CN100406636C - Mechanized wax-printed textile making method - Google Patents
Mechanized wax-printed textile making method Download PDFInfo
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- CN100406636C CN100406636C CNB2005101104009A CN200510110400A CN100406636C CN 100406636 C CN100406636 C CN 100406636C CN B2005101104009 A CNB2005101104009 A CN B2005101104009A CN 200510110400 A CN200510110400 A CN 200510110400A CN 100406636 C CN100406636 C CN 100406636C
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Abstract
The present invention relates to a mechanized wax printing textile making method. The half-finished wax surface fabric processed by wax print is obtained directly by stretching and cooling wax veins through a stentering machine system which is cooled by cold air or other cooling systems. Then the processes such as dyeing wax grains, recovering wax, etc. are carried out to obtain the wax-printed textiles which are chapped naturally like ' Geware veins'. Compared with the prior method that mechanized wax printing factories generally produce wax veins by 'dropping' with machines for flinging wax, the present invention solves a plurality of drawbacks such as stiffness, artificiality, lack of beauty, dyeing defects caused by the easy shed of the wax surface, etc., and the present invention improves the quality of the mechanization wax printing products greatly.
Description
Technical field
The present invention relates to the light industry field, a kind of preparation method of mechanized wax-printed textile specifically, this method obtain exposure cracking waxprinting textile as wax line similar " brother's kiln line ".
Background technology
Wax line manufacturing technology present situation
" ice line " is the soul of batik fabric.Batik factory must carry out the making of wax line to semi-products wax face fabric after fabric seal wax.At present general method is the semi-products wax face fabric that printed wax to be carried out " beating " make the wax line in Machine for throwing wax, carries out the dyeing of wax line then after flush away falls residual broken wax between the wax seam of system.Not only lines is coarse, stiff for this wax line that falls system, and gets coming off of part wax face because fabric beats can lead in the process of making the wax line, thereby causes " pit " to wait the generation of the defect that dyes.Because the wax line of present mechanized wax-printed factory is made and is generally rested on this technical merit, has caused the quality scale of mechanized wax-printed product to be difficult to get a promotion always.
Summary of the invention
The object of the invention provides a kind of preparation method of mechanized wax-printed textile, exposure cracking waxprinting textile as this method can obtain similar " brother's kiln line ".
Adopt the present invention can solve following problem: be full of cracks, natural beauty as the wax line similar " brother's kiln line " of the waxprinting textile that (1) makes; (2) according to different decalcomanias, to the stretching of fabric width with by stenter the adjustment of fabric gait of march is come control to fabric longitudinal stretching power by stenter, can make controllable wax line lines respectively and adapt with it; (3) because the be full of cracks of semi-products wax face fabric is according to the physical action that expands with heat and contract with cold, so do not have the generation of falling the defects such as " pits " that occurs in the system wax line; (4) present mechanized wax-printed factory wax print temperature must be about 150 ℃ seal wax smoothly, and the specific wax that produces brother's kiln line among the present invention only need between 100-140 ℃ can be to the fabric seal wax that is well on, so that energy consumption reduces is a lot.
The present invention makes " brother's kiln line " method of wax line fully based on the principle of expanding with heat and contract with cold, so wax line be full of cracks nature, the lines of the generation of wax face fabric are meticulous.Mainly utilize the fact of fabric and seal wax layer coefficient of expansion significant difference, under the motionless situation of fixed fabric, make cooling procedure of seal wax fabric experience,, will crack at seal wax fabric face exposure cracking because the wax layer shrinks.Therefore, the fabric of seal wax is in stenter under the extended state, with cold wind to cooling rapidly carry out " brother's kiln line " and make, carry out batik later process such as wax line dyeing then, make the batik fabric of unique style, exquisite nature.Concrete operation is with reference to accompanying drawing 1.
The preparation method of " brother's kiln line " of the present invention waxprinting textile was divided into for three steps:
1), under 100-140 ℃ temperature, fabric is carried out perfecting wax:
General selected wax is product or their mixtures such as industrial rosin commonly used, paraffin or beeswax.Require wax that the high coefficient of expansion and fragility will be arranged, fabric wax face is met and is chapped easily when cold like this; Simultaneously require wax and fabric that certain adhesion will be arranged again, i.e. viscosity is printed wax like this and is not easy to split away off from fabric and causes " pit " to wait the defect that dyes.
When rosin and paraffin were pressed different proportion and mixed, suitable mixing ratio was controlled at:
Rosin: paraffin=1: 3～9: 1;
When rosin and beeswax were pressed different proportion and mixed, suitable mixing ratio was controlled at:
Rosin: beeswax=1: 2～9: 1;
When rosin, paraffin and beeswax were pressed the different proportion mixing, suitable mixing ratio was controlled at:
Rosin: paraffin: beeswax=1: 0.1～3: 0.1～2;
When the rosin that contains in the blended wax than multicomponent, the required temperature of fabric seal wax is high relatively slightly.Generally, wax is printed temperature and generally is controlled between 100-140 ℃, and preferably printing the wax temperature is 120-130 ℃.
Fabric seal wax layer thickness: 0.15～0.65mm, the wax layer is too thin, only is suitable for producing specific " hair " wax line needs; The wax layer is too thick, and the large tracts of land that is easy to cause to print the wax layer in the wax line dyeing comes off and causes the dyeing defect.
2), the batik fabric carries out fabric width and stretches longitudinally in the stenter system:
Fabric behind the seal wax imports cooling stenter system by equipment such as deflector rolls, carries out the making of " brother's kiln line ".The basic physical principle that utilization is expanded with heat and contract with cold makes fabric seal wax layer exposure cracking, generation wax line in cooling procedure; And can by stenter to the stretching of fabric width control and by stenter to the control of fabric gait of march control fabric longitudinally tensile force control the ridge orientation of wax line respectively, specifically be divided into three kinds of situations: (1) stenter fixed fabric fabric width is identical with the longitudinal stretching rate, and fabric and wax layer stand in the stenter system spray of the cooling of cooling air or mixture of ice and water simultaneously and produce the wax line.The wax line be full of cracks nature, the lines nature that produce in this case.(2) stenter to the cross directional stretch power of fabric increase, longitudinal stretching power is constant, fabric and wax layer stand the spray of the cooling of cooling air in the stenter system or mixture of ice and water simultaneously and produce the wax line: the wax line be full of cracks nature that produces in this case, vertically the wax line of lines is more.The more wax line of this vertical lines can increase the lively effect of the specific floral designs of fabric; (3) stenter to the longitudinal stretching power of fabric increase, cross directional stretch power is constant, fabric and wax layer stand the spray of the cooling of cooling air in the stenter system or mixture of ice and water simultaneously and produce the wax line; The wax line of the wax line be full of cracks nature that produces in this case, horizontal lines is more.The more wax line of this horizontal lines can increase the lively effect of the specific floral designs of fabric.In the system in the stenter system of chilled air cools and the factory common stenter system different, its inner air environment wants the machine cooling system to cool off automatically, will keep higher temperature and be different from general common its environment of stenter system.
Stenter makes the extensibility of fabric width and longitudinal stretching be controlled between the 0.5-15% respectively; Be preferably 2～8%.
3), cooling:
The fabric cools down that is in extended state is at 0～8 ℃.Temperature crosses that low energy consumption is too big, and the too high then temperature difference of temperature is too little, and wax facial cleft line is not obvious.Recommending chilling temperature is 3～5 ℃.
The general chilled air cools that adopts; Also can adopt mixture of ice and water spray wax face fabric to carry out the making of wax line.
Through after the above-mentioned processing, carry out the common operation of dyeing of wax line and recovery wax again.
Adopt method of the present invention, do not need Machine for throwing wax " to beat " and make the wax line, method is easy, can mechanization production, obtain the waxprinting textile of exposure cracking as similar " brother's kiln line ", the meticulous beauty of lines.
Description of drawings
The production process of Fig. 1 a kind of mechanized wax-printed textile of the present invention;
" brother's kiln line " wax line of a kind of waxprinting textile that Fig. 2 method of the present invention is made.
" brother's kiln line " wax line of the another kind of waxprinting textile that Fig. 3 method of the present invention is made.
Embodiment 1
Just as exposure cracking as " brother's kiln line ", done following experiment for showing wax line that this invention makes.The used wax wax that to be rosin and paraffin evenly mix with 3: 1 ratio, wax is printed temperature and is controlled at 120 ℃, fabric is carried out perfecting wax, the semi-finished product wax face fabric that then machinery is printed behind the wax places the cooling stenter system of this invention, air themperature is controlled at 4 ℃ in the stenter casing, and fabric width and longitudinal stretching have identical 2% percentage elongation in the stenter system.The wax line that the fabric wax face that obtains of experiment forms is as shown in Figure 2:
Fig. 2 has shown the wax line that the fabric wax face that is fixed in the stenter system stands after the chilled air cools and produce: meticulous, the natural beauty of wax face lines has thoroughly changed present mechanized wax-printed factory and has generally adopted wax throwing tube to fall coarse, the factitious shortcoming of wax line lines of system.Therefore this invention combines the meticulous naturally advantage with the big production of mechanization of wax line.
Embodiment 2
Controlled for showing wax line that this invention makes just as exposure cracking as " brother's kiln line " and wax line ridge orientation, done following experiment: the used wax wax that to be rosin and paraffin evenly mix with 3: 1 ratio, wax is printed temperature and is controlled at 120 ℃, fabric is carried out perfecting wax, the semi-finished product wax face fabric that then machinery is printed behind the wax places the cooling stenter system of this invention, air themperature is controlled at 4 ℃ in the stenter casing, and fabric laterally is stretched to elongation 6% and longitudinal stretching is fixed on about 2% in the stenter system.The wax line that the fabric wax face that experiment obtains forms as shown in Figure 3.
Last figure shown stood the cooling of air ambient by the fabric wax face of the certain fabric width of stenter cross directional stretch after, wax face exposure cracking, lines are controlled perpendicular to draw direction.The wax line of the controllable direction of making by this invention can adapt to the requirement of the specific floral designs of batik fabric well, makes the batik textile design more lively.
Claims (9)
1. the preparation method of a mechanized wax-printed textile, it is characterized in that adopting following three steps: 1), wax is carried out perfecting weaving thing under 100-140 ℃ temperature; 2), the batik fabric carries out fabric width or/and stretch longitudinally in the stenter system, and extensibility is respectively at 0.5-15%; 3), the fabric that is under the extended state cools off in 0～8 ℃ environment, obtains to have the waxprinting textile of " brother's kiln line " wax line.
2. the preparation method of a kind of mechanized wax-printed textile as claimed in claim 1 is characterized in that described wax is rosin, paraffin, beeswax or their mixture.
3. the preparation method of a kind of mechanized wax-printed textile as claimed in claim 1 is characterized in that described wax is rosin and paraffin when mixing, and the mixing ratio of rosin and paraffin is 1: 3～9: 1; Described wax is rosin and beeswax when mixing, and the mixed proportion of rosin and beeswax is 1: 2～9: 1; Described wax is rosin, paraffin and beeswax when mixing, and the mixing ratio of rosin and beeswax once is respectively 1: 0.1～3: 0.1～2.
4. the preparation method of a kind of mechanized wax-printed textile as claimed in claim 1 or 2 is characterized in that described seal wax temperature is 120-130 ℃.
5. the preparation method of a kind of mechanized wax-printed textile as claimed in claim 1 or 2 is characterized in that the wax layer thickness of described batik fabric: 0.15～0.65mm.
6. the preparation method of a kind of mechanized wax-printed textile as claimed in claim 1 is characterized in that described fabric carries out fabric width in the stenter system or/and stretch longitudinally, and extensibility is 2-8%.
7. the preparation method of a kind of mechanized wax-printed textile as claimed in claim 1 is characterized in that the interior cooling of described stenter system's casing is by air cooling or the cooling of frozen water spray.
8. the preparation method of a kind of mechanized wax-printed textile as claimed in claim 1 is characterized in that described chilling temperature is 3～5 ℃.
9. as the preparation method of claim 1,8 or 9 described a kind of mechanized wax-printed textiles, it is characterized in that described cooling is to carry out in the stenter system that is made of stenter and air-refrigeration system or stenter and frozen water spray facility.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101104009A CN100406636C (en) | 2005-11-16 | 2005-11-16 | Mechanized wax-printed textile making method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005101104009A CN100406636C (en) | 2005-11-16 | 2005-11-16 | Mechanized wax-printed textile making method |
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| CN1776072A CN1776072A (en) | 2006-05-24 |
| CN100406636C true CN100406636C (en) | 2008-07-30 |
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| CNB2005101104009A Expired - Fee Related CN100406636C (en) | 2005-11-16 | 2005-11-16 | Mechanized wax-printed textile making method |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104074017A (en) * | 2014-07-15 | 2014-10-01 | 太仓市虹鹰印花有限公司 | Multi-batik method |
| CN105603663A (en) * | 2016-01-29 | 2016-05-25 | 安徽省安庆市天峰纺织有限公司 | Textile wax printing technology |
| CN106049114B (en) * | 2016-06-30 | 2019-03-05 | 广东职业技术学院 | A kind of wax-dyeing process and its equipment of pattern fabric |
| CN107164898A (en) * | 2017-05-23 | 2017-09-15 | 如皋市下原科技创业服务有限公司 | A kind of new wax-dyeing process of textile |
| CN109518485B (en) * | 2018-11-12 | 2020-05-15 | 湖南工程学院 | Cloth printing and dyeing process for preparing Yao nationality clothes |
| CN109537292B (en) * | 2019-01-15 | 2021-10-19 | 柯林(福建)服饰有限公司 | Method for manufacturing wax-feeling fabric and method for manufacturing wax-feeling garment |
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2005
- 2005-11-16 CN CNB2005101104009A patent/CN100406636C/en not_active Expired - Fee Related
Non-Patent Citations (2)
| Title |
|---|
| "非洲蜡防印花布图案设计及其生产工艺探讨. 王华等.《上海纺织科技》，第No.33卷第2005年第9期. 2005 |
| "非洲蜡防印花布图案设计及其生产工艺探讨. 王华等.《上海纺织科技》，第No.33卷第2005年第9期. 2005 * |
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| CN1776072A (en) | 2006-05-24 |
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Granted publication date: 20080730 Termination date: 20121116 |