CN100567031C - A kind of big plate cloisonne production process that can cut arbitrarily - Google Patents
A kind of big plate cloisonne production process that can cut arbitrarily Download PDFInfo
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- CN100567031C CN100567031C CNB2007100630947A CN200710063094A CN100567031C CN 100567031 C CN100567031 C CN 100567031C CN B2007100630947 A CNB2007100630947 A CN B2007100630947A CN 200710063094 A CN200710063094 A CN 200710063094A CN 100567031 C CN100567031 C CN 100567031C
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Abstract
The invention discloses a kind of big plate cloisonne production process that can cut arbitrarily that belongs to cloisonne enamel technology of preparing scope.This technology is beaten and is kept tie through selecting drawing, drafting, using the copper plate blanking, pinches with copper wire according to drawing and makes the copper tire; On the copper tire, dip in the bletilla striata and latex mixed liquor, sprinkle welding agent, in gas burning kiln, freeze, buck bubble couple of days is scrubbed, and fills enamel enameling; Through high temperature sintering, and the system of suppressing is flat; Be polished into last gold-plated the forming of minute surface again.What the present invention was different with traditional cloisonne enamel is to adopt gas burning kiln, and energy savings does not have flue dust, and is highly beneficial to environmental protection; Because gas makes a fire flame all even be again heat release simultaneously, can accomplish conflagration and cooling fast; Process detects well, good operation.Welding wire only needs can finish for one to twice, and the copper wire root root of the system of welding not to fall, and does not have any problem on deformation.Because the breakthrough of planar technology, cloisonne enamel promptly can be applicable on the various decorative forms such as decoration painting, furniture, classical architecture.
Description
Technical field
The invention belongs to cloisonne enamel technology of preparing scope, particularly a kind of big plate cloisonne production process that can cut arbitrarily.
Background technology
Cloisonne enamel is the quintessence of Chinese culture of Chinese culture art, and it combines the technology of bronze ware and pottery, and its artistic value is on both, and it represents in face of common people with various artistic forms and brilliant unique artistic glamour.But exist the leak of a lot of technical elements on this traditional handicraft, these problems affect and limited cloisonne enamel better, the more deep life that enters people.
The cloisonne ' products that traditional handicraft is produced, not only there is a lot of trachoma on the surface, and shortage flatness, because the yielding problem of chance thermal capacitance of copper tire, especially in the making of plate large-area cloisonne ' products, can't break through, and because the glaze of copper tire surface attachment is impaired easily, so if just can't cut after completing, be difficult to make amendment, this has just influenced the continuity development of cloisonne enamel again.
Summary of the invention
The purpose of this invention is to provide a kind of big plate cloisonne production process that can cut arbitrarily, at first select drawing, and draw out the drawing of every cloisonne handicraft, press the figure blanking with the copper plate of 0.8～2 millimeters thick, size according to picture cuts copper coin, and will beat and guarantee to combine its flatness with the thickness silk according to the picture on the drawing, pinch with 0.2～1.33 millimeter copper wire and make various patterns and make the copper tire; It is characterized in that;
(1) on the copper tire, dips in the mixed liquor of the bletilla striata and latex, make copper wire more firm on copperplate, and guarantee that copper wire is indeformable in the process that freezes;
(2) etc. the whole embeddings of copper wire good after, be placed on outdoor natural air drying;
(3) one meter distant place to the uniform spray water of copper tire, natural air drying again;
(4) sprinkle welding agent behind the natural air drying again,
(5) in gas burning kiln, freeze, burning the silk temperature is 900～1200 ℃, after reaching 1000 ℃ Deng kiln temperature, kiln is put in silk work, freezed 15 minutes, observe welding agent and turned to liquid, just silk work can be taken out in kiln, spill welding agent again after waiting cooling, and then repeat to fire one time, finish and burn silk, make further firm copper wire; Temperature-rise period was controlled in 1 hour;
(6) silk that welds is lived, and waits cooling back NaOH, KOH or Ca (OH)
2Ratio in 1 to 2～4 adds the alkali lye bubble 2～3 days that water is made into, and scrubs with scrub-brush earlier, and then scrubs with banister brush, and the booty of leaving in the process of freezing is cleaned out;
(7) fill enamel, wait air-dry back to spray a large amount of alcohol, with blue electron gun or suction pipe the indigo plant material is filled up between silk then, equal with silk; When the purpose of spraying a large amount of alcohol is the alcohol volatilization air is taken out of, to reduce the trachoma in the product.
(8) etc. after the air in the indigo plant material all vapors away with alcohol, carry out enameling; Through high temperature 800～1000 degree, the speed programming rate of spending with per minute 6～70 is rapidly heated, and is incubated 10～30 minutes sintering, observes and takes out after blue material melts away; And then the sintering again of filling enamel, three to four times so repeatedly, the system of in the end suppressing time a time is flat;
(9) cloisonne enamel after the compacting earlier with rough sand stone mill sheet polishing one time, and then with the fine polishing of fine sand stone mill sheet one time, re-uses charcoal polishing uniformly one time at last, makes the degree that reaches minute surface;
(10) final step is exactly gold-plated, cloisonne enamel is put into golden liquid adopt general galvanoplastic gold-plated.
The mixed liquor of the described bletilla striata and latex tempers into the mixed liquor that pasty state and latex mix by weight 1: 1 ratio for bletilla striata powder,
The blue material in described Jingtai is 180 orders.
The employed hanging basket of described enameling is to be welded with netted stainless steel, have 30 centimeters thick, use the netted indigo plant of hanging, hang indigo plant and can guarantee copper coin evenly stressed in meeting the process of thermal deformation, improve the flatness of copper coin.
Described netted hanging basket can guarantee copper coin evenly stressed in meeting the process of thermal deformation, improve the flatness of copper coin, but after being heated, copper coin still has serious deformation, use large-scale dull and stereotyped iron and steel apparatus then, meet in the process of thermal deformation at copper coin, it is exerted pressure, just can guarantee the flatness of product, promptly in the end in the process of an enameling, be placed on the stainless steel burning soft product, above then a heavy dull and stereotyped iron and steel of about one ton being pressed in, the several seconds kind is taken away after waiting the product cooling afterwards, can reach the requirement of its flatness.
The invention has the beneficial effects as follows and different with traditional cloisonne enamel be, this cloisonne enamel product is to carry out in gas burning kiln, the gas burning kiln energy savings, a large amount of pernicious gases that gas burning kiln does not have solid fuel to discharge after burning, and the coal gas of original discharging is through also having reduced exhaust emission in atmosphere behind the fuel, so highly beneficial to environmental protection; Gaseous fuel can burn in all spaces of copper coin, no dead angle, and solid fuel is difficult to accomplish, the position of copper coin has slightly and temperature just will not occur to have height to have low.Because gas makes a fire flame all even be again heat release simultaneously, can accomplish conflagration and cooling fast; Process detects well, good operation.Welding wire only needs can finish for one to twice, and the copper wire root root of the system of welding not to fall, and does not have any problem on deformation.
The specific embodiment
The present invention provides a kind of big plate cloisonne production process that can cut arbitrarily.It is several centimetres to tens meters massive plate cloisonne enamel that the present invention can make length and width, to make one 1.5 meters * 0.5 meter last figure in Clear and Bright is example, at first select " clear and bright last figure " drawing, and draw out the drawing of the cloisonne handicraft of this figure, with 0.8 millimeter, 1.0 millimeters, the copper plate of 1.5 millimeters thick, the big more copper coin of picture is corresponding thick more, the thicklyest is no more than 2.0 millimeters; Copper plate with 1.0 millimeters thick is pressed 1.5 meters * 0.5 meter figure blanking, beat and guarantee its flatness, combine with the thickness silk according to the picture on the drawing,, pinch and to make this pattern and make the copper tire with the copper wire of 0.25,0.3,0.35,0.4,0.7,1.0,1.33 millimeter thickness; On the copper tire, dip in the mixed liquor of the bletilla striata and latex, copper wire be stabilized on the copperplate, wait the whole embeddings of copper wire good after, be placed on outdoor natural air drying; From one meter distant place of copper tire to the uniform spray water of copper tire, natural air drying again; Sprinkle welding agent behind the natural air drying again, in gas burning kiln, freeze, after a burning silk temperature is 1000 ℃, kiln is put in silk work, freezed 15 minutes, observe welding agent and turned to liquid, just silk work can be taken out in kiln, spill welding agent again after waiting cooling, and then repeat to fire one time, finish and burn silk, make further firm copper wire; Temperature-rise period was controlled in 1 hour, and the silk that welds is lived, and waited the cooling back with the NaOH of weight ratio 1 to 4,1 to 3 KOH or 1 to 2 Ca (OH)
2Add the alkali lye bubble 2.5 days that water is made into, scrub with scrub-brush earlier, and then scrub, the booty of leaving in the process of freezing is cleaned out with banister brush; Use the blue material in 180 purpose Jingtais to fill enamel, wait air-dry back to spray a large amount of alcohol, with blue electron gun or suction pipe the indigo plant material is filled up between silk then, equal with silk; The purpose of spraying a large amount of alcohol is alcohol when volatilization air to be taken out of, to reduce the trachoma in the product, wait air in the blue material all to vapor away with alcohol after, carry out enameling; Be rapidly heated 950 ℃ through speed, be incubated 15 minutes sintering, observe and take out after blue material melts away with per minute 6～70 degree; And then the sintering again of filling enamel, three to four times so repeatedly, the system of in the end suppressing time a time is flat; Cloisonne enamel after the compacting earlier with rough sand stone mill sheet polishing one time, and then with the fine polishing of fine sand stone mill sheet one time, re-uses charcoal polishing uniformly one time at last, makes the degree that reaches minute surface; Final step is exactly gold-plated, cloisonne enamel is put into golden liquid adopt general galvanoplastic gold-plated.
The described bletilla striata tempers into pasty state with the mixed liquor of latex for bletilla striata powder, is mixed into liquid with latex by weight 1: 1 ratio again.The employed hanging basket of above-mentioned enameling is to be welded with netted stainless steel, have 30 centimeters thick, use the netted indigo plant of hanging, hang indigo plant and can guarantee copper coin evenly stressed in meeting the process of thermal deformation, improve the flatness of copper coin.
Though there is netted hanging basket can guarantee copper coin evenly stressed in meeting the process of thermal deformation, improve the flatness of copper coin, but after being heated, copper coin still has serious deformation, use large-scale dull and stereotyped iron and steel apparatus then, meet in the process of thermal deformation at copper coin, it is exerted pressure, just can guarantee the flatness of product, promptly in the end in the process of an enameling, be placed on the stainless steel burning soft product, above then a heavy dull and stereotyped iron and steel of about one ton being pressed in, the several seconds kind is taken away after waiting the product cooling afterwards, can reach the requirement of its flatness.
Aspect " massive plate ", accomplished the degree of " maximum " since the dawn of human civilization, can satisfy your arbitrary dimension according to your needs, and the back product of polishing can also reach very smooth degree.Traditional cloisonne enamel just is limited to bottle Bottle ﹠ Can jar and some little ornaments, and this patent with the splendid performance of cloisonne enamel incisively and vividly.The large-scale cloisonne enamel mural painting " Fahai Temple mural painting " that we make is long 11 meters, high 2 meters.
The produced as you know art work, size and picture whole structure are all not necessarily use up people's will, if can cut arbitrarily to picture, picture is deleted choosing to some extent, just can reach promising result, at this problem, the product of making is at first shown at the enterprising rower of picture, data input computer, utilization laser can easily be finished cutting then, because speed is rapid, so also can not be corrupted to one deck glaze above the product, the product after the cutting is very complete, can reach optimum efficiency.
Because the breakthrough of planar technology, cloisonne enamel promptly can be applicable on the various decorative forms such as decoration painting, furniture, classical architecture.
And my cloisonne enamel works, the pattern of various subject matters can be selected arbitrarily, and this point just can allow cloisonne enamel become a kind of new material of a lot of decoration industries, makes these industries higher level on existing basis.
Claims (5)
1. big plate cloisonne production process that can cut arbitrarily, at first select drawing, and draw out the drawing of every cloisonne handicraft, press the figure blanking with the copper plate of 0.8～2 millimeters thick, size according to picture cuts copper coin, and will beat its flatness of assurance, combines with the thickness silk according to the picture on the drawing, with 0.2～1.33 millimeter copper wire, pinch and to make various patterns and make the copper tire; It is characterized in that;
(1) on the copper tire, dips in the mixed liquor of the bletilla striata and latex, make copper wire more firm on copperplate, and guarantee that copper wire is indeformable in the process that freezes;
(2) etc. the whole embeddings of copper wire good after, be placed on outdoor natural air drying;
(3) one meter distant place to the uniform spray water of copper tire, natural air drying again;
(4) sprinkle welding agent behind the natural air drying again;
(5) in gas burning kiln, freeze, burning the silk temperature is 900～1200 ℃, after kiln temperature reaches 1000 ℃, silk lived put into kiln fast, freezed 15 minutes, observe welding agent and turned to liquid, just silk work can be taken out in kiln, spill welding agent again after waiting cooling, and then repeat to fire one time, finish and burn silk, make further firm copper wire; Temperature-rise period was controlled in 1 hour;
(6) silk that welds is lived, and waits cooling back NaOH, KOH or Ca (OH)
2Ratio in 1 to 2～4 adds the alkali lye bubble 2～3 days that water is made into, and scrubs with scrub-brush earlier, and then scrubs with banister brush, and the booty of leaving in the process of freezing is cleaned out;
(7) fill enamel, wait air-dry back to spray a large amount of alcohol, with blue electron gun or suction pipe the indigo plant material is filled up between silk then, equal with silk; When the purpose of spraying a large amount of alcohol is the alcohol volatilization air is taken out of, to reduce the trachoma in the product;
(8) etc. after the air in the indigo plant material all vapors away with alcohol, carry out enameling; Through high temperature 800～1000 degree,, observe the blue material back that melts away and take out with the speed of per minute 6～70 degree 15 minutes sintering of insulation that are rapidly heated; And then the sintering again of filling enamel, three to four times so repeatedly, the system of in the end suppressing time a time is flat;
(9) cloisonne enamel after the compacting earlier with rough sand stone mill sheet polishing one time, and then with the fine polishing of fine sand stone mill sheet one time, re-uses charcoal polishing uniformly one time at last, makes the degree that reaches minute surface;
(10) final step is exactly gold-plated, cloisonne enamel is put into golden liquid adopt general galvanoplastic gold-plated.
2. according to the described big plate cloisonne production process that can cut arbitrarily of claim 1, it is characterized in that; The mixed liquor of the described bletilla striata and latex is for to temper into pasty state with bletilla striata powder, is mixed into liquid with latex by weight 1: 1 ratio again.
3. according to the described big plate cloisonne production process that can cut arbitrarily of claim 1, it is characterized in that the blue material in described Jingtai is 180 orders.
4. according to the described big plate cloisonne production process that can cut arbitrarily of claim 1, it is characterized in that the employed hanging basket of described enameling is to be welded with netted stainless steel, have 30 centimeters thick, use the netted indigo plant of hanging, hang indigo plant and can guarantee copper coin evenly stressed in meeting the process of thermal deformation, improve the flatness of copper coin.
5. according to the described big plate cloisonne production process that can cut arbitrarily of claim 4, it is characterized in that described netted hanging basket can guarantee copper coin evenly stressed in meeting the process of thermal deformation, improve the flatness of copper coin, but after being heated, copper coin still has serious deformation, use large-scale dull and stereotyped iron and steel apparatus then, meet in the process of thermal deformation at copper coin, it is exerted pressure, just can guarantee the flatness of product, promptly in the end in the process of an enameling, be placed on the stainless steel burning soft product, above then a heavy dull and stereotyped iron and steel of about one ton being pressed in, take away after waiting the product cooling after the several seconds kind, can reach the requirement of its flatness.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100630947A CN100567031C (en) | 2007-01-26 | 2007-01-26 | A kind of big plate cloisonne production process that can cut arbitrarily |
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| CNB2007100630947A CN100567031C (en) | 2007-01-26 | 2007-01-26 | A kind of big plate cloisonne production process that can cut arbitrarily |
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| CN100567031C true CN100567031C (en) | 2009-12-09 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101503042B (en) * | 2009-03-11 | 2011-12-28 | 刘晶涛 | Technique for making cloisonne amber crystal picture |
| CN102173265B (en) * | 2010-12-24 | 2013-07-03 | 林戈 | Process for manufacturing cloisonne jade-inlaid artware |
| CN103818175A (en) * | 2014-01-25 | 2014-05-28 | 刘晶涛 | Manufacturing technology for copper mold glass painting |
| CN106183600A (en) * | 2016-08-28 | 2016-12-07 | 郭漫笳 | A kind of preparation method of copper art parquet decorative board |
| CN109678347B (en) * | 2019-01-23 | 2023-03-10 | 深圳市中宝盈珠宝科技有限公司 | Preparation method of high-temperature enamel |
| CN112706557B (en) * | 2020-12-14 | 2022-11-01 | 滁州学院 | Transparent cloisonne enamel-shaped plant specimen handicraft manufacturing process |
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