CN100427239C - A composite cold stamping die - Google Patents

A composite cold stamping die Download PDF

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CN100427239C
CN100427239C CNB2006100430024A CN200610043002A CN100427239C CN 100427239 C CN100427239 C CN 100427239C CN B2006100430024 A CNB2006100430024 A CN B2006100430024A CN 200610043002 A CN200610043002 A CN 200610043002A CN 100427239 C CN100427239 C CN 100427239C
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die
punch
spring
ejector
screw
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CN1927496A (en
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聂福荣
靳伍银
阎峰云
冯辉霞
马栋林
王毅
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Fame Products Mark (tianjin) Co Ltd
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Lanzhou University of Technology
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Abstract

一种复合冷冲压模具,包括上模和下模两部分,上模是由上模座1、卸料螺钉2、垫板3、模柄4、第一螺钉5、第一导柱6、第二螺钉7、销钉8、凸凹模9、卸料板10、顶出块23、第一弹簧25、第二弹簧26、顶出器27、导套28、第三弹簧29组成,下模是由凹模11、顶板12、第三螺钉13、定位销14、下模座15、固定板16、限位螺钉17、凸模18、托杆19、顶件弹簧20、弯曲凸模21、第二导柱22、挡料销24组成,其中凸凹模9和第一导柱6分别安装在上模座1下,顶出块22和顶出器27安装在凸凹模9里、导套28直接安装在上模座1下;第二导柱13直接安装在下模座15上,凹模11直接安装在下模座15上,凸模18和弯曲凸模21安装在凹模11里,下模通过第二导柱22和导套28与上模合模。

Figure 200610043002

A composite cold stamping die, including two parts, an upper die and a lower die. Two screws 7, pins 8, convex and concave dies 9, unloading plate 10, ejector block 23, first spring 25, second spring 26, ejector 27, guide sleeve 28, third spring 29, and the lower die is composed of Die 11, top plate 12, third screw 13, positioning pin 14, lower die holder 15, fixed plate 16, limit screw 17, punch 18, supporting rod 19, top piece spring 20, bending punch 21, second The guide post 22 and the stopper pin 24 are composed of the convex and concave die 9 and the first guide post 6 respectively installed under the upper die base 1, the ejector block 22 and the ejector 27 are installed in the convex and concave die 9, and the guide sleeve 28 is directly installed Under the upper die base 1; the second guide post 13 is directly installed on the lower die base 15, the die 11 is directly installed on the lower die base 15, the punch 18 and the bending punch 21 are installed in the die 11, and the lower die passes through the first Two guide pillars 22 and guide sleeve 28 are clamped with the upper mold.

Figure 200610043002

Description

一种复合冷冲压模具 A composite cold stamping die

技术领域 technical field

本发明涉及一种复合冷冲压模具,特别是涉及多种冷冲压工序的复合模具结构。The invention relates to a compound cold stamping die, in particular to a composite die structure of multiple cold stamping processes.

背景技术 Background technique

目前对于底面带孔U形弯曲件成形的基本工艺方案有三:At present, there are three basic process schemes for forming U-shaped bending parts with holes on the bottom surface:

(1)落料、弯曲、冲孔单工序成形;(1) Single process forming of blanking, bending and punching;

(2)落料、冲孔复合,再弯曲单工序成形;(2) Blanking, punching and compounding, and then bending and forming in a single process;

(3)落料单工序成形,再弯曲、冲孔复合成形。(3) Forming in a single process of blanking, followed by bending and punching composite forming.

方案(1)模具结构简单,需要3副模具,效率和精度都比较低;方案(2)和(3)结构稍微复杂一些,需要2副模具,效率和精度都有所提高。但这三种方案远远不能满足现代生产高精度,低成本,高效益的要求。Scheme (1) has a simple mold structure and requires 3 sets of molds, and the efficiency and precision are relatively low; schemes (2) and (3) have a slightly more complicated structure, requiring 2 sets of molds, and both efficiency and precision are improved. But these three schemes are far from meeting the requirements of modern production with high precision, low cost and high benefit.

发明内容 Contents of the invention

本发明的目的是提供一种模具结构,能较好地满足现代生产高精度,低成本,高效益的要求。The purpose of the present invention is to provide a mold structure that can better meet the requirements of modern production with high precision, low cost and high benefit.

本发明是一种复合冷冲压模具结构,包括上模和下模两部分,上模是由上模座1、卸料螺钉2、垫板3、模柄4、螺钉5、导柱6、螺钉7、销钉8、凸凹模9、卸料板10、顶出块23、弹簧25、弹簧26、顶出器27、导套28组成、弹簧29组成、其中凸凹模9和导柱6分别安装在上模座1下、顶出块23和顶出器27安装在凸凹模9里、导套28直接安装在上模座1下。The present invention is a compound cold stamping die structure, including upper die and lower die. 7. Pin 8, convex and concave mold 9, unloading plate 10, ejector block 23, spring 25, spring 26, ejector 27, guide sleeve 28, spring 29, wherein convex and concave mold 9 and guide post 6 are respectively installed on Under the upper die base 1, the ejector block 23 and the ejector 27 are installed in the convex and concave dies 9, and the guide sleeve 28 is directly installed under the upper die base 1.

下模是由凹模11、顶板12、螺钉13、定位销14、下模座15、固定板16、限位螺钉17、凸模18、托杆19、顶件弹簧20、弯曲凸模21、导柱22、挡料销24组成、其中导柱22直接安装在下模座15上、凹模11直接安装在下模座15上、凸模18和弯曲凸模21安装在凹模11里。下模通过导柱22和导套28与上模合模。The lower mold is composed of a die 11, a top plate 12, a screw 13, a positioning pin 14, a lower mold base 15, a fixed plate 16, a limit screw 17, a punch 18, a support rod 19, a top piece spring 20, a bending punch 21, Guide post 22, stopper pin 24 is formed, and wherein guide post 22 is directly installed on the lower mold base 15, die 11 is directly installed on the lower die base 15, punch 18 and bending punch 21 are installed in die 11 li. The lower mold is matched with the upper mold through the guide pillar 22 and the guide sleeve 28 .

本发明的有益之处Benefits of the invention

对于底部带孔的U形弯曲件成形工艺方案可以使落料,弯曲和冲孔复合成形,这种方案只需要1副模具,模具结构并不复杂,精度和效率都较高,所以其核心技术就是设计落料,弯曲和冲孔复合模结构,即把落料分解为切舌和切断,设计切舌、弯曲、冲孔、切断复合模。For the forming process scheme of U-shaped bending parts with holes at the bottom, blanking, bending and punching can be compositely formed. This scheme only needs one pair of molds. The mold structure is not complicated, and the precision and efficiency are high. Therefore, its core technology It is to design the blanking, bending and punching composite mold structure, that is, to decompose the blanking into tongue cutting and cutting, and to design the tongue cutting, bending, punching and cutting composite mold.

附图说明 Description of drawings

图1是本发明实施例的模具结构图,附图标记及对应名称为:Fig. 1 is the mold structural diagram of the embodiment of the present invention, and reference numeral and corresponding name are:

上模座1,卸料螺钉2,垫板3,模柄4,螺钉5,导柱6,螺钉7,销钉8,凸凹模9,卸料板10,凹模11,顶板12,螺钉13,定位销14,下模座15,固定板16,限位螺钉17,凸模18,托杆19,弹簧20,弯曲凸模21,导柱22,顶出块23,挡料销24,弹簧25,弹簧26,顶出器27,导套28,弹簧29。Upper mold base 1, discharge screw 2, backing plate 3, mold handle 4, screw 5, guide post 6, screw 7, pin 8, punch and die 9, discharge plate 10, die 11, top plate 12, screw 13, Locating pin 14, lower die holder 15, fixed plate 16, limit screw 17, punch 18, supporting rod 19, spring 20, bending punch 21, guide post 22, ejector block 23, stopper pin 24, spring 25 , Spring 26, ejector 27, guide sleeve 28, spring 29.

具体实施方式 Detailed ways

如图1所示,本发明的复合冷冲压模具,包括上模和下模两部分。上模是由上模座1、通过定位孔和第一螺钉5直接安装在上模座1上中心的模柄4、通过定位孔和垫板3及螺钉7和销钉8分别安装在上模座1下的导套28、导柱6、凸凹模9、安装在凸凹模9里的弹簧25、弹簧26和顶出器27和顶出块23、通过卸料螺钉2和卸料弹簧29安装在上模座1下凸凹模9周围的卸料板10组成;顶出器27兼作切断凸模和冲孔凹模、由导柱6导向。下模是由下模座15、通过定位孔直接安装在下模座15上的导柱22、通过螺钉13和定位销14安装在下模座15中心部位的凹模11、通过限位螺钉17安装在凹模11里的弯曲凸模21、通过定位孔和压肩安装在凹模11里的固定板16和凸模18、安装在凹模11和弯曲凸模21之间的弹簧20和顶板12、直接安装在凹模11上的挡料销24、安装在下模座15里的托杆19组成、弯曲凸模21是可动的。上模通过导套28和导柱22与下模合模。As shown in Figure 1, the composite cold stamping die of the present invention includes two parts, an upper die and a lower die. The upper mold is composed of the upper mold base 1, the mold handle 4 directly installed on the upper center of the upper mold base 1 through the positioning hole and the first screw 5, and respectively installed on the upper mold base through the positioning hole, the backing plate 3, the screw 7 and the pin 8 The guide sleeve 28, the guide post 6, the punch and die 9, the spring 25, the spring 26, the ejector 27 and the ejector block 23 installed in the punch and die 9, are installed on the The upper mold base 1 is composed of a stripping plate 10 around the lower convex and concave mold 9; The lower mold is composed of the lower mold base 15, the guide post 22 directly installed on the lower mold base 15 through the positioning hole, the die 11 installed in the center of the lower mold base 15 through the screw 13 and the positioning pin 14, and the stopper screw 17. The bending punch 21 in the die 11, the fixed plate 16 and the punch 18 installed in the die 11 by the positioning hole and the pressure shoulder, the spring 20 and the top plate 12 installed between the die 11 and the bending punch 21, The stopper pin 24 that is directly installed on the die 11, the support rod 19 that is installed in the lower mold base 15 are formed, and the bending punch 21 is movable. The upper mold is clamped with the lower mold through the guide sleeve 28 and the guide post 22 .

压力机的滑块(图中未表示)带动由图1中附图标记为1-10,23,25-29组成的上模向下运动,卸料板10和顶出器27及顶出块23首先接触到放在凹模11和弯曲凸模21上的坯料上表面将其压紧,上模继续下行即凸凹模9向下运动约1.5个料厚,完成切舌;凸凹模9继续下行开始弯曲至完成弯曲即垫板3下表面接触到顶出器27的上表面,在此之前在限位螺钉17和托杆19共同作用在弯曲凸模21上的力大于弹簧25和弹簧26通过顶出器27和坯料作用在弯曲凸模21上的力,所以弯曲凸模21不运动;上模继续下行,由于垫板3下表面与顶出器27的上表面是刚性接触,而托杆19的作用力是弹力,这样顶出器27和弯曲凸模21同时向下运动到弯曲凸模21的下表面与固定板16上表面接触,完成切断和冲孔。压力机滑块到达下死点,压力机带动上模回程,主要通过卸料弹簧29和卸料板10以及弹簧25和顶出块23完成废料及坯料的卸料,通过顶件弹簧20和顶板12及弹簧26和顶出器27完成工件的顶出。The slide block (not shown in the figure) of the press drives the upper mold composed of reference numbers 1-10, 23, 25-29 in Fig. 1 to move downward, and the unloading plate 10, the ejector 27 and the ejector block 23 First touch the upper surface of the blank placed on the die 11 and the bending punch 21 to press it tightly, and the upper die continues to move downward, that is, the punch and die 9 move down about 1.5 material thickness, and the tongue cutting is completed; the punch and die 9 continue to descend From the beginning of bending to the completion of bending, that is, the lower surface of the backing plate 3 contacts the upper surface of the ejector 27. Before that, the force acting on the bending punch 21 by the limit screw 17 and the support rod 19 is greater than that of the spring 25 and the spring 26 through the ejector. The force of the ejector 27 and the blank acting on the bending punch 21, so the bending punch 21 does not move; the upper mold continues to go down, because the lower surface of the backing plate 3 is in rigid contact with the upper surface of the ejector 27, and the supporting rod 19 The active force is elastic force, so that the ejector 27 and the bending punch 21 move downwards simultaneously to the lower surface of the bending punch 21 and the upper surface of the fixed plate 16 to complete cutting and punching. When the slide block of the press machine reaches the bottom dead point, the press drives the upper die back, mainly through the unloading spring 29, the unloading plate 10, the spring 25 and the ejector block 23 to complete the unloading of waste and blanks, and through the top piece spring 20 and the top plate 12, spring 26 and ejector 27 complete the ejection of workpiece.

Claims (1)

1、一种复合冷冲压模具、包括上模和下模两部分,上模是由上模座(1)、卸料螺钉(2)、垫板(3)、模柄(4)、第一螺钉(5)、第一导柱(6)、第二螺钉(7)、销钉(8)、凸凹模(9)、卸料板(10)、顶出块(23)、第一弹簧(25)、第二弹簧(26)、顶出器(27)、导套(28)、第三弹簧(29)组成,下模是由凹模(11)、顶板(12)、第三螺钉(13)、定位销(14)、下模座(15)、固定板(16)、限位螺钉(17)、凸模(18)、托杆(19)、顶件弹簧(20)、弯曲凸模(21)、第二导柱(22)、挡料销(24)组成,其特征在于凸凹模(9)通过第二螺钉(7)和销钉(8)安装在上模座(1)下、顶出器(27)安装在凸凹模(9)里、顶出块(23)和第一弹簧(25)以及第二弹簧(26)安装在顶出器(27)里、第一导柱(6)通过垫板(3)安装在凸凹模(9)和顶出器(27)里,第一导柱(6)给兼作切断凸模和冲孔凹模的顶出器(27)导向;凹模(11)通过第三螺钉(13)和定位销(14)直接安装在下模座(15)中心部位上、固定板(16)安装在凹模(11)里、凸模(18)通过固定板(16)安装在凹模(11)里、弯曲凸模(21)通过凸模(18)和限位螺钉(17)安装在凹模(11)里、托杆(19)安装在下模座(15)和固定板(16)里,弯曲凸模(21)能够与凹模(11)和下模座(15)发生相对运动。1. A composite cold stamping die, including two parts, an upper mold and a lower mold. The upper mold is composed of an upper mold base (1), a discharge screw (2), a backing plate (3), a mold handle (4), a first Screw (5), first guide post (6), second screw (7), pin (8), punch and die (9), stripper plate (10), ejector block (23), first spring (25 ), the second spring (26), ejector (27), guide sleeve (28), the third spring (29), the lower mold is composed of die (11), top plate (12), the third screw (13 ), positioning pin (14), lower mold base (15), fixed plate (16), limit screw (17), punch (18), support rod (19), top piece spring (20), bending punch (21), the second guide post (22), and the stopper pin (24), are characterized in that the punch and die (9) are installed under the upper die base (1) by the second screw (7) and pin (8), The ejector (27) is installed in the convex and concave die (9), the ejector block (23), the first spring (25) and the second spring (26) are installed in the ejector (27), the first guide post ( 6) Installed in the punch and die (9) and the ejector (27) through the backing plate (3), the first guide post (6) guides the ejector (27) which doubles as the cutting punch and the punching die; The die (11) is directly installed on the center of the lower die holder (15) through the third screw (13) and the positioning pin (14), the fixing plate (16) is installed in the die (11), and the punch (18) passes through The fixed plate (16) is installed in the die (11), the bending punch (21) is installed in the die (11) through the punch (18) and the limit screw (17), and the supporting rod (19) is installed in the lower die In the seat (15) and the fixed plate (16), the bending punch (21) can move relative to the die (11) and the lower die seat (15).
CNB2006100430024A 2006-06-15 2006-06-15 A composite cold stamping die Expired - Fee Related CN100427239C (en)

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弹性反向弯曲模设计. 聂福荣等.模具工业,第280期. 2004
弹性反向弯曲模设计. 聂福荣等.模具工业,第280期. 2004 *
落料冲孔弯曲复合模设计. 杨春旭.冲模技术,第29期. 2003
落料冲孔弯曲复合模设计. 杨春旭.冲模技术,第29期. 2003 *

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