1是根据本发明制成的纸板基座的透视图。
图2是用于制成平台的一部分的坯材的俯视图。
图3是部分地折叠图2显示的坯材的俯视图。
图4是图1纸板基座的分解图。
具体实施方式
尽管本发明可采用多种形式实施，但是本发明的一个或多个实施例在图中示出并且在本文中详细地描述，同时可以这样理解：本发明所公开的内容将被认为是发明原理的实例，并且不应将本发明限制到所示的实施例中。
转到附图，在图1中示出了本发明的一个实施例的透视图，基座10用于支撑物体，例如大型家用电器。虽然基座10可采用其它材料制成，例如塑料，但是其可全部地由纸板制成。
基座10包括蜂巢状中间层14和凸起平台30，其中所述中间层14夹在顶部托盘16和底部托盘12之间，并且基本上与顶部托盘16和底部托盘12共同延伸。正如下面更详细说明的一样，平台30包括小盒20，其用蜂巢状填充物18加固，并且基本上封装蜂巢状填充物18，并且支撑电机或其它物体。顶部托盘16和底部托盘12均由波纹板制成，即，该板具有中间槽纹层，并且在槽纹层的两侧粘有平板。蜂巢状中间层14和蜂巢状填充物18由蜂巢状材料，即蜂巢结构的材料制成。小盒20由纸板折叠而成。
现参见图4，底部托盘12由一张平的矩形波纹板制成。可选地，底部托盘可包括一个或多个侧板13，其铰接地连接于底板15并且从底板15向上延伸，以便进一步封装蜂巢状中间层14。
顶部托盘16由一张已切好的且形成所希望结构的平的波纹板制成。具体地，顶部托盘16包括基本上为矩形的波纹板17，其具有四个角并且该四个角被插到已切掉的各个区域内，波纹板17包括邻近四个角的容纳电器支脚(未示出)的支脚开口22，和其内安装有平台30的中心开口，以及，可选择地，包括用于容纳从电器底部向下突出的其它物品的侧开口28。顶部托盘16同样包括铰接地连接于波纹板17的凸片23，从而向下折叠凸片23，以在波纹板17的各角处形成容纳竖直角柱(未示出)的角柱间隙(即，开放式空间或切口)。
同样，蜂巢状中间层14被切掉了与顶部托盘16的切掉区域竖直对正的区域。因此，在图1和图2中，蜂巢状中间层14包括一张或多张竖直堆叠的、基本上为矩形的蜂巢状材料，该蜂巢状材料具有四个角，在靠近各角处切出容纳电器支脚的支脚开口，以及在各角处具有容纳竖直角柱的角柱间隙，并具有中心开口36，其内装有平台30，以及，可选择的，具有用于容纳从电器底部向下突出的其它物品的侧开口38。底部托盘12在顶部托盘16和中间层14的竖直对正的间隙的下面延伸，以支撑角柱。
除了容纳装置的各种突出部件，例如支脚、电机和电插头，顶部托盘16和中间层14的切掉的区域有助于将部件保持在基座10内的缓冲区域内，以使它们在受到冲击过程中避免受到损坏。
尽管图中所示的中间层14是由竖直对正的两张蜂巢状材料制成(每张蜂巢状材料的厚度约为3/4英寸(约为2cm))，但是应理解的是，中间层14可包括竖直对正的任意适宜张数的蜂巢状材料，包括只有一张适宜厚度的蜂巢状材料，典型地，其约为1又1/2英寸(约为3.8cm)。此外，应理解的是，只要蜂巢状材料在顶部托盘16的负载支撑区域的下方延伸，则中间层14可包括设置在顶部托盘16和底部托盘12之间的水平面内的多张蜂巢状材料。
图2示出了用于加工可选择的小盒20的坯材，并且图3示出了部分组装成的小盒20。小盒20放置在蜂巢状填充物18的上方，以部分封装填充物18，并且可牢固地用粘合剂粘到平台30上。将平台30设置在顶部托盘16的中心开口和中间蜂巢状层14的中心开口36的里面。平台30支撑电器电机(未示出)，以免电机在运输过程中产生移动。孔38可形成在小盒20的顶部面板上，以容纳杆件或其它从洗衣机电机向下延伸的部件。平台30应具有适宜的尽寸并可在顶部托盘16上方升起，以便足以支撑电机。
因此，本发明描述了一种用于装置如洗衣机或其它电器的底座10，该底座支撑所述装置并使其部件免受损害。底座10应在受到冲击时能够弯曲和具有弹性，以在运输过程中起到缓冲和保护装置的作用。底座10用于支撑电器电机并抑制电机产生移动，并且其具有切掉区域以容纳从装置底部伸出来的部件。最后，底座10设计成将装置的负载分布在较大的区域上，否则的话，该负载将集中分布在支脚上。当与纸板角柱和纸板顶盖一起结合使用时，底座有助于形成能承受正常冲击力的全纸包装，并且能显著降低包装浪费，特别是泡沫聚苯乙烯(EPS)包装的浪费。
可以理解的是本发明上述所描述的实施例仅是用于解释本发明的原理的具体实例。本发明的其他改动和替代性实施例都被认为不超出本发明的由前述教导的和所附权利要求所限定的范围。意旨在于权利要覆盖所有这样的落入其保护范围内的改动和替代性实施例。

Claims (5)

1.一种用于支撑电器的改进基座(10)，所述基座(10)包括：
顶部托盘(16)，其由波纹板制成，所述顶部托盘(16)在其各角处具有角柱间隙；
底部托盘(12)，其由波纹板制成，所述底部托盘(12)在所述顶部托盘的角柱间隙的下方延伸；
中间层(14)，其由蜂巢状材料制成，该中间层放置在所述顶部托盘和所述底部托盘之间，并且基本上与所述顶部托盘和所述底部托盘共同延伸，并且所述中间层(14)在其各角处具有与所述顶部托盘的角柱间隙竖直对正的角柱间隙；
平台(30)，其安装在所述顶部托盘(16)上，并且在所述顶部托盘(16)上方延伸，以支撑所述电器的一部分。
2.如权利要求1所述的改进基座(10)，其中所述平台(30)安装在所述顶部托盘(16)的中心开口内。
3.如权利要求2所述的改进基座(10)，其中所述平台(30)包括用折叠材料制成的小盒(20)，其具有至少部分地由蜂巢状填充物(18)填充的内部空间。
4.如权利要求1所述的改进基座(10)，还包括靠近所述顶部托盘(16)和所述中间层(14)的各角的四组竖直对正的开口(22)，以容纳电器支脚。
5.如权利要求1所述的改进基座(10)，其中所述顶部托盘(16)、所述底部托盘(12)和所述中间层(14)均由纸制成。
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US20080173781A1 (en) 2008-07-24
CN101229867A (zh) 2008-07-30
KR101055325B1 (ko) 2011-08-08
WO2008091816A2 (en) 2008-07-31
CA2674394C (en) 2011-03-15
US7624962B2 (en) 2009-12-01
WO2008091816A3 (en) 2008-10-02
MX2009007380A (es) 2009-07-21
CA2674394A1 (en) 2008-07-31
KR20090094141A (ko) 2009-09-03
TR200904606T1 (tr) 2009-08-21

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