CN102936938A - Steel plate wallboard and equipment for manufacturing steel plate wallboard - Google Patents
Steel plate wallboard and equipment for manufacturing steel plate wallboard Download PDFInfo
- Publication number
- CN102936938A CN102936938A CN2012104936492A CN201210493649A CN102936938A CN 102936938 A CN102936938 A CN 102936938A CN 2012104936492 A CN2012104936492 A CN 2012104936492A CN 201210493649 A CN201210493649 A CN 201210493649A CN 102936938 A CN102936938 A CN 102936938A
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- steel plate
- plate wallboard
- equipment
- roll
- wallboard
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 70
- 239000010959 steel Substances 0.000 title claims abstract description 70
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 8
- 230000003139 buffering effect Effects 0.000 claims abstract description 4
- 238000005452 bending Methods 0.000 claims description 29
- 230000002146 bilateral effect Effects 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 5
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 abstract description 4
- 239000002184 metal Substances 0.000 abstract description 4
- 238000005034 decoration Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 abstract description 2
- 238000002407 reforming Methods 0.000 abstract 2
- 238000005516 engineering process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011381 foam concrete Substances 0.000 description 1
- 238000009439 industrial construction Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Abstract
The invention discloses a steel plate wallboard and manufacturing equipment, belonging to the field of building decoration. The steel plate wallboard provided by the invention is a steel plate material; the steel plate wallboard consists of two layers of steel plates; an inner layer is a wave-shaped buffering supporting board; an outer layer of the steel plate wallboard is entirely rectangular; corresponding bends are arranged at the both edges of an outer layer steel plate; the 90-degree bends are arranged at one pair of the corresponding sides; landing edges of mounting groove bends are arranged at the other pair of the corresponding sides; and the landing edges of the mounting groove bends are connected with a mounting keel. The equipment for manufacturing the steel plate wallboard provided by the invention is arranged on an assembly line, and comprises an unreeling mechanism for containing and unwinding a metal sheet material, a six-fold reforming machine for removing a stress, and a sheet material forming section; a sheet material channel is formed on the sheet material forming section; the equipment comprises a feeding guide mechanism, a cold roll forming host, a main transmission mechanism, a special correcting mechanism, an encoder bracket and a correction mechanism; the six-fold reforming machine for removing the stress is arranged between a forming table and the unreeling mechanism, so that the steel plate material can be leveled, and a series of roll forming can be finally realized on a forming table. The steel plate wallboard and the manufacturing equipment provided by the invention have the advantages of high product precision, stable quality, convenience in installation and the like.
Description
Technical field
The present invention relates to a kind of steel plate wallboard, the wall decoration that can be used for household, office occupancy and public place is used.
The present invention relates to a kind of Metal wall process equipment, can be used for making the steel plate wallboard.
Technical background
Since 20th century, progress along with science and technology, constructional materials is produced many novel products for adapting to various purposes, and the steel plate wallboard is exactly one of them, and it is widely used in various building fields, particularly in industrial application, along with the countries in the world industrial boom, at first be technologic variation, require industrial premises can adapt to its variation, constantly change the layout in workshop, even interior space height; The operation speed that requires newly to construct the factory buildings is fast, and built factory building can adapt to the variation of new technology, carries out innovating reform.The masonry of continuing to use in the past, concrete construction all can not be satisfied this requirement.Since nearly two more than ten years, the steel work and the profiled sheet space enclosing structure that grow up of industrially developed country abroad, but can adapt to well this needs, the characteristics of profiled sheet building be lightweight (only be 15 ~ 25 kg/ms according to foreign data report space enclosing structure weight
2), speed of application is fast (with the foam concrete wallboard ratio, installation period can reduce 36%, when amount of labour consumption only is 0.3 people/rice about), elevation of building is elegant in appearance, be not only applicable to industrial construction, also can be used for civilian construction and large public building, as the material of main part profiled sheet wallboard of building, the present steel plate wallboard of producing is because the limitation of production technology, also there is the product poor flatness, complicated and high in cost of production shortcoming are installed.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of steel plate wallboard is provided and makes the equipment of steel plate wallboard, have precision height, shaping efficiency height and by filling the advantages such as easy with the steel plate wallboard of this steel plate wall panel manufacturing apparatus production.
The objective of the invention is to be achieved through the following technical solutions:
Steel plate wallboard of the present invention is steel plate materials, and the steel plate wallboard is comprised of 2 layers of steel plate, and internal layer is for being wavy buffering gripper shoe, the whole rectangularity of outer layer plate wallboard, and the outer layer plate both sides are provided with corresponding bending, and a pair of corresponding sides are provided with 90
oBending after shearing, becomes 90 by 14 road cold roll forming main frame continuous bendings
o, a pair of corresponding sides are provided with by tankage bending scrap (bridge), should be formed by special-purpose cold roll forming main frame continuous bending by tankage, described by tankage bending scrap (bridge) be connected by keel.
Second goal of the invention of the present invention provides a kind of equipment of making the steel plate wallboard; This equipment carries out roll forming to steel sheet material on streamline, thereby obtains the steel plate wallboard of high-quality.
Second goal of the invention is achieved through the following technical solutions:
The equipment of described manufacturing steel plate wallboard is on a streamline, it comprises a unreeling structure that is used for placement and uncoiling sheet metal, cutting mechanism, the sixfold evener that eliminates stress, punching apparatus and a plate forming workshop section, sheet material passage of described plate forming workshop section's formation, comprise feeding guide mechanism, the cold roll forming main frame, main drive gear, special correcting circuit mechanism, encoder support and rectification mounting mechanism, equipment flowsheet on its streamline can settle at one go, the sixfold evener that eliminates stress is set in the middle of workbench and unreeling structure, and its purposes is to flatten and guide steel band correctly to send into rear operation to steel plate materials.Evener is comprised of 219 flattening rollers, 6 groups of backing rolls, drive unit, 2 clamping running rollers and frame, and this device can carry out the up and down opening adjustment of flattening roller.The sheet material at the ejecting plate place of stress abatement apparatus is connected with roll on the forming worktable by feeding guide mechanism, at last by a series of roll moulding on the forming worktable.Its stress abatement apparatus is the important step that improves this equipment manufacturing product quality out, and the stress of eliminating steel board makes it to be not easy distortion.
Described feed guide device back is aligned in sequence with the cold roll forming main frame, described cold roll forming main frame is in the both sides of sheet material, the cold roll forming main frame is provided with two corresponding up and down bilateral back shafts, described bilateral back shaft is provided with roll, the whole one-tenth of described roll is cylindric, the jog on the surface of every a pair roller is relative, and the variation that angle increases progressively successively, be used for passing through sheet material between its roll, described roll has 14 roads, the cold roll forming main frame forms the continuous bending unit by up-down rollers 14 road roll shafts, each roll has unique effect, the variation of all angles can be described in detail in the specific embodiment the inside, because the toughness of steel plate wallboard is very strong, adopt continuous rolling technology, adopt the mode that increases progressively gradually bending to make during roll extrusion and constantly eliminate internal stress in the steel forming process, guaranteed so the smooth and quality of production of its angle of bend, per pass bender roll shaft height is by the apparatus for correcting adjustment, the main transmission of its roll is to be controlled by servomotor, the corresponding servomotor of roll, servomotor is connected with deboost axle with main spindle box, main drive comprises underdrive master gear case on power motor and 14 roads, the gear-box spacing is 300mm, sprocket wheel shaft coupling connects between the gear-box, gear-box is spur gear ratio 1:1 up and down, gear-box up and down output shaft passes through universal joint transmission roll shaft, cantilevered encoder support is installed between the 11st road and the 12nd road memorial archway, upper lower shaft height is adjustable, apparatus for correcting is used for upper lower shaft height to be regulated, feed guide device width dimensions adjustable range 600mm ~ 1300mm, highly adjustable.
Compared with prior art, the present invention has following beneficial effect:
1. Product Precision is high;
2. steady quality;
3. convenient by dress;
4 efficient are high, can satisfy the demand of large project.
Description of drawings
Fig. 1 is steel plate wallboard external form Fig. 1
Fig. 2 is steel plate wall inner cord external form Fig. 2
Fig. 3 is steel plate wallboard bending design sketch
Fig. 4 is steel plate wall panel manufacturing apparatus schematic diagram
Among the figure: outer wallboard 1, take curved 2,90 by tankage
oBending 3, unreeling structure 4, steel plate 5, cutting mechanism 6, planisher 7, smooth roll 8, feeding guide mechanism 9, forming worktable 10, cold roll forming main frame 11 and back shaft.
The specific embodiment
Below in conjunction with accompanying drawing content of the present invention is described in further detail:
Be illustrated in figure 1 as steel plate wallboard external form figure, the steel plate wallboard is steel plate materials, whole rectangularity shape, and the steel plate wallboard is comprised of 2 layers of steel plate, and internal layer is for being wavy buffering gripper shoe, and outer wallboard 1 both sides are provided with corresponding bending, and a pair of corresponding sides are provided with 90
o Bending 3 after shearing, becomes 90 by 14 road cold roll forming main frame continuous bendings
oA pair of corresponding sides are provided with by tankage bending 2 scrap (bridge)s, should be formed by 7 road cold roll forming main frame continuous bendings by the tankage bending, Figure 3 shows that steel plate wallboard bending design sketch, the per pass bending operation that shows among the figure is finished by corresponding cold roll forming main frame, the shape that bends depends on jog and the roll location on the surface of every a pair roller, and described steel plate wallboard is being connected by keel by special use in by the dress splicing.
In order to illustrate that more clearly the present invention makes the equipment of steel plate wallboard, below in conjunction with accompanying drawing, is further elaborated equipment.
Be illustrated in figure 4 as a kind of streamline of making the steel plate wall board device, it comprises a unreeling structure 4 that is used for placement and uncoiling sheet metal, a cutting mechanism 6, eliminate stress sixfold evener 7 and a plate forming workshop section, sheet material passage of described plate forming workshop section's formation, it comprises: forming worktable 10 and the feeding guide mechanism 9 above the forming worktable 10, described feeding guide mechanism 9 back are aligned in sequence with cold roll forming main frame 11, described cold roll forming main frame 11 is in the both sides of sheet material, cold roll forming main frame 11 is provided with two corresponding up and down bilateral back shafts 12, described bilateral back shaft 12 is provided with roll, the jog on the surface of the every a pair roller on cold roll forming main frame 11 is relative, preceding working procedure is through unreeling structure 4, cutting mechanism 6 and evener 8 pretreated steel plates connect by feeding guide mechanism 9 and cold roll forming main frame roll, the feeding guide mechanism back is pressing section, be aligned in sequence with the cold roll forming main frame, the cold roll forming main frame forms 14 road continuous bending units by up-down rollers 14 road roll shafts, cold roll forming main frame 11 is in the both sides of sheet material, cold roll forming main frame 11 is provided with two corresponding up and down bilateral back shafts 12, bilateral back shaft 12 is provided with roll, the whole one-tenth of roll is cylindric, the jog on the surface of every a pair roller is relative, and the variation that angle increases progressively successively, be used for passing through sheet material between its roll, described roll has 14 groups, the variation of all angles of each roll is corresponding with the described step of bending operation, because the toughness of steel plate wallboard is very strong, adopt continuous rolling technology, adopt the mode that increases progressively gradually bending to make during roll extrusion and constantly eliminate internal stress in the steel forming process, guaranteed so the smooth and quality of production of its angle of bend, it is the important step that improves this equipment manufacturing product quality out that stress is eliminated, the stress of eliminating steel board makes it to be not easy distortion, per pass cold roll forming main frame 11 roll shaft height are by the apparatus for correcting adjustment, the main transmission of its roll is to be controlled by servomotor, the corresponding servomotor of roll, servomotor is connected with deboost axle with main spindle box, main drive comprises underdrive master gear case on power motor and 14 roads, main motor adopts servomotor or variable-frequency motor (15KW), main speed reduction box adopts the ZQ400 type, and main transmission is installed in the feed end of streamline.The gear-box spacing is 495mm, and sprocket wheel shaft coupling connects between the gear-box, and gear-box is spur gear ratio 1:1 up and down, gear-box up and down output shaft passes through universal joint transmission roll shaft, roll shaft plating hard chromium on surface, thickness of coating 0.06mm, the axle external diameter is beated＜0.03mm, fineness 1.6, shaft size deviation Φ 70
Dimensional errors＜the 0.015mm of roll, the roll external diameter is beated＜0.015mm, cantilevered encoder support is installed between the 11st road and the 12nd road memorial archway, upper lower shaft height is adjustable, apparatus for correcting is used for upper lower shaft height and regulates feed guide device width dimensions adjustable range 600mm ~ 1300mm, the product of highly adjustable applicable different size.High accuracy steel plate wallboard disposal molding, width can be adjusted, and length can Set arbitrarily, and product accuracy is high, steady quality.The supporting keel of pressing adopts once through moulding technology with it, and precision is high, makes the steel plate wallboard simpler in installation process, more convenient.The wallboard of producing is of a size of 1200*2800mm, error＜± 0.3mm.
Claims (10)
1. steel plate wallboard, it is characterized in that: described steel plate wallboard is steel plate materials, and external form is rectangle, and the steel plate wallboard is comprised of 2 layers of steel plate, and internal layer is for being wavy buffering gripper shoe, and the outer layer plate both sides are provided with corresponding bending, and a pair of corresponding sides are provided with 90
oBending becomes 90 by 14 road cold roll forming main frame continuous bendings
o, another is provided with by tankage bending scrap (bridge) corresponding sides, described by tankage bending scrap (bridge) by special-purpose cold roll forming main frame continuously bending form, described by tankage bending scrap (bridge) be connected by keel.
2. equipment of described manufacturing steel plate wallboard according to claim 1, it is characterized in that: this equipment is on a streamline, comprise discharge mechanism, cutting mechanism, flattening mechanism, punching apparatus, feeding guide mechanism, cold roll forming main frame, main drive gear, special correcting circuit mechanism, encoder support and straightening mechanism, described feeding guide mechanism back is aligned in sequence with the cold roll forming main frame, described cold roll forming main frame is in the both sides of sheet material, the cold roll forming main frame is provided with two corresponding up and down bilateral back shafts, and described bilateral back shaft is provided with roll.
3. described equipment for the manufacture of the steel plate wallboard according to claim 2, it is characterized in that: described roll is whole to become cylindric, and the jog on the surface of every a pair roller is relative, and the variation that increases progressively successively of angle, be used for by sheet material between its roll, described roll has 14 roads.
4. described equipment for the manufacture of the steel plate wallboard according to claim 2, it is characterized in that: described cold roll forming main frame forms the continuous bending unit by up-down rollers 14 road roll shafts, and per pass bender roll shaft height is by the apparatus for correcting adjustment.
5. described equipment for the manufacture of the steel plate wallboard according to claim 2, it is characterized in that: the main transmission of its roll is that servomotor is connected with deboost axle with main spindle box by servomotor control.
6. described equipment for the manufacture of the steel plate wallboard according to claim 2, it is characterized in that: main drive comprises underdrive master gear case on power motor and 14 roads.
7. described equipment for the manufacture of the steel plate wallboard according to claim 2, it is characterized in that: the gear-box spacing is 300mm, is connected by sprocket wheel shaft coupling between the gear-box.
8. described equipment for the manufacture of the steel plate wallboard according to claim 2, it is characterized in that: gear-box is spur gear ratio 1:1 up and down, and gear-box up and down output shaft connects by universal joint transmission roll shaft.
9. according to claim 2 for the manufacture of the equipment of steel plate wallboard, it is characterized in that: apparatus for correcting is used for upper lower shaft height to be regulated.
10. described equipment for the manufacture of the steel plate wallboard according to claim 2 is characterized in that: feed guide device width dimensions adjustable range 600mm ~ 1300mm, and automatic adjustable plate face width degree, and highly adjustable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210493649.2A CN102936938B (en) | 2012-11-28 | 2012-11-28 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210493649.2A CN102936938B (en) | 2012-11-28 | 2012-11-28 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102936938A true CN102936938A (en) | 2013-02-20 |
| CN102936938B CN102936938B (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210493649.2A Expired - Fee Related CN102936938B (en) | 2012-11-28 | 2012-11-28 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
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| Country | Link |
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| CN (1) | CN102936938B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103920759A (en) * | 2014-04-17 | 2014-07-16 | 宁波市镇海拾力机电有限公司 | Bending machine |
| CN108213191A (en) * | 2018-01-16 | 2018-06-29 | 洛阳珩逸机械设备有限公司 | The processing molding method and production line of a kind of plate workpiece |
| CN109759501A (en) * | 2018-12-29 | 2019-05-17 | 南京安骄金属制品有限公司 | A kind of steel springboard automatic assembly line |
| CN112705571A (en) * | 2020-12-29 | 2021-04-27 | 上海科轻起重机有限公司 | U type production device of walking on stage based on intelligence PLC |
| CN115742535A (en) * | 2022-11-01 | 2023-03-07 | 山东塔旺新型建材有限公司 | Composite board production equipment and production process |
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| US6574938B1 (en) * | 1998-02-25 | 2003-06-10 | Donati Francesco | Constructional sandwich panel for high strength wall and covering assemblies, and method for making said panel |
| CN102191831A (en) * | 2011-05-06 | 2011-09-21 | 常健 | Metal ceiling and equipment for manufacturing same |
| CN202227567U (en) * | 2011-05-03 | 2012-05-23 | 常健 | Metal ceiling and equipment for manufacturing metal ceiling |
| CN203113659U (en) * | 2012-11-28 | 2013-08-07 | 上海甘南实业有限公司 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
-
2012
- 2012-11-28 CN CN201210493649.2A patent/CN102936938B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6574938B1 (en) * | 1998-02-25 | 2003-06-10 | Donati Francesco | Constructional sandwich panel for high strength wall and covering assemblies, and method for making said panel |
| CN1371445A (en) * | 1999-07-29 | 2002-09-25 | 多纳蒂集团公开有限公司 | Constructional sandwich panel for high strength wall and covering assemblies, and method formaking said panel |
| CN202227567U (en) * | 2011-05-03 | 2012-05-23 | 常健 | Metal ceiling and equipment for manufacturing metal ceiling |
| CN102191831A (en) * | 2011-05-06 | 2011-09-21 | 常健 | Metal ceiling and equipment for manufacturing same |
| CN203113659U (en) * | 2012-11-28 | 2013-08-07 | 上海甘南实业有限公司 | Steel plate wallboard and equipment for manufacturing steel plate wallboard |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103920759A (en) * | 2014-04-17 | 2014-07-16 | 宁波市镇海拾力机电有限公司 | Bending machine |
| CN103920759B (en) * | 2014-04-17 | 2015-11-11 | 宁波市镇海拾力机电有限公司 | Bender |
| CN108213191A (en) * | 2018-01-16 | 2018-06-29 | 洛阳珩逸机械设备有限公司 | The processing molding method and production line of a kind of plate workpiece |
| CN108213191B (en) * | 2018-01-16 | 2023-08-25 | 洛阳珩逸机械设备有限公司 | Processing and forming method and production line of plate-shaped workpiece |
| CN109759501A (en) * | 2018-12-29 | 2019-05-17 | 南京安骄金属制品有限公司 | A kind of steel springboard automatic assembly line |
| CN112705571A (en) * | 2020-12-29 | 2021-04-27 | 上海科轻起重机有限公司 | U type production device of walking on stage based on intelligence PLC |
| CN115742535A (en) * | 2022-11-01 | 2023-03-07 | 山东塔旺新型建材有限公司 | Composite board production equipment and production process |
| CN115742535B (en) * | 2022-11-01 | 2023-09-08 | 山东塔旺新型建材有限公司 | Composite board production equipment and production process |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102936938B (en) | 2017-02-22 |
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Effective date of registration: 20180201 Address after: 226500 Jiangsu city of Nantong province Rugao City Ding Yan Zhen Zhao Ming Cun 12 Group No. 75 Patentee after: NANTONG TONGDE ELECTRIC EQUIPMENT CO.,LTD. Address before: No. 33 No. 33, No. 201711, No. 201711 new weir foundation of Baihe Town, Baihe Town, Qingpu District Patentee before: Shanghai Gannan Industrial Co.,Ltd. |
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