CN101165005B - Baking-free enamel paint glaze sanitary equipment and processing method thereof - Google Patents
Baking-free enamel paint glaze sanitary equipment and processing method thereof Download PDFInfo
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- CN101165005B CN101165005B CN200710053247XA CN200710053247A CN101165005B CN 101165005 B CN101165005 B CN 101165005B CN 200710053247X A CN200710053247X A CN 200710053247XA CN 200710053247 A CN200710053247 A CN 200710053247A CN 101165005 B CN101165005 B CN 101165005B
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- enamel paint
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- glaze
- paint glaze
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Abstract
The present invention discloses one kind of sanitary ware of no-baking enamel glaze. The sanitary ware includes one biscuit, and enamel glaze coated onto the biscuit and comprising one transition layer, one decoration layer and one bright layer. The sanitary ware is made through the following steps: baking biscuit, spraying the transition layer and stoving, polishing for the second time, sprayingthe color decoration layer and drying naturally, and spraying the bright layer and low temperature stoving or drying naturally. The sanitary ware surface decorated with enamel glaze comprises three layers of different functions has high surface brightness, high color homogeneity, bright colors and high appearance quality.
Description
[technical field]
The present invention relates to a kind of sanitary ware, baking-free enamel paint glaze sanitary equipment especially the invention still further relates to a kind of working method of baking-free enamel paint glaze sanitary equipment.
[background technology]
Ceramic decoration is to beautify ceramic with Technology and finishing material, and it is to improving the visual appearance of goods, and the use properties of improving ceramic product plays active and effective effect.The appearance of present most ceramic product is to adopt the technology of glazing to decorate, and particularly the snitaryware product decoration is to form by high-temperature calcination on the basis of glazing basically.For maximizing and complex-shaped construction sanitary ceramic, burn till after some defectives appear in regular meeting.Snitaryware particularly, cost of manufacture is higher, if product only is the glaze plane defect, enterprise generally takes reclaim, melts down the method for heavily burning, energy consumption height so not only, and other defect appears easily.Adopting glazing incinerating trailing product appearance qualification rate is 95%, but that slight color and luster appears in the few products glaze is inhomogeneous.
[summary of the invention]
The purpose of this invention is to provide a kind of baking-free enamel paint glaze sanitary equipment, traditional lacquerware spraying technology is combined with the ceramic decoration technology, utilization organic coating and decoration technique thereof, ceramic surface is decorated, improve the decorative effect and the use properties on ceramic product surface, for the exploitation of high-grade ceramic product provides a kind of novel decorative technology and technology.
The present invention also provides a kind of working method of baking-free enamel paint glaze sanitary equipment.
For achieving the above object, the present invention by the following technical solutions: a kind of baking-free enamel paint glaze sanitary equipment, comprise the sanitary equipment base substrate, billet surface is coated with the enamel paint glaze, the enamel paint glaze is made up of transition layer, ornament layer and bright layer three parts from top to bottom.
Above-mentioned baking-free enamel paint glaze sanitary equipment, transition layer is mixed according to weight ratio by acrylic acid-polyurethane two-pack and solidifying agent, thinner at 100: 25: 30.The basestocks of ornament layer is formed through the mechanical workout modulation by thermoset acrylic acid resin, aminoresin, coloured material, auxiliary agent and organic solvent.The bright layer material is made up of thermoset acrylics, aminoresin, flow agent and nano-oxide, coating thickness 30-50 μ m.
The working method of above-mentioned baking-free enamel paint glaze sanitary equipment may further comprise the steps:
1, biscuit burns till: form the blue or green base of sanitary ware according to the base substrate complete processing of conventional sanitary ware, go into klining through the blue or green base of the inspection of semifinished product, 1150 ± 30 ℃ of firing temperatures, firing period 14 hours;
2, the barn that sprays paint in special use sprays biscuit with enamel paint glaze transition layer, and oven dry;
3, the base substrate that has sprayed is carried out the secondary polishing, and check;
4, with enamel paint glaze ornament layer base substrate is carried out painted spraying, seasoning number minute;
5, with enamel paint glaze bright layer base substrate is imposed Gao Guang, high-strength nano enamel paint glaze, and carry out low-temperature bake or seasoning;
Owing to adopt said structure, the enamel paint glaze is designed to sandwich, form by transition layer, ornament layer and bright layer three parts.Different materials are born difference in functionality, to satisfy different performance demands, the spraying coating process of employing enamel paint glaze carries out the appearance of sanitary ceramic ware product and decorates, not only the visual appearance such as vivid of the glossiness of product, color and luster homogeneity, color obviously improves, and the appearance qualification rate of product can reach 100%.Can reach gratifying appearance decorative effect.
[description of drawings]
The present invention will be further described below in conjunction with drawings and Examples.
Fig. 1 is a structural representation of the present invention.
The double accompanying drawing that makes an abstract of Fig. 1.
[specific implementation method]
A kind of baking-free enamel paint glaze sanitary equipment comprises sanitary equipment base substrate 1, and billet surface is coated with the enamel paint glaze, and the enamel paint glaze is made up of transition layer 2, ornament layer 3 and bright layer 4 three parts from top to bottom.Transition layer is mixed according to weight ratio by acrylic acid-polyurethane two-pack and solidifying agent, thinner at 100: 25: 25, be mixed into the 1000m order, ornament layer forms 1000 orders by thermoset acrylic acid resin, aminoresin, coloured material, auxiliary agent and organic solvent through mechanical workout modulation, the bright layer material by thermoset acrylics, aminoresin, flow agent and nano-oxide by forming 1000 orders at 2: 1: 0.3.
A kind of working method of baking-free enamel paint glaze sanitary equipment may further comprise the steps:
A, biscuit burn till: the blue or green base that forms sanitary ware according to the base substrate complete processing of conventional sanitary ware, go into klining through the blue or green base of the inspection of semifinished product, various raw mineral materialss are formed the blue or green base of sanitary ware through old, batching, ball milling, confession slurry, slip casting, moulding, through going into klining after shaping and drying, polishing, the inspection of semifinished product, 1120 ℃ of firing temperatures, firing period 14 hours;
B, with enamel paint glaze transition layer biscuit is sprayed at the barn that sprays paint, and oven dry; 60 ℃ of bake out temperatures, drying time 2 hours,
C, the base substrate that has sprayed is carried out secondary polishing, and check.The surface tissue of ceramic body also is combined with influence to transition layer and ceramic body to a certain extent, surfacing but the ceramic body of a little microcosmic " embedding is colluded " structure is arranged and the bonding strength of paint film better.Do solid work the back and suitably polish with 800 order silicon carbide papers,
D, with enamel paint glaze ornament layer base substrate is carried out painted spraying, seasoning 24 hours-48 hours;
E, base substrate is imposed the enamel paint glaze, and carry out low-temperature bake or seasoning with enamel paint glaze bright layer; Temperature is that 60 ℃, time are 2 hours.The spraying of appearance bright layer is adopted to wet and is bumped wet application, the two-layer spraying of base coat/clear finish, once baking.Technological process is: on treated material, spray one deck color interior decorative coat, seasoning number minute allows solvent evaporates, sprays layer of transparent varnish again as bright layer, send into then drying tunnel by ornament layer with the bright layer baking hardening.In this pair of coat system, ornament layer provides opacifying power, color and flash metal luster effect, the weather resistance that bright layer then provides high definition, high fullness ratio and films.
The coating process parameter: spray gun pressure is 3Kg/cm2, and the spray gun bore is 1.5mm, and working viscosity is measured about 18-20s, coating thickness 30-50 μ m with being coated with-4 glasss.
A kind of baking-free enamel paint glaze sanitary equipment comprises sanitary equipment base substrate 1, and billet surface is coated with the enamel paint glaze, and the enamel paint glaze is made up of transition layer 2, ornament layer 3 and bright layer 4 three parts from top to bottom.Transition layer is mixed according to weight ratio by acrylic acid-polyurethane two-pack and solidifying agent, thinner at 100: 30: 40, be mixed into the 1000m order, ornament layer forms 1000 orders by thermoset acrylic acid resin, aminoresin, coloured material, auxiliary agent and organic solvent through mechanical workout modulation, the bright layer material by thermoset acrylics, aminoresin, flow agent and nano-oxide by forming 1000 orders at 2: 1: 0.5.
3, a kind of working method of baking-free enamel paint glaze sanitary equipment may further comprise the steps:
A, biscuit burn till: the blue or green base that forms sanitary ware according to the base substrate complete processing of conventional sanitary ware, go into klining through the blue or green base of the inspection of semifinished product, various raw mineral materialss are formed the blue or green base of sanitary ware through old, batching, ball milling, confession slurry, slip casting, moulding, through going into klining after shaping and drying, polishing, the inspection of semifinished product, 1180 ℃ of firing temperatures, firing period 14 hours;
B, with enamel paint glaze transition layer biscuit is sprayed at the barn that sprays paint, and oven dry; 60 ℃ of bake out temperatures, drying time 2 hours,
C, the base substrate that has sprayed is carried out secondary polishing, and check.
D, with enamel paint glaze ornament layer base substrate is carried out painted spraying, seasoning 24 hours-48 hours;
E, base substrate is imposed the enamel paint glaze, and carry out low-temperature bake or seasoning with enamel paint glaze bright layer; Temperature is that 60 ℃, time are 2 hours
A kind of baking-free enamel paint glaze sanitary equipment comprises sanitary equipment base substrate 1, and billet surface is coated with the enamel paint glaze, and the enamel paint glaze is made up of transition layer 2, ornament layer 3 and bright layer 4 three parts from top to bottom.Transition layer is mixed according to weight ratio by acrylic acid-polyurethane two-pack and solidifying agent, thinner at 100: 28: 28, be mixed into the 1000m order, ornament layer forms 1000 orders by thermoset acrylic acid resin, aminoresin, coloured material, auxiliary agent and organic solvent through mechanical workout modulation, the bright layer material by thermoset acrylics, aminoresin, flow agent and nano-oxide by forming 1000 orders at 2: 1: 0.4.
3, a kind of working method of baking-free enamel paint glaze sanitary equipment may further comprise the steps:
A, biscuit burn till: the blue or green base that forms sanitary ware according to the base substrate complete processing of conventional sanitary ware, go into klining through the blue or green base of the inspection of semifinished product, various raw mineral materialss are formed the blue or green base of sanitary ware through old, batching, ball milling, confession slurry, slip casting, moulding, through going into klining after shaping and drying, polishing, the inspection of semifinished product, 1150 ℃ of firing temperatures, firing period 14 hours;
B, with enamel paint glaze transition layer biscuit is sprayed at the barn that sprays paint, and oven dry; 60 ℃ of bake out temperatures, drying time 2 hours,
C, the base substrate that has sprayed is carried out secondary polishing, and check.
D, with enamel paint glaze ornament layer base substrate is carried out painted spraying, the seasoning time range is: 24 hours-48 hours;
E, base substrate is imposed the enamel paint glaze, and carry out low-temperature bake or seasoning with enamel paint glaze bright layer; Temperature is that 60 ℃, time are 2 hours.
Claims (2)
1. unburned enamel paint glaze sanitary equipment, comprise the sanitary equipment base substrate, it is characterized in that: billet surface is coated with the enamel paint glaze, the enamel paint glaze is from top to bottom by transition layer, ornament layer and bright layer three parts are formed, transition layer is by acrylic acid-polyurethane two-pack and solidifying agent, thinner is according to weight ratio 100: (25-30): (25-40) mix, ornament layer is by thermoset acrylic acid resin, aminoresin, coloured material, auxiliary agent and organic solvent form through the mechanical workout modulation, and the bright layer material is by thermoset acrylics, aminoresin, flow agent and nano-oxide were by 2: 1: (0.3-0.5) form.
2. the working method of a unburned enamel paint glaze sanitary equipment as claimed in claim 1 is characterized in that: may further comprise the steps:
A, biscuit burn till: form the blue or green base of sanitary ware according to the base substrate complete processing of conventional sanitary ware, go into klining through the blue or green base of the inspection of semifinished product, 1150 ± 30 ℃ of firing temperatures, firing period 14 hours;
B, with enamel paint glaze transition layer biscuit is sprayed at the barn that sprays paint, and oven dry; 60 ℃ of bake out temperatures, drying time 2 hours;
C, the base substrate that has sprayed is carried out secondary polishing, and check;
D, with enamel paint glaze ornament layer base substrate is carried out painted spraying, seasoning 24 hours-48 hours;
E, base substrate is imposed the enamel paint glaze, and carry out low-temperature bake or seasoning with enamel paint glaze bright layer; Temperature is that 60 ℃, time are 2 hours.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710053247XA CN101165005B (en) | 2007-09-17 | 2007-09-17 | Baking-free enamel paint glaze sanitary equipment and processing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200710053247XA CN101165005B (en) | 2007-09-17 | 2007-09-17 | Baking-free enamel paint glaze sanitary equipment and processing method thereof |
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| Publication Number | Publication Date |
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| CN101165005A CN101165005A (en) | 2008-04-23 |
| CN101165005B true CN101165005B (en) | 2011-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN200710053247XA Expired - Fee Related CN101165005B (en) | 2007-09-17 | 2007-09-17 | Baking-free enamel paint glaze sanitary equipment and processing method thereof |
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| CN101863190B (en) * | 2010-06-29 | 2012-08-15 | 乔伯华 | Making process of high-porcelain-imitating craft gourd |
| CN111423202B (en) * | 2020-05-21 | 2021-02-19 | 中科镁基（北京）科技有限公司 | Garden waste based organic-inorganic composite non-fired light glaze material and preparation method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1083783A (en) * | 1993-06-14 | 1994-03-16 | 曹骏龙 | The preparation method of glazed colour layer for article at room temp |
| CN1450130A (en) * | 2003-04-28 | 2003-10-22 | 广州擎天油漆化工实业有限公司 | Three-coating 'wet to wet' matched paint and preparation process thereof |
| CN1583902A (en) * | 2004-06-02 | 2005-02-23 | 董瑞华 | Glazed tile imitated fluoro-carbon paint and its preparation |
| CN1656990A (en) * | 2005-03-01 | 2005-08-24 | 临海市弘南洁具有限公司 | Toilet cover and waterproof technological method of its brushing pail |
| EP1650179A2 (en) * | 2004-10-22 | 2006-04-26 | Ram Sharma | Method of decorating a ceramic or glass article |
-
2007
- 2007-09-17 CN CN200710053247XA patent/CN101165005B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1083783A (en) * | 1993-06-14 | 1994-03-16 | 曹骏龙 | The preparation method of glazed colour layer for article at room temp |
| CN1450130A (en) * | 2003-04-28 | 2003-10-22 | 广州擎天油漆化工实业有限公司 | Three-coating 'wet to wet' matched paint and preparation process thereof |
| CN1583902A (en) * | 2004-06-02 | 2005-02-23 | 董瑞华 | Glazed tile imitated fluoro-carbon paint and its preparation |
| EP1650179A2 (en) * | 2004-10-22 | 2006-04-26 | Ram Sharma | Method of decorating a ceramic or glass article |
| CN1656990A (en) * | 2005-03-01 | 2005-08-24 | 临海市弘南洁具有限公司 | Toilet cover and waterproof technological method of its brushing pail |
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| CN101165005A (en) | 2008-04-23 |
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