CN101049068A - Pneumatic continuous system and application for mesh bag container in light ground substance - Google Patents
Pneumatic continuous system and application for mesh bag container in light ground substance Download PDFInfo
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Abstract
本发明提供了轻基质网袋容器气动连续生产系统,该系统包括轻基质气力送料系统、网袋容器成型及热封合系统、灌装及除尘系统、牵引系统以及控制系统,以及收卷系统或者快速切段系统。本发明可以采用压送式气力送料,或吸、压混合式气力送料,并且还可以呈流态化方式送料,具有风压大,气量多,对密封要求不太严格,对轻基质的粒度、比重没有强制要求,可以实现减少阻塞,或不阻塞、连续、快速生产轻基质网袋容器。并且,结构简单,操作、维护容易,自动化程度高,节省人力低成本,性能卓越的生产设备。通过本发明生产系统生产得到的轻基质网袋容器,基质的颗粒及纤维没有被强制挤压、破碎,基质之间松紧适宜,结构均匀,透气性好,不易积水。The invention provides a pneumatic continuous production system for light-matrix mesh bag containers, the system includes a light-matrix pneumatic feeding system, a mesh bag container forming and heat sealing system, a filling and dust removal system, a traction system and a control system, and a winding system or Quick cutting system. The present invention can adopt pressure feeding type pneumatic feeding, or suction and pressure mixed type pneumatic feeding, and can also feed in a fluidized manner, with high wind pressure, large air volume, less strict requirements on sealing, and strict requirements on the particle size of light substrates, There is no mandatory requirement for specific gravity, which can reduce clogging, or non-clogging, continuous and rapid production of light matrix mesh bag containers. Moreover, it is a production equipment with simple structure, easy operation and maintenance, high degree of automation, labor saving and low cost, and excellent performance. In the light-matrix net bag container produced by the production system of the present invention, the particles and fibers of the matrix are not forcibly squeezed or broken, the matrix is suitable for tightness, the structure is uniform, the air permeability is good, and it is not easy to accumulate water.
Description
技术领域technical field
本发明涉及一种生产设备,具体地说是一种轻基质网袋容器的生产系统。The invention relates to a production equipment, in particular to a production system of light matrix net bag containers.
背景技术Background technique
轻基质网袋容器(许传森(2001).轻质网袋容器全光雾插育苗技术与设备.林业科技通讯.2001 No.8 P.7-10)是近年来的一项重要技术革新,轻基质网袋容器里面可以添加适量土壤、腐殖质土以及菌根土。纤维状网袋材料可以用非织造布即无纺布材料,也可以用纺织布、纸或具有网孔状的其它材料(本发明将其统称为网状布)。这种容器主要适用于目前全国各地主要造林树种的容器苗的培育,可基本满足全国范围一些主要针叶树和阔叶造林树种的容器育苗需要。也可以用于目前生产上大多数的园林、绿化、花卉、蔬菜、经济作物、农作物补苗等容器苗的培育。Light substrate net bag container (Xu Chuansen (2001). Technology and equipment for full-light mist transplanting seedlings in lightweight net bag container. Forestry Science and Technology Communication. 2001 No.8 P.7-10) is an important technological innovation in recent years. A proper amount of soil, humus soil and mycorrhizal soil can be added to the matrix mesh bag container. The fibrous net bag material can be non-woven cloth, i.e. non-woven fabric material, and can also be woven cloth, paper or other materials with mesh shape (the present invention collectively refers to it as mesh cloth). This container is mainly suitable for the cultivation of container seedlings of main afforestation tree species throughout the country at present, and can basically meet the needs of container seedling cultivation of some main coniferous trees and broad-leaved afforestation tree species nationwide. It can also be used for the cultivation of container seedlings such as most gardens, greening, flowers, vegetables, economic crops, and crop seedlings in current production.
已有的轻基质网袋容器生产机器采用螺杆的送料方式其缺点是轻基质被磨损、纤维破坏、粒度变细造成基质透气性不好,结构不均、易积水,同时螺杆磨损严重,成本高,螺杆送料速度较慢。The existing light matrix mesh bag container production machine adopts the feeding method of the screw. The disadvantage is that the light matrix is worn, the fiber is damaged, and the particle size becomes thinner, resulting in poor air permeability of the matrix, uneven structure, and easy water accumulation. At the same time, the screw is severely worn and the cost High, the screw feeding speed is slow.
现有一种丹麦爱丽亚德公司生产的容器机,它是采用真空、负压气力,将含有大量纤维的的高位泥炭的轻基质吸进、并装满无纺布容器里,其工作过程是间歇的。即在无纺布容器停止前时,密封箱上、下箱体合上、关闭,以保证不透气,这时启动能产生真空、负压气力的设备,通过真空、负压气力将基质吸进无纺布容器里。当容器饱满之后密封箱打开,容器被牵引拉出,前进一段距离,如此反复。该机在容器间歇静止时,同时对容器进行快速干切段,由于基质里含有大量的纤维状高位泥炭,所以干切不散。There is a container machine produced by Danish Ariad Company. It uses vacuum and negative pressure to absorb the light matrix of high-level peat containing a large amount of fibers and fill it in a non-woven container. The working process is intermittent. of. That is, before the non-woven fabric container stops, the upper and lower boxes of the sealed box are closed and closed to ensure airtightness. At this time, the equipment that can generate vacuum and negative pressure is started, and the matrix is sucked into the air through vacuum and negative pressure. In a non-woven container. When the container is full, the airtight box is opened, and the container is pulled out and moved forward for a certain distance, and so on. When the container is intermittently stationary, the machine performs fast dry cutting on the container at the same time. Since the matrix contains a large amount of fibrous high-level peat, the dry cutting will not disperse.
主要问题是:真空、负压吸力有限,吸力小,由于仅采用负压气力吸料,最大负压不超过一个负的标准大气压值,一般工作真空度小于0.05MPa;又由于轻基质容重小、粒度不均、摩擦力大、物料在吸料过程中,经常出现搭棚、阻塞;对基质粒度、湿度、比重要求严格;为了保证密封不漏气,以便产生较大吸力,容器机只能在容器停止前进静止阶段,将基质吸满,容器不能连续生产;要求基质的纤维含量高,它是以高位泥炭为基质主要原料设计的,否则,干切段时容器易散;对设备密封要求严格,结构复杂。因此目前迫切需要一种风压大,气量多,对密封要求不太严格,能连续快速连续生产,并且,对轻基粒度,比重没有强制要求,结构简单,低成本,同时能进行多台容器生产,性能卓越的生产设备。The main problem is: the vacuum and negative pressure suction are limited, and the suction is small. Since only negative pressure air suction is used, the maximum negative pressure does not exceed a negative standard atmospheric pressure value, and the general working vacuum is less than 0.05MPa; The particle size is uneven, the friction is high, and the material often appears in the process of building a shed and blocking; the matrix particle size, humidity, and specific gravity are strictly required; The container stops moving forward in the static stage, and the substrate is fully absorbed, and the container cannot be continuously produced; the fiber content of the substrate is required to be high, and it is designed with high-level peat as the main raw material of the substrate, otherwise, the container is easy to disperse during dry cutting; strict requirements on equipment sealing ,complex structure. Therefore, there is an urgent need for a container with high wind pressure, large air volume, less strict requirements on sealing, continuous and rapid continuous production, and no mandatory requirements for light-based particle size and specific gravity, simple structure, low cost, and can carry out multiple containers at the same time. Production, production equipment with excellent performance.
发明内容Contents of the invention
本发明的目的在于针对上述不足提供一种轻基质网袋容器的气动连续生产系统。The object of the present invention is to provide a kind of pneumatic continuous production system of light matrix net bag container in view of above-mentioned deficiency.
本发明的轻基质网袋生产系统包括气力送料系统、网袋容器成型及热封合系统、灌装及除尘系统、牵引系统以及控制系统。具体地说:The light matrix net bag production system of the present invention includes a pneumatic feeding system, a net bag container forming and heat sealing system, a filling and dust removal system, a traction system and a control system. Specifically:
气力输送料系统,包括料箱、位于料箱下的旋转下料器、驱动旋转下料器的调速电机、气料混合室、压力气源,所述气料混合室的上端开口与旋转下料器相接,下端与送料管相接,在气料混合室或旋转下料器的下端通过一进气管与压力气源相接,在所述进气管上设有一风量调节阀;Pneumatic conveying system, including a material box, a rotary feeder located under the material box, a speed-regulating motor for driving the rotary feeder, an air material mixing chamber, and a pressure air source. The upper opening of the air material mixing chamber is connected to the rotary lower The feeder is connected, the lower end is connected with the feeding pipe, and the lower end of the gas material mixing chamber or the rotary feeder is connected with the pressure air source through an air inlet pipe, and an air volume regulating valve is arranged on the air inlet pipe;
网袋容器成型及热封合系统,包括容器成型器、电热封合器,容器成型器位于送料管的外壁,其将网袋容器材料卷成筒状包被于送料管的外壁,电热封合器将包被好的容器热压封合;The mesh bag container forming and heat sealing system includes a container former and an electric heat sealer. The container former is located on the outer wall of the feeding tube, which rolls the mesh bag container material into a tube and wraps it on the outer wall of the feeding tube, and electric heat seals it. The container will be sealed with heat and pressure by the device;
灌装及除尘系统,包括三通箱体,所述三通箱体具有前端进口、后端出口以及中间出口,其内设有筒状栅格网,送料管从三通箱体的前端进口伸入到筒状栅格网中,轻基质在栅格网中被灌装到网袋容器中,并从后端出口送出,在灌装处的两端各设有一压力传感器,三通箱体的中间出口与一吸尘器相接;Filling and dust removal system, including a three-way box, the three-way box has a front inlet, a rear outlet and a middle outlet, and a cylindrical grid is arranged inside, and the feeding pipe extends from the front inlet of the three-way box. Into the cylindrical grid net, the light matrix is filled into the mesh bag container in the grid net, and sent out from the rear outlet. There is a pressure sensor at both ends of the filling place, and the three-way box body The middle outlet is connected with a vacuum cleaner;
牵引系统,包括调速电机和由其带动的牵引传送带,其为网袋容器提供行走的动力;调速电机上备有手动调速钮。The traction system includes a speed-regulating motor and a traction conveyor belt driven by it, which provides driving power for the net bag container; the speed-regulating motor is equipped with a manual speed-regulating button.
控制系统,通过设在灌装处的压力传感器发出的信号控制主管上的风量调节阀的进风量以及牵引电机的运转速度。The control system controls the air intake volume of the air volume regulating valve on the main pipe and the running speed of the traction motor through the signal sent by the pressure sensor installed at the filling place.
本发明的生产系统还包括位于牵引系统之后的容器收卷系统或快速切段系统,所述收卷系统包括电机和卷盘,所述卷盘上设有张紧轮,电机通过皮带带动张紧轮转动;The production system of the present invention also includes a container rewinding system or a fast sectioning system located behind the traction system, the rewinding system includes a motor and a reel, the reel is provided with a tensioning wheel, and the motor drives the tension through a belt wheel turns;
所述切段系统包括,测量轻基质网袋容器行走长度的传感器、电机以及电机带动的转动刀片,所述测量轻基质网袋容器行走长度的传感器控制转动刀片将轻基质网袋容器切割成一定长度的片断,这里的传感器可以是传感器轮,其随着网袋容器的行走而转动,从而测量容器的行走长度。The section cutting system includes a sensor for measuring the running length of the light matrix mesh bag container, a motor and a rotating blade driven by the motor, and the sensor for measuring the walking length of the light matrix mesh bag container controls the rotating blade to cut the light matrix mesh bag container into a certain A segment of the length, the sensor here can be a sensor wheel that rotates as the mesh container travels, thereby measuring the travel length of the container.
上述气料混合室内还可设有一进气支管,进气支管与一压力起源相接,进气支管位于气料混合室内的一端较窄,其靠近气料混合室与送料管的接口处,在进气支管上设有一风量调节阀;The above-mentioned air material mixing chamber can also be provided with an air inlet branch pipe, which is connected to a pressure source. There is an air volume regulating valve on the intake branch pipe;
也可以在气料混合室的外面设有一气室,所述气室一端与一进气支管相通,另一端与送料管相接,在接口处送料管的内径由宽逐渐变窄,所述气料混合室的下端伸入到接口处,并与送料管的内壁保持一定距离。Also can be provided with an air chamber outside the air-material mixing chamber, one end of the air chamber communicates with an inlet branch pipe, and the other end connects with the feed pipe, and the inner diameter of the feed pipe at the interface gradually narrows from wide, and the air chamber The lower end of the material mixing chamber extends into the interface and keeps a certain distance from the inner wall of the feeding pipe.
上述进气管和进气支管上的风量调节阀为手动阀,与进气管相接的压力气源和与进气支管相接的压力气源可以为同一气源,进气管与进气支管通过一进气主管与该压力气源相接,所述进气主管上设有并联的风量调节阀和手控阀,所述风量调节阀受控制系统控制。The air volume regulating valve on the air intake pipe and the air intake branch pipe is a manual valve. The pressure air source connected to the air intake pipe and the pressure air source connected to the air intake branch pipe can be the same air source, and the air intake pipe and the air intake branch pipe pass through a The air intake main pipe is connected with the pressure air source, and the air intake main pipe is provided with a parallel air volume regulating valve and a manual valve, and the air volume regulating valve is controlled by the control system.
本发明在切断系统前还具有一容器浸湿装置,将罐装好的轻基质网袋容器浸湿。在切段前,是否将容器浸湿取决于轻基质中纤维的含量,如果基质中纤维含量较多,切后基质不散,则不需浸湿;如果基质中纤维含量较少,切后基质容易散落,则可在切段前浸湿。湿切段方法是:在切段系统前,即罐装后被牵引的过程中,在容器上方安装水管,水管上安装一排喷嘴,将水淋洒到容器上。传送带下方还可设置有水箱及过滤网,水经过滤后通过一水泵与喷水水管连接,从而实现水的循环使用。Before the system is cut off, the present invention also has a container wetting device for soaking the canned light matrix mesh bag container. Before cutting, whether to wet the container depends on the fiber content in the light matrix. If there is more fiber content in the matrix, the matrix will not disperse after cutting, so it does not need to be soaked; if the fiber content in the matrix is less, the matrix after cutting If it is easy to scatter, it can be soaked before cutting into sections. The wet cutting method is: before the cutting system, that is, during the process of being drawn after canning, a water pipe is installed above the container, and a row of nozzles is installed on the water pipe to spray water on the container. A water tank and a filter screen can also be arranged under the conveyer belt, and the water is connected with a water spray pipe through a water pump after being filtered, thereby realizing water recycling.
本发明所述的压力风源可以是鼓风机、罗茨泵、空气压缩机等具有一定压力的气源。The pressure air source in the present invention may be an air source with a certain pressure such as a blower, a Roots pump, an air compressor, or the like.
并且,上述调速电机还备手动调速钮,以方便人工手动调速;Moreover, the above-mentioned speed-regulating motor is also equipped with a manual speed-regulating button to facilitate manual manual speed-regulating;
并且,上述出料管与三通箱体前端进口之间以及灌装好的轻基质网袋容器与后端出口之间设有软密封套,以减少气体通过。Moreover, a soft sealing sleeve is provided between the above-mentioned discharge pipe and the front inlet of the three-way box, and between the filled light matrix mesh bag container and the rear outlet to reduce the passage of gas.
并且,上述收卷系统与牵引系统之间具有一段用于缓冲的距离。Moreover, there is a buffering distance between the winding system and the traction system.
工作过程work process
开机之前将容器网袋材料从三通箱体中手工拉出,在拉的过程中只开启电热封合器的电源,电热封合器、将通过成型器自动卷成圆筒形状的、行走的网袋材料、热封合成空的网装容器。将拉出三通箱体外面的网袋口扎住,然后整机开启。调整气力轻基质输送系统,调节旋转给料器及旋转给料器上调速电机及主进气管中设有风量调节阀,当只开启位于上边进气管的手动阀门时,(关闭位于下面进气支管的手动代阀)气料混合室里面的轻基质将被强制吹送进出料管并且进入网袋容器成型及热封合系统。当只开启位于下面进气支管上的手动阀门(同时关闭上面支管上的阀门)当有一正压压力的气体从直径突然变细的喷嘴高速喷出进入出料管里时,在喷嘴周围的气室里产生一定的真空负压吸力,将轻基质吸进到出料管里,当物料进入出料管后,又被正压气力,强制从出料管吹送、压送到网袋容器成型及热封合系统。当两个进气管上的阀门都适当开启时,轻基质还呈流态化输送,不会阻塞,输送到网袋容器成型及热封合系统。Before starting the machine, the container mesh bag material is manually pulled out from the three-way box. During the pulling process, only the power supply of the electric heat sealer is turned on. The electric heat sealer will automatically roll into a cylindrical shape through the forming machine and walk. Net bag material, heat-sealed into an empty net container. Tie up the net bag opening outside the three-way box, and then turn on the whole machine. Adjust the pneumatic light matrix conveying system, adjust the rotary feeder and the speed regulating motor on the rotary feeder and the air volume control valve in the main air intake pipe. When only the manual valve located on the upper air intake pipe is opened, (close The light substrate in the air material mixing chamber will be forced to blow into the discharge pipe and enter the mesh bag container forming and heat sealing system. When only the manual valve located on the lower inlet branch pipe is opened (while the valve on the upper branch pipe is closed), when a gas with positive pressure is ejected from a nozzle with a suddenly narrowing diameter into the discharge pipe at high speed, the gas around the nozzle A certain vacuum and negative pressure suction is generated in the chamber, and the light matrix is sucked into the discharge pipe. When the material enters the discharge pipe, it is forced to be blown and pressed from the discharge pipe to the mesh bag container by positive pressure. Heat sealing system. When the valves on the two inlet pipes are properly opened, the light matrix is still conveyed in a fluidized state without clogging, and is conveyed to the mesh bag container forming and heat sealing system.
上述三种气力输料方式完全可以解决因为轻基质容重小,粒度不均,落料不顺畅,易塔棚,时常造成物料阻塞的生产上的难题。在生产过程中可采取上述三种方式的任一种。当只开启下端进气支管時,如出现轻基质阻塞时,可立即打开位于上面支管上的阀门,阻塞的物料可被强制吹进出料管,阻塞解除出后再关闭上方支管阀门。负气力吸料优点是,在旋转下料器的料仓里不会产生粉尘污染,缺点是轻基质非常容易阻塞。压送式气力输料,由于气体压力高不易阻塞,但容易在旋转下料器进料箱里产生粉尘。三种气力输料方式结合在一起即上下两个进气管阀门适当全开时即解决了生产上阻塞难题,又消除了粉尘问题。The above three pneumatic feeding methods can completely solve the production problems that often cause material clogging due to the small bulk density of the light matrix, uneven particle size, unsmooth blanking, and easy tower shed. Any one of the above three methods can be adopted in the production process. When only the lower inlet branch pipe is opened, if the light substrate is blocked, the valve on the upper branch pipe can be opened immediately, and the blocked material can be forced into the discharge pipe, and then the upper branch valve can be closed after the blockage is removed. The advantage of negative air suction is that there will be no dust pollution in the hopper of the rotary feeder. The disadvantage is that the light matrix is very easy to block. Pressure feeding pneumatic conveying is not easy to block due to high gas pressure, but it is easy to generate dust in the feed box of the rotary feeder. The combination of the three pneumatic feeding methods, that is, when the upper and lower inlet pipe valves are properly fully opened, the problem of blockage in production is solved, and the problem of dust is also eliminated.
本发明采用压送式气力;吸、压送混合式气力;以及还可以流态化的轻基质气力输送系统,具有风压大,气量多,对密封要求不太严格,对轻基的粒度、比重没有强制要求,可以实现减少阻塞,或不阻塞、连续、快速生产轻基质网袋容器。The present invention adopts pressure-feeding type pneumatic force; suction and pressure-feeding mixed type pneumatic force; and a light matrix pneumatic conveying system that can also be fluidized, has large wind pressure, large air volume, less strict requirements on sealing, and strict requirements on the particle size of light base, There is no mandatory requirement for specific gravity, which can reduce clogging, or non-clogging, continuous and rapid production of light matrix mesh bag containers.
当轻基质被风吹送到网袋里时,由于网装材料的网孔直径,小于基质粒度的直径,其结果是:风将携带的轻基质送装进网袋里,风及灰尘从网孔中喷出,并被连接到三通箱的吸尘器吸走。调整已装满轻基质网袋容器索引速度,使容器装料部位,位于三通箱中部位置。吸尘器吸风量应该捎大于进风量。调整进风量和轻基质网袋容器索引行走速度,使之互相吻合,保证系统常工作。为避免产生以下二种情况:I轻基质网袋容器牵引速度过快,结果是:网装里面基质还没有装满,容器就从三通箱体里面被拉出。II吸送料风力太大或轻基质网袋容器牵引速度过慢,结果是:三通箱体内的网袋里的基质已装满,并且,轻基质已将料管塞满,从进风管吹进的代有一定压力风,被管内基质阻挡住,然后,风向被迫调头从进气管口端吹出。为了避免出现上述两种情况,在三通箱里面的网袋容器装料部位,前、后二处,各安装一个传感器,用来捡测网袋容器装料状态。当网袋容器出口方的基质没有装满时,传感器发出信号,降低牵引速度;在基质装填方向,即吹送料方向安一个传感器,当网袋里面的基质已装饱满,则传出一个信号,减少进风量。如此实现了连续化生产。灌装饱满的轻基质网袋容器,或者被牵引进入容器收卷卷袋系统,或被牵引进入容器切段系统。When the light substrate is blown into the mesh bag by the wind, because the mesh diameter of the mesh material is smaller than the diameter of the substrate particle size, the result is: the wind will send the light substrate into the mesh bag, and the wind and dust will pass through the mesh. sprayed out and sucked up by a vacuum cleaner connected to the three-way box. Adjust the indexing speed of the container that has been filled with light matrix mesh bags, so that the container loading position is located in the middle of the tee box. The air suction volume of the vacuum cleaner should be greater than the air intake volume. Adjust the air intake volume and the index walking speed of the light matrix mesh bag container to match each other to ensure the system works normally. For avoiding to produce following two kinds of situations: 1 light substrate mesh bag container traction speed is too fast, and the result is: the inside substrate of net packing is not filled yet, and container just is pulled out from the three-way casing the inside. II The wind force of suction and feeding is too large or the traction speed of the light matrix mesh bag container is too slow. The incoming generation has a certain pressure wind, which is blocked by the matrix in the pipe, and then the wind direction is forced to turn around and blow out from the mouth of the air inlet pipe. In order to avoid the above two situations, a sensor is installed at the front and rear of the net bag container loading position in the tee box to detect the net bag container filling state. When the matrix at the outlet of the mesh bag container is not full, the sensor sends out a signal to reduce the traction speed; a sensor is installed in the matrix filling direction, that is, the direction of blowing material, and when the matrix inside the mesh bag is full, a signal is sent out. Reduce air intake. In this way, continuous production is realized. Filled light matrix mesh bag containers are either pulled into a container rewind system or into a container cut-to-section system.
在容器生产时有时候不需要立即切段,而是将生产出的轻基质网袋容器卷成卷存放到育苗季节再集中切段。而这样的情况是比较多,在这种情况下可安装容器收卷卷袋系统。Sometimes when the container is produced, it is not necessary to cut into sections immediately, but the produced light matrix mesh bag container is rolled into rolls and stored until the seedling season and then cut into sections. And there are many cases like this, in which case a container rolling bag system can be installed.
收卷卷袋系统,当容器被前端被持牵引进入缓冲区,轻基质网袋容器有一段垂下的弯度,后面是收卷卷架。调整收卷架皮带磨擦轮张紧度,使生产出的轻基质网袋容器及时卷成卷。Rewinding roll bag system, when the container is pulled into the buffer zone by the front end, the light matrix mesh bag container has a hanging curvature, and the back is the winding roll rack. Adjust the tension of the belt friction wheel of the winding frame so that the produced light matrix mesh bag container can be rolled into rolls in time.
快速切段系统,如果基质中纤维含量较多,切后基质不散,可干切段;如果基质中纤维含量较少,切后基质容易散落,可以湿切段。当干或湿的容器被系统前端牵引调速传送带、牵引进入传感器轮上,传感器轮被动、同步转动,当轮转动到一定角度时,通过传感器传出的信号,高速旋转电动机,代动的刀片转动一周,于是容器被切断。当然,这里的传感器也可以是其它类型的传感器。切断后的容器被传送带传运到后面,或人工移到育苗托盘里,或自动摆到育苗托盘里。Rapid cutting system, if the fiber content in the matrix is more, the matrix will not disperse after cutting, then it can be cut into sections dry; When the dry or wet container is pulled by the speed-regulating conveyor belt at the front end of the system, it is pulled into the sensor wheel, and the sensor wheel rotates passively and synchronously. When the wheel rotates to a certain angle, the signal sent by the sensor, the high-speed rotating motor, and the moving blade Rotate once, so the container is cut off. Of course, the sensors here may also be other types of sensors. The cut container is conveyed to the back by the conveyor belt, or manually moved to the seedling tray, or automatically placed into the seedling tray.
三通箱体也可以采用透明材料制作便于观察了解容器装填情况。当需要生产不同直径的网袋容器时,可通过调换不同规格的文丘里管,同时调换不同规格的软密封套,以及其它一些配件,保证系统的一致性。The three-way box body can also be made of transparent material to facilitate observation and understanding of the filling situation of the container. When it is necessary to produce mesh bag containers of different diameters, the Venturi tubes of different specifications, soft sealing sleeves of different specifications, and other accessories can be replaced at the same time to ensure the consistency of the system.
本发明的轻基质网袋容器生产系统,采用气力的方式连续生产,其生产速度快,效率高,成本低,节省了人力。并且,通过本发明生产系统生产得到的轻基质网袋容器,由于采用正负压气体带动轻基质填充,基质的颗粒及纤维没有被强制挤压、破碎,而且对基质进行了吸进除尘处理,因此基质之间松紧适宜,结构均匀,透气性好,不易积水。The light matrix net bag container production system of the present invention adopts pneumatic continuous production, has high production speed, high efficiency, low cost and saves manpower. Moreover, the light matrix net bag container produced by the production system of the present invention is filled with positive and negative pressure gas to drive the light matrix, the particles and fibers of the matrix are not forced to be squeezed or broken, and the matrix is sucked and dust-removed. Therefore, the tightness between the substrates is suitable, the structure is uniform, the air permeability is good, and it is not easy to accumulate water.
附图说明Description of drawings
图1是本发明轻基质网袋容器生产系统实施例之一结构示意图;Fig. 1 is a structural representation of one embodiment of the production system of light matrix net bag container of the present invention;
图2是本发明轻基质网袋容器生产系统实施例之二结构示意图;Fig. 2 is the second structural representation of the embodiment of the production system of light matrix net bag container of the present invention;
图3是本发明轻基质网袋容器生产系统实施例之三结构示意图;Fig. 3 is the three structural representations of the embodiment of the production system of light matrix net bag container of the present invention;
图4是本发明收卷系统的结构示意图;Fig. 4 is a structural representation of the winding system of the present invention;
图5是本发明快速切段系统的结构示意图Fig. 5 is a schematic structural view of the fast segment cutting system of the present invention
图6是本发明旋转下料器结构示意图。Fig. 6 is a structural schematic diagram of the rotary feeder of the present invention.
图中,1料箱,2旋转下料器,3气料混合室,4压力气源,5进气管,6送料管,7风量调节阀,8手动阀,9容器成型器,10电热封合器,11压辊,12三通箱体,13前端进口,14后端出口,15中间出口,16筒状栅格网,17、18压力传感器,19吸尘器,20调速电机,21牵引传送带,22网袋卷盘,23引导棍,24电机,25卷盘,26张紧轮,27高速转动电机,28传感器轮,29转动刀片,30电机调速表,31压紧导轮,32控制仪表,33进气支管,34进气总管,In the figure, 1 material box, 2 rotary feeder, 3 air material mixing chamber, 4 pressure air source, 5 air intake pipe, 6 feed pipe, 7 air volume regulating valve, 8 manual valve, 9 container former, 10 electric heat sealing Device, 11 pressure roller, 12 tee box, 13 front inlet, 14 rear outlet, 15 middle outlet, 16 cylindrical grid, 17, 18 pressure sensor, 19 vacuum cleaner, 20 speed regulating motor, 21 traction conveyor belt, 22 mesh bag reel, 23 guide stick, 24 motor, 25 reel, 26 tensioning wheel, 27 high-speed rotating motor, 28 sensor wheel, 29 rotating blade, 30 motor speed regulator, 31 pressing guide wheel, 32 control instrument , 33 intake branch pipe, 34 intake manifold,
具体实施方式Detailed ways
下面实施例用于对本发明的进一步说明,但不用来限制本发明的范围。The following examples are used to further illustrate the present invention, but are not intended to limit the scope of the present invention.
实施例1Example 1
本例中的轻基质网袋生产系统采用压送方式,包括气力送料系统、网袋容器成型及热封合系统、灌装及除尘系统、牵引系统、控制系统以及收卷系统。The light matrix mesh bag production system in this example adopts the pressure feeding method, including pneumatic feeding system, mesh bag container forming and heat sealing system, filling and dust removal system, traction system, control system and winding system.
如图1所示,气力送料系统,包括料箱1、位于料箱1下的旋转下料器2、驱动旋转下料器2的调速电机20、气料混合室3、压力气源4,所述气料混合室3的上端开口与旋转下料器2相接,下端与送料管6相接,在气料混合室3或旋转下料器2的下端通过一进气管5与压力气源4相接,在所述进气管上设有一风量调节阀7;As shown in Figure 1, the pneumatic feeding system includes a material box 1, a rotary feeder 2 located under the material box 1, a speed-regulating
网袋容器成型及热封合系统,包括容器成型器9、电热封合器10、网袋卷盘22以及与之配合的引导棍23,容器成型器9位于送料管6的外壁,网袋容器材料经引导棍引导进入网袋容器成型器9成型,其将网袋容器材料卷成筒状包被于送料管6的外壁,电热封合器9将包被好的容器热压封合,在电热封合器9的后面还设有一压辊11,压辊11可将热封后的容器进一步压实;The mesh bag container forming and heat sealing system includes a container former 9, an
灌装及除尘系统,包括三通箱体12,三通箱体12具有前端进口13、后端出口14以及中间出口15,其内设有筒状栅格网16,送料管6从三通箱体12的前端进口13伸入到筒状栅格网16中,轻基质在栅格网16中被灌装到网袋容器中,并从后端出口14送出,在灌装处的两端各设有一压力传感器17、18,三通箱体的中间出口15与一吸尘器19相接;送料管6与三通箱体前端进口13之间以及灌装好的轻基质网袋容器与后端出口14之间设有软密封套,以减少气体通过。The filling and dedusting system includes a three-
牵引系统,包括调速电机20和由其带动的牵引传送带21,为网袋容器提供行走动力;Traction system, including speed-regulating
控制系统,在三通箱体12上设有控制仪表32,其与压力传感器18、19、风量调节阀7以及牵引系统的调速电机20相连,通过压力传感器18、19发出的信号来调节风量调节阀7的通风量以及调速电机20的转速。The control system is provided with a
图6是本发明中旋转下料器的结构示意图,轻基质在叶片35的转动下匀速下料,由于叶片35的密封作用,气体不会从旋转下料器2中漏出。6 is a schematic structural view of the rotary feeder in the present invention. The light matrix is fed at a constant speed under the rotation of the
本例中的生产系统还包括位于牵引系统之后的容器收卷系统,如图4所示,其包括电机24和卷盘25,所述卷盘上设有张紧轮26,电机24通过皮带带动张紧轮26转动。并且,收卷系统与牵引系统之间具有一段缓冲区,即两者之间具有一定的距离,可以使得轻基质网袋容器弯曲垂下。The production system in this example also includes a container winding system positioned after the traction system, as shown in Figure 4, which includes a motor 24 and a reel 25, the reel is provided with a tension pulley 26, and the motor 24 is driven by a belt The tensioning wheel 26 rotates. Moreover, there is a buffer zone between the winding system and the traction system, that is, there is a certain distance between the two, which can make the light matrix mesh bag container bend and hang down.
实施例2Example 2
本例中的系统与实施例1基本相同,不同的是在牵引系统之后为快速切段系统,如图5所示,所述快速切段系统包括测量轻基质网袋容器行走长度的传感器27、高速转动电机28以及由其带动的转动刀片29,所述测量轻基质网袋容器行走长度的传感器控制转动刀片将轻基质网袋容器切割成一定长度的片断,本例中的传感器是传感器轮,其随着网袋容器的行走而转动,从而测量容器的行走长度。The system in this example is basically the same as that in Embodiment 1, and the difference is that it is a fast section system after the traction system. As shown in Figure 5, the fast section system includes a sensor 27 for measuring the walking length of the light matrix net bag container, The high-speed rotating motor 28 and the rotating blade 29 driven by it, the sensor for measuring the walking length of the light matrix mesh bag container controls the rotating blade to cut the light matrix mesh bag container into certain length segments, the sensor in this example is a sensor wheel, It rotates as the mesh container travels, measuring the travel length of the container.
在切段系统还设有电机调速表30,可以查看和控制电机的转速,在转动刀片29前还设置压紧装置,其包括可绕中心轴转动的压紧导轮31。Also be provided with motor speed regulating meter 30 in sectioning system, can check and control the rotating speed of motor, also be provided with hold-down device before rotating blade 29, it comprises the hold-down guide wheel 31 that can rotate around central axis.
湿切段方法是:容器被系统前端牵引调速传送带、牵引进入传感器轮上的过程中,牵引进入传感器轮上的过程中,有一个圆筒型喷水管,容器从管中穿过。喷水管内壁有很多个喷孔,从喷孔喷出的水进入网袋容器基质里。同时还有水箱,过滤网和水泵与喷水管连接,水循环使用。切段后的容器通过一个采用程序控制的机电一体化装置,将容器自动码到育苗托盘里。或者用人工码到育苗托盘里The wet cutting method is as follows: when the container is pulled by the front end of the system on the speed-regulating conveyor belt and pulled into the sensor wheel, there is a cylindrical water spray pipe, and the container passes through the pipe. There are many spray holes on the inner wall of the water spray pipe, and the water sprayed from the spray holes enters the matrix of the net bag container. At the same time, a water tank, a filter screen and a water pump are connected with the water spray pipe, and the water is recycled. The cut container passes through a mechatronics device controlled by a program, and the container is automatically coded into the seedling tray. Or put it into the seedling tray manually
实施例3Example 3
如图2所示,本例中的基本结构与实施例1相同,在气力送料系统处,本例对气料混合室3做了变形,增加了一个进气支管33,进气支管33位于气料混合室3内的一端较窄,其靠近气料混合室3与送料管6的接口处,进气支管33同进上面的进气管5通过一进气总管34接相同的压力气源4,进气管5以及进气支管33上均设有手动阀,在进气总管34上设有并联的风量调节阀和手动阀,风量调节阀7为电子阀门,其受控制系统控制。As shown in Figure 2, the basic structure of this example is the same as that of Example 1. At the pneumatic feeding system, this example deforms the air-
上述结构可以实现压、吸送料的效果,并且,根据不同的物料可以灵活选择送气的方式,两个进气管同时打开还能实现流态化送料效果,即物料被进气支管33吹起,呈沸腾状态,这样更易送料。The above-mentioned structure can realize the effect of pressing and sucking the material, and, according to different materials, the way of air feeding can be flexibly selected, and the two inlet pipes can be opened at the same time to realize the effect of fluidized feeding, that is, the material is blown up by the
实施例4Example 4
如图3所示,本例中的基本结构与实施例3相同,在气料混合室3的外面增加了一个气室36,气室36一端与一进气支管33相通,另一端与送料管6相接,在接口处送料管的内径由宽逐渐变窄,所述气料混合室3的下端伸入到接口处,并与送料管6的内壁保持一定距离。本例中的结构原理与实施例3实质相同,也能达到例3中所描述的效果。As shown in Figure 3, the basic structure in this example is the same as that of
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