CN202701134U - Stamping composite die - Google Patents
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- CN202701134U CN202701134U CN 201220274211 CN201220274211U CN202701134U CN 202701134 U CN202701134 U CN 202701134U CN 201220274211 CN201220274211 CN 201220274211 CN 201220274211 U CN201220274211 U CN 201220274211U CN 202701134 U CN202701134 U CN 202701134U
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- 239000002131 composite material Substances 0.000 title claims abstract description 16
- 150000001875 compounds Chemical class 0.000 claims description 3
- 238000004080 punching Methods 0.000 abstract description 18
- 238000009966 trimming Methods 0.000 abstract description 13
- 238000000034 method Methods 0.000 abstract description 11
- 230000008901 benefit Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000013329 compounding Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
本实用新型公开了一种冲压复合模具,该冲压复合模具包括上模和下模,所述下模的导柱上套有上模的导套;所述还包括上模中心设有底孔凸模,上模避开底孔凸模的位置设有凸缘孔凸模,凸缘孔凸模外套有上凸凹模;所述还包括下模设有与底孔凸模、凸缘孔凸模和上凸凹模对应的下凸凹模一、下凸凹模和落料凹模。通过上述方式,本实用新型能够使落料、拉深、冲底孔、冲凸缘孔、切边一次复合,这样只需要1副模具,落料、拉深在冲孔和切边之前完成,顺利实现五个工序的复合,满足了现代生产高精度、低成本、高效益的要求。
The utility model discloses a stamping composite mold, which comprises an upper mold and a lower mold, the guide post of the lower mold is covered with a guide sleeve of the upper mold; the center of the upper mold is also provided with a bottom hole punch, The position where the upper mold avoids the bottom hole punch is provided with a flange hole punch. Concave die and blanking die. Through the above method, the utility model can combine blanking, deep drawing, bottom hole punching, flange hole punching and trimming at one time, so that only one pair of molds is needed, and blanking and deep drawing are completed before punching and trimming. The compounding of the five processes is successfully realized, which meets the requirements of modern production with high precision, low cost and high benefit.
Description
技术领域 technical field
本实用新型涉及模具制造领域,特别是涉及一种冲压复合模具。 The utility model relates to the field of mold manufacturing, in particular to a stamping composite mold. the
背景技术 Background technique
目前,对于底部带小孔且有凸缘的一次拉深件成形的基本冲压工序为:落料、拉深、冲孔、切边,具体有以下四种成形工艺方案: At present, the basic stamping process for forming a deep-drawing part with a small hole at the bottom and a flange is: blanking, deep drawing, punching, and edge trimming. There are four specific forming process schemes as follows:
(1) 落料、拉深、冲孔、切边单工序成形; (1) Single process forming of blanking, deep drawing, punching and edge trimming;
(2) 落料、冲孔先复合,再拉深、切边单工序成形; (2) Blanking and punching are compounded first, and then deep drawing and edge trimming are formed in a single process;
(3) 落料、拉深先复合,再冲底孔和切边复合成形。 (3) Blanking and deep drawing are compounded first, and then the bottom hole is punched and the trimming is compounded.
(4) 落料、拉深、冲底孔先复合,再切边成形; (4) Blanking, deep drawing, and punching holes are compounded first, and then trimmed to form;
通过分析,方案(1)模具结构简单,但需要4副模具,效率很低,且不能生产高精度的冲压件;方案(2)、(3)、(4)结构稍微复杂一些,且需要2副以上模具,效率精度有较大程度提高。这四种方案远远不能满足现代生产高精度、低成本、高效益的要求。 Through analysis, scheme (1) has a simple mold structure, but requires 4 sets of molds, which is very inefficient and cannot produce high-precision stamping parts; schemes (2), (3), and (4) have slightly more complicated structures and require 2 The efficiency and accuracy of molds above the pair are greatly improved. These four schemes are far from meeting the requirements of modern production with high precision, low cost and high benefit.
发明内容 Contents of the invention
本实用新型主要解决的技术问题是提供一种冲压复合模具,能够使落料、拉深、冲底孔、冲凸缘孔、切边一次复合,这样只需要1副模具,落料、拉深在冲孔和切边之前完成,顺利实现五个工序的复合,满足了现代生产高精度、低成本、高效益的要求。 The technical problem mainly solved by the utility model is to provide a stamping compound mold, which can make blanking, deep drawing, bottom hole punching, flange hole punching, and edge trimming combined at one time, so that only one pair of molds is needed for blanking, deep drawing It is completed before punching and trimming, and the composite of five processes is successfully realized, which meets the requirements of modern production with high precision, low cost and high benefit. the
为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种冲压复合模具,该冲压复合模具包括上模和下模,所述下模的导柱上套有上模的导套;所述还包括上模中心设有底孔凸模,上模避开底孔凸模的位置设有凸缘孔凸模,凸缘孔凸模外套有上凸凹模;所述还包括下模设有与底孔凸模、凸缘孔凸模和上凸凹模对应的下凸凹模一、下凸凹模和落料凹模。 In order to solve the above-mentioned technical problems, a technical solution adopted by the utility model is: provide a stamping composite mold, the stamping composite mold includes an upper mold and a lower mold, the guide post of the lower mold is covered with a guide sleeve of the upper mold; It also includes that the center of the upper mold is provided with a bottom hole punch, the upper mold avoids the position of the bottom hole punch and is provided with a flange hole punch, and the flange hole punch is covered with an upper convex die; the description also includes that the lower mold is provided with a bottom hole punch and a flange hole punch. The lower convex and concave mold corresponding to the upper convex and concave mold, the lower convex and concave mold and the blanking concave mold. the
优选的是,所述上模16还包括上模座、上垫板、凸模固定板、上凸凹模固定板、卸料橡胶、卸料板、拉深凹模、推件板、小橡胶块、连接推杆和推板,所述上垫板、凸模固定板、上凸凹模固定板、卸料橡胶和卸料板依次叠加后固定于上模座下平面;所述上凸凹模固定板上固定有上凸凹模,上凸凹模内套有拉深凹模,拉深凹模上平面与凸模固定板之间设有小橡胶块,拉深凹模内设有推件板;所述凸模固定板上固定有底孔凸模和凸缘孔凸模,底孔凸模和凸缘孔凸模依次穿过小橡胶块、拉深凹模和推件板;所述还包括上垫板和上模座之间设有推板,推板下平面与连接推杆上端接触,连接推杆依次穿过上垫板、凸模固定板、上凸凹模固定板、小橡胶块和拉深凹模后抵在推件板上。
Preferably, the
优选的是,所述下模还包括下模座、下垫板、落料凹模、小垫板和顶料板,所述下垫板和落料凹模依次叠加固定于下模座上平面,落料凹模中间设有下凸凹模一,下凸凹模一与下垫板之间设有小垫板,下凸凹模一外套有下凸凹模,下凸凹模的下底面抵在小垫板上,下凸凹模和落料凹模之间设有顶料板。 Preferably, the lower die also includes a lower die base, a lower backing plate, a blanking die, a small backing plate and a top plate, and the lower backing plate and the blanking die are sequentially superimposed and fixed on the upper plane of the lower die base There is a lower convex and concave die in the middle of the blanking die, a small backing plate is provided between the lower convex and concave die one and the lower backing plate, the lower convex and concave die is covered with a lower convex and concave die, and the lower bottom surface of the lower convex and concave die is against the small backing plate An ejector plate is arranged between the upper and lower convex dies and the blanking die. the
本实用新型的有益效果是:本实用新型一种冲压复合模具,能够使落料、拉深、冲底孔、冲凸缘孔、切边一次复合,这样只需要1副模具,落料、拉深在冲孔和切边之前完成,顺利实现五个工序的复合,满足了现代生产高精度、低成本、高效益的要求。 The beneficial effects of the utility model are: the utility model is a stamping composite mold, which can make blanking, deep drawing, punching bottom hole, punching flange hole, and edge trimming compound at one time, so that only one pair of molds is needed, blanking, drawing The depth is completed before punching and trimming, and the composite of five processes is successfully realized, which meets the requirements of modern production with high precision, low cost and high benefit. the
附图说明 Description of drawings
图1是本实用新型一种冲压复合模具的一较佳实施例的结构示意图。 Fig. 1 is a structural schematic diagram of a preferred embodiment of a stamping composite die of the present invention. the
具体实施方式 Detailed ways
下面结合附图对本实用新型较佳实施例进行详细阐述,以使实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。 The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and features of the utility model can be more easily understood by those skilled in the art, so as to make a clearer definition of the protection scope of the utility model. the
请参阅图1,本实用新型实施例包括: Please refer to Fig. 1, the utility model embodiment comprises:
一种冲压复合模具,该冲压复合模具包括上模16和下模33,所述下模33的导柱36上套有上模16的导套18;所述还包括上模16中心设有底孔凸模9,上模16避开底孔凸模9的位置设有凸缘孔凸模4,凸缘孔凸模4外套有上凸凹模3;所述还包括下模33设有与底孔凸模9、凸缘孔凸模4和上凸凹模4对应的下凸凹模一31、下凸凹模26和落料凹模23。
A stamping composite die, the stamping composite die includes an
所述上模16还包括上模座19、上垫板6、凸模固定板5、上凸凹模固定板2、卸料橡胶20、卸料板22、拉深凹模21、推件板1、小橡胶块15、连接推杆10和推板13,所述上垫板6、凸模固定板5、上凸凹模固定板2、卸料橡胶20和卸料板22依次叠加后固定于上模座19下平面;所述上凸凹模固定板2上固定有上凸凹模3,上凸凹模3内套有拉深凹模21,拉深凹模21上平面与凸模固定板5之间设有小橡胶块15,拉深凹模21下平面设有推件板1;所述凸模固定板5上固定有底孔凸模9和凸缘孔凸模4,底孔凸模9和凸缘孔凸模4依次穿过小橡胶块15、拉深凹模21和推件板13;所述还包括上垫板6和上模座19之间设有推板13,推板13下平面与连接推杆10上端接触,连接推杆10依次穿过上垫板6、凸模固定板5、上凸凹模固定板2、小橡胶块15和拉深凹模21后抵在推件板1上。
The
所述下模33还包括下模座34、下垫板35、落料凹模23、小垫板32和顶料板25,所述下垫板35和落料凹模23依次叠加固定于下模座34上平面,落料凹模23中间设有下凸凹模一31,下凸凹模一31与下垫板35之间设有小垫板32,下凸凹模一31外套有下凸凹模26,下凸凹模26的下底面抵在小垫板32上,下凸凹模26和落料凹模23之间设有顶料板25。
The
本实用新型一种冲压复合模具的工作方式是:压力机的滑块图中未标示带动由上模向下运动,卸料板22首先接触到放在落料凹模23上的被加工坯料,卸料橡胶20被继续压缩,卸料板22压紧坯料,由于上凸凹模3上端面A低于落料凹模23的上端面B约一个料厚,上模再下行,即上凸凹模3向下运动约一个料厚,完成落料;上模继续向下运动开始拉深,拉深时由顶料板25和下凸凹模26进行压边,随着拉深的进行,当上模下行到下凸凹模26下表面接触到小垫板32的上表面时,下凸凹模26、拉深凹模21停止运动,拉深结束;上模带动上凸凹模3继续下行开始切边,与此同时底孔凸模9接触到坯料开始冲底孔,凸缘孔凸模4接触到坯料开始冲凸缘孔,直到上下模完全合模,落料、拉深、冲底孔、冲凸缘孔、切边均完成;
The working mode of a stamping composite die of the utility model is: the slide block of the press machine is not marked in the drawing and is driven by the upper die to move downward, the
回程时相反,压力机带动上模向上运动,主要通过卸料板22和顶料板25完成废料及坯料的卸料、通过下凸凹模26和推件板1分别完成顶件和推件。
On the contrary during the return journey, the press drives the upper die to move upwards, mainly through the
本实用新型一种冲压复合模具,能够使落料、拉深、冲底孔、冲凸缘孔、切边一次复合,这样只需要1副模具,落料、拉深在冲孔和切边之前完成,顺利实现五个工序的复合,满足了现代生产高精度、低成本、高效益的要求。 The utility model is a stamping composite mold, which can make blanking, deep drawing, bottom hole punching, flange hole punching, and edge trimming combined at one time, so that only one pair of molds is needed, and blanking, deep drawing are before punching and edge trimming Completed, successfully realized the compounding of five processes, which met the requirements of modern production with high precision, low cost and high benefit.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。 The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the utility model specification and accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present utility model in the same way. the
Claims (3)
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201220274211 CN202701134U (en) | 2012-06-12 | 2012-06-12 | Stamping composite die |
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| CN 201220274211 CN202701134U (en) | 2012-06-12 | 2012-06-12 | Stamping composite die |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102728720A (en) * | 2012-06-12 | 2012-10-17 | 苏州市职业大学 | Punching composite die |
| CN107639160A (en) * | 2017-08-23 | 2018-01-30 | 浙江机电职业技术学院 | High-accuracy high-efficiency rate thin plate swaging punching composite die component |
| CN109702080A (en) * | 2018-12-29 | 2019-05-03 | 重庆嘉萌鸿业科技有限公司 | Process equipment for italic formula cabinet |
| CN110193555A (en) * | 2019-07-12 | 2019-09-03 | 中国石油大学(华东) | A kind of composite die |
-
2012
- 2012-06-12 CN CN 201220274211 patent/CN202701134U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102728720A (en) * | 2012-06-12 | 2012-10-17 | 苏州市职业大学 | Punching composite die |
| CN107639160A (en) * | 2017-08-23 | 2018-01-30 | 浙江机电职业技术学院 | High-accuracy high-efficiency rate thin plate swaging punching composite die component |
| CN109702080A (en) * | 2018-12-29 | 2019-05-03 | 重庆嘉萌鸿业科技有限公司 | Process equipment for italic formula cabinet |
| CN110193555A (en) * | 2019-07-12 | 2019-09-03 | 中国石油大学(华东) | A kind of composite die |
| CN110193555B (en) * | 2019-07-12 | 2020-07-21 | 中国石油大学(华东) | Composite die |
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Granted publication date: 20130130 Termination date: 20140612 |
