CN100355557C - Forming machine for full steel wire meridian engineering tyre - Google Patents
Forming machine for full steel wire meridian engineering tyre Download PDFInfo
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- CN100355557C CN100355557C CNB021310416A CN02131041A CN100355557C CN 100355557 C CN100355557 C CN 100355557C CN B021310416 A CNB021310416 A CN B021310416A CN 02131041 A CN02131041 A CN 02131041A CN 100355557 C CN100355557 C CN 100355557C
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Abstract
The present invention relates to a forming machine for an all-steel radial engineering tyre. The forming machine comprises a main feeding frame mechanism, a feeding mechanism with a movable vehicle, a feeding frame mechanism for belts and tyre crowns, a rear press roller mechanism, a guiding track mechanism of a base, a transferring cover mechanism for tyre casings, a transferring ring mechanism for belts, a cursor positioning mechanism, an electric control system and a hydraulic station system, wherein both ends of the guiding track mechanism of the base are provided with a gear box mechanism of a host machine of a forming drum, a forming drum mechanism for capsules, a tailstock mechanism, a presetting frame mechanism for tyre beads, and a gear box mechanism of a belt drum on the same basic plane. The present invention has the advantages that under the fitting and control of an electric automatic control system and a hydraulic system, the machine can automatically complete the forming operation of tyre blanks, such as feeding, centering and tuningout, component transferring, automatic reverse covering for tyre sides, attaching, compacting, etc., and can complete the forming and manufacturing procedure of all-steel radial engineering tyres in the mode of high automation and precision, and thus, the machine satisfies the requirements for the precision of one-step forming technical skill for developing and producing all-steel radial engineering tyres in tyre manufacturing enterprises.
Description
(1) technical field:
The invention belongs to radial rubber mechanical equipment, particularly forming machine for full steel wire meridian engineering tyre.
(2) background technology:
At present, domestic tyre production enterprise mainly is engaged in the oblique configuration engineering tyre, still untapped production full-steel radial ply engineering tyre, there is poor durability in the oblique configuration engineering tyre, life-span is short, shortcomings such as energy consumption is big, and that the full-steel radial ply engineering tyre has is wear-resisting, life-span is long, fuel-economizing, many superior functions such as comfortable, the employed full-steel radial ply engineering tyre of large engineering vehicle in the native land, must be by buying from external import, therefore more domestic tyre production enterprises are all quickening research and development full-steel radial ply engineering tyre product, country also classifies this exploration project as improves one of tire meridian rate key content, so quicken the advanced special molding machine that research and development China is used to produce the full-steel radial ply engineering tyre, be the task of top priority that China's rubber for tire machine industry is caught up with and surpassed world developed country bleeding edge.
(3) summary of the invention:
The objective of the invention is to design a kind of full-steel radial ply engineering tyre once time forming machine, it is the advanced shaping equipment that is used to produce the full-steel radial ply engineering tyre, has solved China's tyre production enterprise and has suffered from and do not have such special equipment to cause research and development to produce full-steel radial ply engineering tyre development of projects problem slowly.
Technical scheme of the present invention: a kind of forming machine for full steel wire meridian engineering tyre, comprise the bulk supply frame mechanism, the moveable cart feeding machanism, band bundle crown feed frame mechanism, back pressing roll mechanism, base rail mechanism, carcass transmission cover mechanism, band bundle transmission ring mechanism, cursor detent mechanism and electric-control system and Hydraulic Station system, it is characterized in that between the two ends of base rail mechanism setting drum main frame transmission case mechanism being housed successively, capsule shaping drum mechanism, tailstock mechanism, tyre bead presets frame mechanism and band bundle drum main transmission box mechanism, the input of said back pressing roll mechanism is three-dimensional transmission device, and output is a press nips; The input of setting drum main frame transmission case mechanism is a main driving motor, and output is connected with the hollow spindle end flange of capsule shaping drum mechanism; The input of bulk supply frame mechanism is the driving mechanism of itself, and its output and capsule shaping drum mechanism join; The output of capsule shaping drum mechanism is connected with the center pole of tailstock mechanism; The input of carcass transmission cover mechanism is connected with the transmission device in the base rail mechanism, and output and tyre bead preset frame mechanism and capsule shaping drum mechanism joins; The input of band bundle transmission ring mechanism is connected with the transmission device in the base rail mechanism, and its output joins with band bundle laminating drum device and capsule shaping drum mechanism in the band bundle drum main transmission box mechanism; The input of tailstock mechanism is the tailstock hydraulic cylinder, and output and capsule shaping drum mechanism join; Tyre bead presets the drive motors of the input of frame mechanism for this mechanism, and output and carcass transmission cover mechanism join; The input of band bundle drum main transmission box mechanism is a driving motor, and output joins with band bundle transmission ring mechanism; The input of band bundle crown feed frame mechanism is connected with moveable cart feeding machanism output, and output joins with the band bundle laminating drum device of band bundle drum main transmission box mechanism; The input of moveable cart feeding machanism is a driving motor; The input of cursor detent mechanism connects electric-control system, and output and capsule shaping drum mechanism and band bundle drum main transmission box mechanism join, and above-mentioned each mechanism is installed on the same foundation plane.
Above-mentioned said setting drum main frame transmission case mechanism is by hollow outer shaft, fore bearing, front-end bearing pedestal, driven synchronous pulley, rear bearing, rear bearing block, the mandrel bearing, the mandrel synchronous pulley, torque clutch, mainframe box, gas distributor, main motor, intermediate propeller shaft, bearing support, wide synchronous pulley, narrow synchronous pulley, support, mandrel, connecting plate, electromagnetic clutch, electromagnetic brake, differential mechanism, encoder, hydraulic cylinder, piston rod, guide post, fairlead and push-plate constitute; Said mainframe box is connected with front-end bearing pedestal and rear bearing block, and fore bearing and rear bearing are installed in respectively in the forward and backward bearing block, and forward and backward bearing supports hollow outer shaft; Hollow outer shaft input connects driven synchronous pulley, and output is connected with conjuncted ring flange; Said mandrel is supported in the hollow outer shaft by bearing, and the mandrel input connects torque clutch, and torque clutch is connected on the mandrel synchronous pulley, and the mandrel output has the spline syndeton; Said gas distributor is contained on the hollow outer shaft by bearing holder (housing, cover), and fixedlys connected with bearing support by connecting plate; Said main motor is installed on the support, output connects intermediate propeller shaft, be connected with electromagnetic clutch, electromagnetic brake, wide synchronous pulley, narrow synchronous pulley on the intermediate propeller shaft respectively, driven synchronous pulley is connected the differential mechanism power shaft by sprocket wheel respectively with the mandrel synchronous pulley, the differential mechanism output connects encoder, the output signal of encoder links to each other with main motor, and encoder is connected on the bearing support by bearing, and bearing support is fixedly connected on the mainframe box; Symmetrically arranged two hydraulic cylinders and two fairleads are connected on the mainframe box; Piston rod output and guide post output are connected on the push-plate same side.
Above-mentioned said capsule shaping rouses mechanism and is made up of hollow spindle, flange, bearing block, turn-screw, turn-screw mother, main shaft cylinder, main shaft cylinder piston, connecting rod, fit sealing carcass device, carcass typing capsule, reverse-wrapped capsule, breather adapter, actuator, clappers frame, capsule fastener; Said hollow spindle input is connected with hollow outer shaft output, the turn-screw input is connected with the mandrel output, and turn-screw is female to be connected with right-and-left threaded turn-screw is arranged, and bearing is equipped with at the turn-screw two ends, bearing is loaded in the bearing block, and bearing block is loaded on place, hollow spindle two ends; The input of said main shaft cylinder is connected with the female output of turn-screw, its output is connected to form by main shaft cylinder piston and actuator, actuator is connected with connecting rod one end, the connecting rod other end is connected with fit sealing carcass device, carcass typing capsule two ends are fastening by the capsule fastener, supported by the clappers frame in the middle of it, reverse-wrapped capsule one end is fastened on the main shaft cylinder lagging, and the other end is fastened on the capsule fastener; Breather adapter is packed on the hollow spindle.
Above-mentioned said tailstock mechanism is made up of tailstock support, tailstock movable machine frame, tailstock hydraulic cylinder, push-plate, push-plate hydraulic cylinder, piston rod, tailstock pole hydraulic cylinder, tailstock center pole, tailstock center pole adapter sleeve, center pole splicing sleeve, guide post, fairlead; Said tailstock movable machine frame is installed on the guide rail of tailstock support, the input of tailstock movable machine frame is connected with tailstock hydraulic cylinder output, the tailstock movable machine frame has two outputs, output is that the hollow spindle output end of tailstock center pole and capsule shaping drum mechanism joins, another output is a push-plate, and the inflation reverse-wrapped capsule that rouses mechanism with capsule shaping joins; Said push-plate joins at the piston rod of opposite side and push-plate hydraulic cylinder; Be connected with push-plate hydraulic cylinder, tailstock pole hydraulic cylinder, tailstock center pole adapter sleeve, center pole splicing sleeve and fairlead on the said tailstock movable machine frame respectively; Push-plate hydraulic cylinder output is connected with the push-plate same side with the guide post output.
It is by support that above-mentioned said tyre bead presets frame mechanism, transmission mechanism, power transmission shaft, supporting base, the tyre bead encoder, swing arm, the fixed guide dish, the tyre bead support, guide plate, gripper shoe, cylinder, the axis of guide, fairlead, connecting rod is formed, said transmission mechanism and supporting base are installed on the support, the output of transmission mechanism connects power transmission shaft, power transmission shaft is supported by supporting base, the tyre bead encoder is equipped with in the end of power transmission shaft, the signal output part of tyre bead encoder is connected with driving motor, swing arm is housed on the power transmission shaft, the axis of guide is housed on the swing arm, fairlead is housed on the axis of guide, connect gripper shoe on the fairlead, one end of connecting rod is connected with fairlead, the other end is connected with the tyre bead support, connect guide plate on the tyre bead support, guide plate is connected with the fixed guide dish by the chute on the fixed guide dish, and cylinder is installed on the fixed guide dish, and its output is connected with gripper shoe.
Above-mentioned said band bundle rouses main transmission box mechanism and is made up of drill spindle, fore bearing, ring flange, cabinet, speed reducer device, active synchronization belt wheel, driven synchronous pulley, band bundle laminating drum device, the air-pressure duct that is connected with compressed air line, front-end bearing pedestal, rear bearing and rear bearing block; Said speed reducer device is installed in the cabinet, the output of speed reducer device connects the interior cylinder steam line of the driven synchronous pulley of drill spindle input and air-pressure duct and drill spindle and is connected, the output of drill spindle is by the working cylinder in the output connecting band bundle laminating drum device of the cylinder steam line in ring flange connecting band bundle laminating drum device and the drill spindle, front-end bearing pedestal and rear bearing block are connected on the cabinet wall, fore bearing, rear bearing is contained in the bearing block respectively, and the supporting drill spindle, the input of speed reducer device is connected with electrical apparatus control system; The input of active synchronization belt wheel is connected on the output shaft of speed reducer device, and its output links to each other with driven synchronous pulley by being with synchronously.
The course of work of the present invention: according to process sequences multiple semifinished part, sidewall, inner liner, heel fabric, enhancement Layer, carcass cord, shoulder wedge etc. are transported in the capsule shaping drum mechanism by the bulk supply frame mechanism, carry out the matrix body tube attaching and compacting, preset frame mechanism by tyre bead again, tyre bead is transplanted in the capsule shaping drum mechanism by the tyre bead clamping device in the carcass transmission cover posted on the desired location of matrix body tube, by capsule shaping drum mechanism the matrix body tube combiner that has posted is inflated pre-setting then; In above-mentioned operation, be transported to belt and crown parts on the band bundle laminating drum of band bundle drum main transmission box mechanism according to process sequences by band bundle crown feed frame mechanism, carry out attaching and compacting, the band bundle and the crown parts that will be posted by band bundle transmission ring mechanism are transplanted on capsule shaping drum mechanism through on the matrix body tube combiner of aeration settling then, the roll extrusion operation of aeration settling once more, at last the reverse-wrapped capsule on the capsule shaping drum is inflated, and by the push-plate effect, make reverse-wrapped capsule finish the anti-package and the compacting operation on sidewall, each parts that carries out in capsule shaping drum mechanism are fitted and compacting operation, all must under cooperating, the supporting of tailstock mechanism finish, after finishing the whole attaching and compacting operations of fetus parts, can carry out last having unloaded the tire operation.
Superiority of the present invention: 1. each mechanism of this machine can finish feed automatically under automatic electrical control system and hydraulic system cooperation control, the centering tuningout, parts transmit, automatic sidewall anti-package, green tyres operations for forming such as attaching and compacting, realize high automation, high precision int is finished the moulding of full-steel radial ply engineering tyre and is manufactured process; 2. newly-designed capsule shaping rouses mechanism, adopts double-capsule anti-package structure, can realize regulating automatically aeration speed, keeps expanding synchronously, presses under the push-plate cooperation at biliquid, realizes the reliable purpose of quick anti-package and compacting.Adopt two main shaft cylinders, drive link promotes many group fit sealing carcass devices, makes that the carcass fit sealing is reliable, and the not firm problem of carcass slippage and compacting that can prevent takes place; 3. this machine adopts light, mechanical, electrical, gas, liquid integrated advanced technology, guaranteed the complete machine advanced level, has satisfied tyre production enterprise is produced full-steel radial ply engineering tyre once-through method molding technology thereof precision to research and development requirement.
(4) description of drawings:
Accompanying drawing 1 is the overall structure schematic diagram of the related forming machine for full steel wire meridian engineering tyre of the present invention.
Accompanying drawing 2 is the setting drum main frame transmission case mechanism front view of the related forming machine for full steel wire meridian engineering tyre of the present invention;
Accompanying drawing 3 is the side view of accompanying drawing 2;
Accompanying drawing 4 is the auxiliary view of accompanying drawing 2.
Accompanying drawing 5 is the capsule shaping drum structural scheme of mechanism of the related forming machine for full steel wire meridian engineering tyre of the present invention.
Accompanying drawing 6 is the tailstock mechanism front view of the related forming machine for full steel wire meridian engineering tyre of the present invention;
Accompanying drawing 7 is the side view of accompanying drawing 6.
Accompanying drawing 8 presets the frame mechanism front view for the tyre bead of the related forming machine for full steel wire meridian engineering tyre of the present invention;
Accompanying drawing 9 is the side view of accompanying drawing 8.
Accompanying drawing 10 is the band bundle drum main transmission box structural scheme of mechanism of the related forming machine for full steel wire meridian engineering tyre of the present invention.
Wherein:
1 is the back pressing roll mechanism among Fig. 1, and 2 is setting drum main frame transmission case mechanism, and 3 is the bulk supply frame mechanism, 4 are capsule shaping drum mechanism, and 5 is carcass transmission cover mechanism, and 6 are band bundle transmission ring mechanism, 7 is tailstock mechanism, and 8 for tyre bead presets frame mechanism, and 9 are band bundle drum main transmission box mechanism, 10 are band bundle crown feed frame mechanism, 11 is the moveable cart feeding machanism, and 12 is the cursor detent mechanism, and 13 is base rail mechanism, 14 is electric-control system, and 15 is the Hydraulic Station system.
Fig. 2,3,2-1 is hollow outer shaft in 4, and 2-2 is a fore bearing, and 2-3 is a front-end bearing pedestal, 2-4 is driven synchronous pulley, and 2-5 is a rear bearing, and 2-6 is a rear bearing block, 2-7 is the mandrel synchronous pulley, and 2-8 is a torque clutch, and 2-9 is a mainframe box, 2-10 is a gas distributor, and 2-11 is main motor, and 2-12 is an intermediate propeller shaft, 2-13 is a bearing support, 2-14 is wide synchronous pulley, and 2-15 is narrow synchronous pulley, and 2-16 is a support, 2-17 is a mandrel, 2-18 is a connecting plate, and 2-19 is an electromagnetic clutch, and 2-20 is an electromagnetic brake, 2-21 is a differential mechanism, 2-22 is an encoder, and 2-23 is a hydraulic cylinder, and 2-24 is a piston rod, 2-25 is a guide post, 2-26 is a fairlead, and 2-27 is a push-plate, and 2-28 is the mandrel bearing.
4-1 is unaerated typing carcass parts among Fig. 5, and 4-2 is a carcass moulding fetus after the compacting of aeration settling anti-package, and 4-3 is a hollow spindle, 4-4 is a flange, and 4-5 is a bearing block, and 4-6 is a turn-screw, 4-7 is the turn-screw mother, and 4-8 is the main shaft cylinder, and 4-9 is the main shaft cylinder piston, 4-10 is a connecting rod, and 4-11 is a robust sealed carcass device, and 4-12 is a carcass typing capsule, 4-13 is a reverse-wrapped capsule, and 4-14 is a breather adapter, and 4-15 is an actuator, 4-16 clappers frame, 4-17 are the capsule robust means.
7-1 is the tailstock support among Fig. 6,7,7-2 is the tailstock movable machine frame, and 7-3 is the tailstock hydraulic cylinder, and 7-4 is a push-plate, 7-5 is the push-plate hydraulic cylinder, 7-6 is a piston rod, and 7-7 is a tailstock pole hydraulic cylinder, and 7-8 is a tailstock center pole, 7-9 is a tailstock center pole bearing sleeve, 7-10 is a center pole splicing sleeve, and 7-11 is a guide post, and 7-12 is a fairlead.
8-1 is a support among Fig. 8,9, and 8-2 is a transmission mechanism, and 8-3 is a power transmission shaft, 8-4 is a supporting seat, and 8-5 encoder, 8-6 are swing arm, 8-7 is the fixed guide dish, 8-8 is the tyre bead support, and 8-9 is a guide plate, and 8-10 is a gripper shoe, 8-11 is a cylinder, 8-12 is the axis of guide, and 8-13 is a fairlead, and 8-14 is a connection rod set.
9-1 is a drill spindle among Figure 10,9-2 is a fore bearing, and 9-3 is a ring flange, and 9-4 is a cabinet, 9-5 is a speed reducer device, 9-6 is the active synchronization belt wheel, and 9-7 is driven synchronous pulley, and 9-8 is band bundle laminating drum device, 9-9 is an air-pressure duct, 9-10 is a front-end bearing pedestal, and 9-11 is a rear bearing, and 9-12 is a rear bearing block.
(5) specific embodiment:
Embodiment: forming machine for full steel wire meridian engineering tyre (see figure 1), comprise bulk supply frame mechanism 3, moveable cart feeding machanism 11, band bundle crown feed frame mechanism 10, back pressing roll mechanism 1, base rail mechanism 13, carcass transmission cover mechanism 5, band bundle transmission ring mechanism 6, cursor detent mechanism 12 and electric-control system 14 and Hydraulic Station system 15, it is characterized in that between the two ends of base rail mechanism 13 setting drum main frame transmission case mechanism 2 being housed successively, capsule shaping drum mechanism 4, tailstock mechanism 7, tyre bead presets frame mechanism 8 and band bundle drum main transmission box mechanism 9, the input of said back pressing roll mechanism 1 is three-dimensional transmission device, and output is a press nips; The input of setting drum main frame transmission case mechanism 2 is main motor 2-11, and output is connected with the flange 4-4 of the hollow spindle 4-3 end of capsule shaping drum mechanism 4; The input of bulk supply frame mechanism 3 is the driving mechanism of itself, and its output and capsule shaping drum mechanism 4 join; The output of capsule shaping drum mechanism 4 is connected with the center pole 7-8 of tailstock mechanism 7; The input of carcass transmission cover mechanism 5 is connected with the transmission device in the base rail mechanism 13, and output and tyre bead preset frame mechanism 8 and capsule shaping drum mechanism 4 joins; The input of band bundle transmission ring mechanism 6 is connected with the transmission device in the base rail mechanism 13, and its output joins with band bundle laminating drum device 9-8 and capsule shaping drum mechanism 4 in the band bundle drum main transmission box mechanism 9; The input of tailstock mechanism 7 is tailstock hydraulic cylinder 7-3, and output and capsule shaping drum mechanism 4 join; Tyre bead presets the drive motors of the input of frame mechanism 8 for this mechanism, and output and carcass transmission cover mechanism 5 join; The input of band bundle drum main transmission box mechanism 9 is a driving motor, and output joins with band bundle transmission ring mechanism 6; The input of band bundle crown feed frame mechanism 10 is connected with moveable cart feeding machanism 11 outputs, and output joins with the band bundle laminating drum device 9-8 of band bundle drum main transmission box mechanism 9; The input of moveable cart feeding machanism 11 is a driving motor; The input of cursor detent mechanism 12 connects electric-control system 14, and output and capsule shaping drum mechanism 4 and band bundle drum main transmission box mechanism 9 join, and above-mentioned each mechanism is installed on the same foundation plane.
Fig. 2 (sees in above-mentioned said setting drum main frame transmission case mechanism, 3,4) be by hollow outer shaft 2-1, fore bearing 2-2, front-end bearing pedestal 2-3, driven synchronous pulley 2-4, rear bearing 2-5, rear bearing block 26, mandrel bearing 2-28, mandrel synchronous pulley 2-7, torque clutch 2-8, mainframe box 2-9, gas distributor 2-10, main motor 2-11, intermediate propeller shaft 2-12, bearing support 2-13, wide synchronous pulley 2-14, narrow synchronous pulley 2-15, support 2-16, mandrel 2-17, connecting plate 2-18, electromagnetic clutch 2-19, electromagnetic brake 2-20, differential mechanism 2-21, encoder 2-22, hydraulic cylinder 2-23, piston rod 2-24, guide post 2-25, fairlead 2-26 and push-plate 2-27 constitute; Said mainframe box 2-9 is connected with front-end bearing pedestal 2-3 and rear bearing block 2-6, and fore bearing 2-2 and rear bearing 2-5 are installed in respectively in front-end bearing pedestal 2-3 and the rear bearing block 2-6, and fore bearing 2-2 and rear bearing 2-5 support hollow outer shaft 2-1; Hollow outer shaft 2-1 input connects driven synchronous pulley 2-4, and output is connected with conjuncted ring flange; Said mandrel 2-17 is supported in the hollow outer shaft 2-1 by bearing 2-28, and mandrel 2-17 input connects torque clutch 2-8, and torque clutch 2-8 is connected on the mandrel synchronous pulley 2-7, and mandrel 2-17 output has the spline syndeton; Said gas distributor 2-10 is contained on the hollow outer shaft 2-1 by bearing holder (housing, cover), and fixedlys connected with bearing support 2-13 by connecting plate 2-18; Said main motor 2-11 is installed on the support 2-16, output connects intermediate propeller shaft 2-12, be connected with electromagnetic clutch 2-19 on the intermediate propeller shaft 2-12 respectively, electromagnetic brake 2-20, wide synchronous pulley 2-14, narrow synchronous pulley 2-15, driven synchronous pulley 2-4 and mandrel synchronous pulley 2-7 are connected the power shaft of differential mechanism 2-21 respectively by sprocket wheel, differential mechanism 2-21 output connects encoder 2-22, the output signal of encoder 2-22 links to each other with main motor 2-11, encoder 2-22 is connected on the bearing support 2-13 by bearing, and bearing support 2-13 is fixedly connected on the mainframe box 2-9; Symmetrically arranged two hydraulic cylinder 2-23 and two fairlead 2-26 are connected on the mainframe box 2-9; Piston rod 2-24 output and guide post 2-25 output are connected on the push-plate 2-27 same side.
Above-mentioned said capsule shaping rouses mechanism's (see figure 5) and is made up of hollow spindle 4-3, flange 4-4, bearing block 4-5, turn-screw 4-6, turn-screw female 4-7, main shaft cylinder 4-8, main shaft cylinder piston 4-9, connecting rod 4-10, fit sealing carcass device 4-11, carcass typing capsule 4-12, reverse-wrapped capsule 4-13, breather adapter 4-14, actuator 4-15, clappers frame 4-16, capsule fastener 4-17; Said hollow spindle 4-3 input is connected with hollow outer shaft 2-1 output, turn-screw 4-6 input is connected with mandrel 2-17 output, the female 4-7 of turn-screw is connected with right-and-left threaded turn-screw 4-6 is arranged, turn-screw 4-6 is equipped with bearing in two ends, bearing is loaded in the bearing block 4-5, and bearing block 4-5 is loaded on place, hollow spindle two ends; The input of said main shaft cylinder 4-8 is connected with the female 4-7 output of turn-screw, its output is connected to form by main shaft cylinder piston 4-9 and actuator 4-15, actuator 4-15 is connected with connecting rod 4-10 one end, the connecting rod 4-10 other end is connected with fit sealing carcass device 4-11, carcass typing capsule 4-12 two ends are fastening by capsule fastener 4-17, support by clappers frame 4-16 in the middle of it, reverse-wrapped capsule 4-13 one end is fastened on main shaft cylinder 4-8 and puts outward, and the other end is fastened on the capsule fastener 4-17; Breather adapter 4-14 is packed on the hollow spindle 4-3.
Above-mentioned said tailstock mechanism (seeing Fig. 6,7) is made up of tailstock support 7-1, tailstock movable machine frame 7-2, tailstock hydraulic cylinder 7-3, push-plate 7-4, push-plate hydraulic cylinder 7-5, piston rod 7-6, tailstock pole hydraulic cylinder 7-7, tailstock center pole 7-8, tailstock center pole adapter sleeve 7-9, center pole splicing sleeve 7-10, guide post 7-11, fairlead 7-12; Said tailstock movable machine frame 7-2 is installed on the guide rail of tailstock support 7-1, the input of tailstock movable machine frame 7-2 is connected with tailstock hydraulic cylinder 7-3 output, tailstock movable machine frame 7-2 has two outputs, output is that the hollow spindle 4-3 output end of tailstock center pole 7-8 and capsule shaping drum mechanism 4 joins, another output is push-plate 7-4, and the inflation reverse-wrapped capsule 4-13 that rouses mechanism 4 with capsule shaping joins; Said push-plate 7-4 joins at the piston rod 7-6 of opposite side and push-plate hydraulic cylinder 7-5; Be connected with push-plate hydraulic cylinder 7-5, tailstock pole hydraulic cylinder 7-7, tailstock center pole adapter sleeve 7-9, center pole splicing sleeve 7-10 and fairlead 7-12 on the said tailstock movable machine frame 7-2 respectively; Push-plate hydraulic cylinder 7-5 output is connected with push-plate 7-4 same side with guide post 7-11 output.
Above-mentioned said tyre bead presets frame mechanism and (sees Fig. 8,9) be by support 8-1, transmission mechanism 8-2, power transmission shaft 8-3, supporting base 8-4, tyre bead encoder 8-5, swing arm 8-6, fixed guide dish 8-7, tyre bead support 8-8, guide plate 8-9, gripper shoe 8-10, cylinder 8-11, axis of guide 8-12, fairlead 8-13, connecting rod 8-14 forms, said transmission mechanism 8-2 and supporting base 8-4 are installed on the support 8-1, the output of transmission mechanism 8-2 connects power transmission shaft 8-3, power transmission shaft 8-3 is supported by supporting base 8-4, tyre bead encoder 8-5 is equipped with in the end of power transmission shaft 8-3, the signal output part of tyre bead encoder 8-5 is connected with transmission mechanism 8-2, swing arm 8-6 is housed on the power transmission shaft 8-3, axis of guide 8-12 is housed on the swing arm 8-6, fairlead 8-13 is housed on the axis of guide 8-12, fairlead 8-13 goes up and connects gripper shoe 8-10, the end of connecting rod 8-14 is connected with fairlead 8-13, the other end is connected with tyre bead support 8-8, tyre bead support 8-8 goes up and connects guide plate 8-9, guide plate 8-9 is connected with fixed guide dish 8-7 by the chute on the fixed guide dish 8-7, cylinder 8-11 is installed on the fixed guide dish 8-7, and its output is connected with gripper shoe 8-10.
Above-mentioned said band bundle rouses main transmission box mechanism (see figure 10) and is made up of drill spindle 9-1, fore bearing 9-2, ring flange 9-3, cabinet 9-4, speed reducer device 9-5, active synchronization belt wheel 9-6, driven synchronous pulley 9-7, band bundle laminating drum device 9-8, the air-pressure duct 9-9 that is connected with compressed air line, front-end bearing pedestal 9-10, rear bearing 9-11 and rear bearing block 9-12; Said speed reducer device 9-5 is installed in the cabinet 9-4, the output of speed reducer device 9-5 connects the interior cylinder steam line of the driven synchronous pulley 9-7 of drill spindle 9-1 input and air-pressure duct 9-9 and drill spindle 9-1 and is connected, the output of drill spindle 9-1 is by the working cylinder in the output connecting band bundle laminating drum device 9-8 of the cylinder steam line in ring flange 9-3 connecting band bundle laminating drum device 9-8 and the drill spindle 9-1, front-end bearing pedestal 9-10 and rear bearing block 9-12 are connected on the wall of cabinet 9-4, fore bearing 9-2, rear bearing 9-11 is contained in respectively in bearing block 9-10 and the 9-12, and supporting drill spindle 9-1, the input of speed reducer device 9-5 is connected with electrical apparatus control system; The input of active synchronization belt wheel 9-6 is connected on the output shaft of speed reducer device 9-5, and its output links to each other with driven synchronous pulley 9-7 by being with synchronously.
Claims (6)
1, a kind of forming machine for full steel wire meridian engineering tyre, comprise the bulk supply frame mechanism, the moveable cart feeding machanism, band bundle crown feed frame mechanism, back pressing roll mechanism, base rail mechanism, carcass transmission cover mechanism, band bundle transmission ring mechanism, cursor detent mechanism and electric-control system and Hydraulic Station system, it is characterized in that between the two ends of base rail mechanism setting drum main frame transmission case mechanism being housed successively, capsule shaping drum mechanism, tailstock mechanism, tyre bead presets frame mechanism and band bundle drum main transmission box mechanism, the input of said back pressing roll mechanism is three-dimensional transmission device, and output is a press nips; The input of setting drum main frame transmission case mechanism is a main driving motor, and output is connected with the hollow spindle end flange of capsule shaping drum mechanism; The input of bulk supply frame mechanism is the driving mechanism of itself, and its output and capsule shaping drum mechanism join; The output of capsule shaping drum mechanism is connected with the center pole of tailstock mechanism; The input of carcass transmission cover mechanism is connected with the transmission device in the base rail mechanism, and output and tyre bead preset frame mechanism and capsule shaping drum mechanism joins; The input of band bundle transmission ring mechanism is connected with the transmission device in the base rail mechanism, and its output joins with band bundle laminating drum device and capsule shaping drum mechanism in the band bundle drum main transmission box mechanism; The input of tailstock mechanism is the tailstock hydraulic cylinder, output and capsule shaping drum mechanism join: tyre bead presets the drive motors of the input of frame mechanism for this mechanism, output and carcass transmission cover mechanism join: the input of band bundle drum main transmission box mechanism is a driving motor, and output joins with band bundle transmission ring mechanism; The input of band bundle crown feed frame mechanism is connected with moveable cart feeding machanism output, and output joins with the band bundle laminating drum device of band bundle drum main transmission box mechanism: the input of moveable cart feeding machanism is a driving motor; The input of cursor detent mechanism connects electric-control system, and output and capsule shaping drum mechanism and band bundle drum main transmission box mechanism join, and above-mentioned each mechanism is installed on the same foundation plane.
2, according to the said a kind of forming machine for full steel wire meridian engineering tyre of claim 1, it is characterized in that said setting drum main frame transmission case mechanism is by hollow outer shaft, fore bearing, front-end bearing pedestal, driven synchronous pulley, rear bearing, rear bearing block, the mandrel bearing, the mandrel synchronous pulley, torque clutch, mainframe box, gas distributor, main motor, intermediate propeller shaft, bearing support, wide synchronous pulley, narrow synchronous pulley, support, mandrel, connecting plate, electromagnetic clutch, electromagnetic brake, differential mechanism, encoder, hydraulic cylinder, piston rod, guide post, fairlead and push-plate constitute; Said mainframe box is connected with front-end bearing pedestal and rear bearing block, and fore bearing and rear bearing are installed in respectively in the forward and backward bearing block, and forward and backward bearing supports hollow outer shaft; Hollow outer shaft input connects driven synchronous pulley, and output is connected with conjuncted ring flange; Said mandrel is supported in the hollow outer shaft by bearing, and the mandrel input connects torque clutch, and torque clutch is connected on the mandrel synchronous pulley, and the mandrel output has the spline syndeton; Said gas distributor is contained on the hollow outer shaft by bearing holder (housing, cover), and fixedlys connected with bearing support by connecting plate; Said main motor is installed on the support, output connects intermediate propeller shaft, be connected with electromagnetic clutch, electromagnetic brake, wide synchronous pulley, narrow synchronous pulley on the intermediate propeller shaft respectively, driven synchronous pulley is connected the differential mechanism power shaft by sprocket wheel respectively with the mandrel synchronous pulley, the differential mechanism output connects encoder, the output signal of encoder links to each other with main motor, and encoder is connected on the bearing support by bearing, and bearing support is fixedly connected on the mainframe box; Symmetrically arranged two hydraulic cylinders and two fairleads are connected on the mainframe box; Piston rod output and guide post output are connected on the push-plate same side.
3,, it is characterized in that said capsule shaping rouses mechanism and is made up of hollow spindle, flange, bearing block, turn-screw, turn-screw mother, main shaft cylinder, main shaft cylinder piston, connecting rod, fit sealing carcass device, carcass typing capsule, reverse-wrapped capsule, breather adapter, actuator, clappers frame, capsule fastener according to the said a kind of forming machine for full steel wire meridian engineering tyre of claim 2; Said hollow spindle input is connected with hollow outer shaft output, the turn-screw input is connected with the mandrel output, and turn-screw is female to be connected with right-and-left threaded turn-screw is arranged, and bearing is equipped with at the turn-screw two ends, bearing is loaded in the bearing block, and bearing block is loaded on place, hollow spindle two ends; The input of said main shaft cylinder is connected with the female output of turn-screw, its output is connected to form by main shaft cylinder piston and actuator, actuator is connected with connecting rod one end, the connecting rod other end is connected with fit sealing carcass device, carcass typing capsule two ends are fastening by the capsule fastener, supported by the clappers frame in the middle of it, reverse-wrapped capsule one end is fastened on the main shaft cylinder lagging, and the other end is fastened on the capsule fastener; Breather adapter is packed on the hollow spindle.
4,, it is characterized in that said tailstock mechanism is made up of tailstock support, tailstock movable machine frame, tailstock hydraulic cylinder, push-plate, push-plate hydraulic cylinder, piston rod, tailstock pole hydraulic cylinder, tailstock center pole, tailstock center pole adapter sleeve, center pole splicing sleeve, guide post, fairlead according to the said a kind of forming machine for full steel wire meridian engineering tyre of claim 1; Said tailstock movable machine frame is installed on the guide rail of tailstock support, the input of tailstock movable machine frame is connected with tailstock hydraulic cylinder output, the tailstock movable machine frame has two outputs, output is that the hollow spindle output end of tailstock center pole and capsule shaping drum mechanism joins, another output is a push-plate, and the inflation reverse-wrapped capsule that rouses mechanism with capsule shaping joins; Said push-plate joins at the piston rod of opposite side and push-plate hydraulic cylinder; Be connected with push-plate hydraulic cylinder, tailstock pole hydraulic cylinder, tailstock center pole adapter sleeve, center pole splicing sleeve and fairlead on the said tailstock movable machine frame respectively; Push-plate hydraulic cylinder output is connected with the push-plate same side with the guide post output.
5, according to the said a kind of forming machine for full steel wire meridian engineering tyre of claim 1, it is characterized in that it is by support that said tyre bead presets frame mechanism, transmission mechanism, power transmission shaft, supporting base, the tyre bead encoder, swing arm, the fixed guide dish, the tyre bead support, guide plate, gripper shoe, cylinder, the axis of guide, fairlead, connecting rod is formed, said transmission mechanism and supporting base are installed on the support, the output of transmission mechanism connects power transmission shaft, power transmission shaft is supported by supporting base, the tyre bead encoder is equipped with in the end of power transmission shaft, the signal output part of tyre bead encoder is connected with driving motor, swing arm is housed on the power transmission shaft, the axis of guide is housed on the swing arm, fairlead is housed on the axis of guide, connect gripper shoe on the fairlead, one end of connecting rod is connected with fairlead, the other end is connected with the tyre bead support, connects guide plate on the tyre bead support, and guide plate is connected with the fixed guide dish by the chute on the fixed guide dish, cylinder is installed on the fixed guide dish, and its output is connected with gripper shoe.
6, according to the said a kind of forming machine for full steel wire meridian engineering tyre of claim 1, it is characterized in that it is by drill spindle that said band bundle rouses main transmission box mechanism, fore bearing, ring flange, cabinet, speed reducer device, the active synchronization belt wheel, driven synchronous pulley, band bundle laminating drum device, the air-pressure duct that is connected with compressed air line, front-end bearing pedestal, rear bearing and rear bearing block are formed: said speed reducer device is installed in the cabinet, the output of speed reducer device connects the interior cylinder steam line of the driven synchronous pulley of drill spindle input and air-pressure duct and drill spindle and is connected, the output of drill spindle is by the working cylinder in the output connecting band bundle laminating drum device of the cylinder steam line in ring flange connecting band bundle laminating drum device and the drill spindle, front-end bearing pedestal and rear bearing block are connected on the cabinet wall, fore bearing, rear bearing is contained in the bearing block respectively, and the supporting drill spindle, the input of speed reducer device is connected with electrical apparatus control system; The input of active synchronization belt wheel is connected on the output shaft of speed reducer device, and its output links to each other with driven synchronous pulley by being with synchronously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021310416A CN100355557C (en) | 2002-09-26 | 2002-09-26 | Forming machine for full steel wire meridian engineering tyre |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021310416A CN100355557C (en) | 2002-09-26 | 2002-09-26 | Forming machine for full steel wire meridian engineering tyre |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1485196A CN1485196A (en) | 2004-03-31 |
| CN100355557C true CN100355557C (en) | 2007-12-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB021310416A Expired - Fee Related CN100355557C (en) | 2002-09-26 | 2002-09-26 | Forming machine for full steel wire meridian engineering tyre |
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| CN (1) | CN100355557C (en) |
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| CN1485196A (en) | 2004-03-31 |
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