CN100446957C - Injection molding device and member used thereof and surface treatment method - Google Patents
Injection molding device and member used thereof and surface treatment method Download PDFInfo
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- CN100446957C CN100446957C CNB031532195A CN03153219A CN100446957C CN 100446957 C CN100446957 C CN 100446957C CN B031532195 A CNB031532195 A CN B031532195A CN 03153219 A CN03153219 A CN 03153219A CN 100446957 C CN100446957 C CN 100446957C
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- 238000000034 method Methods 0.000 title claims description 12
- 238000004381 surface treatment Methods 0.000 title claims description 7
- 238000001746 injection moulding Methods 0.000 title abstract description 3
- 239000011737 fluorine Substances 0.000 claims abstract description 37
- 229910052731 fluorine Inorganic materials 0.000 claims abstract description 37
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 21
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 19
- 238000000465 moulding Methods 0.000 claims description 67
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 34
- 239000011159 matrix material Substances 0.000 claims description 30
- 239000007789 gas Substances 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 12
- 230000033228 biological regulation Effects 0.000 claims description 10
- 239000011261 inert gas Substances 0.000 claims description 9
- 229910052804 chromium Inorganic materials 0.000 claims description 7
- 230000000737 periodic effect Effects 0.000 claims description 7
- 229910052710 silicon Inorganic materials 0.000 claims description 7
- 229910052719 titanium Inorganic materials 0.000 claims description 7
- 229910052721 tungsten Inorganic materials 0.000 claims description 7
- 229920005989 resin Polymers 0.000 abstract description 61
- 239000011347 resin Substances 0.000 abstract description 61
- 239000000463 material Substances 0.000 abstract description 3
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 abstract 1
- 230000001681 protective effect Effects 0.000 abstract 1
- 239000010408 film Substances 0.000 description 18
- 238000010586 diagram Methods 0.000 description 17
- 238000002347 injection Methods 0.000 description 11
- 239000007924 injection Substances 0.000 description 11
- 229910052782 aluminium Inorganic materials 0.000 description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 7
- 230000001629 suppression Effects 0.000 description 7
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 5
- 229910052786 argon Inorganic materials 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- -1 argon ion Chemical class 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 150000002500 ions Chemical class 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000001153 fluoro group Chemical group F* 0.000 description 2
- 229910052732 germanium Inorganic materials 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910052735 hafnium Inorganic materials 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 229910052745 lead Inorganic materials 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 238000001755 magnetron sputter deposition Methods 0.000 description 2
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 229910052758 niobium Inorganic materials 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 229920005990 polystyrene resin Polymers 0.000 description 2
- 238000004544 sputter deposition Methods 0.000 description 2
- 230000003746 surface roughness Effects 0.000 description 2
- 229920003002 synthetic resin Polymers 0.000 description 2
- 239000000057 synthetic resin Substances 0.000 description 2
- 229910052715 tantalum Inorganic materials 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- 238000007740 vapor deposition Methods 0.000 description 2
- 229910052726 zirconium Inorganic materials 0.000 description 2
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 102100030509 Histidine protein methyltransferase 1 homolog Human genes 0.000 description 1
- 101000990524 Homo sapiens Histidine protein methyltransferase 1 homolog Proteins 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000005229 chemical vapour deposition Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 235000019253 formic acid Nutrition 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000003197 gene knockdown Methods 0.000 description 1
- 238000009499 grossing Methods 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- WMIYKQLTONQJES-UHFFFAOYSA-N hexafluoroethane Chemical compound FC(F)(F)C(F)(F)F WMIYKQLTONQJES-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 238000007733 ion plating Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000013077 target material Substances 0.000 description 1
- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 229910052727 yttrium Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2725—Manifolds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/20—Injection nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/58—Details
- B29C45/60—Screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/46—Means for plasticising or homogenising the moulding material or forcing it into the mould
- B29C45/58—Details
- B29C45/62—Barrels or cylinders
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0605—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2705/00—Use of metals, their alloys or their compounds, for preformed parts, e.g. for inserts
- B29K2705/08—Transition metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2707/00—Use of elements other than metals for preformed parts, e.g. for inserts
- B29K2707/04—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2883/00—Use of polymers having silicon, with or without sulfur, nitrogen, oxygen, or carbon only, in the main chain, as mould material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
Provided is an injection molding machine which has a long service life and good moldability.Characteristically, at least a surface, which is brought into contact with a resin, of a base material 41 forming a resin passage is covered with a protective film 43 composed of a diamond-like carbon (DLC) containing fluorine.
Description
Technical field
The present invention relates to various Coinjection molding apparatus with and the member of for example entry needle that go up to use, mould, cast gate, house steward, heating cylinder, screw rod, nozzle etc., especially with the Coinjection molding apparatus of diaphragm with the fissility that can make molding resin or good fluidity with and to go up the member and the surface treatment method that use relevant.
Background technology
Since in the internal configurations that molten resin is injected into the nozzle body in the mould entry needle, so the molten resin that force feed comes can be injected in the mould by the slit that forms between nozzle body and the entry needle front end from nozzle body.So, enter what move lower sealings with entry needle after the pressurize, synthetic resin is taken out from Coinjection molding apparatus assemble then.
In addition, the example enumerated that relates to mold for forming as patent documentation 1 (spy opens flat 1-234214 communique).
, above-mentioned entry needle and nozzle body are made with common iron, so bad with the fissility of molding resin.Because when sealing, be easy to generate the phenomenons such as jut, burr and the demoulding of air bubble-shaped in the closure part of moulding product with this entry needle.In addition, because it is very poor with the fissility of molding resin, in the time of will causing moulding to finish entry needle around and the inside of nozzle body have resin to adhere to, and, the resin that it adheres to during injection moulding burns variable color, and its grey dregs can from entry needle and nozzle body comes off and the swash of wave goes into to sneak in the mould the moulding product.Thus, can there be the reduction product price, what is more, causes shortcomings such as utilization rate of raw materials is low in moulding poor quality and the production.
And because the flowability of the lip-deep molding resin of mould may not be good, so adopt the less resin of molecular weight ratio, for this reason, the mechanical strength of moulding product is not good.In addition, will improve forming temperature (heating-up temperature), and for this reason, exist to consume shortcomings such as electric power increases for improving resin flow.
The object of the present invention is to provide the Coinjection molding apparatus that solved the good and long service life of such shortcoming of the prior art, processability with and go up various members and the surface treatment method that uses.
Summary of the invention
For reaching this purpose; the characteristics of the present invention the 1st scheme are; with the formation resin stream in the Coinjection molding apparatus matrix material and contacted of molding resin part or all, covered the diaphragm that forms by fluorine-containing diamond-type carbon (to call fluorine-containing DLC in the following text).
The characteristics of the present invention the 2nd scheme are; in the above-mentioned the 1st scheme, between above-mentioned matrix material and diaphragm, form with at least a element in periodic table 4a family (Ti, Zr, Hf), 4b family (Si, Ge, Sn, Pb), 5a family (V, Nb, Ta), the 6a family (Cr, Mo, W) as the bottom of principal component.
The characteristics of the present invention the 3rd scheme are, the member that adopts in the Coinjection molding apparatus, part or all of the face that joins with molding resin, the diaphragm that is formed by fluorine-containing diamond-type carbon (to call fluorine-containing DLC in the following text) is covered.
The characteristics of the present invention the 4th scheme are that in the above-mentioned the 3rd scheme, above-mentioned member is a mould.
The characteristics of the present invention the 5th scheme are that in the above-mentioned the 3rd scheme, above-mentioned member is a kind of member in entry needle, cast gate, house steward, cartridge heater, screw rod, the nozzle at least.
The characteristics of the present invention the 6th scheme are, in above-mentioned the 3rd to the 5th scheme, form with at least a element in periodic table 4a family, 4b family, 5a family, the 6a family as the bottom of principal component between the matrix material of above-mentioned member and the diaphragm.
The characteristics of the present invention the 7th scheme are that in the above-mentioned the 6th scheme, the element of above-mentioned bottom principal component is at least a element of selecting from Cr, W, Ti, Si group.
The characteristics of the present invention the 8th scheme are, in the above-mentioned the 6th or the 7th scheme, between above-mentioned bottom and diaphragm, form element that constitutes bottom and the mixing field layer that constitutes the element of diaphragm.
The characteristics of the present invention the 9th scheme are, in the above-mentioned the 6th scheme, between above-mentioned bottom and diaphragm, form the intermediate coat that is made of fluorine-containing diamond-type carbon.
The characteristics of the present invention the 10th scheme are, in the above-mentioned the 9th scheme, between above-mentioned bottom and above-mentioned intermediate coat, form element that constitutes bottom and the mixing field layer that constitutes the element of intermediate coat.
The characteristics of the present invention the 11st scheme are; will be with periodic table 4a family; 4b family; 5a family; the Coinjection molding apparatus that the diaphragm that at least a element constitutes with target and carbon as the bottom of principal component in the 6a family disposes with target with target and diaphragm with target and relative above-mentioned bottom all is placed in the inert gas with the matrix material of member; above-mentioned bottom is carried out sputter to form bottom on matrix material with the sputter electric power that target adds regulation; when the thickness of its bottom reaches the thickness of regulation; gradually weaken and be added on bottom with the sputter electric power on the target; strengthen simultaneously diaphragm gradually with the sputter electric power on the target; when diaphragm reaches setting with the sputter electric power on the target; just stop to supply with bottom with the sputter electric power on the target; then fluorine-containing gas is sneaked into the sputter of carrying out the stipulated time in the inert gas; form the diaphragm that constitutes by fluorine-containing diamond-type carbon at bottom, thereby between bottom and diaphragm, form element that constitutes bottom and the mixing field that constitutes the element of diaphragm.
The characteristics of the present invention the 12nd scheme are; will be with periodic table 4a family; 4b family; 5a family; the Coinjection molding apparatus that the intermediate coat diaphragm that at least a element constitutes with target and carbon as the bottom of principal component in the 6a family disposes with target with target and intermediate coat diaphragm with target and relative above-mentioned bottom all is placed in the inert gas with the matrix material of member; above-mentioned bottom is carried out sputter to form bottom on matrix material with the sputter electric power that target adds regulation; when the thickness of its bottom reaches the thickness of regulation; gradually weaken and be added on bottom with the sputter electric power on the target; strengthen simultaneously the intermediate coat diaphragm gradually with the sputter electric power on the target; when the intermediate coat diaphragm reaches setting with the sputter electric power on the target; just stop to supply with bottom with the sputter electric power on the target; carry out the sputter of stipulated time then; form the intermediate coat that constitutes by diamond-type carbon at bottom; thereby between bottom and diaphragm, form element that constitutes bottom and the mixing field that constitutes the element of intermediate coat; then fluorine-containing gas is sneaked into the sputter of carrying out the stipulated time in the above-mentioned inert gas, just on above-mentioned intermediate coat, form the diaphragm that constitutes by fluorine-containing diamond-type carbon.
The characteristics of the present invention the 13rd scheme are that in the above-mentioned the 11st or the 12nd scheme, the element of above-mentioned bottom principal component is at least a element of selecting from Cr, W, Ti, Si group.
In addition, so-called principal component refers to that the percentage composition of its element surpasses 50 weight %, also comprises the situation of 100 weight % among the present invention.
Description of drawings
The key diagram of the injection member of the 1st kind of Coinjection molding apparatus that embodiment is relevant of Fig. 1 and the present invention.
The key diagram of the injection member of the 2nd kind of Coinjection molding apparatus that embodiment is relevant of Fig. 2 and the present invention.
The key diagram of the profiled part of the 3rd kind of Coinjection molding apparatus that embodiment is relevant of Fig. 3 and the present invention.
The key diagram of the profiled part of the 4th kind of Coinjection molding apparatus that embodiment is relevant of Fig. 4 and the present invention.
The part that Fig. 5 illustrates the state that forms diaphragm on the matrix material of the present invention enlarges cutaway view.
The structure sketch map of Fig. 6 sputter equipment.
Fig. 7 illustrates the expansion stereogram that brace table is supporting the state of member.
Fig. 8 is added on the key diagram of the state of sputter electric power on the target outward.
The key diagram of the uneven magnetron sputtering system principle of Fig. 9.
Figure 10 is illustrated in the part that forms the state of diaphragm on the relevant matrix material of modified example of the present invention and enlarges cutaway view.
The part that Figure 11 illustrates the surface state of moveable die shown in Figure 4 enlarges cutaway view.
Figure 12 illustrates the expansion plane of the state of the closure part when using the entry needle relevant with embodiment of the present invention.
The expansion plane of the state of the closure part when Figure 13 illustrates always entry needle of use.
The key diagram of the test method of Figure 14 stripping performance.
The key diagram of the test method of Figure 15 stripping performance.
Figure 16 illustrates the performance plot that uses the result of the test of stripping performance under the ABS resin situation.
Figure 17 illustrates the performance plot that uses the result of the test of stripping performance under the polystyrene resin situation.
The test that Figure 18 uses for the resin flow in the test mould plane of moveable die.
Figure 19 illustrates fluidity test result's performance plot.
The specific embodiment
Below, the accompanying drawings embodiments of the present invention.Fig. 1 is the key diagram of injection member of the Coinjection molding apparatus of the 1st kind of embodiment.
1 is with the cast gate as molten resins such as ABS resin 2 supply mains 3 among the figure, the 4th, a plurality of nozzle bodies of installing at house steward 3 front end position (Fig. 1 only draw a nozzle body 4), the 5th, the sealing resin packaged type entry needle of configuration in nozzle body 4, the 6th, entry needle 5 is remained in the entry needle guide pin bushing of nozzle body 4 centers, the 7th, interior dress drives the cylinder of the piston of entry needle 5 usefulness, and the 8th, mould, form by fixed side mold 8a and movable side mold 8b.
Direction from cast gate 1 molten resin supplied 2 along from house steward 3 to each mould 8 is shunted, in mould 8 (inner chamber), inject from the front end position of nozzle body 4 by the slit between nozzle body 4 and the entry needle 5, seal by entry needle 5 after the pressurize and obtain synthetic resin.In this Coinjection molding apparatus, members such as cast gate 1, house steward 3, nozzle body 4, entry needle 5, entry needle guide pin bushing 6, mould 8 contact with the molten resin 2 that moulding is used.
Fig. 2 be the 2nd kind of embodiment use the key diagram of injection member of Coinjection molding apparatus of screw rod.
11 is cartridge heaters among the figure, the 12nd, package is in the band heater in the outside of cartridge heater 11, the 13rd, the screw rod that moves vertically in the time of the rotation of installing in the cartridge heater 11, the 14th, what the front end position side of screw rod 13 was provided with can be along the axially movable suppression ring of screw rod 13, the 15th, the suppression head that the front end position of screw rod 13 is provided with, the 16th, the cartridge heater head that the front end position of cartridge heater 11 is provided with, the 17th, the open nozzles of installing on the cartridge heater head 16.
Knock down the toner at the position, rear end 18 of cartridge heater 11 from the hopper (not shown), move by rotation forward end in cartridge heater 11 of screw rod 13, simultaneously by the heat that sends from cartridge heater 11 (band heater 12) and by plasticizing, mixing.Then, the abundant resin of fusion is expelled in the mould (not shown) from open nozzles 17 by the gap of moving slit through screw rod 13 and suppression ring 14, check 15 and cartridge heater head 16 to the axial moment of screw rod 13.In this Coinjection molding apparatus, member such as cartridge heater 11, screw rod 13, suppression ring 14, suppression 15, open nozzles 17 contacts with molten resin.
Fig. 3 is the key diagram of profiled part of the Coinjection molding apparatus of the 3rd kind of embodiment.The 21 fixed mould backing plates that are mounted on the fixed side mold 22 among the figure, the 23rd, be installed in movable type die backing plate on the moveable die 25 by mold mounting plate 24.Movable type die backing plate 23 can drive by (among the figure about) before and after the mold closing mechanism (not shown), thereby has determined the die sinking position that moveable die 25 butts up against matched moulds position on the fixed mould 22 and moveable die 25 leaves fixed mould 22.
Under moveable die 25 butts up against state on the fixed mould 22, formed inner chamber 26 by two moulds 22,25, inner chamber 26 is communicated with resin inlet 28 by cast gate, runner gate and down gate 27, and nozzle 29 is pressed in the resin cast gate 28.Be filled in the inner chamber 26 through down gate 27 from the molten resin 30 of nozzle 29 injections, carry out pressurize, cooling.After this die sinking, thus push rod 31 moves forward the moulding product is pushed out from moveable die 25.In this profiled part, fixed mould 22, moveable die 25 or adapt to members such as required core (not shown), nozzle 29 and contact with molten resin.
Fig. 4 is the key diagram of profiled part of the Coinjection molding apparatus of the 4th kind of embodiment.32 is corresponding pressuring templates that are made of nickel that form trickle male and fomale(M﹠F) inside with the recorded information of digital versatile disk (DVD) among the figure, the 33rd, and fixed mould, the 34th, moveable die, the 35th, the retainer of pressuring template periphery.These mould assembling closures are got up, just formed the inner chamber 36 of injection mo(u)lding product.
Cast gate parts of installing on inner chamber 36 and the fixed mould 33 37 and shear runner gate 39 and the down gate 40 that parts 38 form by the cast gate of installing on the moveable die 34 moving up and down and communicate.The molding resin of Merlon etc. that is molten condition is by down gate 40 and runner gate 39 injections and be filled in the inner chamber 36.
This resin cooling, curing back cast gate are sheared parts 38 and are moved upward, utilization is positioned at moulding and shears the parts cut-out with the cast gate of the central part of moulding product, mobile afterwards moveable die 34 is opened mould, takes out the DVD base plate of the trickle male and fomale(M﹠F) that has duplicated pressuring template 32 again.And 43 is the diaphragms that describe in detail among the figure among the figure, the 44th, and the intermediate coat that describes in detail among Figure 11.
The cast gate of addressing in the above-mentioned embodiment 1, house steward 3, nozzle body 4, entry needle 5, entry needle guide pin bushing 6, mould 8, cartridge heater 11, screw rod 13, suppression ring 14, suppression 15, open nozzles 17, fixed mould 22, moveable die 25, the core (not shown), nozzle 29, fixed mould 33, moveable die 34, the member of the Coinjection molding apparatus of retainer 35 grades of pressuring template periphery, suitable selection is HPM1 for example, 2,17,31,38,50, PSL, SUS420,440, SLD, HAP, SKD11,61, STAVAX, NAK55,80,101 steel such as grade are as matrix material.
In the present invention, in the member of above-mentioned Coinjection molding apparatus, have one at least, be formed the diaphragm among the present invention on it.And, need not all form diaphragm on all contact-making surfaces of above-mentioned matrix material and molding resin, as long as a part forms.
Fig. 5 illustrates the part that the contacted position of matrix material and molding resin at least forms the state of diaphragm to enlarge cutaway view.As shown in this figure, on matrix material 41, form diaphragm 43 by bottom 42.Matrix material 41 is made of the steel of above-mentioned SKD etc.; form at least a element in periodic table 4a family (Ti, Zr, Hf), 4b family (Si, Ge, Sn, Pb), 5a family (V, Nb, Ta), the 6a family (Cr, Mo, W) on it; wherein particularly from Cr, W, Ti, Si group, select the bottom 42 of at least a element, on its bottom 42, form the diaphragm 43 that fluorine-containing DLC constitutes again as principal component.
In the diaphragm fluorine to the ratio (F/C) of carbon if more than 0.25, just good with respect to the flowability of the fissility of moulding resin and molding resin, along with its fissility of increase, the flowability of this ratio (F/C) is improved.But the hardness of diaphragm had the tendency of decline when ratio (F/C) increased, so preferred ratio (F/C) is desirable 0.3～0.9th.
CF when this ratio (F/C) is subjected to following sputter
4,, C
2F
8Deng the control of concentration of fluoro-gas.In addition, can make it contain hydrogen, use CF in this case for making diaphragm have toughness
4,, C
2F
8Deng fluoro-gas and CH
4,, C
2H
8Deng the mist of hydrocarbon gas, regulate its blending ratio and can control hydrogeneous rate in the diaphragm, along with hydrogen content increases, the toughness of diaphragm improves, so preferably its ratio (H/C) 0.05～0.4th, desirable.
Physical vapor deposition of sputter and ion plating etc. (PVD) or chemical vapor deposition method are used in the film forming of bottom 42, diaphragm 43 and following intermediate coat.
Fig. 6 is the structure sketch map that forms the sputter equipment of bottom 42 and diaphragm 43 continuously.
As shown in this figure, 51 central part is provided with workbench 52 in the chamber, and a plurality of brace tables 53 are installed on the workbench 52.Fig. 7 illustrates the expansion stereogram that brace table 53 upper supports the state of member 65.The central part of brace table 53 is erect pillar 66 is being set as shown in this figure, and top board is being fixed at the top of pillar 66, is hanging the member 65 that a plurality of for example entry needles 5 (with reference to Fig. 1) wait the Coinjection molding apparatus of formation around top board 67.With Fig. 7 is example, and entry needle 5 is hung on the top board 67 than elongate members 65 like that, if when member 65 is bigger, just is installed on the brace table 53 singly.Workbench 52 and brace table 53 are at the uniform velocity rotated along the direction of regulation by the effect of motor and its power transmission parts (not completely shown among the figure), and the member 65 that brace table 53 supports also rotates with the rotation of brace table 53.
Load tabular bottom with the sputter vapor deposition source 56 that target 54 and diaphragm use with target 55 along the periphery of workbench 52, be provided with the identical distance of cardinal principle respectively.In the present embodiment, the thickness of bottom 42 is thinner than diaphragm 43, so bottom is installed 1 with target 54, diaphragm is installed 3 with target 55.When bottom was 2 layers, for example the 1st bottom had 1 with target, and the 2nd bottom has 1 with target, and diaphragm is just installed 2 with target 55.Bottom is made of the metallic plate of selecting at least a element to make principal component from Cr, W, Ti, Si group with target 54, and diaphragm is made of graphite cake with target 55.
In addition, in chamber 51, be provided with gas pipeline 62, answer vacuum in the holding chamber 51 10 °～10
-1Pa, discharge is selected argon (Ar) gas with inert gas, and fluoro-gas selects carbon tetrafluoride (CF
4), perfluoroethane (C
2F
6) etc.The shielding power supply (not shown) adds sputter electric power as the certain hour in following on sputter vapor deposition source 56.Owing to add this sputter electric power, the ion plasma 64 of argon all forms while bottom 42 and diaphragm 43 also can continuous film forming.
Fig. 8 is the outer key diagram that is added on the state of sputter electric power on the target 54,55.As shown in this figure, article one is to add the voltage of 500W in the state of bottom with (solid line) on the target 54, and second is the state (dotted line) of closing (0W) for being added on diaphragm outward with the voltage on the target 55.This sputter electric power that adds has produced ion plasma, and argon ion rushes at bottom and ejects the target material with target 54, and the particle of its sputter is piled up on the matrix material 41 of member 65 and formed bottom 42.Member 65 spins are repeatedly by the front of bottom with target 54, thereby the bottom 42 of formation complete and homogeneous.Be stacked at bottom 42 before the thickness of about regulation, sputter electric power is kept constant.
Gradually weaken the sputter electric power on the bottom usefulness target 54 then; gradually strengthen simultaneously the sputter electric power on the diaphragm usefulness target 55; when diaphragm reached 1000W with the electric power on the target, bottom was 0W with the electric power on the target 54, kept this state certain hour afterwards.
So, on bottom 42, pile up formation DLC film because of the carbon particle that the impact of argon ion is ejected, in the carbon particle banking process, fluorine is sneaked into wherein together because of being mixed with fluoro-gas in the Ar gas, form the diaphragm 43 that fluorine-containing DLC constitutes.At this moment, repeatedly use the front of target 54, thereby form the diaphragm 43 of complete and homogeneous by bottom with the spin of member 65.
Switch to when forming diaphragm 43 by forming bottom 42, as mentioned above, weaken bottom gradually with the sputter electric power on the target 54, strengthen diaphragm simultaneously gradually with the sputter electric power on the target 55.Thus; the composition generation continuity of bottom 42 and diaphragm 43 changes and presents concentration gradient; the percentage composition that matrix material 41 sides of bottom 42 constitute its metal is approximately 100%; along with the percentage composition to diaphragm 43 side shifting metals reduces gradually; the percentage composition of fluorine-containing DLC increases; mid portion at bottom 42 and diaphragm 43; the percentage composition of metal ingredient and fluorine-containing DLC approximately respectively accounts for half; the percentage composition of metal ingredient is littler when diaphragm 43 sides, is approximately 100% near the percentage composition of fluorine-containing DLC on the surface of diaphragm 43.Therefore, the boundary of bottom 42 and diaphragm 43 is difficult to clearly to divide (so being shown in broken lines around the boundary of bottom 42 and diaphragm 43 among Fig. 5).
The thickness of bottom 42 is 0.1 μ m～2 μ m; preferred 0.1 μ m～1 μ m; the thickness of diaphragm 43 is 0.1 μ m～5 μ m, and preferred 0.5 μ m～3 μ m is if select thin film for use; be difficult to form good fissility and flowability; on the other hand, if film is blocked up, diaphragm 43 will own strip down from matrix material 41 sides easily; diminish its function, so the thickness of preferred above-mentioned scope.
For example, member 65 has the occasion of hole, recess, protuberance etc., if adopt the collimation sputtering method that is provided with trellis collimating instrument electrode between member 65 and the target 54,55, preferably vertical with the face of the hole of member 65, recess, protuberance sputtering particle is optionally adhered on it.
Fig. 9 is the key diagram to the principle of the uneven magnetron sputtering system of suitable formation above-mentioned bottom 42, diaphragm 43 and intermediate coat described later.
As shown in the figure; be provided with the inboard magnetic pole 56 that can form low-intensity magnetic field with target 54 and diaphragm with the relative position of about central part of target 55 at bottom; the relative position of periphery at target 54,55 is provided with the outside magnetic pole 57 that can form high-intensity magnetic field, thereby forms unbalanced magnetic field.
And, when forming ion plasma 64, have the part of the magnetic line of force 58 that powerful outside magnetic pole 57 produces to reach near the member 65.The plasma (for example argon ion) that produces during along these magnetic line of force 58 sputters is compared with common sputter with electronics, has more arrival member 65 surfaces, therefore forms bottom 42, diaphragm 43, the intermediate coat of surface smoothing densely.
Figure 10 illustrates the part that forms the state of diaphragm on the relevant matrix material of variation of the present invention to enlarge cutaway view.Shown in this figure, form on the matrix material 41 that the steel of SKD etc. constitute, form it on carbon and hydrogen intermediate coat as the DLC formation of principal component with the bottom 42 of Cr as principal component
Because; gradually weaken bottom with the sputter electric power on the target; gradually strengthen simultaneously and be the sputter electric power on the graphite cake (intermediate coat diaphragm target) that forms the DLC film; for this reason, form the mixing field layer 45 of concentration gradient around the boundary of 44 of bottom 42 and intermediate coats with Cr and DLC.And, in the forming process of intermediate coat 44, supply with fluoro-gas, so that on intermediate coat 44, form the diaphragm 43 that fluorine-containing DLC constitutes.
The thickness of present embodiment is respectively bottom 42 about 0.1 μ m, mixing field layer 45 about 0.2 μ m, intermediate coat 44 about 0.7 μ m, diaphragm 43 about 0.5 μ m.Do not form intermediate coat 44 and directly form the diaphragm 43 that fluorine-containing DLC constitutes on bottom 42, or below diaphragm 43 during formation intermediate coat 44, whole film became soft when intermediate coat 44 was thinner than diaphragm 43.
Therefore as present embodiment, form intermediate coat between bottom 42 and diaphragm 43, and the thickness of intermediate coat 44 is when thick than the thickness of diaphragm 43, intermediate coat 44 has the effect of enhancing diaphragm 43, and can make diaphragm become the very strong film of durability.
In the Coinjection molding apparatus shown in Figure 4,, be necessary to form from the teeth outwards diaphragm 43 as shown in figure 10 in order to make molding resin stream on inner chamber 36 facing surfaces of fixed mould 33.
On the other hand, the surface of moveable die 34 is covered by pressuring template 32 and does not contact with molding resin, and forms the structure that contacts with pressuring template 32.So the surface of moveable die 34 as shown in figure 11, on matrix material 41, form bottom 42, mixing field layer 45, intermediate coat 44 and do not form diaphragm 43.It has good mar proof and low frictional properties owing to there is the intermediate coat 44 that DLC constitutes on the surface of matrix material 41, thus can prevent relative moveable dies 34 slips of pressuring template 32 time to its wearing and tearing.Preferably also form the diaphragm 43 that fluorine-containing DLC constitutes on the surface of the pressuring template 32 that contacts with molding resin in this case.
The diaphragm 43 that can exist fluorine-containing DLC to constitute on the outer surface of moveable die 34, the mechanical strength of comparing intermediate coat 44 with diaphragm 43 is big, so the outer surface of preferred moveable die 34 scribbles intermediate coat 44.
The expansion plane of the state of mouth-sealed portion during Figure 12 and Figure 13 ABS resin center that to be expression form with the shaped device of Fig. 1.Figure 12 forms the bottom 42 that W constitutes on the matrix material 41 that SKD constitutes as shown in Figure 5; the expansion plane that adopts the entry needle 5 (with reference to Fig. 1) of all coating the diaphragm 43 that fluorine-containing DLC constitutes on the bottom 42 to seal, Figure 13 are not to be coated with the expansion plane that the existing entry needle of diaphragm 43 seals on the surface of adopting SKD to constitute.
When using existing entry needle, bad with the fissility of resin, so, the thrust of air bubble-shaped appears in the closure part of moulding product as shown in figure 13, produce burr, and cause the cast gate position significantly concavo-convex, outward appearance is not good.
On the contrary; because when adopting the entry needle of the diaphragm 43 that the fluorine-containing DLC of coating constitutes and the fissility of resin good; so the air bubble-shaped thrust of the closure part of moulding product be can't see substantially as shown in figure 12; form roughly open and flat neat cast gate position, have very big-difference in appearance with existing cast gate position as shown in figure 13.
Entry needle particularly in the member of Coinjection molding apparatus; and the gap between nozzle body is little; when the force feed molten resin, need quite high pressure; cause the resin temperature height; after finishing, moulding have residual resin to adhere on it; owing to entry needle guide pin bushing 6 (with reference to Fig. 1) slip is arranged, so scribble the diaphragm of fluorine-containing diamond-type carbon on the surface of entry needle, the sliding with above-mentioned entry needle guide pin bushing 6 strengthens so in addition.
Figure 14 and Figure 15 are the key diagrams of the method for disbonded test.As shown in figure 14, on the surface of the test film 71 that the SUS of mirror finish (HPM38) constitutes, scribble various DLC films 72, in the aluminum pipe of internal diameter 3mm, fill various toners.Like this, the lower ending opening position of aluminum pipe 73 is connected with above-mentioned DLC film 72 and is erected on the test film 71, is heated to 250 ℃ by electric furnace aluminum pipe 73 is adhered on the test film 71.
Secondly, as shown in figure 14 aluminum pipe 73 is horizontal positioned, test film 71 is positioned on the base station 74, and the push part 76 of push-pull type meter 75 at the uniform velocity descends with the speed of 25mm/min, applies shear stress on aluminum pipe 73.And estimate peel strength with the pushing intensity of aluminum pipe 73 when test film 71 is peeled off.Hits in each test is 5.
Figure 16 and Figure 17 are peeling strength test result's schematic diagrames.Figure 16, Figure 17 are respectively ABS resin, polystyrene resin is filled in the schematic diagram in the above-mentioned aluminum pipe 73.In addition, among each figure on the X finger to finger test sheet 71 uncoated any material directly by the resin aluminum pipe of on the SUS minute surface, adhering, coating DLC film on the Y finger to finger test sheet 71, the result of the test of coating fluorine-containing DLC film of the present invention on the Z finger to finger test sheet 71.
Obvious by figure, the peel strength of comparing use with other (X, Y) that scribbles fluorine-containing DLC film of the present invention (Z) is low, and promptly the fissility to resin is good, and the standard deviation of peel strength is also littler than other.
Figure 18 is the plane of the moveable die that uses in the resin flow test in the mould.Shown in this figure, test forms spiral goove 82 with the surface of moveable die 81 as oblique line illustrates, and the degree of depth of spiral goove 82 is 10mm for the 0.5mm width.Have 12 ejector pins 83,84 in the way of spiral goove 82 alternately.
On the other hand, test is not with forming spiral goove 82 on the fixed mould, and the surface of the spiral goove 82 of corresponding above-mentioned moveable die 81 is level and smooth.Above-mentioned ejector pin 83 corresponding positions in the centre of this fixed mould are provided with the resin hand-hole, just can enter spiral goove 82 by this hand-hole resin.
This test is joined with moveable die and fixed mould face face and is carried out matched moulds, under the condition of 320 ℃ of forming temperatures, injection speed 200mm/s, injection pressure 200Mpa, Merlon (R1700) is injected from resin hand-hole 83, at this moment, resin flow to from spiral 82 by spiral 82 middle bodies actually where test, it the results are shown in Figure 19.
Among Figure 19, transverse axis is meant the length that flows with resin as amount of flow in mould, and the longitudinal axis is meant frequency (individual).White among the figure straight rod figure expression moveable die and fixed mould have only carried out the SUS spare (HPM38) of mirror finish, and the straight excellent figure of black is illustrated on the SUS spare (HPM38) that moveable die and fixed mould carried out mirror finish and has also formed fluorine-containing DLC diaphragm of the present invention.In addition, injection volume to each mould being shown is at 25 o'clock its frequency distributes.
Scheme obviously thus, die surface forms the present invention of fluorine-containing DLC diaphragm, even the degree of depth of spiral goove 82 when to be 0.5mm extremely shallow, not only the resin flow in the mould is splendid, and adapts to very much shaping thin wall.
Consist of in the parts of Coinjection molding apparatus mould particularly because the flowing of injection resin The property good and good and have a following advantage with the demoulding of molding resin.
Zero can use the big molding resin of molecular weight, can improve the mechanical performance of products formed
Zero can reduce forming temperature, weakens heating electric power
Zero does not need demoulding cone on mould, or tapering can diminish
Zero reduces the ejector pin number
Zero shortens intermittently (molding cycle time)
Zero can realize shaping thin wall
Zero can carry out the moulding of complicated shape
Zero improves the corrosion resistance of mould
But the choice of zero condition of molding increases, and molding cycle is stable
Be difficult for the band flaw on zero mould, easily process mould
Zero existing mould is it to be had with the release property of molding resin have to reduce the die surface roughness, even mould die surface roughness height of the present invention also can be done mirror finish to die surface
So the nonvoluntary external force that applies during zero injection-molded article is the metaboly of rare bending etc.
Easily produce chlorine when shaping resin material is vinyl chloride resin, easily produce during for nonflammable resin Give birth to halide and the phosphides such as chlorine and oxygen, easily contain vulcanizing agent during for ABS resin, be bunching Formic acid and formalin are easily arranged during urea formaldehyde, easily produce ammonia and carbon monoxide etc. during for low foamed resin Corrosive gas.
But the diaphragm that fluorine-containing DLC of the present invention consists of has the advantage of corrosion resistance, so The member of shaped device can prevent from being corroded by above-mentioned corrosive gas, and prolongs making of shaped device Use the life-span, more easily keep stable molding cycle.
The present invention has formed above-mentioned structure, has been coated with the diaphragm that fluorine-containing DLC constitutes with the contact-making surface of resin, improves the phenomenon disappearance that the projection of the air bubble-shaped that the surface of moulding product produces, flash, the demoulding etc. and resin burn with the fissility of resin.Also have, resin flow is good, thereby has improved processability, can realize shaping thin wall and precise forming.
In addition, the diaphragm that fluorine-containing DLC constitutes has the advantage of corrosion resistance, and the corrosive gas that produces when just having eliminated moulding etc. prolongs the service life of shaped device to the corrosion of member, more easily keeps stable molding cycle.
In addition, if be provided with bottom and intermediate coat between matrix material and the diaphragm, the cohesive of matrix material and diaphragm just improves, but the said protection film long-term role.
In addition; also have; form the field of mixing of element that constitutes bottom and the element that constitutes diaphragm between bottom and the diaphragm; do not form clear and definite boundary between bottom and the diaphragm; so; bottom and diaphragm become continuous integrated, thereby the cohesive of matrix material and diaphragm is stronger, but the advantage of diaphragm long-term role etc.
Claims (3)
1. the surface treatment method of the member that adopts in the Coinjection molding apparatus; it is characterized in that; the diaphragm that constitutes with target and carbon as the bottom of principal component with at least a element in periodic table 4a family, 4b family, 5a family, the 6a family all is positioned in the inert gas with the Coinjection molding apparatus of the target relative position setting matrix material with member with target and diaphragm with target with at above-mentioned bottom
Above-mentioned bottom carries out sputter forming bottom on matrix material with the sputter electric power that adds regulation on the target,
When the thickness of its bottom reaches the thickness of regulation, weaken being added on bottom with the sputter electric power on the target gradually, strengthen diaphragm simultaneously gradually with the sputter electric power on the target,
When diaphragm reaches setting with the sputter electric power on the target; just stop to supply with bottom with the sputter electric power on the target; fluorine-containing then gas is sneaked into the sputter of carrying out the stipulated time in the inert gas, forms the diaphragm that is made of fluorine-containing diamond-type carbon at bottom
Thereby between bottom and diaphragm, form element that constitutes bottom and the mixing field that constitutes the element of diaphragm.
2. the surface treatment method of the member that adopts in the Coinjection molding apparatus; it is characterized in that; intermediate coat that constitutes with target and carbon as the bottom of principal component with at least a element in periodic table 4a family, 4b family, 5a family, the 6a family and diaphragm all are positioned in the inert gas with the Coinjection molding apparatus of the target relative position setting matrix material with member with target and intermediate coat and diaphragm with target with at above-mentioned bottom
Above-mentioned bottom carries out sputter forming bottom on matrix material with the sputter electric power that adds regulation on the target,
When the thickness of its bottom reaches the thickness of regulation, weaken being added on bottom with the sputter electric power on the target gradually, strengthen intermediate coat and diaphragm simultaneously gradually with the sputter electric power on the target,
When intermediate coat and diaphragm reach setting with the sputter electric power on the target; just stop to supply with bottom with the sputter electric power on the target; carry out the sputter of stipulated time then; form the diaphragm that constitutes by fluorine-containing diamond-type carbon at bottom; thereby between bottom and diaphragm, form element that constitutes bottom and the mixing field that constitutes the element of diaphragm
Fluorine-containing then gas is sneaked into the sputter of carrying out the stipulated time in the inert gas and just form the diaphragm that is made of fluorine-containing diamond-type carbon on above-mentioned intermediate coat.
3. according to the surface treatment method of the member that adopts in the Coinjection molding apparatus described in claim 1 or 2, it is characterized in that the element of above-mentioned bottom principal component is at least a element of selecting from Cr, W, Ti, Si group.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002232705 | 2002-08-09 | ||
| JP2002232705 | 2002-08-09 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1488486A CN1488486A (en) | 2004-04-14 |
| CN100446957C true CN100446957C (en) | 2008-12-31 |
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ID=34179469
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB031532195A Expired - Fee Related CN100446957C (en) | 2002-08-09 | 2003-08-08 | Injection molding device and member used thereof and surface treatment method |
Country Status (3)
| Country | Link |
|---|---|
| KR (1) | KR100566147B1 (en) |
| CN (1) | CN100446957C (en) |
| TW (1) | TWI248861B (en) |
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| JP5102516B2 (en) * | 2007-03-06 | 2012-12-19 | 株式会社神戸製鋼所 | Mold |
| CN102618824A (en) * | 2011-01-28 | 2012-08-01 | 鸿富锦精密工业（深圳）有限公司 | Carbon fiber product capable of resisting fingerprint and preparation method thereof |
| CN105729683B (en) * | 2016-03-18 | 2017-12-01 | 宁波双林模具有限公司 | A kind of preparation method in the accurate emulation dermato glyphic pattern face of molding mold cavity |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05169459A (en) * | 1991-12-24 | 1993-07-09 | Sumitomo Electric Ind Ltd | Mold for resin or rubber, part of resin or rubber molding apparatus and method for molding resin or rubber |
| CN1166864A (en) * | 1995-11-02 | 1997-12-03 | 奥里翁电气株式会社 | Method of forming diamond-like carbon film (DLC), DLC film formed thereby, use of the same, field emitter array and field emitter cathodes |
| JP2001269938A (en) * | 2001-03-22 | 2001-10-02 | Sumitomo Electric Ind Ltd | Die for rubber: method for manufacturing die for rubber and method molding rubber |
| US6446933B1 (en) * | 1998-09-03 | 2002-09-10 | Micron Technology, Inc. | Film on a surface of a mold used during semiconductor device fabrication |
-
2003
- 2003-08-01 TW TW92121192A patent/TWI248861B/en not_active IP Right Cessation
- 2003-08-08 KR KR20030054879A patent/KR100566147B1/en not_active IP Right Cessation
- 2003-08-08 CN CNB031532195A patent/CN100446957C/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH05169459A (en) * | 1991-12-24 | 1993-07-09 | Sumitomo Electric Ind Ltd | Mold for resin or rubber, part of resin or rubber molding apparatus and method for molding resin or rubber |
| CN1166864A (en) * | 1995-11-02 | 1997-12-03 | 奥里翁电气株式会社 | Method of forming diamond-like carbon film (DLC), DLC film formed thereby, use of the same, field emitter array and field emitter cathodes |
| US6446933B1 (en) * | 1998-09-03 | 2002-09-10 | Micron Technology, Inc. | Film on a surface of a mold used during semiconductor device fabrication |
| US20020185584A1 (en) * | 1998-09-03 | 2002-12-12 | Micron Technology, Inc. | Film on a surface of a mold used during semiconductor device fabrication |
| US6523803B1 (en) * | 1998-09-03 | 2003-02-25 | Micron Technology, Inc. | Mold apparatus used during semiconductor device fabrication |
| US6544466B1 (en) * | 1998-09-03 | 2003-04-08 | Micron Technology | Surface modification method for molds used during semiconductor device fabrication |
| JP2001269938A (en) * | 2001-03-22 | 2001-10-02 | Sumitomo Electric Ind Ltd | Die for rubber: method for manufacturing die for rubber and method molding rubber |
Also Published As
| Publication number | Publication date |
|---|---|
| TW200404662A (en) | 2004-04-01 |
| CN1488486A (en) | 2004-04-14 |
| KR100566147B1 (en) | 2006-03-30 |
| KR20040014343A (en) | 2004-02-14 |
| TWI248861B (en) | 2006-02-11 |
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Effective date of registration: 20080509 Address after: Miyagi Prefecture, Japan Applicant after: Co., Ltd. Co-applicant after: Kobe Steel Ltd. Address before: Japan Ibaraki Applicant before: Mike SEER Technology Corporation Co-applicant before: Kobe Steel Ltd. |
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Owner name: MACSIL PRESICION TECHNOLOGY CO., LTD. Free format text: FORMER NAME: TOSHIN SEIKO CO., LTD. |
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Address after: Miyagi Prefecture, Japan Co-patentee after: Kobe Steel Ltd. Patentee after: Mike SEER Precision Technology Co., Ltd. Address before: Miyagi Prefecture, Japan Co-patentee before: Kobe Steel Ltd. Patentee before: Co., Ltd. |
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Granted publication date: 20081231 Termination date: 20130808 |