CN100450405C

CN100450405C - Electric water heater

Info

Publication number: CN100450405C
Application number: CNB031458572A
Authority: CN
Inventors: R·A·奥内尔; R·H·哈德菲尔德; A·M·格塔
Original assignee: Otter Controls Ltd
Current assignee: Otter Controls Ltd
Priority date: 1996-10-16
Filing date: 1997-10-16
Publication date: 2009-01-14
Anticipated expiration: 2017-10-16
Also published as: GB0104986D0; CN1935068A; GB2356337B; WO1998016147A1; GB2318452B; AU4712197A; CN1239871A; GB2318452A; CN1149046C; GB2356337A; GB9621517D0; CN1494855A

Abstract

An electrically heated water boiling vessel incorporating a planar heating element (2) has an element protector control (9) for switching off the supply of electricity to the heating element (2) in response to a sensed element overtemperature condition and a steam sensor (10) for switching off the heating element (2) in response to the generation of steam when water is boiled in the vessel. The element protector control (9) and the steam sensor (10) are located in a bottom part of the vessel which is compartmentalized so as to segregate the potentially wetted environment of the steam sensor (10) from the element protector control (9) and thereby avoid electrical problems.

Description

Eletrically heated water boiling vessels

Technical field

The present invention relates to about improvement, for example insulating pot and hot-water bottle and so on Eletrically heated water boiling vessels.

Background technology

Insulating pot and hot-water bottle etc. include the immersion electrical heating elements traditionally; it is the wire wound state, and mineral insulation, the heating element heater of metal coating itself are fixed on the element end plate; this end plate is used for heating element heater is connected kettle, usually on the hole of kettle sidewall.But recently planar heating element is used, in a side of this element one substrate is arranged, and it forms resistance circuit or resistive layer with form or other forms of printed circuit, forms resistive heating elements.Substrate for example can comprise a stainless steel thin slice, be positioned at a side that becomes an electronic isolation layer, this insulating barrier for example is a glass, and stratie can be formed on this insulating barrier and have the electronic isolation layer of another insurance, this insurance layer also is a glass for example, is formed on the top of stratie.

The element safety controller is provided for usually insulating pot and hot-water bottle etc., under the state of a sensed element over-temperature, it is used to cut off the power supply of heating element heater.A vapor sensor also is provided usually, and when the water in the kettle was boiled, this sensor of generation of response steam cut off the power supply of heating element heater.The element safety controller generally includes one or more bimetallic elements, and its configuration has close heat conduction to get in touch with heating element heater, and it also is set up the operating electronic switch, controls thereby the response element temperature rises to above predetermined normal steering range.Simultaneously vapor sensor generally includes bimetallic or other heat sensor, SME (SME) device for example, and it is configured in a position of kettle, and there, when the water in the kettle is boiled, steam will impact heat sensor.As mentioned above, the element safety controller of being furnished with traditional immersion electrical heating elements, generally be connected a side of heating element heater end plate, relative with heating element heater itself, be a side of end plate drying, and vapor sensor is inclusive in the top of kettle usually, generally in handle arrangement, approaching with a hole on the Hu Bi, make the steam that in kettle, produces enter the heat sensor of steam controller.

Integrated component insurance and vapor sensor controller are well-known equally, and they are bound up in the single structure, its element safety controller as previously mentioned, the vapor sensor controller is also as previously mentioned.Be known that the X type element safety controller of our produce and market equally, it is depicted among the GB 2 194 099, and here especially with reference to accompanying drawing 3A, 3B and 3C also have the J type vapor sensor by our produce and market, and it is depicted among the GB 2 212 664.X type element safety controller and J type vapor sensor can independent utility, and perhaps J type vapor sensor can insert the end of X type element protector, to form integrated system.

Along with the appearance of aforementioned novel planar heating element heater, element insurance and vapor sensor controller and heating element heater and carried with the suggestion of the connection of association kettle.The problem that produces by these suggestions as can be seen as reference GB 2 222025 or WO95/34187, at least think with our viewpoint, between steam controller and element safety controller, lack isolation,, thereby cause its too early inefficacy because water vapour has polluted the element safety controller.

Summary of the invention

So basic purpose of the present invention is to overcome or reduce aforesaid problem at least substantially.

The invention provides a kind of electrical heating water boiling vessels, it comprises the flat heating element heater among the hole that is fixed in the diapire that is formed on described boiling device, it is characterized in that, two parts bail wire is used for described heating element heater is secured among the hole of described boiling device, this two parts bail wire is fixed together, so that be clamped in therebetween with the excircle of described heating element heater with at the diapire of the described boiling device at the circumference place in described hole.

According to the present invention, there is the bottom of the boiling device of flat electrical heating elements to be separated out, so that vapor sensor and and the element safety controller that connects of heating element heater between form and isolate, a steam pipe also is provided, and the steam that it produces the water in the kettle when boiled imports on the position of vapor sensor.

Typical embodiment will hereinafter be described.Therein, boiling device comprises a molded bottom or base portion, so that flat heating element heater is connected on the body of boiling device, and a part that makes it to constitute the bottom of boiling device or constitute it at least.Above-mentioned molding part comprises a compartment, so that import above-mentioned compartment with the separation of vapor sensor and element safety controller and with the steam of device inside.

Above-mentioned and other features of the present invention state in appended claims especially, give clearly to illustrate in the description that provides below with reference to accompanying drawing.

Description of drawings

Figure 1A to 1F has shown the present invention's first exemplary embodiments,

Figure 1A is the bottom plan view of typical water boiling vessels bottom surface,

Figure 1B and Fig. 1 C are the profiles that intercepts respectively along Figure 1A line A...A and B...B place,

Fig. 1 D is Figure 1B partial enlarged view, shows the interlayer of vapor sensor in greater detail,

And Fig. 1 E is the stereogram of relative each face of present embodiment with 1F;

Fig. 2 A to 2F has shown second exemplary embodiments of the present invention, these views respectively with Figure 1A to 1F in corresponding view similar;

Fig. 3 A to 3F has shown the similar view of the 3rd exemplary embodiments of the present invention; With

Fig. 4 A to 4F has shown the similar view of the 4th exemplary embodiments of the present invention.

The specific embodiment

At first with reference to Figure 1A to 1F, these figure represent the electrical heating water boiling vessels base portion that is shaped according to one embodiment of present invention or the shape of bottom, its shaping is shown only is the part of the base portion of boiling device or base wall 1, and the remainder that should be appreciated that boiling device should be made by the device producer.

Chassis by means of molded plastic material encircles 3, flat electrical heating elements 2 is fixed in the hole in the bottom 1 that is formed at boiling device.Chassis ring 3 is made of two parts, i.e. the chassis on top or top ring 4 and bottom or lower bottom disk ring 5, and they are suitable for being fixed together by being screwed into the tapping screw that is formed in the hole 6 and 6 ' of aliging in these two parts.Shown in Fig. 1 C, the hole in the top 4 is near their inner terminal.Clearly illustrate more that as the detailed view that amplifies among Fig. 1 D the

chassis ring

4 and 5 of top and bottom forms facing surfaces, they are used for clamping the edge of flat heating element heater 2 between it and are formed on the ring edge in the hole in the boiling device diapire 1.Facing surfaces space separately, its distance adapts with the thickness of heating element heater 2 and boiling device diapire 1.The seal 7 that is provided is between the facing surfaces of the chassis of top and

bottom ring

4 and 5.

Figure 1A, 1B, 1D and 1E more clearly illustrate, the chassis ring 5 of bottom forms the extension 8 of an integral body, and it has determined a box body, so that hold vapor sensor and separate reliably with the element safety controller that is installed on the heating element heater 2.Figure 1A and 1E have shown the typical structure of element safety controller 9, it be installed in heating element heater 2 below, also show the typical structure be contained in the steam controller 10 in the box body 8 simultaneously.The element shown safety controller is that sort controller is described among the GB 2 283 156 substantially by the X2 controller of our produce and market.Diagram sensor 10 is that this vapor sensor is described among the GB 2 212 664 substantially by the J type vapor sensor of our produce and market.The element protector of other structures and vapor sensor controller can have been bought and can use in the present invention.

The box body of the vapor sensor that extension 8 is determined has an integrally formed steam pipe 11, and steam pipe 11 is by being formed on the outside that 1 interior hole 12, boiling device bottom extends to box body.The sealing ring 13 of suitable heat proof material guarantees that the passage by the steam pipe 11 in hole 12 can not cause the leakage of boiling device.In boiling device, steam pipe 11 will extend on the horizontal plane that effectively is full of water capacity in the boiling device, and a floating valve can also be provided, thereby if the water of boiling device is excessive, it can prevent the sealing into steam pipe that overflows.Steam pipe is used for the water in the kettle when boiled and the steam that produces is sent to vapor sensor box body 8, so that vapor sensor work.

When the box body 8 and the chassis of bottom encircle 5 when Unitarily molded, be opening below it, so that the installation of vapor sensor 10.Shown in Fig. 1 D, a molded vinyl cover 14 is set, it is contained in the openend of box body downside.Lid 14 is porose at 15 places, so that the steam of condensation is convenient to discharge therefrom in box body 8, comprises the tube connector 16 of a hollow in addition, and it is suitable for being fixed in steam pipe 11 lower open ends.Steam vent 17 is formed on engaged tube connector and steam pipe is faced a side of box body 8 inside, so that allow the interior steam of steam pipe near vapor sensor 10.Lid 14 can be the part of the molded utensil bottom of boiling device, rather than independent part as shown.

According to described design, vapor sensor 10 separates well and separates with the dry environment of element safety controller 9 with its moist environment in box body 8, avoids thus or reduces the risk that makes it premature failure because of water vapour or condensate contact element safety controller at least.

The detail shape of heating element heater 2 is not a centre point of the present invention.As mentioned before, this element for example can be made of resistive heater circuit of being furnished with suitable electrically insulating material or resistive layer, for example is arranged on the substrate as the corrosion resistant plate.This element can be selected to be made of the metallic plate that aluminium forms, and heating element heater self wire-wound, mineral insulation, the metal coating type is clamped on or follows closely on the lower surface of metallic plate, and this class component was known originally.

Water boiling vessels can be no electric wire formula, wherein, the boiling device of this form is suitable for when boiling device is positioned at pedestal, connect power supply by base unit, the part of boiling device and base part have the electric connector that cooperatively interacts, they link together, and when the part of boiling device is positioned at base part, make that the heating element heater in the boiling device is connected power supply by pedestal.This electric connector is original known and comprise such device, and they make boiling device be installed on the pedestal in the mode of any relative rotation location, and such unit describe is in GB 2 285 716.

The embodiment that Fig. 2 A to 2F shows is similar to the embodiment of Figure 1A to 1F, and its main difference point is that heating element heater 2 is installed in the chassis moulded parts 3 with the angle of inclination, chassis part 4 with 5 and 7 of sealing rings corresponding to different shapes.Heating element heater 2 is installed in the mode at this inclination angle, and the element safety controller 9 that is installed in element uppermost edge or approaching the top, it is overheated to have guaranteed that heating element heater at first begins near the part of controller 9, for example, if the boiling device lid takes away and boiling device begins to dryout, the horizontal plane of decline at first exposes the position, controller 9 place of heating element heater.Among Fig. 2 A to 2F with Figure 1A to 1F in identical reference number represent similar part.

Fig. 3 A to 3F has also shown another embodiment, the embodiment of it and Figure 1A to 1F is closely similar, to be to hold the box body 8 of vapor sensor 10 be opening on its top to its main difference point in this case, and when assembling it be suitable for by box body and boiling device bottom 1 and put and closure.Steam hole 17 in the box body 8 can utilize in the suitable core in the mould process process to be made, so that form the box body part 5 of bottom.The part of use identical reference number representative in Fig. 3 A to 3F is also corresponding with similar part among Figure 1A to 1F embodiment.

Fig. 4 A to 4F has also shown another embodiment, the difference that it has to be described in above embodiment in similar.In the embodiment of Fig. 4 A to 4F, wherein employed reference number with use identical in above-mentioned accompanying drawing, the box body 8 of vapor sensor 10 is restricted to the part of the whole of boiling device molded bottom 20, bottom 20 is installed in going up of chassis ring 5 and is fixed on the there.As the embodiment of Figure 1A to 1F, box body 8 is an opening at its downside, and a lid 14 is provided simultaneously.In the present embodiment, steam pipe 11 also forms molded bottom 20 part of the whole.Shown heating element heater 2 is installed with the angle of inclination as second embodiment, but it can level be installed as first embodiment.This embodiment is at present preferred, and especially because the system of moulding that polypropylene material is widely used in boiling body, it is highly suitable for forming steam pipe 11, and following chassis ring 5 may because its rigidity and to the solubility of drinking water and and inapplicable.Independent steam pipe, rather than encircle 5 integrally formed steam pipes with following chassis, can use among the embodiment that describes in front, independent steam pipe obtains suitable supporting and sealing according to steam chassis 8.

The present invention makes description with reference to special embodiment in front, does not break away under the situation of the described scope and spirit of the present invention of claims, can improve and changes the present invention.Thereby for example, the design of Fig. 2 A to 2F and 4A to 4F medium dip thermal element can be fused to Figure 1A to 1F and 4A in the embodiment of 4F.Use the design of this inclination heating element heater, perhaps even use the level design of the replacement of 1A to 1F, heating element heater 2 is set so that each zone obtains different at it, preferably lower, the power output density, and element 2 is arranged side by side with the bimetallic sensor of element safety controller 9, so that make the control temperature of element and by obtaining better uniformity between the temperature of element safety controller control.Perhaps may to be seal 7 encircle in 4 and 5 one or another with top and following chassis or both form an integral part in other improvement of being expected by skilled reader.

Do not show there is not to show electrical connection by element safety controller 9 with being electrically connected of heating element heater to vapor sensor 10 yet.But these readers that are electrically connected for specialty will can not produce difficulty, and for example its formation can be used the electrical lead of the electric wire Connection Element safety controller that separates and the lead-in wire of vapor sensor.On the other hand, the heating element heater 2 that belongs to this class comprises and is formed on aforementioned on-chip electronics resistance circuit, vapor sensor 10 can be by being provided at the mode of the wire circuit that is complementary on the heating element heater 2, be connected in the line with element safety controller 9, the heating element heater substrate has an extension to enter the box body 8 of vapor sensor, so that make this wire circuit lead to vapor sensor.In addition, accompanying drawing does not show the structure of steam controller peripheral operation button, and it is suitable for described J-shaped steam controller, must manually restart after having operated.But these omit reader for specialty and obviously do not think difficulty, this just for fear of undue in detail.The reader of specialty should know that the structure of steam controller function button of the outside of boiling device should conform with the needs that do not damage separation layer, and the present invention has this separation layer between the dry environment of possible wet environment of vapor sensor and element safety controller.Seal is that can to extend sealing by the wall of vapor sensor box body for any electric wire or other parts be essential.For the utensil that constitutes no electric wire formula, can also be provided with like this, boiling device part is when pedestal lifts, and the mechanical switch of vapor sensor just enters its closed condition, has avoided not wishing situation about taking place thus: empty boiling device is taken back on its pedestal and vapor sensor is just opened.In this Design of device, the automatic control rod that made structure is convenient to vapor sensor 10 mechanically cooperates with the arrangements of electric connection of no electric wire formula utensil, its guarantees to provide power supply for boiling body in mode easily by pedestal, obtains this facility by this way.

Claims

1, a kind of electrical heating water boiling vessels, it comprises the flat heating element heater among the hole that is fixed in the diapire that is formed on described boiling device, it is characterized in that, having two-part bail wire is used for described heating element heater is secured among the hole of described boiling device, two parts of this bail wire are fixed together, so that be clamped in therebetween with the excircle of described heating element heater with at the diapire of the described boiling device at the circumference place in described hole.

2, electrical heating water boiling vessels according to claim 1 wherein is provided with sealing device between described two parts of described bail wire.

3, electrical heating water boiling vessels according to claim 1, comprise a vapor sensor, and being formed with the minimum shell that is used for vapor sensor that limits partly in two parts of wherein said bail wire than lower part, other parts of described whereby vapor sensor and electrical heating water boiling vessels separate, so that can make described other parts be in dry environment.

4, electrical heating water boiling vessels according to claim 3 is characterized in that, described shell comprises by the circumferential wall that limits than the lower curtate branch in two parts of described bail wire and is installed to lid on this circumferential wall.

5, electrical heating water boiling vessels according to claim 3, wherein a steam pipe is from being in the position that a position within the described boiling device on the common water level extends to described vapor sensor, and described steam pipe is formed the part of the whole of one of described two parts of described at least bail wire.

6, electrical heating water boiling vessels according to claim 2, comprise a vapor sensor, and being formed to limit a shell that is used for vapor sensor at least partly in two parts of wherein said bail wire than lower part, other parts of described whereby vapor sensor and electrical heating water boiling vessels separate, so that can make described other parts be in dry environment.

7. electrical heating water boiling vessels according to claim 6 is characterized in that, described shell comprises by the circumferential wall that limits than the lower curtate branch in two parts of described bail wire and is installed to lid on this circumferential wall.

8, electrical heating water boiling vessels according to claim 6, wherein a steam pipe is from being in the position that a position within the described boiling device on the common water level extends to described vapor sensor, and described steam pipe is formed the part of the whole of one of described two parts of described at least bail wire.

9, according to the described electrical heating water boiling vessels of any one claim among the claim 1-4, wherein said flat heating element heater is to become the state of inclination to be installed in the described boiling device with level, described surface with two-part bail wire is tilted accordingly, and described surface is clamped in therebetween with the excircle of described heating element heater with at the diapire of the described boiling device at the circumference place in described hole.

10, according to one of any described electrical heating water boiling vessels in the claim 1 to 8, wherein said flat heating element heater comprises that one forms the substrate of a resistance circuit or resistive layer thereon.

11, according to each described electrical heating water boiling vessels in the claim 1 to 8, it constitutes the device of a no electric wire formula.

12, according to the electrical heating water boiling vessels of claim 11, wherein the described electric connector system between the base portion of the device of described boiling device part and described no electric wire formula is to allow described boiling device part any in described boiling device part and base portion, and perhaps any basically relatively rotating on the direction operationally is connected with described base portion.

13, electrical heating water boiling vessels according to claim 9, wherein said flat heating element heater comprise that one forms the substrate of a resistance circuit or resistive layer thereon.

14, electrical heating water boiling vessels according to claim 9, it constitutes the device of a no electric wire formula.

15, electrical heating water boiling vessels according to claim 14, wherein the described electric connector system between the base portion of the device of described boiling device part and described no electric wire formula is to allow described boiling device part any in described boiling device part and base portion, and perhaps any basically relatively rotating on the direction operationally is connected with described base portion.