Environment-friendly and energy-efficient enamel corrosion resistant plate
Technical field
The utility model environment-friendly and energy-efficient enamel corrosion resistant plate relates to the building materials and ornaments product technical field.
Background technology
At present, decoration industry mostly uses corrosion resistant plate/or enamelled pressed steel, and corrosion resistant plate is to take the surface treatment mode of wire drawing, frosted, light, plating network, titanizing to process; Enamelled pressed steel is that the mode with sintering is made.Its common deficiency, defective and drawback that exists is: processing method is loaded down with trivial details, and (equipment that its corrosion resistant plate uses is many and finish in the coating process meeting to environment, enamelled pressed steel need to carry out respectively sintering three times to ground-coat enamel, cover-coat enamel, clear glaze) and not environmental protection and not energy-conservation, color owes diversity and purposes is also limited, product is hard and crisp and not wear-resisting, weather resisteant is poor and service time is short, be difficult to after even if in transportation, installation, use procedure, damage repair and also can get rusty very soon after the paint repairing, the fishscale phenomenon occurs.For avoiding the problems referred to above, based on inventor's professional knowledge and working experience and to the unremitting pursue of cause, conscientiously investigating, analyzing, understanding, summing up, studying on existing known technology and the present situation basis, the factors such as the rich color through considering product, overall aesthetic appeal, outward appearance rockiness, useful life longevity, corrosion resistant plate are antirust, the energy-conserving and environment-protective of processing and fabricating, comprehensive benefit, the spy takes " doing brief processing and the energy-conserving and environment-protective of substrate with stainless steel " key technology, has succeeded in developing " environment-friendly and energy-efficient enamel corrosion resistant plate " new product.
The utility model content
The utility model is taked " doing brief processing and the energy-conserving and environment-protective of substrate with stainless steel " key technology, consisted of by enamel sprayed coating, stainless steel base, epoxy glue water layer, metal corrugated core, its enamel sprayed coating is connected in the mode that sprays rear sintering curing with the lateral surface of stainless steel base concave shape, and the inner bottom surface of its stainless steel base concave shape is connected by the mode of epoxy glue water layer with hot-press solidifying with the metal corrugated core.
1., take " doing brief processing and the energy-conserving and environment-protective of substrate with stainless steel " key technology the purpose that reaches by the utility model is:, provide " environment-friendly and energy-efficient enamel corrosion resistant plate " new product; 2., make design of the present utility model clear and definite novel, scientific and reasonable for structure, make brief quick, processing energy-conserving and environment-protective, various, the of many uses expansion of product color, overall aesthetic is generous, hardness obviously improves, wear-resisting weather resisteant strong, prolongation in application life, comprehensive benefit are splendid; 3., making the utility model not only can be used for indoor and outdoor decorates, but also can be used for sanitaryware, wide accommodation; 4., make all efficient and convenient and generations of stopping existing known technology fishscale phenomenon of installation of the present utility model, use, maintenance, maintenance, integrated cost is low and be conducive to wide popularization and application.
For achieving the above object, the technical scheme that provides of the utility model is:
A kind of environment-friendly and energy-efficient enamel corrosion resistant plate is made of enamel sprayed coating, stainless steel base, epoxy glue water layer, metal corrugated core;
Described environment-friendly and energy-efficient enamel corrosion resistant plate, its enamel sprayed coating is connected in the mode that sprays rear sintering curing with the lateral surface of stainless steel base concave shape, and the inner bottom surface of its stainless steel base concave shape is connected by the mode of epoxy glue water layer with hot-press solidifying with the metal corrugated core.
Described environment-friendly and energy-efficient enamel corrosion resistant plate, described enamel sprayed coating is the glassy state film like structures, described stainless steel base is the platy structure of concave shape, and described epoxy glue water layer is platy structure after solidifying, and described metal corrugated core is the corrugated platy structure of corrugation.
Described environment-friendly and energy-efficient enamel corrosion resistant plate, the thickness of described enamel sprayed coating is more than 150 microns.
Owing to adopted technical scheme provided by the utility model; Because the utility model is taked " doing brief processing and the energy-conserving and environment-protective of substrate with stainless steel " key technology; Because the utility model is made of enamel sprayed coating, stainless steel base, epoxy glue water layer, metal corrugated core, its enamel sprayed coating is connected in the mode that sprays rear sintering curing with the lateral surface of stainless steel base concave shape, and the inner bottom surface of its stainless steel base concave shape is connected by the mode of epoxy glue water layer with hot-press solidifying with the metal corrugated core.So that the utility model is compared with existing known technology and present situation, the beneficial effect of acquisition is:
1, the utility model is taked " doing brief processing and the energy-conserving and environment-protective of substrate with stainless steel " key technology, and " environment-friendly and energy-efficient enamel corrosion resistant plate " new product is provided.
2, design of the present utility model clear and definite novel, scientific and reasonable for structure, make brief quick, processing energy-conserving and environment-protective, various, the of many uses expansion of product color, overall aesthetic is generous, adherence obviously improves, wear-resisting weather resisteant strong, prolongation in application life, comprehensive benefit are splendid.
3, the utility model not only can be used for indoor and outdoor and decorates, but also can be used for sanitaryware, its wide accommodation.
4, all efficient and convenient and generations of stopping existing known technology fishscale phenomenon of installation of the present utility model, use, maintenance, maintenance, its integrated cost is low and be conducive to wide popularization and application.
5, the utility model is compared with existing known technology corrosion resistant plate, and the equipment that its corrosion resistant plate uses is many and finish can be to environment in the coating process, and the utility model has effectively solved this problem.
6, the utility model is compared with existing known technology enamelled pressed steel, the glaze hardness on the surface of its enamelled pressed steel is stone, also very crisp, be difficult to after in transportation, damaging repair, sometimes paint also can get rusty after repairing very soon, can cause being unsatisfied with very much decorative effect, enamel corrosion resistant plate of the present invention can be avoided this problem fully; After enamel corrosion resistant plate of the present invention uses the play sand process technology, firm two times than enamelled pressed steel of adherences, the good anti-collision of adherence is not even the non-corrosive of damaging yet can be found the fishscale phenomenon yet.
7, the utility model enamel corrosion resistant plate is than existing known technology enamelled pressed steel energy conservation, both sintering temperatures are about 900 ℃, the utility model enamel corrosion resistant plate needs only once sintered shaping, and existing known technology enamelled pressed steel is wanted sintering three times, ground-coat enamel, cover-coat enamel, clear three sintering of glaze could be shaped, Comparatively speaking, the utility model enamel corrosion resistant plate can be saved 2/3 the energy.
8, again transfer printing one deck wood grain or marble grain glaze of the surface of the utility model enamel corrosion resistant plate can be made wood grain enamel corrosion resistant plate or marble grain corrosion resistant plate, enlarges the scope of application.
9, after deliberation, the utility model is sprayed on frit for porcelain enamel on the corrosion resistant plate, and it is various abundant to reach color, and enamel surfaces is wear-resisting especially, and hardness is 3 times of existing known technology corrosion resistant plate; The frit for porcelain enamel weather resisteant is very strong, fully can be in outdoor application more than 50 years.
Description of drawings
Figure of description is the section enlarged diagram of the utility model specific embodiment.
Label among the figure: 1, enamel sprayed coating, 2, stainless steel base, 3, the epoxy glue water layer, 4, the metal corrugated core.
The specific embodiment
The specific embodiment one
Below in conjunction with Figure of description, the utility model is described in detail.Shown in Figure of description:
A kind of environment-friendly and energy-efficient enamel corrosion resistant plate is made of enamel sprayed coating 1, stainless steel base 2, epoxy glue water layer 3, metal corrugated core 4;
Described environment-friendly and energy-efficient enamel corrosion resistant plate, its enamel sprayed coating 1 is connected in the mode that sprays rear sintering curing with the lateral surface of stainless steel base 2 concave shapes, and the inner bottom surface of its stainless steel base 2 concave shapes is connected by the mode of epoxy glue water layer 3 with hot-press solidifying with metal corrugated core 4.
Described environment-friendly and energy-efficient enamel corrosion resistant plate, described enamel sprayed coating 1 is film like structures, described stainless steel base 2 is the platy structure of concave shape, and described epoxy glue water layer 3 is platy structure after solidifying, and described metal corrugated core 4 is the corrugated platy structure of corrugation.
Described environment-friendly and energy-efficient enamel corrosion resistant plate, the thickness of described enamel sprayed coating 1 is more than 150 microns.
The specific embodiment two
Implement by the specific embodiment one, shown in Figure of description, the implementation details is:
1., a kind of environment-friendly and energy-efficient enamel corrosion resistant plate, by enamel sprayed coating 1, stainless steel base 2, epoxy glue water layer 3, metal corrugated core 4 totally four layers form;
2., described environment-friendly and energy-efficient enamel corrosion resistant plate, stainless steel base 2 is not nickeliferous ferritic stainless steels, economy-combat sand, oil removing, the platy structure that cleans, dries;
3., enamel sprayed coating 1 by glaze through adding the pigment batching behind the ball milling, after the spraying through the film of about 900 ℃ high-temperature sintered form glassy state, about 150 microns of thickness;
4., stainless steel base 2 uses epoxy glue (epoxy glue water layer 3) to be formed by connecting through heat-pressure curing with being connected of metal corrugated core 4;
5., metal corrugated core 4 backings, also can replace with aluminium honeycomb core through being pressed into the corrugation wave-like by zinc-plated color steel or aluminum-zinc alloy color steel, with epoxy glue water hot-press solidifying, play leveling stainless steel base 2;
6., technological process is:
7., the concrete technology flow process is: at first corrosion resistant plate is opened material on request, bending, welding, the sheet material that forms with 150 purpose diamond dust, is beaten sand with compressed air, and roughness is even, be convenient to the frit for porcelain enamel adherence, then clean with the 1%-5%NaHco3 degreasing fluid, clean later and use again deionized water rinsing one time one time with the clear water flushing, oven dry and to be made into stainless steel base 2 for subsequent use; Frit for porcelain enamel is used Emery grains ball mill ball milling 48 hours, add the batchings such as an amount of pigment and clay, ball milling is 12 hours again, filter with 200 mesh sieves, thicker glaze is ball milling again, it is to be sprayed that qualified glaze is adjusted to suitable viscosity etc., use electrostatic gun that glaze is uniformly sprayed on stainless steel base 2, the control build is put the high temperature furnace warming sintering about 850-900 ℃ into about 150 microns, sintering time is 8-10 minute kind, the rear Slow cooling of coming out of the stove, as making wood grain or marbled surface effect, then be bonded on the enamel face woodgrained paper or marbled paper are flat, for the second time heat-agglomerating gets final product.Product for slight deformation, mode by repoussage is smoothed, at stainless steel base 2 backs spraying epoxy glue, the metal corrugated core 4 that suppresses is tiled in stainless steel base 2 behind, be placed on the stainless steel base 2 that flattens distortion on four column press with the method for heating pressurization, after the glue curing, after the passed examination, namely the finished product that is made into is packed.
By above-mentioned concrete implementation process, the product of the shades of colour patterns such as the plain color that can produce, metallochrome, wood grain, marble grain, landscape painting, bust comes, and is the last word of ornament materials industry.
The target that the utility model is intended reaching is:
1., " energy saving and environment friendly enamel corrosion resistant plate " ornament materials new product is provided;
2., make that color decorative pattern of the present utility model is abundant, overall aesthetic, appearance hard wear resistant, crashworthiness, antirust, energy-conserving and environment-protective, the brief cost of technique are low, and producers are few, fundamentally solve the deficiency of existing known technology, defective and drawback, be existing known technology can't than;
3., make installation of the present utility model, use, maintenance, maintenance simple and convenient, be convenient to large-scale popularization;
4., contribute for the technological innovation progress of ornament materials;
The utility model " environment-friendly and energy-efficient enamel corrosion resistant plate " is up-to-date new product, has reached the expection purpose.This described new product lightweight, its surface is hard, wear-resisting, smooth, attractive in appearance, multicolour, anti-soil dirt, non-corrosive, possessed rich color, overall aesthetic, anti-stroke of appearance, processing energy-conservation, use weather-proof, environmental protection, the good institute of comprehensive benefit to have superiority, being applicable to indoor and outdoor and decorating and various small-sized electric appliance product, is the last word of ornament materials industry.
The above is preferred embodiment of the present utility model only, is not the utility model is done any pro forma restriction; The those of ordinary skill of all industry, but all implement swimmingly the utility model with the above shown in the by specification accompanying drawing; But the equivalent variations of making differentiation not breaking away from technical solutions of the utility model is equivalent embodiment of the present utility model, all still belongs to the technical scheme of the utility model protection.