CN102728719A - Composite cold punching die - Google Patents

Composite cold punching die Download PDF

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CN102728719A
CN102728719A CN201210191386XA CN201210191386A CN102728719A CN 102728719 A CN102728719 A CN 102728719A CN 201210191386X A CN201210191386X A CN 201210191386XA CN 201210191386 A CN201210191386 A CN 201210191386A CN 102728719 A CN102728719 A CN 102728719A
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die
plate
punch
fixing plate
blanking
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CN102728719B (en
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聂福荣
张红兵
许春龙
李耀辉
田菲
顾遵正
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Suzhou Vocational University
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Abstract

本发明公开了一种复合冷冲模,该复合冷冲模包括上模和下模,所述下模的导柱上套有上模的导套;所述还包括上模设有底孔凸模,底孔凸模外套有拉深凹模和上凸凹模;所述还包括下模设有与底孔凸模、拉深凹模和上凸凹模对应的下凸凹模、切边凸模和落料凹模。通过上述方式,本发明能够使落料、拉深、冲孔、切边一次复合,这样只需要1副模具,落料、拉深在冲孔和切边之前完成,顺利实现四个工序的复合,满足了现代生产高精度、低成本、高效益的要求。

The invention discloses a compound cold stamping die, which comprises an upper die and a lower die, the guide post of the lower die is covered with a guide sleeve of the upper die; the upper die is provided with a bottom hole punch, and the bottom hole punch The outer jacket has a drawing die and an upper convex die; the lower die is also provided with a lower convex die, a trimming punch and a blanking die corresponding to the bottom hole punch, the drawing die and the upper convex die. Through the above method, the present invention can compound blanking, deep drawing, punching, and trimming at one time, so that only one pair of molds is needed, and blanking and deep drawing are completed before punching and trimming, and the compounding of the four processes is smoothly realized , which meets the requirements of modern production with high precision, low cost and high benefit.

Description

一种复合冷冲模A compound cold die

技术领域 technical field

本发明涉及模具制造领域,特别是涉及一种复合冷冲模。 The invention relates to the field of mold manufacturing, in particular to a compound cold stamping die.

背景技术 Background technique

目前,对于底部带小孔且有凸缘的一次拉深件成形的基本冲压工序为:落料、拉深、冲孔、切边,具体有以下四种成形工艺方案: At present, the basic stamping process for forming a deep-drawing part with a small hole at the bottom and a flange is: blanking, deep drawing, punching, and edge trimming. Specifically, there are the following four forming process schemes:

(1)    落料、拉深、冲孔、切边单工序成形; (1) Single process forming of blanking, deep drawing, punching and edge trimming;

(2)    落料、冲孔先复合,再拉深、切边单工序成形; (2) Blanking and punching are compounded first, and then deep drawing and edge trimming are formed in a single process;

(3)    落料、拉深先复合,再冲底孔和切边复合成形。 (3) Blanking and deep drawing are compounded first, and then the bottom hole is punched and the trimming is compounded.

(4)    落料、拉深、冲底孔先复合,再切边成形; (4) Blanking, deep drawing, and punching holes are compounded first, and then trimmed to form;

通过分析,方案(1)模具结构简单,但需要4副模具,效率很低,且不能生产高精度的冲压件;方案(2)、(3)、(4)结构稍微复杂一些,且需要2副以上模具,效率精度有较大程度提高。这四种方案远远不能满足现代生产高精度、低成本、高效益的要求。 Through analysis, scheme (1) has a simple mold structure, but requires 4 sets of molds, which is very inefficient and cannot produce high-precision stamping parts; schemes (2), (3), and (4) have slightly more complicated structures and require 2 The efficiency and accuracy of molds above the pair are greatly improved. These four schemes are far from meeting the requirements of modern production with high precision, low cost and high benefit.

发明内容 Contents of the invention

本发明主要解决的技术问题是提供一种复合冷冲模,能够使落料、拉深、冲孔、切边一次复合,这样只需要1副模具,落料、拉深在冲孔和切边之前完成,顺利实现四个工序的复合,满足了现代生产高精度、低成本、高效益的要求。 The technical problem mainly solved by the present invention is to provide a composite cold stamping die, which can make blanking, deep drawing, punching, and edge trimming compound at one time, so that only one pair of molds is needed, and blanking, deep drawing are before punching and edge trimming Completed, the compounding of the four processes was successfully realized, which met the requirements of modern production with high precision, low cost and high benefit.

为解决上述技术问题,本发明采用的一个技术方案是:提供一种复合冷冲模,该复合冷冲模包括上模和下模,所述下模的导柱上套有上模的导套;所述还包括上模设有底孔凸模,底孔凸模外套有拉深凹模和上凸凹模;所述还包括下模设有与底孔凸模、拉深凹模和上凸凹模对应的下凸凹模、切边凸模和落料凹模。 In order to solve the above-mentioned technical problems, a technical solution adopted in the present invention is: provide a kind of composite cold punching die, this composite cold punching die comprises upper die and lower die, the guide bush of upper die is covered with on the guide post of described lower die; The description also includes that the upper mold is provided with a bottom hole punch, and the bottom hole punch is covered with a drawing die and an upper convex die; Edge punch and blanking die.

优选的是,所述上模还包括上模座、上垫板、上凸模固定板、上凸凹模固定板、橡胶垫、卸料板、拉深凹模、限位块、连接推杆、推板和推件板,所述上垫板、上凸模固定板、上凸凹模固定板、橡胶垫和卸料板依次叠加后固定于上模座下平面;所述上凸凹模固定板上固定有上凸凹模,上凸凹模内嵌有拉深凹模,拉深凹模内设有限位块;所述上凸模固定板上固定有底孔凸模,底孔凸模依次穿过上凸凹模固定板、限位块和推件板;所述还包括上垫板和上模座之间设有推板,推板下平面与连接推杆上端接触,连接推杆依次穿过上垫板、上凸模固定板、上凸凹模固定板和限位块后抵在推件板上。 Preferably, the upper die also includes an upper die base, an upper backing plate, an upper punch fixing plate, an upper punch and die fixing plate, a rubber pad, a stripping plate, a deep drawing die, a limit block, a connecting push rod, The push plate and the pusher plate, the upper backing plate, the upper punch fixing plate, the upper punch and die fixing plate, the rubber pad and the discharge plate are sequentially superimposed and fixed on the lower plane of the upper die base; the upper punch and die fixing plate The upper convex and concave die is fixed, the upper convex and concave die is embedded with a deep drawing die, and a limit block is arranged in the deep drawing die; the bottom hole punch is fixed on the upper punch fixed plate, and the bottom hole punch passes through the upper convex and concave die fixed plate in turn , a limit block and a pusher plate; the description also includes a push plate between the upper backing plate and the upper die base, the lower plane of the push plate is in contact with the upper end of the connecting push rod, and the connecting push rod passes through the upper backing plate, the upper convex The mold fixing plate, the upper convex and concave mold fixing plate and the limit block are pressed against the pusher plate.

优选的是,所述下模还包括下模座、下垫板、下凸凹模固定板、落料凹模和顶料板,所述下垫板、下凸凹模固定板和落料凹模依次叠加固定于下模座上平面,落料凹模中间设有下凸凹模,下凸凹模外套有切边凸模,切边凸模和落料凹模之间设有顶料板。 Preferably, the lower mold also includes a lower mold base, a lower backing plate, a lower punch and die fixing plate, a blanking die and a top plate, and the lower backing plate, the lower punch and die fixing plate and the blanking die are sequentially Superimposed and fixed on the upper plane of the lower die base, a lower convex die is arranged in the middle of the blanking die, a trimming punch is over the lower convex die, and a top plate is arranged between the trimming punch and the blanking die.

本发明的有益效果是:本发明一种复合冷冲模,能够使落料、拉深、冲孔、切边一次复合,这样只需要1副模具,落料、拉深在冲孔和切边之前完成,顺利实现四个工序的复合,满足了现代生产高精度、低成本、高效益的要求。 The beneficial effects of the present invention are: a compound cold stamping die of the present invention can make blanking, deep drawing, punching and edge trimming combined at one time, so that only one pair of molds is needed, and blanking and deep drawing are before punching and edge trimming Completed, the compounding of the four processes was successfully realized, which met the requirements of modern production with high precision, low cost and high benefit.

附图说明 Description of drawings

图1是本发明一种复合冷冲模的一较佳实施例的结构示意图。 Fig. 1 is a schematic structural view of a preferred embodiment of a compound cold stamping die of the present invention.

具体实施方式 Detailed ways

下面结合附图对本发明较佳实施例进行详细阐述,以使发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。 The preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the invention can be more easily understood by those skilled in the art, so as to define the protection scope of the present invention more clearly.

请参阅图1,本发明实施例包括: Please refer to Fig. 1, the embodiment of the present invention comprises:

一种复合冷冲模,该复合冷冲模包括上模6和下模19,所述下模19的导柱9上套有上模6的导套8;所述还包括上模6设有底孔凸模39,底孔凸模39外套有上凸凹模32;所述还包括下模19设有与底孔凸模39、拉深凹模33和上凸凹模32对应的下凸凹模21、切边凸模17和落料凹模12。 A composite cold stamping die, which comprises an upper die 6 and a lower die 19, the guide post 9 of the lower die 19 is covered with the guide sleeve 8 of the upper die 6; the upper die 6 is also provided with a bottom hole punch 39, the bottom hole punch 39 is covered with an upper punch and die 32; the lower die 19 is also provided with a lower punch and die 21 corresponding to the bottom hole punch 39, the drawing die 33 and the upper punch and die 32, the trimming punch 17 and the drop Material die 12.

所述上模6还包括上模座10、上垫板35、上凸模固定板34、上凸凹模固定板31、橡胶垫29、卸料板11、拉深凹模33、限位块37、连接推杆38、推板3和推件板15,所述上垫板35、上凸模固定板34、上凸凹模固定板31、橡胶垫29和卸料板11依次叠加后固定于上模座10下平面;所述上凸凹模固定板31上固定有上凸凹模32,上凸凹模32内嵌有拉深凹模33,拉深凹模33内设有限位块37;所述上凸模固定板34上固定有底孔凸模39,底孔凸模39依次穿过上凸凹模固定板31、限位块37和推件板15;所述还包括上垫板35和上模座10之间设有推板3,推板3下平面与连接推杆38上端接触,连接推杆38依次穿过上垫板35、上凸模固定板34、上凸凹模固定板31和限位块37后抵在推件板15上。 The upper mold 6 also includes an upper mold base 10, an upper backing plate 35, an upper punch fixed plate 34, an upper convex and concave mold fixed plate 31, a rubber pad 29, a stripping plate 11, a deep drawing die 33, and a limit block 37 , connecting the push rod 38, the push plate 3 and the push piece plate 15, the upper backing plate 35, the upper punch fixing plate 34, the upper punch and die fixing plate 31, the rubber pad 29 and the unloading plate 11 are superimposed in sequence and fixed on the upper The lower plane of the mold base 10; the upper convex and concave mold fixing plate 31 is fixed with an upper convex and concave mold 32, and the upper convex and concave mold 32 is embedded with a drawing die 33, and a limit block 37 is arranged in the drawing die 33; The bottom hole punch 39 is fixed on the punch fixing plate 34, and the bottom hole punch 39 passes through the upper punch and concave mold fixing plate 31, the limit block 37 and the pusher plate 15 successively; A push plate 3 is provided, the lower plane of the push plate 3 is in contact with the upper end of the connecting push rod 38, and the connecting push rod 38 passes through the upper backing plate 35, the upper punch fixing plate 34, the upper convex and concave die fixing plate 31 and the limit block 37 in turn. Butt against the pusher plate 15.

所述下模19还包括下模座26、下垫板13、下凸凹模固定板14、落料凹模12和顶料板18,所述下垫板13、下凸凹模固定板14和落料凹模12依次叠加固定于下模座26上平面,落料凹模12中间设有下凸凹模21,下凸凹模21外套有切边凸模17,切边凸模17和落料凹模12之间设有顶料板18。 Described lower die 19 also comprises lower mold base 26, lower backing plate 13, following convex and concave mold fixing plate 14, blanking die 12 and top material plate 18, described lower backing plate 13, lower convex and concave mold fixing plate 14 and drop The material die 12 is superimposed and fixed on the upper plane of the lower die base 26 in sequence, the blanking die 12 is provided with a lower convex die 21, and the lower convex die 21 is covered with a trimming punch 17, a trimming punch 17 and a blanking die Top material plate 18 is provided between 12.

本发明一种复合冷冲模的工作方式是压力机的滑块带动上模向下运动,卸料板11首先接触到放在落料凹模12上的被加工坯料,卸料橡胶29被继续压缩,卸料板11压紧坯料,由于凸凹模的上端面低于落料凹模12的上端面约一个料厚,上模再下行,即凸凹模向下运动约一个料厚,完成落料;上模继续向下运动开始拉深,拉深时由顶料板18和切边凸模17进行压边,随着拉深的进行,当上模下行到切边凸模17下表面接触到下垫板13的上表面时,切边凸模17、拉深凹模12停止运动,拉深结束;上模带动凸凹模继续下行开始切边,与此同时底孔凸模39接触到坯料开始冲孔,直到上下模完全合模,落料、拉深、冲孔、切边均完成;回程时相反,压力机带动上模向上运动,主要通过卸料板11和顶料板18完成废料及坯料的卸料、通过切边凸模17和推件板15分别完成顶件和推件。 The working mode of a compound cold stamping die in the present invention is that the slider of the press drives the upper die to move downward, the unloading plate 11 first touches the processed blank placed on the blanking die 12, and the unloading rubber 29 is continuously compressed , the unloading plate 11 presses the blank, because the upper end surface of the punch and die is lower than the upper end surface of the blanking die 12 by about one material thickness, the upper mold goes down again, that is, the punch and die moves downward by about one material thickness, and blanking is completed; The upper die continues to move downwards to start deep drawing. During the deep drawing, the top plate 18 and the trimming punch 17 are used to press the edge. As the drawing progresses, when the upper die descends to the lower surface of the trimming punch 17 and touches When the backing plate 13 is on the upper surface, the trimming punch 17 and the drawing die 12 stop moving, and the drawing ends; the upper die drives the punch and die to continue down and start trimming, and at the same time, the bottom hole punch 39 touches the blank and starts punching. Until the upper and lower molds are completely closed, blanking, deep drawing, punching, and edge trimming are all completed; on the return journey, on the contrary, the press drives the upper mold to move upward, mainly through the unloading plate 11 and the top plate 18 to complete the unloading of waste and blanks. Material, complete top piece and push piece respectively by trimming punch 17 and push piece plate 15.

本发明一种复合冷冲模,能够使落料、拉深、冲孔、切边一次复合,这样只需要1副模具,落料、拉深在冲孔和切边之前完成,顺利实现四个工序的复合,满足了现代生产高精度、低成本、高效益的要求。 The composite cold stamping die of the present invention can combine blanking, deep drawing, punching and trimming at one time, so that only one pair of molds is needed, blanking and deep drawing are completed before punching and trimming, and the four processes are successfully realized The combination meets the requirements of modern production with high precision, low cost and high benefit.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。 The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, all of which are equally included in the scope of patent protection of the present invention.

Claims (3)

1.一种复合冷冲模,其特征在于:该复合冷冲模包括上模和下模,所述下模的导柱上套有上模的导套;所述还包括上模设有底孔凸模,底孔凸模外套有拉深凹模和上凸凹模;所述还包括下模设有与底孔凸模、拉深凹模和上凸凹模对应的下凸凹模、切边凸模和落料凹模。 1. a compound cold stamping die, is characterized in that: this compound cold stamping die comprises patrix and counterdie, and the guide bush of patrix is covered with on the guide post of described counterdie; Described also comprises that patrix is provided with bottom hole punch, The bottom hole punch is covered with a drawing die and an upper punch and die; the lower die is also provided with a lower punch and die corresponding to the bottom hole punch, the drawing die and the upper punch and die, a trimming punch and a blanking die. 2.根据权利要求1所述的一种复合冷冲模,其特征在于:所述上模还包括上模座、上垫板、上凸模固定板、上凸凹模固定板、橡胶垫、卸料板、拉深凹模、限位块、连接推杆、推板和推件板,所述上垫板、上凸模固定板、上凸凹模固定板、橡胶垫和卸料板依次叠加后固定于上模座下平面;所述上凸凹模固定板上固定有上凸凹模,上凸凹模内嵌有拉深凹模,拉深凹模内设有限位块;所述上凸模固定板上固定有底孔凸模,底孔凸模依次穿过上凸凹模固定板、限位块和卸料板;所述还包括上垫板和上模座之间设有推板,推板下平面与连接推杆上端接触,连接推杆依次穿过上垫板、上凸模固定板、上凸凹模固定板和限位块后抵在推件板上。 2. A kind of composite cold stamping die according to claim 1, characterized in that: the upper die also includes an upper die base, an upper backing plate, an upper punch fixing plate, an upper convex and concave die fixing plate, a rubber pad, a discharge Plate, deep drawing die, limit block, connecting push rod, push plate and push piece plate, the upper backing plate, upper punch fixing plate, upper punch and die fixing plate, rubber pad and unloading plate are superimposed and fixed in sequence On the lower plane of the upper die base; the upper convex and concave die fixing plate is fixed with an upper convex and concave die, and the upper convex and concave die is embedded with a drawing die, and a limit block is arranged in the drawing die; the upper punch and die fixing plate The bottom hole punch is fixed, and the bottom hole punch passes through the upper convex and concave die fixing plate, the limit block and the discharge plate in turn; the above also includes a push plate between the upper backing plate and the upper die seat, and the lower plane of the push plate is connected to the push rod The upper end is in contact, and the connecting push rod passes through the upper backing plate, the upper punch fixing plate, the upper punch and die fixing plate and the limit block in turn, and then abuts against the push piece plate. 3.根据权利要求1所述的一种复合冷冲模,其特征在于:所述下模还包括下模座、下垫板、下凸凹模固定板、落料凹模和顶料板,所述下垫板、下凸凹模固定板和落料凹模依次叠加固定于下模座上平面,落料凹模中间设有下凸凹模,下凸凹模外套有切边凸模,切边凸模和落料凹模之间设有顶料板。 3. A kind of compound cold die according to claim 1, it is characterized in that: described lower mold also comprises lower mold base, lower backing plate, lower convex and concave die fixing plate, blanking die and ejector plate, described The lower backing plate, the lower convex and concave mold fixing plate and the blanking concave mold are successively superimposed and fixed on the upper plane of the lower mold base. The lower convex and concave mold is arranged in the middle of the blanking concave mold. A top plate is arranged between the blanking dies.
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CN104128416A (en) * 2014-06-26 2014-11-05 梧州恒声电子科技有限公司 Inner and outer periphery fine blanking die
CN103611813B (en) * 2013-11-27 2016-05-18 梧州恒声电子科技有限公司 Copper ring drawing trimming technology
CN107030177A (en) * 2017-06-14 2017-08-11 江西江铃底盘股份有限公司 A kind of automobile drive axle adjusting nut Blanking Punching Compound Die
CN108435910A (en) * 2018-05-24 2018-08-24 滁州市艾德模具设备有限公司 Inner tank of washing machine protecgulum stretches punching integration mold
CN112974643A (en) * 2021-03-11 2021-06-18 衢州众德精密机械有限公司 Novel integrated into one piece mould
CN113020431A (en) * 2021-02-08 2021-06-25 衢州众德精密机械有限公司 Stretching male die and bottom hole punching stripping block integrated forming die

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FR2889977A1 (en) * 2005-08-31 2007-03-02 Adiapress Sarl Die lifter for adiabatic energy conversion machine has table and guide block designed to receive lifting pushers operated by power cylinders
CN101543871A (en) * 2009-04-22 2009-09-30 徐剑光 Forming processing technology for stainless steel sinks
CN201385077Y (en) * 2009-05-05 2010-01-20 苏州市职业大学 A composite cold stamping die
CN101758137A (en) * 2009-05-05 2010-06-30 苏州市职业大学 Compound punching die
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CN103302496A (en) * 2013-06-07 2013-09-18 江苏大学 Upsetting formed automobile framework piece progressive die and using method thereof
CN103611813B (en) * 2013-11-27 2016-05-18 梧州恒声电子科技有限公司 Copper ring drawing trimming technology
CN104128415A (en) * 2014-06-26 2014-11-05 梧州恒声电子科技有限公司 Technique of inner and outer periphery fine blanking die
CN104128416A (en) * 2014-06-26 2014-11-05 梧州恒声电子科技有限公司 Inner and outer periphery fine blanking die
CN107030177A (en) * 2017-06-14 2017-08-11 江西江铃底盘股份有限公司 A kind of automobile drive axle adjusting nut Blanking Punching Compound Die
CN108435910A (en) * 2018-05-24 2018-08-24 滁州市艾德模具设备有限公司 Inner tank of washing machine protecgulum stretches punching integration mold
CN113020431A (en) * 2021-02-08 2021-06-25 衢州众德精密机械有限公司 Stretching male die and bottom hole punching stripping block integrated forming die
CN113020431B (en) * 2021-02-08 2024-01-23 东莞海雅特汽车科技有限公司 Integrated forming die for drawing male die and bottom hole punching and material removing block
CN112974643A (en) * 2021-03-11 2021-06-18 衢州众德精密机械有限公司 Novel integrated into one piece mould

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