CN101032303A - Compound food gum producing process - Google Patents
Compound food gum producing process Download PDFInfo
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- CN101032303A CN101032303A CNA2006101346680A CN200610134668A CN101032303A CN 101032303 A CN101032303 A CN 101032303A CN A2006101346680 A CNA2006101346680 A CN A2006101346680A CN 200610134668 A CN200610134668 A CN 200610134668A CN 101032303 A CN101032303 A CN 101032303A
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Abstract
The present invention discloses one kind of composite food flue prepared with animal bone powder and carrageenin and through mixing. The present invention produces composite food flue with the leftover from deep processing of animal bone, and has full utilization of resource. The ultimate composite food flue product of fineness over 200 mesh may be dispersed easily in various kinds of food product, especially canned meat product. The present invention has low cost and capacity of increasing nutritious components of the food product.
Description
One, technical field
The invention belongs to food and food auxiliary material technical field, be specifically related to a kind of processing method of composite food gel.
Two, background technology
The bone resource of China is extremely abundant, but because of cost and technical problem, the nutrition problem of China's 60% above population calcium deficiency never solves.The low-cost method that effectively solves is how effectively to utilize the bone problem of resource, because the calcium in the not enough 4kg bone can satisfy the needs that a Chinese replenished the calcium in a year.
Present glue series products is general only to be existed with the functional of its glue; Calcium product is the form appearance with medicine or health products mostly, and expensive, though of all shapes and colors, the uncomfortable consumption by this way of majority.In addition, pharmaceutical manufacturer mostly is and produces bone meal and produce, and other a large amount of valuable compositions do not have fine utilization, even discarded, have both caused waste, contaminated environment again, and production cost is too high.
The inventor is by discovering, the peptide constituents in the bone meal has good humidification to the colloidality of food glue.This discovery does not see that other people report yet.We know that the meat sausage food output of current China is huge, and market is quite universal, and growth momentum is good; We know that also carragheen uses extensively in meat products simultaneously, and its purpose mainly is maintenance moisture, improves structure, increases yield rate, reduces product cost, and in addition what nutritive value carragheen does not have.In a word, present situation is, do not have on the glue series products market that functional and trophism all has, and the nutrition problem of calcium does not have fine solution yet simultaneously.
Three, summary of the invention
The processing method that the purpose of this invention is to provide a kind of nutritious, instant, composite food gel that cost is low.
The present invention is a foundation with the technical scheme in number of patent application " 200410020829.4 " and the number of patent application " 200510045817.1 ", and adopting bone meal and carragheen is primary raw material, and composite food gel is made in further processing:
The processing and making process of A, bone meal is specially with reference to above-mentioned two Chinese patents:
1) meter by weight earlier drops into extractor with 100～300 parts water, and is heated to more than 80 ℃ and (perhaps directly adds the hot water more than 80 ℃);
2) add 100 parts of poultry, fowl or fish-bones, 0.5～2 part of salt, 0.5～1.5 part of potpourri (spices is wrapped with Coarse Mesh Gauze);
3) opening boils, and big fire is boiled and boiled 10～60 minutes, changes little fire and boils and boil 60～180 minutes;
4) capping is warming up to 10 ℃ 5～120 ℃ (pressure is less than 3atm), and 105 ℃～120 ℃ are incubated 0.5～4 hour;
5) discharge separates soup, oil, kindred slag;
6) enzymolysis: meter by weight, get 100 parts of the residues that extract after the bone soup, add proteinase-10 .2～2 parts, 20～40 parts of water or bone slag cleaning solutions, enzymolysis (scope of pH value is 4.5～7.0) under 45 ℃～55 ℃, solutions of weak acidity, enzymolysis time 2～6 hours;
7) separate: protein isolate enzymolysis liquid and bone slag;
8) washing: washing bone slag 2～3 times, and dry; Cleaning solution drops into 20-40kg for the first time, and separation is used for next bone slag enzymolysis after reclaiming, and the cleaning solution in back step is discarded.
9) drying: can use ebullated bed, fluid bed, microwave, dry technology drying such as infrared;
10) pulverize:, bone meal is reached more than 300 orders through coarse crushing and ultramicro grinding.
B, also can adopt decomposition method to obtain bone meal, its process is as follows: the A procedure 1)～5) after the step,
(1) decompose: 100 parts of chicken, pig, ox, sheep bone residues after the extraction bone soup add entry 20-200 part, add alkali adjustment pH value at 10-13,80 ℃-130 ℃ of temperature.Chicken bone 1-3 hour; Pig, sheep bone 2-4 hour; Ox bone 3-6 hour; Guarantee complete decomposition.In addition, also can be according to bone granular size proper extension or shortening time.Alkali can be a kind of in food additives and the food auxiliary agent or several.
(2) neutralization: add acid and adjust PH at 6.0-8.5.Acid can be a kind of in food additives and the food auxiliary agent or several.
(3) emulsification: adjusted raw material homogeneous is handled.
(4) spray-drying: control EAT≤180 ℃, dry powder moisture≤8%.
Technical scheme of the present invention is:
Meter is got 100 parts of bone meal by weight, 100～300 parts of carragheens, and 0～12 part of auxiliary and condiment mixes raw material with mixer, packing; Wherein auxiliary and condiment is a kind of in sylvite (generally using KCl), starch, dextrin or the edible glue or several.
The present invention utilizes leftover bits and pieces production after the bone deep processing to contain the composite food gel of bone meal, is making full use of of resource.Final products reach more than 200 orders, almost can disperse as milk powder, can be used for various food easily, are particularly suitable for meat sausage, have both reduced product cost, have increased product nutrition again.
Four, the specific embodiment
Equipment: enzymatic vessel (or reactor), fluid bed or spray tower, micronizer, mixer, packing machine.
Press the making of aforementioned techniques scheme earlier and separate the kindred slag, adopt different bone slag enzymolysis or decomposing scheme according to pig, ox, sheep or chicken bone respectively again, finally produce composite food gel.
(1), bone slag enzymolysis scheme (pig, ox, sheep bone)
(1) enzymolysis: extract pig, ox, sheep bone residue 100kg after the bone soup, add proteinase-10 .2kg, water or bone slag cleaning solution 20-40kg, enzymolysis under 45 ℃-55 ℃, solutions of weak acidity, enzymolysis time 2-3 hour.
(2) separate: protein isolate enzymolysis liquid and bone slag.
(3) washing: washing bone slag 2-3 time, and dry.Cleaning solution drops into 20-40kg for the first time, and separation is used for next bone slag enzymolysis after reclaiming, and the cleaning solution in back step is discarded.
(4) drying: can use ebullated bed, fluid bed, microwave, dry technology drying such as infrared.
(5) pulverize:, bone meal is reached more than 300 orders through coarse crushing and ultramicro grinding.
(6) mix: bone meal 100kg, carragheen 100kg, KCl 1-3kg or do not add mix each raw material with mixer.
(7) packing.
(2), bone slag enzymolysis scheme (chicken bone)
(1) enzymolysis: extract the chicken bone residue 100kg after the bone soup, add proteinase-10 .3kg, water or bone slag cleaning solution 20-40kg, enzymolysis under 45 ℃-55 ℃, solutions of weak acidity, enzymolysis time 4-6 hour.
(2) separate: protein isolate enzymolysis liquid and bone slag.
(3) washing: washing bone slag 2-3 time, and dry.Cleaning solution drops into 20-40kg for the first time, and separation is used for next bone slag enzymolysis after reclaiming, and the cleaning solution in back step is discarded.
(4) drying: can use ebullated bed, fluid bed, microwave, dry technology drying such as infrared.
(5) pulverize:, bone meal is reached more than 300 orders through coarse crushing and ultramicro grinding.
(6) mix: bone meal 100kg, carragheen 300kg, KCl 12kg mix each raw material with mixer.
(7) packing.
(3), bone slag decomposing scheme (chicken, pig, ox, sheep bone)
(1) decompose: chicken, pig, ox, sheep bone residue 100kg after the extraction bone soup add entry 20-200kg, add alkali adjustment pH value at 10-13,80 ℃-130 ℃ of temperature.Chicken bone 1-3 hour; Pig, sheep bone 2-4 hour; Ox bone 3-6 hour; Guarantee complete decomposition.In addition, also can be according to bone granular size proper extension or shortening time.
(2) neutralization: add acid and adjust PH at 6.0-8.5.
(3) emulsification: adjusted raw material homogeneous is handled.
(4) spray-drying: control EAT≤180 ℃, dry powder moisture≤8%.
(5) mix: bone meal 100kg, carragheen 100-300kg, KCl 1-3kg or do not add mix each raw material with mixer.
(6) packing.
Claims (3)
1, a kind of processing method of composite food gel, it is characterized in that: it is to be mixed and made into by the bone meal of poultry, fowl or fish-bone and carragheen, and its material is counted by weight: 100 parts of bone meal, 0～12 part of 100～300 parts of carragheens and auxiliary and condiment, raw material is mixed packing with mixer; Wherein auxiliary and condiment is a kind of in sylvite, starch, dextrin or the edible glue or several.
2, the processing method of composite food gel according to claim 1 is characterized in that: the process that bone meal obtains is as follows:
1) count by weight, elder generation drops into extractor with 100～300 parts water, and is heated to more than 80 ℃, perhaps directly adds the hot water more than 80 ℃;
2) add 100 parts of poultry, fowl or fish-bones, 0.5～2 part of salt, 0.5～1.5 part of potpourri;
3) opening boils, and big fire is boiled and boiled 10～60 minutes, changes little fire and boils and boil 60～180 minutes;
4) capping is warming up to 105～120 ℃ (pressure is less than 3atm), and 105～120 ℃ are incubated 0.5～4 hour;
5) discharge separates soup, oil, kindred slag;
6) enzymolysis: meter by weight, get 100 parts of the residues that extract after the bone soup, add proteinase-10 .2～2 parts, 20～40 parts of water or bone slag cleaning solutions were 45 ℃～55 ℃ enzymolysis 2～6 hours;
7) separate: protein isolate enzymolysis liquid and bone slag;
8) washing: washing bone slag 2～3 times, and dry;
9) drying;
10) pulverize:, bone meal is reached more than 300 orders through coarse crushing and ultramicro grinding.
3, the processing method of composite food gel according to claim 1 is characterized in that: the process that bone meal obtains is as follows: claim 2 1)～5) after the step,
(1) decompose: 100 parts of chicken, pig, ox, sheep bone residues after the extraction bone soup, add entry 20-200 part, add alkali adjustment pH value at 10-13,80 ℃-130 ℃ of temperature, chicken bone 1-3 hour, pig, sheep bone 2-4 hour ox bone 3-6 hour, are guaranteed complete decomposition;
(2) neutralization: add acid and adjust PH at 6.0-8.5;
(3) emulsification: adjusted raw material homogeneous is handled;
(4) spray-drying: control EAT≤180 ℃, dry powder moisture≤8%.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101346680A CN100512670C (en) | 2006-12-06 | 2006-12-06 | Compound food gum producing process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006101346680A CN100512670C (en) | 2006-12-06 | 2006-12-06 | Compound food gum producing process |
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| Publication Number | Publication Date |
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| CN101032303A true CN101032303A (en) | 2007-09-12 |
| CN100512670C CN100512670C (en) | 2009-07-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2006101346680A Active CN100512670C (en) | 2006-12-06 | 2006-12-06 | Compound food gum producing process |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102726599A (en) * | 2012-06-28 | 2012-10-17 | 江苏天福莱集团有限公司 | Preparation process for novel bone meal |
| CN101584423B (en) * | 2009-06-03 | 2013-07-24 | 浙江帝斯曼中肯生物科技有限公司 | Novel composite edible gum for preparing fruit jelly and the produced fruit jelly |
-
2006
- 2006-12-06 CN CNB2006101346680A patent/CN100512670C/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101584423B (en) * | 2009-06-03 | 2013-07-24 | 浙江帝斯曼中肯生物科技有限公司 | Novel composite edible gum for preparing fruit jelly and the produced fruit jelly |
| CN102726599A (en) * | 2012-06-28 | 2012-10-17 | 江苏天福莱集团有限公司 | Preparation process for novel bone meal |
| CN102726599B (en) * | 2012-06-28 | 2014-03-19 | 江苏天福莱集团有限公司 | Preparation process for novel bone meal |
Also Published As
| Publication number | Publication date |
|---|---|
| CN100512670C (en) | 2009-07-15 |
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Effective date of registration: 20160224 Address after: 113122 No. two, No. 61, Shen Dong Road, Fushun Economic Development Zone, Liaoning, Fushun Patentee after: Fushun Dufengxuan Food Co., Ltd. Address before: 113122, No. 1, north section, Shun Shun Street, Fushun Economic Development Zone, Liaoning, Fushun Patentee before: Fushun Dufengxuan Food Co., Ltd. Patentee before: Zhao Junzhe |
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Address after: 113122 No. two, No. 61, Shen Dong Road, Fushun Economic Development Zone, Liaoning, Fushun Patentee after: Fushun dufengxuan bone God biotechnology Limited by Share Ltd Address before: 113122 No. two, No. 61, Shen Dong Road, Fushun Economic Development Zone, Liaoning, Fushun Patentee before: Fushun Dufengxuan Food Co., Ltd. |