Summary of the invention
Technical problem to be solved by this invention provides a kind of liquid ammonia treatment process of cotton wire union cloth, the characteristics that the staple fabric after the Liquid Ammonia Treatment has is soft, smooth, do not damage brute force, need not press, washing shrinkage is little.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of processing method of cotton wire union cloth, it is characterized in that may further comprise the steps 3. liquefied ammonia five steps of 5. preshrunk of 4. finalizing the design of 2. destarch of 1. singing, 3. described step comprises into cloth A → prebake B → air cooling C → pad liquefied ammonia D → decatize E → washing F → cylinder oven dry G → cropping H;
Steps A: the speed of advancing cloth is 35.0~45.0m/min, advances cloth door width of cloth 146.0cm~152.0cm, and the edge guide pressure that advances cloth is 0.008Mpa~0.102Mpa;
Step B: pre-drying cylinder temperature is 120 ℃~140 ℃, and the first dry cylinder tension force is 175N~230N, and the second dry cylinder tension force is 175N~230N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 70 ℃~80 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 80 ℃~90 ℃;
Step e: the steaming vessel temperature is 110 ℃-120 ℃, and steaming vessel cylinder steam pressure is 0.5Pa-0.6Pa, and the exhaust outlet temperature is 105 ℃-109 ℃, and felt blanket tension force is 0.285Mpa-0.296Mpa;
Step F: 60 ℃ ± 5 ℃ of the first water washing chamber temperature, 50 ℃ ± 5 ℃ of the second water washing chamber temperature, 70 ℃ ± 5 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.5 ± 0.5, the first water washing chamber padding machine pressure is 0.17Mpa ± 0.01Mpa, the second water washing chamber padding machine pressure is 0.17MPa ± 0.01Mpa, and the 3rd water washing chamber padding machine pressure is 0.29Mpa ± 0.01Mpa;
Step G: the cylinder steam pressure was 0.1Mpa~0.2Mpa during the oven dry cylinder was handled, and drying cylinder tension force is 130N~280N, and roll device tension force is 200N~340N, and roll device pressure is 0.21Mpa ± 0.005Mpa;
Step H: folder clot pressure is 0.2Mpa ± 0.02Mpa, and the cropping door width of cloth is 131.0cm~145.0cm, and cropping speed is 20.0~35.0m/min.
The speed that steps A is advanced cloth is 35.0m/min, advances cloth door width of cloth 146.0cm, and the suction limit pressure that advances cloth is 0.008Mpa;
Step B: pre-drying cylinder temperature is 120 ℃, and the first dry cylinder tension force is 175N, and the second dry cylinder tension force is 175N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 70 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 80 ℃;
Step e: the steaming vessel temperature is 110 ℃, and steaming vessel cylinder steam pressure is 0.5Pa, and the exhaust outlet temperature is 105 ℃, and felt blanket tension force is 0.285Mpa;
Step F: 60 ℃ of the first water washing chamber temperature, 50 ℃ of the second water washing chamber temperature, 70 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.5, the first water washing chamber padding machine pressure is 0.17Mpa, and the second water washing chamber padding machine pressure is 0.17MPa, and the 3rd water washing chamber padding machine pressure is 0.29Mpa;
Step G: the cylinder steam pressure was 0.1Mpa during the oven dry cylinder was handled, and drying cylinder tension force is 130N, and roll device tension force is 200N, and roll device pressure is 0.21Mpa;
Step H: folder clot pressure is 0.2Mpa, and the cropping door width of cloth is 131.0cm, and cropping speed is 20.0m/min.
Steps A: the speed of advancing cloth is 40.0m/min, advances cloth door width of cloth 150.0cm, and the edge guide pressure that advances cloth is 0.010Mpa;
Step B: pre-drying cylinder temperature is 130 ℃, and the first dry cylinder tension force is 200N, and the second dry cylinder tension force is 200N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 75 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 85 ℃;
Step e: the steaming vessel temperature is 115 ℃, and steaming vessel cylinder steam pressure is 0.55Pa, and the exhaust outlet temperature is 107 ℃, and felt blanket tension force is 0.290Mpa;
Step F: 55 ℃ of the first water washing chamber temperature, 45 ℃ of the second water washing chamber temperature, 65 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.0, the first water washing chamber padding machine pressure is 0.16Mpa, and the second water washing chamber padding machine pressure is 0.16MPa, and the 3rd water washing chamber padding machine pressure is 0.28Mpa;
Step G: the cylinder steam pressure was 0.15Mpa during the oven dry cylinder was handled, and drying cylinder tension force is 200N, and roll device tension force is 300N, and roll device pressure is 0.205Mpa;
Step H: folder clot pressure is 0.18Mpa, and the cropping door width of cloth is 140.0cm, and cropping speed is 30.0m/min.
Steps A: the speed of advancing cloth is 45.0m/min, advances cloth door width of cloth 152.0cm, and the edge guide pressure that advances cloth is 0.102Mpa;
Step B: pre-drying cylinder temperature is 140 ℃, and the first dry cylinder tension force is 230N, and the second dry cylinder tension force is 230N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 80 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 90 ℃;
Step e: the steaming vessel temperature is 120 ℃, and steaming vessel cylinder steam pressure is 0.6Pa, and the exhaust outlet temperature is 109 ℃, and felt blanket tension force is 0.296Mpa;
Step F: 65 ℃ of the first water washing chamber temperature, 55 ℃ of the second water washing chamber temperature, 75 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 6.0, the first water washing chamber padding machine pressure is 0.18Mpa, and the second water washing chamber padding machine pressure is 0.18MPa, and the 3rd water washing chamber padding machine pressure is 0.30Mpa;
Step G: the cylinder steam pressure was 0.2Mpa during the oven dry cylinder was handled, and drying cylinder tension force is 280N, and roll device tension force is 340N, and roll device pressure is 0.215Mpa;
Step H: folder clot pressure is 0.22Mpa, and the cropping door width of cloth is 145.0cm, and cropping speed is 35.0m/min.
Compared with prior art, the invention has the advantages that staple fabric after the Liquid Ammonia Treatment have soft, smooth, do not damage brute force, need not press, characteristics that washing shrinkage is little.Although the expanded effect of caustic soda is than liquefied ammonia Senior Three doubly, caustic soda viscosity height, permeate inhomogeneous, owing to liquefied ammonia has good impregnability, thus different with caustic soda mercerising treatment effect, after Liquid Ammonia Treatment, cotton fiber generation swelling, its warp-wise, broadwise are all very even.Liquid ammonia finishing has the meaning of mercerising, but different and traditional mercerising, and it can make staple fabric strength, elasticity and feel increase, and has improved dimensionally stable, and show no sign of that the caustic soda mercerising brought fiber melted erosion and inhomogeneities.
Select two kinds of specification cotton wire union cloths, one is plain weave: CF60*SK42D 180*86, two is plain weave: CF60/1*SK42D 180*100
Adopt following two kinds of technologies arrangement respectively, compare, the results are shown in following table:
Technology one: singe → destarch → liquefied ammonia → typing → preshrunk
Technology two: singe → destarch → typing → preshrunk
Fabric specification |
Technology |
Powerful after the destarch |
Powerful behind the LA |
The finished product brute force |
The finished product outward appearance |
Stretch (kgf) |
Tear (daN) |
Stretch (kgf) |
Tear (daN) |
Stretch (kgf) |
Tear (daN) |
CF60*SK 42D 180*86 |
Technology one |
41.0/24. 0 |
1.8/1. 2 |
42.0/24. 3 |
1.9/1.4 |
43.5/25. 0 |
1.9/1. 5 |
2.5- |
Technology two |
41.0/24. 0 |
1.8/1. 2 |
|
|
42.0/23. 7 |
1.4/1. 2 |
2.0- |
CF60*SK 42D 180*100 |
Technology one |
42.0/24. 5 |
1.8/1. 3 |
43.5/24. 7 |
1.8/1.5 |
44.0/25. 5 |
1.8/1. 6 |
2.5 |
Technology two |
42.0/24. 5 |
1.8/1. 3 |
|
|
42.5/24. 0 |
1.5/1. 2 |
2.0- |
The method of testing of above brute force and outward appearance is ISO.1. by liquid ammonia finishing, the bafta brute force is apparently higher than common arrangement; And outward appearance is higher 0.5 grade than common arrangement.2. by liquid ammonia finishing, soft, the high resilience of bafta is significantly better than common arrangement.
The specific embodiment
Embodiment describes in further detail the present invention below in conjunction with accompanying drawing.
Embodiment one: a kind of processing method of cotton wire union cloth, may further comprise the steps 3. liquefied ammonia five steps of 5. preshrunk of 4. finalizing the design of 2. destarch of 1. singing, 3. described step comprises into cloth A → prebake B → air cooling C → pad liquefied ammonia D → decatize E → washing F → cylinder oven dry G → cropping H;
Steps A: the speed of advancing cloth is 35.0m/min, advances cloth door width of cloth 146.0cm, and the suction limit pressure that advances cloth is 0.008Mpa;
Step B: pre-drying cylinder temperature is 120 ℃, and the first dry cylinder tension force is 175N, and the second dry cylinder tension force is 175N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 70 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 80 ℃;
Step e: the steaming vessel temperature is 110 ℃, and steaming vessel cylinder steam pressure is 0.5Pa, and the exhaust outlet temperature is 105 ℃, and felt blanket tension force is 0.285Mpa;
Step F: 60 ℃ of the first water washing chamber temperature, 50 ℃ of the second water washing chamber temperature, 70 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.5, the first water washing chamber padding machine pressure is 0.17Mpa, and the second water washing chamber padding machine pressure is 0.17MPa, and the 3rd water washing chamber padding machine pressure is 0.29Mpa;
Step G: the cylinder steam pressure was 0.1Mpa during the oven dry cylinder was handled, and drying cylinder tension force is 130N, and roll device tension force is 200N, and roll device pressure is 0.21Mpa;
Step H: folder clot pressure is 0.2Mpa, and the cropping door width of cloth is 131.0cm, and cropping speed is 20.0m/min
Embodiment two: a kind of processing method of cotton wire union cloth, it is characterized in that may further comprise the steps 3. liquefied ammonia five steps of 5. preshrunk of 4. finalizing the design of 2. destarch of 1. singing, 3. described step comprises into cloth A → prebake B → air cooling C → pad liquefied ammonia D → decatize E → washing F → cylinder oven dry G → cropping H;
Steps A: the speed of advancing cloth is 40.0m/min, advances cloth door width of cloth 150.0cm, and the edge guide pressure that advances cloth is 0.010Mpa;
Step B: pre-drying cylinder temperature is 130 ℃, and the first dry cylinder tension force is 200N, and the second dry cylinder tension force is 200N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 75 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 85 ℃;
Step e: the steaming vessel temperature is 115 ℃, and steaming vessel cylinder steam pressure is 0.55Pa, and the exhaust outlet temperature is 107 ℃, and felt blanket tension force is 0.290Mpa;
Step F: 55 ℃ of the first water washing chamber temperature, 45 ℃ of the second water washing chamber temperature, 65 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 5.0, the first water washing chamber padding machine pressure is 0.16Mpa, and the second water washing chamber padding machine pressure is 0.16MPa, and the 3rd water washing chamber padding machine pressure is 0.28Mpa;
Step G: the cylinder steam pressure was 0.15Mpa during the oven dry cylinder was handled, and drying cylinder tension force is 200N, and roll device tension force is 300N, and roll device pressure is 0.205Mpa;
Step H: folder clot pressure is 0.18Mpa, and the cropping door width of cloth is 140.0cm, and cropping speed is 30.0m/min.
Embodiment three: a kind of processing method of cotton wire union cloth, it is characterized in that may further comprise the steps 3. liquefied ammonia five steps of 5. preshrunk of 4. finalizing the design of 2. destarch of 1. singing, 3. described step comprises into cloth A → prebake B → air cooling C → pad liquefied ammonia D → decatize E → washing F → cylinder oven dry G → cropping H;
Steps A: the speed of advancing cloth is 45.0m/min, advances cloth door width of cloth 152.0cm, and the edge guide pressure that advances cloth is 0.102 Mpa;
Step B: pre-drying cylinder temperature is 140 ℃, and the first dry cylinder tension force is 230N, and the second dry cylinder tension force is 230N;
Step D: the front-end temperature of padding liquid ammonia treatment chamber is 80 ℃, and the back segment temperature of padding liquid ammonia treatment chamber is 90 ℃;
Step e: the steaming vessel temperature is 120 ℃, and steaming vessel cylinder steam pressure is 0.6Pa, and the exhaust outlet temperature is 109 ℃, and felt blanket tension force is 0.296Mpa;
Step F: 65 ℃ of the first water washing chamber temperature, 55 ℃ of the second water washing chamber temperature, 75 ℃ of the 3rd water washing chamber temperature, water washing chamber neutralization chamber pH value is 6.0, the first water washing chamber padding machine pressure is 0.18Mpa, and the second water washing chamber padding machine pressure is 0.18MPa, and the 3rd water washing chamber padding machine pressure is 0.30Mpa;
Step G: the cylinder steam pressure was 0.2Mpa during the oven dry cylinder was handled, and drying cylinder tension force is 280N, and roll device tension force is 340N, and roll device pressure is 0.215Mpa;
Step H: folder clot pressure is 0.22Mpa, and the cropping door width of cloth is 145.0cm, and cropping speed is 35.0m/min.