CN1488486A - Injection molding device and member used thereof and surface treatment method - Google Patents

Injection molding device and member used thereof and surface treatment method Download PDF

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Publication number
CN1488486A
CN1488486A CNA031532195A CN03153219A CN1488486A CN 1488486 A CN1488486 A CN 1488486A CN A031532195 A CNA031532195 A CN A031532195A CN 03153219 A CN03153219 A CN 03153219A CN 1488486 A CN1488486 A CN 1488486A
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China
Prior art keywords
protective membrane
target
family
molding apparatus
constitutes
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CNA031532195A
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CN100446957C (en
Inventor
平井雄介
宫本智之
一郎
山本悟
赤里孝一郎
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Kobe Steel Ltd
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Kobe Steel Ltd
Maxell High Tech Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • B29C45/27Sprue channels ; Runner channels or runner nozzles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

Provided is an injection molding machine which has a long service life and good moldability.Characteristically, at least a surface, which is brought into contact with a resin, of a base material 41 forming a resin passage is covered with a protective film 43 composed of a diamond-like carbon (DLC) containing fluorine.

Description

Coinjection molding apparatus with and the member and the surface treatment method that go up to use
Technical field
The present invention relates to various Coinjection molding apparatus with and the member of for example entry needle that go up to use, forming mould, cast gate, house steward, heating cylinder, screw rod, nozzle etc., especially with the Coinjection molding apparatus of protective membrane with the separability that can make molding resin or good fluidity with and to go up the member and the surface treatment method that use relevant.
Background technology
Since in the internal configuration that molten resin is injected into the nozzle body in the mould entry needle, so the molten resin that force feed comes can be injected in the mould by the slit that forms between nozzle body and the entry needle front end from nozzle body.So, enter what move lower sealings with entry needle after the pressurize, synthetic resin is taken out from Coinjection molding apparatus assemble then.
In addition, the example enumerated that relates to mold for forming as patent documentation 1 (spy opens flat 1-234214 communique).
, above-mentioned entry needle and nozzle body are made with common iron, so bad with the separability of molding resin.Because when sealing, be easy to generate the phenomenons such as jut, burr and the demoulding of air bubble-shaped in the closure part of moulding product with this entry needle.In addition, because it is very poor with the separability of molding resin, in the time of will causing moulding to finish entry needle around and the inside of nozzle body have resin to adhere to, and, the resin that it adheres to during injection molding burns variable color, and its grey dregs can from entry needle and nozzle body comes off and the swash of wave goes into to sneak in the mould the moulding product.Thus, can there be the reduction product price, what is more, causes shortcomings such as utilization rate of raw materials is low in moulding poor quality and the production.
And because the flowability of the lip-deep molding resin of forming mould may not be good, so adopt the less resin of molecular weight ratio, for this reason, the physical strength of moulding product is not good.In addition, will improve mold temperature (Heating temperature), and for this reason, exist to consume shortcomings such as electric power increases for improving resin flow.
The object of the present invention is to provide the Coinjection molding apparatus that solved the good and long service life of such shortcoming of the prior art, processability with and go up various members and the surface treatment method that uses.
Summary of the invention
For reaching this purpose; the characteristics of the present invention the 1st scheme are; with the formation resin stream in the Coinjection molding apparatus body material and contacted of molding resin part or all, covered the protective membrane that forms by fluorine-containing diamond-type carbon (to call fluorine-containing DLC in the following text).
The characteristics of the present invention the 2nd scheme are; in the above-mentioned the 1st scheme, between above-mentioned body material and protective membrane, form with at least a element in periodictable 4a family (Ti, Zr, Hf), 4b family (Si, Ge, Sn, Pb), 5a family (V, Nb, Ta), the 6a family (Cr, Mo, W) as the bottom of principal constituent.
The characteristics of the present invention the 3rd scheme are, the member that adopts in the Coinjection molding apparatus, part or all of the face that joins with molding resin, the protective membrane that is formed by fluorine-containing diamond-type carbon (to call fluorine-containing DLC in the following text) is covered.
The characteristics of the present invention the 4th scheme are that in the above-mentioned the 3rd scheme, above-mentioned member is a forming mould.
The characteristics of the present invention the 5th scheme are that in the above-mentioned the 3rd scheme, above-mentioned member is a kind of member in entry needle, cast gate, house steward, cartridge heater, screw rod, the nozzle at least.
The characteristics of the present invention the 6th scheme are, in above-mentioned the 3rd to the 5th scheme, form with at least a element in periodictable 4a family, 4b family, 5a family, the 6a family as the bottom of principal constituent between the body material of above-mentioned member and the protective membrane.
The characteristics of the present invention the 7th scheme are that in the above-mentioned the 6th scheme, the element of above-mentioned bottom principal constituent is at least a element of selecting from Cr, W, Ti, Si group.
The characteristics of the present invention the 8th scheme are, in the above-mentioned the 6th or the 7th scheme, between above-mentioned bottom and protective membrane, form element that constitutes bottom and the mixing field layer that constitutes the element of protective membrane.
The characteristics of the present invention the 9th scheme are, in the above-mentioned the 6th scheme, between above-mentioned bottom and protective membrane, form the intermediate coat that is made of fluorine-containing diamond-type carbon.
The characteristics of the present invention the 10th scheme are, in the above-mentioned the 9th scheme, between above-mentioned bottom and above-mentioned intermediate coat, form element that constitutes bottom and the mixing field layer that constitutes the element of intermediate coat.
The characteristics of the present invention the 11st scheme are; will be with periodictable 4a family; 4b family; 5a family; the Coinjection molding apparatus that the protective membrane that at least a element constitutes with target and carbon as the bottom of principal constituent in the 6a family disposes with target with target and protective membrane with target and relative above-mentioned bottom all is placed in the rare gas element with the body material of member; above-mentioned bottom is carried out sputter to form bottom on body material with the sputter electric power that target adds regulation; when the thickness of its bottom reaches the thickness of regulation; gradually weaken and be added on bottom with the sputter electric power on the target; strengthen simultaneously protective membrane gradually with the sputter electric power on the target; when protective membrane reaches prescribed value with the sputter electric power on the target; just stop to supply with bottom with the sputter electric power on the target; then fluorine-containing gas is sneaked into the sputter of carrying out the specified time in the rare gas element; form the protective membrane that constitutes by fluorine-containing diamond-type carbon at bottom, thereby between bottom and protective membrane, form element that constitutes bottom and the mixing field that constitutes the element of protective membrane.
The characteristics of the present invention the 12nd scheme are; will be with periodictable 4a family; 4b family; 5a family; the Coinjection molding apparatus that the intermediate coat protective membrane that at least a element constitutes with target and carbon as the bottom of principal constituent in the 6a family disposes with target with target and intermediate coat protective membrane with target and relative above-mentioned bottom all is placed in the rare gas element with the body material of member; above-mentioned bottom is carried out sputter to form bottom on body material with the sputter electric power that target adds regulation; when the thickness of its bottom reaches the thickness of regulation; gradually weaken and be added on bottom with the sputter electric power on the target; strengthen simultaneously the intermediate coat protective membrane gradually with the sputter electric power on the target; when the intermediate coat protective membrane reaches prescribed value with the sputter electric power on the target; just stop to supply with bottom with the sputter electric power on the target; carry out the sputter of specified time then; form the intermediate coat that constitutes by diamond-type carbon at bottom; thereby between bottom and protective membrane, form element that constitutes bottom and the mixing field that constitutes the element of intermediate coat; then fluorine-containing gas is sneaked into the sputter of carrying out the specified time in the above-mentioned rare gas element, just on above-mentioned intermediate coat, form the protective membrane that constitutes by fluorine-containing diamond-type carbon.
The characteristics of the present invention the 13rd scheme are that in the above-mentioned the 11st or the 12nd scheme, the element of above-mentioned bottom principal constituent is at least a element of selecting from Cr, W, Ti, Si group.
In addition, so-called principal constituent refers to that the percentage composition of its element surpasses 50 weight %, also comprises the situation of 100 weight % among the present invention.
Description of drawings
The explanatory view of the injection member of the 1st kind of Coinjection molding apparatus that embodiment is relevant of Fig. 1 and the present invention.
The explanatory view of the injection member of the 2nd kind of Coinjection molding apparatus that embodiment is relevant of Fig. 2 and the present invention.
The explanatory view of the profiled part of the 3rd kind of Coinjection molding apparatus that embodiment is relevant of Fig. 3 and the present invention.
The explanatory view of the profiled part of the 4th kind of Coinjection molding apparatus that embodiment is relevant of Fig. 4 and the present invention.
The part that Fig. 5 illustrates the state that forms protective membrane on the body material of the present invention enlarges sectional view.
The structure sketch map of Fig. 6 sputter equipment.
Fig. 7 illustrates the expansion stereographic map that brace table is supporting the state of member.
Fig. 8 is added on the explanatory view of the state of sputter electric power on the target outward.
The explanatory view of the uneven magnetron sputtering system principle of Fig. 9.
Figure 10 is illustrated in the part that forms the state of protective membrane on the relevant body material of modified example of the present invention and enlarges sectional view.
The part that Figure 11 illustrates the condition of surface of moveable die shown in Figure 4 enlarges sectional view.
Figure 12 illustrates the expansion orthographic plan of the state of the closure part when using the entry needle relevant with embodiment of the present invention.
The expansion orthographic plan of the state of the closure part when Figure 13 illustrates always entry needle of use.
The explanatory view of the test method of Figure 14 stripping performance.
The explanatory view of the test method of Figure 15 stripping performance.
Figure 16 illustrates the performance chart that uses the test-results of stripping performance under the ABS resin situation.
Figure 17 illustrates the performance chart that uses the test-results of stripping performance under the polystyrene resin situation.
The test that Figure 18 uses for the resin flow in the test mould orthographic plan of moveable die.
Figure 19 illustrates fluidity test result's performance chart.
Embodiment
Below, the accompanying drawings embodiments of the present invention.Fig. 1 is the explanatory view of injection member of the Coinjection molding apparatus of the 1st kind of embodiment.
1 is with the cast gate as molten resins such as ABS resin 2 supply mains 3 among the figure, the 4th, a plurality of nozzle bodies of installing at house steward 3 front end position (Fig. 1 only draw a nozzle body 4), the 5th, the sealing resin packaged type entry needle of configuration in nozzle body 4, the 6th, entry needle 5 is remained in the entry needle guide pin bushing of nozzle body 4 central positions, the 7th, interior dress drives the cylinder of the piston of entry needle 5 usefulness, and the 8th, forming mould, form by fixed side mold 8a and movable side mold 8b.
Direction from cast gate 1 molten resin supplied 2 along from house steward 3 to each mould 8 is shunted, in forming mould 8 (inner chamber), inject from the front end position of nozzle body 4 by the slit between nozzle body 4 and the entry needle 5, seal by entry needle 5 after the pressurize and obtain synthetic resin.In this Coinjection molding apparatus, members such as cast gate 1, house steward 3, nozzle body 4, entry needle 5, entry needle guide pin bushing 6, forming mould 8 contact with the molten resin 2 that moulding is used.
Fig. 2 be the 2nd kind of embodiment use the explanatory view of injection member of Coinjection molding apparatus of screw rod.
11 is cartridge heaters among the figure, the 12nd, package is in the band heater in the outside of cartridge heater 11, the 13rd, the screw rod that moves vertically in the time of the rotation of installing in the cartridge heater 11, the 14th, what the front end position side of screw rod 13 was provided with can be along the axially movable suppression ring of screw rod 13, the 15th, the suppression head that the front end position of screw rod 13 is provided with, the 16th, the cartridge heater head that the front end position of cartridge heater 11 is provided with, the 17th, the open nozzles of installing on the cartridge heater head 16.
Knock down the toner at the position, rear end 18 of cartridge heater 11 from the hopper (not shown), move by rotation forward end in cartridge heater 11 of screw rod 13, simultaneously by the heat that sends from cartridge heater 11 (band heater 12) and by plasticizing, mixing.Then, abundant fused resin is expelled in the mould (not shown) from open nozzles 17 by the gap of moving slit through screw rod 13 and suppression ring 14, check 15 and cartridge heater head 16 to the axial moment of screw rod 13.In this Coinjection molding apparatus, member such as cartridge heater 11, screw rod 13, suppression ring 14, suppression 15, open nozzles 17 contacts with molten resin.
Fig. 3 is the explanatory view of profiled part of the Coinjection molding apparatus of the 3rd kind of embodiment.The 21 fixed mould backing plates that are mounted on the fixed side mold 22 among the figure, the 23rd, be installed in movable type die backing plate on the moveable die 25 by mold mounting plate 24.Movable type die backing plate 23 can drive by (among the figure about) before and after the mold closing mechanism (not shown), thereby has determined the die sinking position that moveable die 25 butts up against matched moulds position on the fixed mould 22 and moveable die 25 leaves fixed mould 22.
Under moveable die 25 butts up against state on the fixed mould 22, formed inner chamber 26 by two moulds 22,25, inner chamber 26 is communicated with resin inlet 28 by cast gate, side gate and sprue 27, and nozzle 29 is pressed in the resin cast gate 28.Be filled in the inner chamber 26 through sprue 27 from the molten resin 30 of nozzle 29 injections, carry out pressurize, cooling.After this die sinking, thus push rod 31 moves forward the moulding product is pushed out from moveable die 25.In this profiled part, fixed mould 22, moveable die 25 or adapt to members such as required core (not shown), nozzle 29 and contact with molten resin.
Fig. 4 is the explanatory view of profiled part of the Coinjection molding apparatus of the 4th kind of embodiment.32 is corresponding pressuring templates that are made of nickel that form trickle male and fomale(M﹠F) inside with the recorded information of digital versatile disk (DVD) among the figure, the 33rd, and fixed mould, the 34th, moveable die, the 35th, the retainer of pressuring template periphery.These forming mould assembling closures are got up, just formed the inner chamber 36 of injection moulding product.
Cast gate parts of installing on inner chamber 36 and the fixed mould 33 37 and shear side gate 39 and the sprue 40 that parts 38 form by the cast gate of installing on the moveable die 34 moving up and down and communicate.The molding resin of polycarbonate etc. that is molten state is by sprue 40 and side gate 39 injections and be filled in the inner chamber 36.
This resin cooling, curing back cast gate are sheared parts 38 and are moved upward, utilization is positioned at moulding and shears the parts cut-out with the cast gate of the central part of moulding product, mobile afterwards moveable die 34 is opened mould, takes out the DVD base plate of the trickle male and fomale(M﹠F) that has duplicated pressuring template 32 again.And 43 is the protective membranes that describe in detail among the figure among the figure, the 44th, and the intermediate coat that describes in detail among Figure 11.
The cast gate of addressing in the above-mentioned embodiment 1, house steward 3, nozzle body 4, entry needle 5, entry needle guide pin bushing 6, forming mould 8, cartridge heater 11, screw rod 13, suppression ring 14, suppression 15, open nozzles 17, fixed mould 22, moveable die 25, the core (not shown), nozzle 29, fixed mould 33, moveable die 34, the member of the Coinjection molding apparatus of retainer 35 grades of pressuring template periphery, suitable selection is HPM1 for example, 2,17,31,38,50, PSL, SUS420,440, SLD, HAP, SKD11,61, STAVAX, NAK55,80,101 steel such as grade are as body material.
In the present invention, in the member of above-mentioned Coinjection molding apparatus, have one at least, be formed the protective membrane among the present invention on it.And, need not all form protective membrane on all contact surfaces of above-mentioned body material and molding resin, as long as a part forms.
Fig. 5 illustrates the part that the contacted position of body material and molding resin at least forms the state of protective membrane to enlarge sectional view.As shown in this figure, on body material 41, form protective membrane 43 by bottom 42.Body material 41 is made of the steel of above-mentioned SKD etc.; form at least a element in periodictable 4a family (Ti, Zr, Hf), 4b family (Si, Ge, Sn, Pb), 5a family (V, Nb, Ta), the 6a family (Cr, Mo, W) on it; wherein particularly from Cr, W, Ti, Si group, select the bottom 42 of at least a element, on its bottom 42, form the protective membrane 43 that fluorine-containing DLC constitutes again as principal constituent.
Bottom 42 constitutes by 1 layer among Fig. 5; adapt to required most layers that also can form more than 2 layers; for example on the body material that steel (Fe) constitute, form the 1st bottom that Cr constitutes, form the 2nd bottom that W constitutes thereon, form the protective membrane that fluorine-containing DLC constitutes again in the above.
In the protective membrane fluorine to the ratio (F/C) of carbon if more than 0.25, just good with respect to the flowability of the separability of moulding resin and molding resin, along with its separability of increase, the flowability of this ratio (F/C) is improved.But the hardness of protective membrane had the tendency of decline when ratio (F/C) increased, thus preferred ratio (F/C) 0.3~0.9th, ideal.
CF when this ratio (F/C) is subjected to following sputter 4,, C 2F 8Deng the control of concentration of fluoro-gas.In addition, can make it contain hydrogen, use CF in this case for making protective membrane have toughness 4,, C 2F 8Deng fluoro-gas and CH 4,, C 2H 8Deng the mixed gas of hydrocarbon gas, regulate its mixture ratio and can control hydrogeneous rate in the protective membrane, along with hydrogen content increases, the toughness of protective membrane improves, so preferably its ratio (H/C) 0.05~0.4th, ideal.
Physical vapor deposition of sputter and ion plating etc. (PVD) or chemical vapor deposition method are used in the film forming of bottom 42, protective membrane 43 and following intermediate coat.
Fig. 6 is the structure sketch map that forms the sputter equipment of bottom 42 and protective membrane 43 continuously.
As shown in this figure, 51 central part is provided with worktable 52 in the chamber, and a plurality of brace tables 53 are installed on the worktable 52.Fig. 7 illustrates the expansion stereographic map that brace table 53 upper supports the state of member 65.The central part of brace table 53 is erect pillar 66 is being set as shown in this figure, and top board is being fixed at the top of pillar 66, is hanging the member 65 that a plurality of for example entry needles 5 (with reference to Fig. 1) wait the Coinjection molding apparatus of formation around top board 67.With Fig. 7 is example, and entry needle 5 is hung on the top board 67 than elongate members 65 like that, if when member 65 is bigger, just is installed on the brace table 53 singly.Worktable 52 and brace table 53 are at the uniform velocity rotated along the direction of regulation by the effect of electric motor and its power transmission parts (not completely shown among the figure), and the member 65 that brace table 53 supports also rotates with the rotation of brace table 53.
Load tabular bottom with the sputter vapor deposition source 56 that target 54 and protective membrane use with target 55 along the periphery of worktable 52, be provided with the identical distance of cardinal principle respectively.In the present embodiment, the thickness of bottom 42 is thinner than protective membrane 43, so bottom is installed 1 with target 54, protective membrane is installed 3 with target 55.When bottom was 2 layers, for example the 1st bottom had 1 with target, and the 2nd bottom has 1 with target, and protective membrane is just installed 2 with target 55.Bottom is made of the metal sheet of selecting at least a element to make principal constituent from Cr, W, Ti, Si group with target 54, and protective membrane is made of graphite cake with target 55.
In addition, in chamber 51, be provided with gas pipeline 62, answer vacuum tightness in the holding chamber 51 10 0~10 -1Pa, discharge is selected argon (Ar) gas with rare gas element, and fluoro-gas selects tetrafluoro-methane (CF 4), hexafluoroethane (C 2F 6) etc.The shielding power supply (not shown) adds sputter electric power as the certain hour in following on sputter vapor deposition source 56.Owing to add this sputter electric power, the plasma zone 64 of argon all forms while bottom 42 and protective membrane 43 also can continuous film forming.
Fig. 8 is the outer explanatory view that is added on the state of sputter electric power on the target 54,55.As shown in this figure, article one is to add the voltage of 500W in the state of bottom with (solid line) on the target 54, and second is the state (dotted line) of closing (0W) for being added on protective membrane outward with the voltage on the target 55.This sputter electric power that adds has produced plasma zone, and argon ion rushes at bottom and ejects the target material with target 54, and the particle of its sputter is piled up on the body material 41 of member 65 and formed bottom 42.Member 65 spins are repeatedly by the front of bottom with target 54, thereby the bottom 42 of formation complete and homogeneous.Be stacked at bottom 42 before the thickness of about regulation, sputter electric power is kept constant.
Gradually weaken the sputter electric power on the bottom usefulness target 54 then; gradually strengthen simultaneously the sputter electric power on the protective membrane usefulness target 55; when protective membrane reached 1000W with the electric power on the target, bottom was 0W with the electric power on the target 54, kept this state certain hour afterwards.
So, on bottom 42, pile up formation DLC film because of the carbon particles that the impact of argon ion is ejected, in the carbon particles banking process, fluorine is sneaked into wherein together because of being mixed with fluoro-gas in the Ar gas, form the protective membrane 43 that fluorine-containing DLC constitutes.At this moment, repeatedly use the front of target 54, thereby form the protective membrane 43 of complete and homogeneous by bottom with the spin of member 65.
Switch to when forming protective membrane 43 by forming bottom 42, as mentioned above, weaken bottom gradually with the sputter electric power on the target 54, strengthen protective membrane simultaneously gradually with the sputter electric power on the target 55.Thus; the composition generation continuity of bottom 42 and protective membrane 43 changes and presents concentration gradient; the percentage composition that body material 41 sides of bottom 42 constitute its metal is approximately 100%; along with the percentage composition to protective membrane 43 side shifting metals reduces gradually; the percentage composition of fluorine-containing DLC increases; middle portion at bottom 42 and protective membrane 43; the percentage composition of metal ingredient and fluorine-containing DLC approximately respectively accounts for half; the percentage composition of metal ingredient is littler when protective membrane 43 sides, is approximately 100% near the percentage composition of fluorine-containing DLC on the surface of protective membrane 43.Therefore, the boundary of bottom 42 and protective membrane 43 is difficult to clearly to divide (so being shown in broken lines around the boundary of bottom 42 and protective membrane 43 among Fig. 5).
The thickness of bottom 42 is 0.1 μ m~2 μ m; preferred 0.1 μ m~1 μ m; the thickness of protective membrane 43 is 0.1 μ m~5 μ m, and preferred 0.5 μ m~3 μ m is if select thin film for use; be difficult to form good separability and flowability; on the other hand, if film is blocked up, protective membrane 43 will own strip down from body material 41 sides easily; diminish its function, so the thickness of preferred above-mentioned scope.
For example, member 65 has the occasion of hole, recess, protuberance etc., if adopt the collimation sputtering method that is provided with trellis collimating instrument electrode between member 65 and the target 54,55, preferably optionally adhere on it with the vertical sputtering particle of face of the hole of member 65, recess, protuberance.
Fig. 9 is the explanatory view to the principle of the uneven magnetron sputtering system of suitable formation above-mentioned bottom 42, protective membrane 43 and intermediate coat described later.
As shown in the figure; be provided with the inboard magnetic pole 56 that can form low-intensity magnetic field with target 54 and protective membrane with the relative position of about central part of target 55 at bottom; the relative position of periphery at target 54,55 is provided with the outside magnetic pole 57 that can form high-intensity magnetic field, thereby forms unbalanced magnetic field.
And, when forming plasma zone 64, have the part of the magnetic line of force 58 that powerful outside magnetic pole 57 produces to reach near the member 65.The plasma (for example argon ion) that produces during along these magnetic line of force 58 sputters is compared with common sputter with electronics, has more arrival member 65 surfaces, therefore forms bottom 42, protective membrane 43, the intermediate coat of surface smoothing densely.
Figure 10 illustrates the part that forms the state of protective membrane on the relevant body material of variation of the present invention to enlarge sectional view.Shown in this figure, form on the body material 41 that the steel of SKD etc. constitute, form it on carbon and hydrogen intermediate coat as the DLC formation of principal constituent with the bottom 42 of Cr as principal constituent
Because; gradually weaken bottom with the sputter electric power on the target; gradually strengthen simultaneously and be the sputter electric power on the graphite cake (intermediate coat protective membrane target) that forms the DLC film; for this reason, form the mixing field layer 45 of concentration gradient around the boundary of 44 of bottom 42 and intermediate coats with Cr and DLC.And, in the forming process of intermediate coat 44, supply with fluoro-gas, so that on intermediate coat 44, form the protective membrane 43 that fluorine-containing DLC constitutes.
The thickness of present embodiment is respectively bottom 42 about 0.1 μ m, mixing field layer 45 about 0.2 μ m, intermediate coat 44 about 0.7 μ m, protective membrane 43 about 0.5 μ m.Do not form intermediate coat 44 and directly form the protective membrane 43 that fluorine-containing DLC constitutes on bottom 42, or below protective membrane 43 during formation intermediate coat 44, whole film became soft when intermediate coat 44 was thinner than protective membrane 43.
Therefore as present embodiment, form intermediate coat between bottom 42 and protective membrane 43, and the thickness of intermediate coat 44 is when thick than the thickness of protective membrane 43, intermediate coat 44 has the effect of enhancing protective membrane 43, and can make protective membrane become the very strong film of wearing quality.
In the Coinjection molding apparatus shown in Figure 4,, be necessary to form from the teeth outwards protective membrane 43 as shown in figure 10 in order to make molding resin stream on inner chamber 36 facing surfaces of fixed mould 33.
On the other hand, the surface of moveable die 34 is covered by pressuring template 32 and does not contact with molding resin, and forms the structure that contacts with pressuring template 32.So the surface of moveable die 34 as shown in figure 11, on body material 41, form bottom 42, mixing field layer 45, intermediate coat 44 and do not form protective membrane 43.It has good wearability and low frictional properties owing to there is the intermediate coat 44 that DLC constitutes on the surface of body material 41, thus can prevent relative moveable dies 34 slips of pressuring template 32 time to its wearing and tearing.Preferably also form the protective membrane 43 that fluorine-containing DLC constitutes on the surface of the pressuring template 32 that contacts with molding resin in this case.
The protective membrane 43 that can exist fluorine-containing DLC to constitute on the outside surface of moveable die 34, the physical strength of comparing intermediate coat 44 with protective membrane 43 is big, so the outside surface of preferred moveable die 34 scribbles intermediate coat 44.
The expansion orthographic plan of the state of mouth-sealed portion during Figure 12 and Figure 13 ABS resin center that to be expression form with the shaped device of Fig. 1.Figure 12 forms the bottom 42 that W constitutes on the body material 41 that SKD constitutes as shown in Figure 5; the expansion orthographic plan that adopts the entry needle 5 (with reference to Fig. 1) of all coating the protective membrane 43 that fluorine-containing DLC constitutes on the bottom 42 to seal, Figure 13 are not to be coated with the expansion orthographic plan that the existing entry needle of protective membrane 43 seals on the surface of adopting SKD to constitute.
When using existing entry needle, bad with the separability of resin, so, the thrust of air bubble-shaped appears in the closure part of moulding product as shown in figure 13, produce burr, and cause the cast gate position significantly concavo-convex, outward appearance is not good.
On the contrary; because when adopting the entry needle of the protective membrane 43 that the fluorine-containing DLC of coating constitutes and the separability of resin good; so the air bubble-shaped thrust of the closure part of moulding product be can't see substantially as shown in figure 12; form the roughly neat cast gate position of equatorial, have very big-difference in appearance with existing cast gate position as shown in figure 13.
Entry needle particularly in the member of Coinjection molding apparatus; and the gap between nozzle body is little; when the force feed molten resin, need quite high pressure; cause the resin temperature height; after finishing, moulding have residual resin to adhere on it; owing to entry needle guide pin bushing 6 (with reference to Fig. 1) slip is arranged, so scribble the protective membrane of fluorine-containing diamond-type carbon on the surface of entry needle, the sliding with above-mentioned entry needle guide pin bushing 6 strengthens so in addition.
Figure 14 and Figure 15 are the explanatory views of the method for stripping test.As shown in figure 14, on the surface of the test film 71 that the SUS of mirror finish (HPM38) constitutes, scribble various DLC films 72, in the aluminum pipe of internal diameter 3mm, fill various toners.Like this, the lower ending opening position of aluminum pipe 73 is connected with above-mentioned DLC film 72 and is erected on the test film 71, is heated to 250 ℃ by electric furnace aluminum pipe 73 is adhered on the test film 71.
Secondly, as shown in figure 14 aluminum pipe 73 is horizontal positioned, test film 71 is positioned on the base station 74, and the push part 76 of push-pull type meter 75 at the uniform velocity descends with the speed of 25mm/min, applies shear-stress on aluminum pipe 73.And estimate stripping strength with the pushing intensity of aluminum pipe 73 when test film 71 is peeled off.Hits in each test is 5.
Figure 16 and Figure 17 are peeling strength test result's synoptic diagram.Figure 16, Figure 17 are respectively ABS resin, polystyrene resin is filled in the synoptic diagram in the above-mentioned aluminum pipe 73.In addition, among each figure on the X finger to finger test sheet 71 uncoated any material directly by the resin aluminum pipe of on the SUS minute surface, adhering, coating DLC film on the Y finger to finger test sheet 71, the test-results of coating fluorine-containing DLC film of the present invention on the Z finger to finger test sheet 71.
Obvious by figure, the stripping strength of comparing use with other (X, Y) that scribbles fluorine-containing DLC film of the present invention (Z) is low, and promptly the separability to resin is good, and the standard deviation of stripping strength is also littler than other.
Figure 18 is the orthographic plan of the moveable die that uses in the resin flow test in the mould.Shown in this figure, test forms spiral goove 82 with the surface of moveable die 81 as oblique line illustrates, and the degree of depth of spiral goove 82 is 10mm for the 0.5mm width.Have 12 ejector pins 83,84 in the way of spiral goove 82 alternately.
On the other hand, test is not with forming spiral goove 82 on the fixed mould, and the surface of the spiral goove 82 of corresponding above-mentioned moveable die 81 is level and smooth.Above-mentioned ejector pin 83 corresponding positions in the centre of this fixed mould are provided with the resin filling orifice, just can enter spiral goove 82 by this filling orifice resin.
This test is joined with moveable die and fixed mould face face and is carried out matched moulds, under the condition of 320 ℃ of mold temperatures, injection speed 200mm/s, injection pressure 200Mpa, polycarbonate (R1700) is injected from resin filling orifice 83, at this moment, resin flow to from spiral 82 by spiral 82 middle bodies actually where test, it the results are shown in Figure 19.
Among Figure 19, transverse axis is meant that mobile length is as amount of flow in mould with resin, and the longitudinal axis is meant frequency (individual).White among the figure straight rod figure expression moveable die and fixed mould have only carried out the SUS spare (HPM38) of mirror finish, and the straight excellent figure of black is illustrated on the SUS spare (HPM38) that moveable die and fixed mould carried out mirror finish and has also formed fluorine-containing DLC protective membrane of the present invention.In addition, the injection volume that illustrates each mould is 25 o'clock its frequency distribution.
Scheme obviously thus, die surface forms the present invention of fluorine-containing DLC protective membrane, even the degree of depth of spiral goove 82 when to be 0.5mm extremely shallow, not only the resin flow in the mould is splendid, and adapts to very much shaping thin wall.
Constitute in the parts of Coinjection molding apparatus forming mould particularly because the injection resin flow is good and good and have a following advantage with the demoulding of molding resin.
Zero can use the big molding resin of molecular weight, can improve the mechanical property of moulding product
Zero can reduce mold temperature, weakens heating electric power
Zero does not need demoulding awl on forming mould, or tapering can diminish
Zero reduces the ejector pin number
Zero shortens intermittently (shaping cycle time)
Zero can realize shaping thin wall
Zero can carry out the moulding of complicated shape
Zero improves the erosion resistance of forming mould
But the choice of zero condition of molding increases, and shaping cycle is stable
Be difficult for the band flaw on zero forming mould, easily handle mould
Zero existing forming mould is it to be had with the release property of molding resin have to reduce the die surface roughness, even mould die surface roughness height of the present invention also can be done mirror finish to die surface
So the nonvoluntary external force that applies during zero injection-molded article is the metamorphism of rare bending etc.
When being vinyl chloride resin, shaping resin material easily produces chlorine, easily produce halogenide and phosphides such as chlorine and oxygen during for nonflammable resin, easily contain vulcanizing agent during for ABS resin, formic acid and formalin are easily arranged during for polyacetal resin, easily produce corrosive gasess such as ammonia and carbon monoxide during for low foamed resin.
But the protective membrane that fluorine-containing DLC of the present invention constitutes has the advantage of erosion resistance, so the member of shaped device can prevent to be corroded by above-mentioned corrosive gases, and prolongs work-ing life of shaped device, more easily keeps stable shaping cycle.
The present invention has formed above-mentioned structure, has been coated with the protective membrane that fluorine-containing DLC constitutes with the contact surface of resin, improves the empyreumatic phenomenon disappearance of the projection of the air bubble-shaped that the surface of moulding product produces, flash, the demoulding etc. and resin with the separability of resin.Also have, resin flow is good, thereby has improved processability, can realize shaping thin wall and precise forming.
In addition, the protective membrane that fluorine-containing DLC constitutes has the advantage of erosion resistance, and the corrosive gases that produces when just having eliminated moulding etc. prolongs the work-ing life of shaped device to the corrosion of member, more easily keeps stable shaping cycle.
In addition, if be provided with bottom and intermediate coat between body material and the protective membrane, the binding property of body material and protective membrane just improves, but the said protection film long-term role.
In addition; also have; form the field of mixing of element that constitutes bottom and the element that constitutes protective membrane between bottom and the protective membrane; do not form clear and definite boundary between bottom and the protective membrane; so; it is integrated that bottom and protective membrane become successive, thereby the binding property of body material and protective membrane is stronger, but the advantage of protective membrane long-term role etc.

Claims (13)

1. Coinjection molding apparatus is characterized in that, the resin stream that forms by body material with contacted of molding resin at least a portion covered the protective membrane that fluorine-containing diamond-type carbon constitutes.
2. according to the Coinjection molding apparatus described in the claim 1, it is characterized in that, between above-mentioned body material and protective membrane, form with at least a element in periodictable 4a family, 4b family, 5a family, the 6a family as the bottom of principal constituent.
3. the member that adopts in the Coinjection molding apparatus is characterized in that, at least a portion of the face that joins with molding resin in the member that adopts in the Coinjection molding apparatus has covered the protective membrane that is formed by fluorine-containing diamond-type carbon.
4. according to the member that adopts in the Coinjection molding apparatus described in the claim 3, it is characterized in that above-mentioned member is a forming mould.
5. according to the member that adopts in the Coinjection molding apparatus described in the claim 3, it is characterized in that above-mentioned member is an at least a member in entry needle, cast gate, house steward, cartridge heater, screw rod, the nozzle.
6. according to the member that adopts in the Coinjection molding apparatus described in any in the claim 3 to 5; it is characterized in that, form with at least a element in periodictable 4a family, 4b family, 5a family, the 6a family as the bottom of principal constituent between the body material of above-mentioned member and the protective membrane.
7. according to the member that adopts in the Coinjection molding apparatus described in the claim 6, it is characterized in that the element of above-mentioned bottom principal constituent is at least a element of selecting from Cr, W, Ti, Si group.
8. according to the member that adopts in the Coinjection molding apparatus described in claim 6 or 7, it is characterized in that, between above-mentioned bottom and protective membrane, form element that constitutes bottom and the mixing field layer that constitutes the element of protective membrane.
9. according to the member that adopts in the Coinjection molding apparatus described in the claim 6, it is characterized in that, between above-mentioned bottom and the protective membrane, form the protective membrane that constitutes by fluorine-containing diamond-type carbon.
10. according to the member that adopts in the Coinjection molding apparatus described in the claim 9, it is characterized in that, between above-mentioned bottom and above-mentioned intermediate coat, form element that constitutes bottom and the mixing field layer that constitutes the element of intermediate coat.
11. the surface treatment method of the member that adopts in the Coinjection molding apparatus; it is characterized in that; the protective membrane that constitutes with target and carbon as the bottom of principal constituent with at least a element in periodictable 4a family, 4b family, 5a family, the 6a family all is positioned in the rare gas element with the Coinjection molding apparatus of the target relative position setting body material with member with target and protective membrane with target with at above-mentioned bottom
Above-mentioned bottom carries out sputter forming bottom on body material with the sputter electric power that adds regulation on the target,
When the thickness of its bottom reaches the thickness of regulation, weaken being added on bottom with the sputter electric power on the target gradually, strengthen protective membrane simultaneously gradually with the sputter electric power on the target,
When protective membrane reaches prescribed value with the sputter electric power on the target; just stop to supply with bottom with the sputter electric power on the target; fluorine-containing then gas is sneaked into the sputter of carrying out the specified time in the rare gas element, forms the protective membrane that is made of fluorine-containing diamond-type carbon at bottom
Thereby between bottom and protective membrane, form element that constitutes bottom and the mixing field that constitutes the element of protective membrane.
12. the surface treatment method of the member that adopts in the Coinjection molding apparatus; it is characterized in that; the intermediate coat protective membrane that constitutes with target and carbon as the bottom of principal constituent with at least a element in periodictable 4a family, 4b family, 5a family, the 6a family all is positioned in the rare gas element with the Coinjection molding apparatus of the target relative position setting body material with member with target and intermediate coat protective membrane with target with at above-mentioned bottom
Above-mentioned bottom carries out sputter forming bottom on body material with the sputter electric power that adds regulation on the target,
When the thickness of its bottom reaches the thickness of regulation, weaken being added on bottom with the sputter electric power on the target gradually, strengthen the intermediate coat protective membrane simultaneously gradually with the sputter electric power on the target,
When the intermediate coat protective membrane reaches prescribed value with the sputter electric power on the target; just stop to supply with bottom with the sputter electric power on the target; carry out the sputter of specified time then; form the protective membrane that constitutes by fluorine-containing diamond-type carbon at bottom; thereby between bottom and protective membrane, form element that constitutes bottom and the mixing field that constitutes the element of protective membrane
Fluorine-containing then gas is sneaked into the sputter of carrying out the specified time in the rare gas element and just form the protective membrane that is made of fluorine-containing diamond-type carbon on above-mentioned intermediate coat.
13. the surface treatment method according to the member that adopts in the Coinjection molding apparatus described in claim 11 or 12 is characterized in that, the element of above-mentioned bottom principal constituent is at least a element of selecting from Cr, W, Ti, Si group.
CNB031532195A 2002-08-09 2003-08-08 Injection molding device and member used thereof and surface treatment method Expired - Fee Related CN100446957C (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
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CN102618824A (en) * 2011-01-28 2012-08-01 鸿富锦精密工业(深圳)有限公司 Carbon fiber product capable of resisting fingerprint and preparation method thereof
CN105729683A (en) * 2016-03-18 2016-07-06 宁波双林模具有限公司 Method for manufacturing precise real leather-grain simulated molding surface of injection mold cavity

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JP5102516B2 (en) * 2007-03-06 2012-12-19 株式会社神戸製鋼所 Mold

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JP3189347B2 (en) * 1991-12-24 2001-07-16 住友電気工業株式会社 Resin mold, resin mold manufacturing method, and resin molding method
KR0152251B1 (en) * 1995-11-02 1998-10-15 장진 Process for preparation of diamond. like carbon tft-lcd
US6523803B1 (en) * 1998-09-03 2003-02-25 Micron Technology, Inc. Mold apparatus used during semiconductor device fabrication
JP3292199B2 (en) * 2001-03-22 2002-06-17 住友電気工業株式会社 Rubber mold, method for manufacturing rubber mold, and method for molding rubber

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102618824A (en) * 2011-01-28 2012-08-01 鸿富锦精密工业(深圳)有限公司 Carbon fiber product capable of resisting fingerprint and preparation method thereof
CN105729683A (en) * 2016-03-18 2016-07-06 宁波双林模具有限公司 Method for manufacturing precise real leather-grain simulated molding surface of injection mold cavity

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TW200404662A (en) 2004-04-01

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