CN104494179B - Two-stage five-drum forming machine for giant all-steel radial tire - Google Patents
Two-stage five-drum forming machine for giant all-steel radial tire Download PDFInfo
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- CN104494179B CN104494179B CN201410821051.0A CN201410821051A CN104494179B CN 104494179 B CN104494179 B CN 104494179B CN 201410821051 A CN201410821051 A CN 201410821051A CN 104494179 B CN104494179 B CN 104494179B
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- drum
- transfer device
- belt
- forming machine
- carcass
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Abstract
The invention discloses a two-stage five-drum forming machine for a giant all-steel radial tire. The two-stage five-drum forming machine comprises a tire body affixing device, two forming devices, a belt layer affixing device, a shaping device, a matched facility of each device, and a transfer device, wherein the two forming devices, the belt layer affixing device and the matched facilities of the two forming devices and the belt layer affixing device are arranged at one side of the transfer device, and the tire body affixing device, the shaping device and the matched facilities of the tire body affixing device and the shaping device are arranged at the other side of the transfer device; the two forming devices are arranged side by side, and the tire body affixing device is correspondingly arranged between the two forming devices; the belt layer affixing device is opposite to the shaping device, and the tire body affixing device, the two forming devices and the matched facilities of the tire body affixing device and the two forming devices, and the transfer device form a first-stage forming machine; the belt layer affixing device, the two forming devices and the matched facilities of the belt layer affixing device and the two forming devices form a second-stage forming machine. According to the two-stage five-drum forming machine provided by the invention, each drum is reasonably distributed, and the tire preparing time of each drum is evenly distributed, so that the production efficiency is improved.
Description
(1) technical field:
The present invention relates to tyre building machine, specially a kind of all-steel giant radial secondary method five drum forming machine.
(2) background technology:
All steel large tyre-forming machine is the key equipment of all-steel giant radial (hub diameter R49 cun~R63 cun), existing
Some equipment is generally all-steel giant radial tire once-through method three-drum forming machine and the secondary method of all-steel giant radial four
Drum forming machine.
All-steel giant radial tire once-through method three-drum forming machine is a capsule shaping drum, a belt fit drum and
Individual setting drum is completing the tire building of various sizing materials;The secondary method of all-steel giant radial four drum forming machine is (as public in applied for
Cloth number is CN103358575A's《All-steel load-bearing radial tire secondary method forming machine》Application for a patent for invention) paste for a carcass
Close drum, an assembly drum, a belt fit drum to complete the tire building of various sizing materials with a setting drum, each drum gluing
The laminating rolling time of material differs, and general carcass ply up drum laminating completes to need 2.5 hours about, and assembly drum laminating rolling completes
Need 3.5 hours about, band bundle drum laminating completes to need 1.5 hours about, and setting drum laminating completes to need 2.5 hours about, so makes
The time becoming to do tire on each drum mismatches, and production efficiency is relatively low.
(3) content of the invention:
For the deficiencies in the prior art, the technical problem to be solved is to propose a kind of to meet that to produce all steel huge
The high performance requirements of type radial (hub diameter R49 cun~R63 cun) are it is possible to all steel effectively improving production efficiency is huge
The secondary method of type radial five drum forming machine.
Can solve the problem that the secondary method of all-steel giant radial five drum forming machine of above-mentioned technical problem, its technical scheme bag
Include carcass laminating apparatus, two shaped devices, the auxiliary facility of belt laminating apparatus, shaping equipment and each device and transmission
Device, two shaped devices and belt laminating apparatus and its respective auxiliary facility are located at transfer device side, described carcass
, located at transfer device opposite side, two described shaped devices are side by side for laminating apparatus and shaping equipment and its respective auxiliary facility
Setting, the position correspondence of described carcass laminating apparatus between two shaped devices, the position of described belt laminating apparatus with
Shaping equipment is relatively;Described carcass laminating apparatus, two shaped devices and its respective auxiliary facility and transfer device composition
First paragraph forming machine, described belt laminating apparatus, shaping equipment and its respective auxiliary facility composition second segment forming machine.
A kind of structure of described shaped device includes being installed on into by the guide rail mechanism perpendicular to transfer device center line
Assembly drum on type drum lathe bed, assembly drum mainframe box and tailstock, described assembly drum mainframe box is attached thereto in one end of assembly drum,
Described tailstock removes assembly drum lathe bed located at the assembly drum other end and by the guide rail mechanism parallel to transfer device center line, allows
Go out the path that assembly drum reaches transfer device center line;The drive mechanism moving assembly drum into and out of transfer device region is located at one-tenth
On type drum mainframe box.
Further it is designed as:Parallel to transfer device center line guide rail mechanism between two assembly drum lathe beds,
Described tailstock arranges one, is that two assembly drums share.
A kind of structure of described carcass laminating apparatus includes installing by the guide rail mechanism perpendicular to transfer device center line
Carcass ply up drum on carcass ply up drum lathe bed and carcass ply up drum main spindle box, described carcass ply up drum main spindle box connects carcass
Laminating drum, the drive mechanism moving carcass ply up drum into and out of transfer device region is on carcass ply up drum main spindle box.
A kind of knot of described belt laminating apparatus includes installing by the guide rail mechanism perpendicular to transfer device center line
Belt drum and the belt transmission ring fitted in belt on lathe bed, described belt drum connection is fixedly arranged on ground
On belt laminating main spindle box, mobile belt transmits ring and pastes located at belt into and out of the drive mechanism in transfer device region
Close on lathe bed.
A kind of structure of described shaping equipment includes being installed on by the guide rail mechanism perpendicular to transfer device center line determines
Setting drum on type drum lathe bed and setting drum main spindle box, described setting drum main spindle box connects setting drum, and mobile setting drum is into and out of biography
The drive mechanism in delivery device region is on setting drum lathe bed.
A kind of structure of described transfer device includes suspension, mobile platform, elevating mechanism, telescoping mechanism and carcass transmission
Ring, described suspension upper berth is set in the track of transfer device center line both sides, and described mobile platform is slidably mounted on track, institute
State elevating mechanism to be installed on mobile platform, described telescoping mechanism is installed on elevating mechanism, described carcass transmission is located on stretches
In contracting mechanism.
Beneficial effects of the present invention:
All-steel giant radial of the present invention secondary method five drum forming machine is by carrying out point to tire time of doing of each drum
Analysis, each bulging position of rational deployment, evenly distribute each drum does the tire time, with this improve production efficiency.
(4) brief description:
Fig. 1 is the structural representation of one embodiment of the present invention.
Fig. 2 is the A-A schematic diagram in Fig. 1.
Fig. 3 is the B-B schematic diagram in Fig. 1.
Figure number identifies:1st, carcass laminating apparatus;2nd, shaped device;3rd, belt laminating apparatus;4th, shaping equipment;5th, transmit
Device;6th, assembly drum;7th, assembly drum mainframe box;8th, tailstock;9th, assembly drum lathe bed;10th, the positive turn-up mechanism of machinery;11st, carcass patch
Close drum lathe bed;12nd, carcass ply up drum;13rd, carcass ply up drum main spindle box;14th, belt laminating lathe bed;15th, belt drum;
16th, belt laminating main spindle box;17th, belt transmission ring;18th, setting drum lathe bed;19th, setting drum;20th, setting drum main spindle box;
21st, suspension;22nd, mobile platform;23rd, elevating mechanism;24th, telescoping mechanism;25th, carcass transmission ring;26th, support meanss;27th, main confession
Material device;28th, belt feeding device;29th, wind;30th, rolling device.
(5) specific embodiment:
Illustrated embodiment is described further to technical scheme below in conjunction with the accompanying drawings.
All-steel giant radial of the present invention secondary method five drum forming machine includes 1, two one-tenth of carcass laminating apparatus
The auxiliary facility of type device 3, shaping equipment 4 of 2, belt laminating apparatus and each device and transfer device 5.
Described transfer device 5 includes suspension 21, mobile platform 22, elevating mechanism 23, telescoping mechanism 24 and carcass transmission ring
25, described suspension 21 by the horizontal forward and backward of upright supports arrange (hanging), described suspension 21 is arranged horizontal forward and backward a left side,
Right two tracks, the center line between left and right two tracks is the center line of transfer device 5;Described mobile platform 22 passes through to slide
Seat is slidably mounted on left and right track, and described elevating mechanism 23 is installed in mobile platform 22 bottom, and described telescoping mechanism 24 is in liter
Descending mechanism 23 bottom is installed, and described carcass transmission ring 25 is installed on telescoping mechanism 24, as shown in Figure 1, 2.
Two shaped devices 2 forward and backward side by side located at transfer device 5 left side rear, described carcass laminating apparatus 1 are located at transmission
Device 5 right side rear, the position correspondence of carcass laminating apparatus 1 in the middle of two shaped devices 2, described belt laminating apparatus 3
In front of transfer device 5 left side, described shaping equipment 4 in front of transfer device 5 right side, restrainted with band by shaping equipment 4 position
Layer laminating apparatus 3 position relatively, described 1, two shaped devices 2 of carcass laminating apparatus and its respective auxiliary facility and transmission
Device 5 forms first paragraph forming machine, described belt laminating apparatus 3, shaping equipment 4 and its respective auxiliary facility composition second
Section forming machine, as shown in Figure 1.
Each shaped device 2 includes assembly drum 6, assembly drum mainframe box 7, tailstock 8 and assembly drum lathe bed 9, described assembly drum
Forward and backward two guide rails (with transfer device 5 central axis) of left and right, described assembly drum 6, assembly drum are equipped with lathe bed 9
Mainframe box 7 and tailstock 8 are all slidably mounted on guide rail by respective slide, and assembly drum 6 is in an intermediate position, assembly drum main frame
Case 7 located at assembly drum 6 left side and connects assembly drum 6, and tailstock 8 is on the right side of assembly drum 6, equal on assembly drum mainframe box 7 and tailstock 8
It is provided with the positive turn-up mechanism 10 with the machinery of assembly drum 6 cooperation;Corresponding to the position of tailstock 8, in leading of forward and backward assembly drum lathe bed 9
Left and right two guide rail arranging forward and backward between rail uses for tailstock 8 removal assembly drum lathe bed 9, and it is two that a tailstock 8 may be selected
Individual assembly drum 6 shares, and is configured with single support meanss 26 during two assembly drum 6 rolling, so that independent roll forming fetus, drives
Motivation structure, on assembly drum mainframe box 7, drives assembly drum 6 into and out of transfer device 5 region in the case that tailstock 8 avoids, right
Laser lamp device and rolling device etc. should be configured with each assembly drum 8, as shown in Figure 1 and Figure 2.
Described carcass laminating apparatus 1 include carcass ply up drum lathe bed 11, carcass ply up drum 12 and carcass ply up drum main shaft
Case 13, two guide rails in front and back that described carcass ply up drum lathe bed 11 is equipped with left and right (are hung down with transfer device 5 center line
Directly), described carcass ply up drum 12 and carcass ply up drum main spindle box 13 are slidably mounted on guide rail by respective slide, described tire
Body laminating drum main spindle box 13 connects carcass ply up drum 12 in carcass ply up drum 12 right side, and drive mechanism is located at carcass ply up drum main shaft
On case 13, drive carcass ply up drum 12 into and out of transfer device 5 region;It is provided with bulk supply device corresponding to carcass laminating apparatus 1
27, supporting it is provided with operating platform, press-roller device and laser lamp device etc., as shown in Figure 1 and Figure 2.
Described belt laminating apparatus 3 include belt laminating lathe bed 14, belt drum 15, belt laminating master
Axle box 16 and belt transmission ring 17, described belt laminating lathe bed 14 are equipped with two guide rails in front and back of left and right (with biography
Delivery device 5 central axis), described belt drum 15 and belt transmission ring 17 be slidably mounted on by respective slide
On guide rail, described belt laminating main spindle box 16 connects belt drum 15, belt located at belt drum 15 left side
Laminating main spindle box 16 is installed on the ground that belt is fitted outside lathe bed 14, and described belt transmission ring 17 is fitted located at belt
On the right side of drum 15, drive mechanism is fitted on lathe bed 14 located at belt, drives belt transmission ring 17 into and out of transfer device 5 region;
It is provided with belt feeding device 28 corresponding to belt laminating apparatus 3, the configuration of belt laminating apparatus 3 includes operation and puts down
Platform, laser lamp device and press-roller device etc., as shown in Figure 1, Figure 3.
Described shaping equipment 4 includes setting drum lathe bed 18, setting drum 19 and setting drum main spindle box 20, described setting drum bed
Two guide rails (being connected with the guide rail on belt laminating lathe bed 14) in front and back of left and right, described setting drum are equipped with body 18
19 and setting drum main spindle box 20 be slidably mounted on guide rail by respective slide, described setting drum main spindle box 20 is in setting drum 19
Right side is attached thereto, and drive mechanism, on setting drum lathe bed 18, drives setting drum 19 into and out of transfer device 5 region;Correspond to
Shaping equipment 4 is provided with laser lamp device, wind 29 and rolling device 30, as shown in Figure 1, Figure 3.
The present invention is molded fetus process:
1st, cord lead out, convey by bulk supply device 27, cut-to-length, carcass ply up drum 12 fits into cord
Cylinder.
2nd, carcass ply up drum 12 moves to the center of transfer device 5, the carcass transmission ring 25 clamping cord of transfer device 5
Cylinder, carcass ply up drum 12 movement is retracted into the center of bulk supply device 27.
3rd, assembly drum 6 shrinks and moves to transfer device 5 center, and carcass transmission ring 25 unclamps and for bandage to be placed on assembly drum
On 6.
4th, assembly drum 6 return back to rolling device center, and tailstock 8 enters guideway centreline and supports assembly drum 6, by cylinder material centering
Afterwards, assembly drum 6 is expanded to forming diameter, and the positive turn-up mechanism 10 of machinery carries out positive anti-package, rear roller compaction glue to steel wire curtain cloth
Material.
5th, after first stage building is complete, assembly drum 6 proceeds to transfer device 5 center, and carcass transmission ring 25 shrinks clamping fetus, becomes
It is retracted into rolling device center after type drum 6 radial contraction folding drum.
6th, another fetus can be molded on another assembly drum 6 by above step simultaneously.
7th, on belt drum 15, laminating makes belt curtain cloth cylinder.
8th, transfer device 5 is transmitted the first stage building fetus coming to fix by closing piece of shaping, setting drum 19 moves to rolling
Pressure device 30 center, the support of setting drum 19 is propped up, then fill in be pressed onto the pressure that technique is specified.
9th, belt curtain cloth cylinder is transmitted ring 17 by belt and deliver on stereotyped fetus, rolling device 30 rolls afterwards
The pressure part such as belt and winding tread glue.
10th, unload tire to be put on fetus storage rack.
During whole molding procedure, because assembly drum 6 operating time is longer, therefore uniformly to be divided using two sleeve forming devices 2
Join the working time of each assembly drum 6.
Described five drums are simultaneously operable, independent rolling, and sizing material of fitting ensure that production effect while improving tire quality
Rate.
The foregoing is only the preferred embodiment of the present invention, for those skilled in the art,
On the premise of design principle of the present invention, some improvements and modifications can also be made, these improvements and modifications are also considered as this
The protection domain of invention.
Claims (5)
1. the secondary method of all-steel giant radial five drum forming machine it is characterised in that:Including carcass laminating apparatus (1), two
Shaped device (2), the auxiliary facility of belt laminating apparatus (3), shaping equipment (4) and each device and transfer device (5), two
Individual shaped device (2) and belt laminating apparatus (3) and its respective auxiliary facility are located at transfer device (5) side, described tire
Body laminating apparatus (1) and shaping equipment (4) and its respective auxiliary facility located at transfer device (5) opposite side, described two
Shaped device (2) is arranged side by side, the position correspondence of described carcass laminating apparatus (1) between two shaped devices (2), described band
The position of bundle layer laminating apparatus (3) is relative with shaping equipment (4);Described carcass laminating apparatus (1), two shaped devices (2) and
Its respective auxiliary facility and transfer device (5) composition first paragraph forming machine, described belt laminating apparatus (3), sizing dress
Put (4) and its respective auxiliary facility composition second segment forming machine;Described shaped device (2) is included by perpendicular to transfer device
(5) guide rail mechanism of center line is installed on assembly drum (6) on assembly drum lathe bed (9), assembly drum mainframe box (7) and tailstock (8),
Described assembly drum mainframe box (7) is attached thereto in one end of assembly drum (6), and described tailstock (8) is located at assembly drum (6) other end simultaneously
Assembly drum lathe bed (9) is removed by the guide rail mechanism parallel to transfer device (5) center line, concedes assembly drum (6) and reach transmission
The path of device (5) center line;The drive mechanism moving assembly drum (6) into and out of transfer device (5) region is located at assembly drum main frame
On case (7);Parallel to transfer device (5) center line guide rail mechanism between two assembly drum lathe beds (9), described tailstock
(8) arrange one, be that two assembly drums (6) share.
2. all-steel giant radial secondary method five drum forming machine according to claim 1 it is characterised in that:Described tire
Body laminating apparatus (1) include being installed on carcass ply up drum lathe bed by the guide rail mechanism perpendicular to transfer device (5) center line
(11) carcass ply up drum (12) on and carcass ply up drum main spindle box (13), described carcass ply up drum main spindle box (13) connects carcass
Laminating drum (12), the drive mechanism moving carcass ply up drum (12) into and out of transfer device (5) region is located at carcass ply up drum main shaft
On case (13).
3. all-steel giant radial secondary method five drum forming machine according to claim 1 it is characterised in that:Described band
Bundle layer laminating apparatus (3) includes being installed on belt laminating lathe bed by the guide rail mechanism perpendicular to transfer device (5) center line
(14) belt drum (15) on and belt transmission ring (17), described belt drum (15) connection is fixedly arranged on ground
On belt laminating main spindle box (16), mobile belt transmits ring (17) and sets into and out of the drive mechanism in transfer device (5) region
On belt laminating lathe bed (14).
4. all-steel giant radial secondary method five drum forming machine according to claim 1 it is characterised in that:Described fixed
Type device (4) includes being installed on determining on setting drum lathe bed (18) by the guide rail mechanism perpendicular to transfer device (5) center line
Type drum (19) and setting drum main spindle box (20), described setting drum main spindle box (20) connects setting drum (19), mobile setting drum (19)
Into and out of transfer device (5) region drive mechanism on setting drum lathe bed (18).
5. all-steel giant radial secondary method five drum forming machine according to claim 1 it is characterised in that:Described biography
Delivery device (5) includes suspension (21), mobile platform (22), elevating mechanism (23), telescoping mechanism (24) and carcass transmission ring (25),
Described suspension (21) upper berth is set in the track of transfer device (5) center line both sides, and described mobile platform (22) is slidably mounted on
On track, described elevating mechanism (23) is installed on mobile platform (22), and described telescoping mechanism (24) is installed on elevating mechanism
(23), on, described carcass transmission ring (25) is on telescoping mechanism (24).
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CN201410821051.0A CN104494179B (en) | 2014-12-25 | 2014-12-25 | Two-stage five-drum forming machine for giant all-steel radial tire |
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CN201410821051.0A CN104494179B (en) | 2014-12-25 | 2014-12-25 | Two-stage five-drum forming machine for giant all-steel radial tire |
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CN104494179B true CN104494179B (en) | 2017-02-22 |
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Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105216352A (en) * | 2015-09-30 | 2016-01-06 | 青岛软控机电工程有限公司 | Engineering radial tyre forming machine and forming method |
CN110341222A (en) * | 2018-04-02 | 2019-10-18 | 天津赛象机电工程有限公司 | A kind of more drum tire processing unit (plant)s |
CN108928024A (en) * | 2018-07-25 | 2018-12-04 | 联亚智能科技(苏州)有限公司 | A kind of Wrapping formed device group of tread package and tire shaping apparatus |
CN111873505B (en) * | 2020-07-23 | 2022-06-21 | 北京敬业机械设备有限公司 | Single-person high-efficiency flat-drum laminating secondary method forming machine for semisteel radial tire |
CN114454529A (en) * | 2022-02-02 | 2022-05-10 | 北京智思迪科技有限公司 | Servo motor driven forward and backward wrapping mechanism of agricultural radial tire forming machine |
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CN204354497U (en) * | 2014-12-25 | 2015-05-27 | 桂林橡胶机械厂 | All-steel giant radial secondary method five drum forming machine |
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US5582666A (en) * | 1994-04-11 | 1996-12-10 | Mitsubishi Jukogyo Kabushiki Kaisha | Method of forming a radial tire |
CN100355555C (en) * | 2005-07-27 | 2007-12-19 | 天津市橡塑机械研究所有限公司 | Forming block of four segments combined for radial tires for big scale work |
JP4803358B2 (en) * | 2005-10-24 | 2011-10-26 | 横浜ゴム株式会社 | Tire molding equipment |
CN101817238B (en) * | 2010-05-20 | 2012-09-26 | 贵州轮胎股份有限公司 | Once-forming technology and once-forming device of belt wound type five-drum all-steel radial ply tire |
CN202219601U (en) * | 2011-09-30 | 2012-05-16 | 东营威达机械科技有限公司 | Primary main unit of over-molding machine |
CN103358575A (en) * | 2013-08-01 | 2013-10-23 | 北京橡胶工业研究设计院 | Secondary forming machine of all-steel truck radial tire |
CN203592694U (en) * | 2013-10-23 | 2014-05-14 | 北京敬业机械设备有限公司 | One-stage forming machine for radial ply tire production by using two-stage method |
CN104175584B (en) * | 2014-08-10 | 2017-07-14 | 青岛双星橡塑机械有限公司 | The all-steel load-bearing radial tire drum forming machine of method four twice |
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CN204354497U (en) * | 2014-12-25 | 2015-05-27 | 桂林橡胶机械厂 | All-steel giant radial secondary method five drum forming machine |
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