CN100413677C - Preparing molding technique for engineering meridian tyre with flexible production-line - Google Patents
Preparing molding technique for engineering meridian tyre with flexible production-line Download PDFInfo
- Publication number
- CN100413677C CN100413677C CNB2006100685409A CN200610068540A CN100413677C CN 100413677 C CN100413677 C CN 100413677C CN B2006100685409 A CNB2006100685409 A CN B2006100685409A CN 200610068540 A CN200610068540 A CN 200610068540A CN 100413677 C CN100413677 C CN 100413677C
- Authority
- CN
- China
- Prior art keywords
- assembly drum
- station
- applying
- tyre
- assembly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Tyre Moulding (AREA)
Abstract
The invention discloses a meridian tyre manufacturing moulding technology of flexible production-line projection, which comprises the following steps: detaching the moulding through once method, transmitting the moulding drum flexibly, finishing the moulding course at production-line pattern, fixing host box and material-supplying rack in the entire moulding course, moving the moulding drum and tail rack on the guide rail according to the need, detaching the tyre, moving the moulding drum to form next tyre. The entire course is closed production-line, which can be worked at single drum as well as three moulding drums at most.
Description
Technical field
The invention belongs to the manufacturing technology field of tire, especially a kind of flexible assembly line once-through method engineering radial tire moulding technique.
Background technology
As everyone knows, the tire that is used for engineering truck is called for short the engineering tire, the characteristics of this class tire are that tire appearance and size is big, lifting capacity big, the moulding process difficulty is big, manufacturing enterprise mainly is engaged in the engineering tyre of oblique configuration both at home and abroad, Development and Production goes out the all-steel engineering radial-ply tyre again in recent years, but domestic present fertile engineering radial tire is a medium and small project radial-ply tyre below 35 inches, the also jackleg at home production technology of giant-scale engineering radial-ply tyre more than 49 inches, though this product is abroad arranged, its moulding process is not open always yet.
One of moulding process that engineering radial tire is present is traditional once-through method moulding process, this kind moulding process, and the forming process of fetus is finished at a station, and assembly drum, feed frame are all motionless, because engineering radial tire is bigger, therefore this shaping efficiency is very low.It is cumbersome to also have this kind moulding process to change specification, needs to change a plurality of frocks.
Summary of the invention
In order to solve the production technology of giant-scale engineering radial-ply tyre, the invention provides a kind of flexible assembly line once-through method moulding process of giant-scale engineering meridian tyre blank, the purpose of this moulding process just provides a kind of new, high efficiency, giant-scale engineering radial-ply tyre moulding process of being convenient to change specification, to solve the production of giant-scale engineering radial-ply tyre.
The technical solution adopted for the present invention to solve the technical problems is: preparing molding technique for engineering meridian tyre with flexible production-line, whole forming process mainframe box and feed frame are motionless, assembly drum circulates between different station automatically, system delivers dolly, assembly drum delivery track and drive unit by assembly drum and railway switch is formed
At first assembly drum moves on at a station left side station, assembly drum is finished little sidewall at this station and is fitted, fit in the rim of the mouth, the type sticker closes, inner liner is fitted and is twined, adhesive glue twines, the rim of the mouth enhancement Layer is fitted, the applying of sidewall enhancement Layer applying and carcass cord, after finishing the applying of glue component, assembly drum separates with cabinet, at this moment No. three stations assembly drum of finishing the work detects whether vacancy of station cabinet, if vacancy then assembly drum is separated with cabinet, be moved out to the assembly drum delivery track by railway switch, move to the station right working position No. one by delivery track, being moved into a working position by railway switch combines with cabinet, a circulation finishes, the next circulation of beginning;
The assembly drum that station is finished applying is checked whether vacancy of No. two station assembly drums, if vacancy assembly drum then assembly drum separates with cabinet, be moved out to delivery track by railway switch, be transported to station No. two, be moved into working position by railway switch, assembly drum combines with cabinet and works on, and assembly drum is finished adhesive glue winding, the applying of gluing core and pressing on the carcass, shoulder wedge winding, sidewall applying or winding, tyre bead location, shrunk-on ring, pre-setting, the pressing of glue core, typing anti-package at this station;
After No. two the station assembly drum is finished the work, check whether vacancy of No. three station assembly drums, if vacancy then also is moved out to delivery track by railway switch, be transported to No. three stations and be moved into working position by railway switch, assembly drum is finished the pressing of belt applying, installation, typing, belt, the winding of tire base glue, the winding of tread rubber, the applying and the pressing of tyre side rubber sheet at this station, finally finishes the moulding of fetus and fetus is unloaded.
The present invention also can realize by following measure: assembly drum can adopt three simultaneously.Assembly drum can also adopt two simultaneously.Assembly drum can also be one.The specification of assembly drum can be changed.
The invention has the beneficial effects as follows, the moulding process of giant-scale engineering radial-ply tyre is designed to a kind of form of flexible assembly line, streamline is divided into different station, assembly drum is finished the technology step preface of prior design successively at different stations, finally finish the fetus moulding of giant-scale engineering radial-ply tyre, and fetus unloaded from assembly drum, then assembly drum move to again the beginning station carry out the moulding of next fetus, whole process is the streamline of a sealing, the production efficiency height, thoroughly solved radial-ply tyre and produced carrying in the fetus process, made the radial-ply tyre production automation the influence of precision and efficient.
Description of drawings
Fig. 1 is the sectional schematic diagram of the fetus of finishing behind station of the present invention.
Fig. 2 is the sectional schematic diagram of the fetus of finishing behind No. two stations of the present invention.
The specific embodiment
Flexible assembly line once-through method giant-scale engineering radial tyre blank moulding process of the present invention is according to the moulding thinking of once-through method the forming process of giant-scale engineering radial tyre blank have been carried out courageously and rationally splitting into three shaping station (two applying stations about wherein a station is divided into again), move in the circulation of three stations automatically by assembly drum and to finish different tire building step prefaces, make whole forming process finish with the form of pipelining.
Embodiment one: whole forming process mainframe box and feed frame are motionless, the assembly drum and the assembly drum circulatory system adopt railway marshalling principle, realize that assembly drum circulates between different station automatically, system delivers dolly, assembly drum delivery track and drive unit by assembly drum and 4 railway switches are formed.When using three assembly drum work, at first assembly drum moves on at a station left side station, assembly drum is finished little sidewall at this station and is fitted, fit in the rim of the mouth, the type sticker closes, inner liner is fitted and is twined, adhesive glue twines, the rim of the mouth enhancement Layer is fitted, the applying of sidewall enhancement Layer applying and carcass cord, when assembly drum after station left side station is finished the applying of glue component, assembly drum separates with cabinet, at this moment No. three stations assembly drum of finishing the work detects whether vacancy of station cabinet, if vacancy then assembly drum is separated with cabinet, be moved out to bulging delivery track by railway switch, move to the station right working position No. one by delivery track, being moved into a working position by railway switch combines with cabinet, a circulation finishes, the next circulation of beginning; The assembly drum that station is finished applying is checked whether vacancy of No. two station assembly drums, if vacancy assembly drum then assembly drum separates with cabinet, be moved out to delivery track by railway switch, be transported to No. two stations and be moved into the working position assembly drum by railway switch and combine with cabinet and work on, assembly drum finishes at this station that adhesive glue twines on the carcass, the applying of gluing core and pressing, shoulder wedge twine, sidewall applying or winding, tyre bead location, shrunk-on ring, pre-setting, the pressing of glue core, typing anti-package; After No. two the station assembly drum is finished the work, check whether vacancy of No. three station assembly drums, if vacancy then also is moved out to delivery track by railway switch, be transported to No. three stations and be moved into working position by railway switch, assembly drum is finished the pressing of belt applying, installation, typing, belt, the winding of tire base glue, the winding of tread rubber, the applying and the pressing of tyre side rubber sheet at this station, finally finishes the moulding of fetus and fetus is unloaded.
Assembly drum and tailstock according to the technological design campaign, are finished forming process on guide rail.
In production line, also be furnished with as equipment such as wrapping machine, extruders according to process condition.
The concrete forming process of flexible assembly line once-through method giant-scale engineering radial tyre blank moulding process of the present invention is as follows:
A station: assembly drum finishes at this station that fitting in little sidewall, fits in the rim of the mouth, the type sticker closes, inner liner applying and winding, adhesive glue twine, rim of the mouth enhancement Layer (nylon or steel wire) is fitted, sidewall enhancement Layer (nylon and film) is fitted and the applying of carcass cord, and the course of work is:
At first assembly drum moves on to station No. one, is connected with the cabinet of a station, and the drum shoulder is moved the width of fetus moulding to, finishes successively:
1, according to the process location little sidewall is fitted on the assembly drum.
2, according to the process location rim of the mouth is fitted on the assembly drum.
3, according to the process location inner liner is fitted on the assembly drum, and in extruder and winding
Finish the winding of residue inner liner under the cooperation of machine.
4, under the cooperation of extruder and wrapping machine, finish the winding of adhesive glue.
5, according to the process location rim of the mouth enhancement Layer is fitted on the assembly drum.
6, according to the process location sidewall enhancement Layer is fitted on the assembly drum
7, according to the process location carcass is fitted on the assembly drum, and the joint pressing.
The final embryo's section that forms as shown in Figure 1.
No. two stations: assembly drum is finished adhesive glue winding, the applying of gluing core and pressing, shoulder wedge winding, tyre bead location, shrunk-on ring and pre-setting, the pressing of glue core, qualitative anti-package, sidewall applying or winding and belt applying on the carcass at this station.The course of work is
At first the band forming drum composite members of a station moves on to station No. two, is connected with the cabinet of No. two stations, finishes successively:
1, under the cooperation of extruder and wrapping machine, finishes the winding of adhesive glue on the carcass.
2, fit on the assembly drum gluing core and pressing according to the process location.
3, under the cooperation of extruder and wrapping machine, finish the winding of shoulder wedge.
4, locate according to the process tyre bead.
5, retainer, and according to the technological requirement pre-setting.
6, glue core pressing.
7, finalize the design and carry out anti-package.
8, carry out the sidewall applying or under the cooperation of extruder and wrapping machine, carry out the winding on sidewall according to process.
The final embryo's section that forms as shown in Figure 2.
No. three stations: assembly drum is finished the pressing of belt, the winding of tire base glue, the winding of tread rubber, the applying and the pressing of tyre side rubber sheet at this station, finally finishes the moulding of fetus and fetus is unloaded.
At first the band forming drum composite members of No. two stations moves on to No. three stations and is connected with cabinet, finishes successively:
1, according to process belt is fitted on the belt drum.
2, the belt composite members is transmitted, is installed and typing.
3, the pressing of belt.
4, under the cooperation of extruder and wrapping machine, finish the winding of tire base glue.
5, under the cooperation of extruder and wrapping machine, finish the winding of tread rubber.
6, carry out the applying and the pressing of tyre side rubber sheet.
7, the fetus of forming is unloaded down from assembly drum deposited.
Flexible assembly line once-through method engineering radial tyre blank moulding process of the present invention is through the moulding of once-through method having been carried out courageously and rationally split and the flexibility transmission of assembly drum, make forming process finish with the form of streamline, whole forming process mainframe box and feed frame are motionless, assembly drum and tailstock according to the technological design campaign, are finished forming process on guide rail.Equipment such as wrapping machine, extruder in production line, have also been prepared according to process condition, owing to be streamline work, the replacing specification is convenient, the equipment precision height, feed frame maintains static, and assembly drum moves, and can utilize a plurality of assembly drums to improve shaping efficiency greatly, thoroughly solved radial-ply tyre and produced carrying in the fetus process, made the radial-ply tyre production automation the influence of precision and efficient.
The production moulding process of Ben Kefa also can extend to car, truck and other radial-ply tyre production.
The present invention can be according to the actual needs of engineering radial tire output, can single-drum work, also can work simultaneously by two assembly drums.Produce fast in a large number if desired, then only need the quantity of increase assembly drum.In addition, produce the engineering radial tire of other specification if desired, the assembly drum that then only needs to change a certain specification gets final product, and miscellaneous equipment (delivering dolly etc. as assembly drum) does not need to change, and has realized quick conversion products specification and flexible production.(flexible production is meant on the flow production line of a sealing, and the frock by changing simple necessity can the identical different product of the technological process of production, and whole flow production line is not done change.), other processing step is identical with embodiment one.
Claims (5)
1. preparing molding technique for engineering meridian tyre with flexible production-line, whole forming process mainframe box and feed frame are motionless, assembly drum circulates between different station automatically, and device therefor comprises assembly drum delivery dolly, assembly drum delivery track and drive unit and railway switch, it is characterized in that:
At first assembly drum moves on at a station left side station, assembly drum is finished little sidewall at this station and is fitted, fit in the rim of the mouth, the type sticker closes, inner liner is fitted and is twined, adhesive glue twines, the rim of the mouth enhancement Layer is fitted, the applying of sidewall enhancement Layer applying and carcass cord, after finishing the applying of glue component, assembly drum separates with cabinet, at this moment No. three stations assembly drum of finishing the work detects whether vacancy of station cabinet, if vacancy then assembly drum is separated with cabinet, be moved out to the assembly drum delivery track by railway switch, move to the station right working position No. one by delivery track, being moved into a working position by railway switch combines with cabinet, a circulation finishes, the next circulation of beginning;
The assembly drum that station is finished applying is checked whether vacancy of No. two station assembly drums, if vacancy assembly drum then assembly drum separates with cabinet, be moved out to delivery track by railway switch, be transported to station No. two, be moved into working position by railway switch, assembly drum combines with cabinet and works on, and assembly drum is finished adhesive glue winding, the applying of gluing core and pressing on the carcass, shoulder wedge winding, sidewall applying or winding, tyre bead location, shrunk-on ring, pre-setting, the pressing of glue core, typing anti-package at this station;
After No. two the station assembly drum is finished the work, check whether vacancy of No. three station assembly drums, if vacancy then also is moved out to delivery track by railway switch, be transported to No. three stations and be moved into working position by railway switch, assembly drum is finished the pressing of belt applying, installation, typing, belt, the winding of tire base glue, the winding of tread rubber, the applying and the pressing of tyre side rubber sheet at this station, finally finishes the moulding of fetus and fetus is unloaded.
2. according to the described preparing molding technique for engineering meridian tyre with flexible production-line of claim 1, it is characterized in that said assembly drum adopts three simultaneously.
3. according to the described preparing molding technique for engineering meridian tyre with flexible production-line of claim 1, it is characterized in that said assembly drum adopts two simultaneously.
4. according to the described preparing molding technique for engineering meridian tyre with flexible production-line of claim 1, it is characterized in that said assembly drum is one.
5. according to arbitrary described preparing molding technique for engineering meridian tyre with flexible production-line in the claim 1,2,3,4, it is characterized in that the specification of said assembly drum can be changed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100685409A CN100413677C (en) | 2006-08-22 | 2006-08-22 | Preparing molding technique for engineering meridian tyre with flexible production-line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2006100685409A CN100413677C (en) | 2006-08-22 | 2006-08-22 | Preparing molding technique for engineering meridian tyre with flexible production-line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1919588A CN1919588A (en) | 2007-02-28 |
| CN100413677C true CN100413677C (en) | 2008-08-27 |
Family
ID=37777490
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2006100685409A Active CN100413677C (en) | 2006-08-22 | 2006-08-22 | Preparing molding technique for engineering meridian tyre with flexible production-line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN100413677C (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101570068B (en) * | 2008-04-28 | 2012-09-05 | 软控股份有限公司 | Method and device for laminating edge margin rubber sheets at reverse side of air retaining liner rubber sheet |
| CN102173069B (en) * | 2010-12-28 | 2013-04-24 | 三角轮胎股份有限公司 | Radial tire full-automatic flexible production method (TRS) |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1481791A2 (en) * | 2003-05-30 | 2004-12-01 | The Goodyear Tire & Rubber Company | Method for manufacturing tires on a flexible manufacturing system |
| CN1736694A (en) * | 2005-09-08 | 2006-02-22 | 三角轮胎股份有限公司 | Engineered meridian tyre blank molding method |
-
2006
- 2006-08-22 CN CNB2006100685409A patent/CN100413677C/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1481791A2 (en) * | 2003-05-30 | 2004-12-01 | The Goodyear Tire & Rubber Company | Method for manufacturing tires on a flexible manufacturing system |
| CN1736694A (en) * | 2005-09-08 | 2006-02-22 | 三角轮胎股份有限公司 | Engineered meridian tyre blank molding method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1919588A (en) | 2007-02-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US4877468A (en) | Hot tire forming method | |
| CN103182787A (en) | One-time two-drum forming machine for car tyre and method thereof | |
| CN101670677A (en) | Three-drum radial tire forming machine | |
| CN101372155A (en) | Three-drum forming machine for producing green tyre and method thereof | |
| KR20110027713A (en) | Process and plant for building tyres for vehicle wheels | |
| CN104494179B (en) | Two-stage five-drum forming machine for giant all-steel radial tire | |
| CN100515745C (en) | Forming process for all steel load radial tyre blank | |
| CN102173069B (en) | Radial tire full-automatic flexible production method (TRS) | |
| CN201102312Y (en) | Three-drum shaping apparatus for producing tire blank | |
| CN100413677C (en) | Preparing molding technique for engineering meridian tyre with flexible production-line | |
| CN202480395U (en) | Single-stage double-drum vehicle tyre forming machine | |
| CN100355557C (en) | Forming machine for full steel wire meridian engineering tyre | |
| CN100534772C (en) | Semi-steel radial tire once-through method forming machine | |
| CN210477874U (en) | Molding device | |
| CN102173070B (en) | Flexible automatic production line type all steel wire heavy truck radial tire molding method | |
| CN2568409Y (en) | One-step former for all steel engineering radial ply tyre | |
| CN100515743C (en) | Two-drum once process of forming huge radial ply tyre | |
| CN201009435Y (en) | Once through method former of semisteel radial tyre | |
| CN211054452U (en) | One-step forming machine for all-steel four-drum engineering tire | |
| CN211054453U (en) | One-step forming machine for all-steel three-drum engineering tire | |
| CN114211796A (en) | Giant tire forming machine | |
| CN104139545B (en) | A kind of radial tire forming machine | |
| CN105142888B (en) | For the method and system for the carcass for producing Pneumatic vehicle tire | |
| CN203293554U (en) | Radial tire forming machine | |
| CN200945709Y (en) | Forming drum for producing radial-type tyre |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Triangle (Weihai) Huasheng Tyre Co., Ltd. Assignor: Triangle Tire Co., Ltd. Contract record no.: 2011370000461 Denomination of invention: Preparing molding technique for engineering meridian tyre with flexible production-line Granted publication date: 20080827 License type: Exclusive License Open date: 20070228 Record date: 20111014 |