CN101181728A - Method and equipment for forming roof board - Google Patents
Method and equipment for forming roof board Download PDFInfo
- Publication number
- CN101181728A CN101181728A CNA2006101387430A CN200610138743A CN101181728A CN 101181728 A CN101181728 A CN 101181728A CN A2006101387430 A CNA2006101387430 A CN A2006101387430A CN 200610138743 A CN200610138743 A CN 200610138743A CN 101181728 A CN101181728 A CN 101181728A
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- roll
- molding
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- roof boarding
- roller group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P80/00—Climate change mitigation technologies for sector-wide applications
- Y02P80/40—Minimising material used in manufacturing processes
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Abstract
The invention discloses equipment and a molding method for fabricating multi-curved surface and streamlined roof plate with simple and convenient technical process, material conservation and high production efficiency. The process of the invention is divided into material feeding, molding and discharging. During the molding process, a numerical control device calculates a lifting movement track of a molding roller group (3) according to input data and controls a lifting device (4) of the molding roller to move the molding roller group (3) according to the movement track and extrude and press a metal plate (8) to different extents to obtain shapes with different curvatures. The equipment comprises a spacing platform (1) used for feeding, a feeding roller group (2), the molding roller group (3), the lifting device (4) of the molding roller, a discharging roller group (5) and the numerical control device; the molding roller group (3) comprises an upper roller which comprises three grooves (32, 34 and 36) and a lower roller which comprises three molding wheels (31, 33 and 35) with different outer diameters; the molding wheels (31, 33 and 35) are respectively matched with the three grooves (32, 34 and 36). The invention is applicable in the slab molding field.
Description
Technical field
The present invention relates to a kind of forming method and equipment of sheet material, relate in particular to a kind of forming method and equipment of roof boarding.
Background technology
Roof boarding is a steel building field main structural components commonly used, is mainly used on the combined type Roof system.Existing roof boarding forming method is based on cold rolling, be that the steel plate coiled material is sent in the former, roof boarding compression moulding, its roof boarding of producing is straight plate by a series of difform format rolls, can not satisfy the requirement of streamlined and many curved design of modern building.At present, in order to make roofing reach satisfied streamlined and many curved surfaces effect, the metal roofing board of streamlined and many curved design generally by cut out, splice, operation such as welding makes, its operation is various, especially cut out operation not only troublesome poeration but also waste material, production efficiency is low.
Summary of the invention
Technical problem to be solved by this invention is to overcome the deficiencies in the prior art, provide a kind of operation easy, save material, many curved surfaces of manufacturing that production efficiency is high and the forming method of streamlined roof boarding.
The present invention also provides this method of a kind of usefulness to make the former of roof boarding.
The technical scheme that forming method adopted of roof boarding of the present invention is: may further comprise the steps:
(a) feeding step: metallic plate is transported to the format roll group by the feeding roller group;
(b) forming step: numerical control device is according to the data of importing in advance, being calculated to be the movement locus of forming roll group lifting and controlling the format roll lifting apparatus makes the format roll group move according to predefined movement locus, according to the requirement of forming shape metallic plate is made in various degree extruding, thereby make metallic plate obtain the shape of different curvature, described format roll group comprises top roll, lower roll, described format roll lifting apparatus is connected with described lower roll, described lower roll comprises three briquetting rollers, the external diameter size of three described briquetting rollers is incomplete same, described top roll roll shaft is fixed, described top roll comprises three grooves, and three described grooves are suitable with three described briquetting rollers respectively;
(c) discharging step: described metallic plate is sent by the discharge roller group.
The technical scheme that former adopted of roof boarding of the present invention is: comprise the charging locating platform, the feeding roller group, the discharge roller group, the former of described roof boarding also comprises the format roll group, the format roll lifting apparatus, be used to control the numerical control device of described format roll lifting apparatus, described format roll group comprises top roll, lower roll, described format roll lifting apparatus is connected with described lower roll, described lower roll comprises three briquetting rollers, the external diameter size of three described briquetting rollers is incomplete same, described top roll roll shaft is fixed, described top roll comprises three grooves, and three described grooves are suitable with three described briquetting rollers respectively.
The former of described roof boarding also comprises reader, and described reader is connected with described numerical control device.
Described format roll lifting apparatus adopts hydraulic drive or machine driving or electronic transmission or gear drive.
The invention has the beneficial effects as follows: because the described format roll group of former of roof boarding of the present invention comprises top roll, lower roll, described format roll lifting apparatus is connected with described lower roll, described lower roll comprises three briquetting rollers, the external diameter size of three described briquetting rollers is incomplete same, described top roll roll shaft is fixed, described top roll comprises three grooves, three described grooves are suitable with three described briquetting rollers respectively, when metallic plate is sent to the position of three described briquetting rollers, described format roll lifting apparatus drives the lifting that makes progress of described lower roll, the metallic plate position that contacts with three described briquetting rollers can be squeezed, produce plastic deformation, and the metal at other position that metallic plate does not contact with three described briquetting rollers will be drawn close to the extension of extruded position, be extruded the metal of deformation place with compensation, thereby make metallic plate to predetermined direction flexural deformation, by the variation of lifting up and down of described lower roll, can make in various degree extruding to the metallic plate different parts, required arc and the curvature of final formation, as seen, adopt method and apparatus of the present invention directly to process the shape of required roof boarding and do not need by cutting out, splicing, conventional processes such as welding, leftover pieces have been reduced, save material, overcome existing roof boarding and produced the deficiency of machine, satisfy the many curved surfaces and the fairshaped needs of modern building, so the present invention can make many curved surfaces and streamlined roof boarding, and operation is easy, save material, the production efficiency height;
Because the present invention has overcome the deficiency of existing roof boarding forming method and equipment, straight roof boarding is processed into crooked shape, can satisfy the many curved surfaces of modern building and the requirement of airflow design, so adopt the roof boarding of the inventive method and device fabrication both artistic and practical.
Description of drawings
Fig. 1 is the overall structure schematic diagram of the former of roof boarding of the present invention;
Fig. 2 is that the A-A of the format roll group shown in Figure 1 in the embodiment of the invention one is to structural representation;
Fig. 3 is the structural representation of the roof boarding of the embodiment of the invention one processing;
Fig. 4 is the B-B section structure schematic diagram of roof boarding shown in Figure 3;
Fig. 5 is that the A-A of the format roll group shown in Figure 1 in the embodiment of the invention two is to structural representation;
Fig. 6 is the structural representation of the roof boarding of the embodiment of the invention two processing;
Fig. 7 is the C-C section structure schematic diagram of roof boarding shown in Figure 6;
Fig. 8 is that the A-A of the format roll group shown in Figure 1 in the embodiment of the invention three is to structural representation;
Fig. 9 is the structural representation of the roof boarding of the embodiment of the invention three processing;
Figure 10 is the D-D section structure schematic diagram of roof boarding shown in Figure 9.
The specific embodiment
Embodiment one:
As Fig. 1, Fig. 2, Fig. 3, shown in Figure 4, the former of roof boarding of the present invention comprises locating platform 1, feeding roller group 2, format roll group 3, format roll lifting apparatus 4, be used to control the numerical control device of described format roll lifting apparatus 4, discharge roller group 5, reader 6, described format roll group 3 comprises top roll, lower roll, described format roll lifting apparatus 4 is connected with described lower roll, described lower roll comprises three briquetting rollers 31,33,35, three described briquetting rollers 31,33,35 external diameter size is incomplete same, two of both sides described briquetting rollers 31 wherein, 35 radius is identical, two described briquetting rollers 31 of the radius ratio both sides of a middle described briquetting roller 33,35 radius is big, described top roll roll shaft is fixed, described top roll comprises three grooves 32,34,36, three described grooves 32,34,36 respectively with three described briquetting rollers 31,33,35 is suitable, described reader 6 is connected with the present position of determining metallic plate 8 and is determined first motion time of described format roll lifting apparatus 4 by described numerical control device with described numerical control device, described format roll lifting apparatus 4 adopts hydraulic drive, can certainly adopt machine driving, other possible kinds of drive such as electronic transmission or gear drive.
The method that the former of employing roof boarding of the present invention carries out moulding may further comprise the steps:
(a) feeding step: metallic plate 8 is transported to format roll group 3 by feeding roller group 2;
(b) forming step: numerical control device is according to the data of importing in advance, being calculated to be the movement locus of forming roll group 3 liftings and controlling format roll lifting apparatus 4 makes format roll group 3 move according to predefined movement locus, according to the requirement of forming shape metallic plate 8 is made in various degree extruding, thereby make metallic plate 8 obtain the shape of different curvature;
(c) discharging step: described metallic plate 8 is sent by discharge roller group 5.
Adopt the former of present embodiment roof boarding and room panel structure that method is made as shown in Figure 3, Figure 4, promptly the lateral dimension of roof boarding is diminished to two ends gradually by the centre.
Embodiment two:
As Fig. 1, Fig. 5, Fig. 6, shown in Figure 7, present embodiment is with the difference of embodiment one: the described briquetting roller 33 of centre is identical with the radius of the described briquetting roller 35 on right side in the former of present embodiment roof boarding, and the radius of the radius ratio centre of the described briquetting roller 31 in left side and two described briquetting rollers 33,35 on right side is big.
Adopt the former of present embodiment roof boarding and room panel structure such as Fig. 6, shown in Figure 7 that method is made, promptly the lateral dimension of roof boarding is constant, but curved at length direction.
Embodiment three:
As Fig. 1, Fig. 8, Fig. 9, shown in Figure 10, present embodiment is with the difference of embodiment one: the radius of two of both sides described briquetting rollers 31,35 is identical in the former of present embodiment roof boarding, and the radius of two described briquetting rollers 31,35 of the radius ratio both sides of a middle described briquetting roller 33 is little.
Adopt the former of present embodiment roof boarding and room panel structure such as Fig. 9, shown in Figure 10 that method is made, promptly the lateral dimension of roof boarding becomes big by the centre gradually to two ends.
In like manner, the external diameter, wheelspan and the lifting track that change three described briquetting rollers 31,33,35 also have other different compound mode, and different in view of the above compound modes can produce the metallic plate of different arcs and curvature, only illustrates among the embodiment.
The present invention can be widely used in the plate forming field.
Claims (4)
1. the forming method of a roof boarding is characterized in that: may further comprise the steps:
(a) feeding step: metallic plate (8) is transported to format roll group (3) by feeding roller group (2);
(b) forming step: numerical control device is according to the data of importing in advance, being calculated to be the movement locus of forming roll group (3) lifting and controlling format roll lifting apparatus (4) makes format roll group (3) move according to predefined movement locus, according to the requirement of forming shape metallic plate (8) is made in various degree extruding, thereby make metallic plate (8) obtain the shape of different curvature, described format roll group (3) comprises top roll, lower roll, described format roll lifting apparatus (4) is connected with described lower roll, described lower roll comprises three briquetting rollers (31,33,35), three described briquetting rollers (31,33,35) external diameter size is incomplete same, described top roll roll shaft is fixed, described top roll comprises three grooves (32,34,36), three described grooves (32,34,36) respectively with three described briquetting rollers (31,33,35) suitable;
(c) discharging step: described metallic plate (8) is sent by discharge roller group (5).
2. the former of a roof boarding, comprise charging locating platform (1), feeding roller group (2), discharge roller group (5), it is characterized in that: the former of described roof boarding also comprises format roll group (3), format roll lifting apparatus (4), be used to control the numerical control device of described format roll lifting apparatus (4), described format roll group (3) comprises top roll, lower roll, described format roll lifting apparatus (4) is connected with described lower roll, described lower roll comprises three briquetting rollers (31,33,35), three described briquetting rollers (31,33,35) external diameter size is incomplete same, described top roll roll shaft is fixed, described top roll comprises three grooves (32,34,36), three described grooves (32,34,36) respectively with three described briquetting rollers (31,33,35) suitable.
3. the former of roof boarding according to claim 2, it is characterized in that: it also comprises reader (6), described reader (6) is connected with described numerical control device.
4. the former of roof boarding according to claim 2 is characterized in that: described format roll lifting apparatus (4) employing hydraulic drive or machine driving or electronic transmission or or gear drive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610138743.0A CN101181728B (en) | 2006-11-13 | 2006-11-13 | Method and equipment for forming roof board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610138743.0A CN101181728B (en) | 2006-11-13 | 2006-11-13 | Method and equipment for forming roof board |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101181728A true CN101181728A (en) | 2008-05-21 |
| CN101181728B CN101181728B (en) | 2014-06-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200610138743.0A Expired - Fee Related CN101181728B (en) | 2006-11-13 | 2006-11-13 | Method and equipment for forming roof board |
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| CN (1) | CN101181728B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103541518A (en) * | 2013-10-23 | 2014-01-29 | 山东雅百特金属结构系统有限公司 | Production process of drum-type roof board |
| CN103790288A (en) * | 2014-01-23 | 2014-05-14 | 上海亚泽新型屋面系统股份有限公司 | Method for molding melon rind type metal roofing board |
| CN104289563A (en) * | 2014-09-01 | 2015-01-21 | 长兴县李家巷铸造厂 | Simple veneer reeling machine |
| CN106077202A (en) * | 2016-06-16 | 2016-11-09 | 百安力钢结构应用科技有限公司 | Metal Roof former |
| CN106938291A (en) * | 2017-04-20 | 2017-07-11 | 上海华普钢结构股份有限公司 | It is a kind of new without screw volume seam roof boarding former |
| CN112959077A (en) * | 2021-02-08 | 2021-06-15 | 山东大学 | Integrated continuous incremental forming device and method for plate-shaped surface |
| CN113427206A (en) * | 2021-06-08 | 2021-09-24 | 上海皮埃夫西金属制品有限公司 | Processing technology of sealing strip framework |
| CN113442268A (en) * | 2021-06-17 | 2021-09-28 | 长春市建林教育咨询有限公司 | Production line and application of double-sided fiber mesh cement board |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5527430A (en) * | 1978-08-15 | 1980-02-27 | Sanko Metal Ind Corp Ltd | Straightening device in forming machine of curved roof plate |
| JPH0796400A (en) * | 1993-09-29 | 1995-04-11 | Sanko Metal Ind Co Ltd | Production of building board |
| JPH10249442A (en) * | 1997-03-06 | 1998-09-22 | Joto Kikai Seizo Kk | Formed part for roofing and its forming device |
| CN2322715Y (en) * | 1997-12-26 | 1999-06-09 | 张福海 | Arch corrugated roof metal plate shaper |
| CN2418979Y (en) * | 2000-04-11 | 2001-02-14 | 潘宏伟 | Corrugated plate rolling mill |
| CN2467221Y (en) * | 2000-12-13 | 2001-12-26 | 张立奇 | Different section corrugated plate processing forming machine |
| CN201036796Y (en) * | 2007-05-31 | 2008-03-19 | 上海宝钢彩钢建设有限公司 | Normal and counter curved surface arc bending mechanism for processing wave type steel plate |
-
2006
- 2006-11-13 CN CN200610138743.0A patent/CN101181728B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5527430A (en) * | 1978-08-15 | 1980-02-27 | Sanko Metal Ind Corp Ltd | Straightening device in forming machine of curved roof plate |
| JPH0796400A (en) * | 1993-09-29 | 1995-04-11 | Sanko Metal Ind Co Ltd | Production of building board |
| JPH10249442A (en) * | 1997-03-06 | 1998-09-22 | Joto Kikai Seizo Kk | Formed part for roofing and its forming device |
| CN2322715Y (en) * | 1997-12-26 | 1999-06-09 | 张福海 | Arch corrugated roof metal plate shaper |
| CN2418979Y (en) * | 2000-04-11 | 2001-02-14 | 潘宏伟 | Corrugated plate rolling mill |
| CN2467221Y (en) * | 2000-12-13 | 2001-12-26 | 张立奇 | Different section corrugated plate processing forming machine |
| CN201036796Y (en) * | 2007-05-31 | 2008-03-19 | 上海宝钢彩钢建设有限公司 | Normal and counter curved surface arc bending mechanism for processing wave type steel plate |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103541518A (en) * | 2013-10-23 | 2014-01-29 | 山东雅百特金属结构系统有限公司 | Production process of drum-type roof board |
| CN103541518B (en) * | 2013-10-23 | 2016-03-16 | 山东雅百特科技有限公司 | A kind of drum-type roof board manufacture craft |
| CN103790288A (en) * | 2014-01-23 | 2014-05-14 | 上海亚泽新型屋面系统股份有限公司 | Method for molding melon rind type metal roofing board |
| CN104289563A (en) * | 2014-09-01 | 2015-01-21 | 长兴县李家巷铸造厂 | Simple veneer reeling machine |
| CN106077202A (en) * | 2016-06-16 | 2016-11-09 | 百安力钢结构应用科技有限公司 | Metal Roof former |
| CN106077202B (en) * | 2016-06-16 | 2018-07-31 | 百安力钢结构应用科技有限公司 | Metal Roof former |
| CN106938291A (en) * | 2017-04-20 | 2017-07-11 | 上海华普钢结构股份有限公司 | It is a kind of new without screw volume seam roof boarding former |
| CN112959077A (en) * | 2021-02-08 | 2021-06-15 | 山东大学 | Integrated continuous incremental forming device and method for plate-shaped surface |
| CN112959077B (en) * | 2021-02-08 | 2022-03-01 | 山东大学 | Integrated continuous incremental forming device and method for plate-shaped surface |
| CN113427206A (en) * | 2021-06-08 | 2021-09-24 | 上海皮埃夫西金属制品有限公司 | Processing technology of sealing strip framework |
| CN113442268A (en) * | 2021-06-17 | 2021-09-28 | 长春市建林教育咨询有限公司 | Production line and application of double-sided fiber mesh cement board |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101181728B (en) | 2014-06-11 |
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Address after: Chinese Hongkong Tuen Mun Nai Wai Garden Village No. 120A Applicant after: Baianli Steel Structure Application Science & Technology Co., Ltd. Address before: 110, purple village, New Territories, Hongkong, China Applicant before: Baianli Steel Structure Application Science & Technology Co., Ltd. |
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Granted publication date: 20140611 Termination date: 20201113 |
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| CF01 | Termination of patent right due to non-payment of annual fee |