CN109228249B - Shaping table for producing color co-extruded materials and control method thereof - Google Patents
Shaping table for producing color co-extruded materials and control method thereof Download PDFInfo
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- CN109228249B CN109228249B CN201810973043.6A CN201810973043A CN109228249B CN 109228249 B CN109228249 B CN 109228249B CN 201810973043 A CN201810973043 A CN 201810973043A CN 109228249 B CN109228249 B CN 109228249B
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Abstract
The invention discloses a shaping table for producing color co-extruded materials and an operation and control method thereof, wherein the shaping table comprises a table body, a profile correction device, an air cooling device and a discharging device, wherein a co-extruded material conveying belt is arranged above a table top in the table body, the profile correction device and the air cooling device are arranged on two sides of the co-extruded material conveying belt, the profile correction device comprises a side plate, a telescopic rod, a stepping motor and a correction block, and the telescopic rod is controlled by the stepping motor; the air cooling device comprises a cooling fan and an air nozzle pipeline, and an air blowing opening of the air nozzle pipeline is over against a limiting groove on the co-extrusion material conveying belt; the limiting groove penetrates through the discharging device, and a co-extrusion material cavity is formed in the hollow position of the discharging device. The invention utilizes the profile correction device, the air cooling device and the discharging device to correct and shape the profile of the material just extruded by the extruder, so that the surface of the co-extruded material forms a profile matched with the processing of the next procedure, the modification processing of the two procedures is avoided, convenience is brought to the subsequent production procedures, and the production efficiency of the subsequent procedures is improved.
Description
Technical Field
The invention relates to the technical field of chemical raw material production, in particular to a shaping table for producing color co-extruded materials and an operation and control method thereof.
Background
The color co-extrusion material is mainly produced by mixing chemical raw materials, high polymer materials and the like, and is mostly extruded and produced by an extruder, placed by a shaping table for cooling and shaping, and cut into co-extrusion material articles meeting the production requirements by a cutting machine.
The shaping table for the conventional co-extrusion material production is single in structure, often only has the function of receiving co-extrusion materials, and then waits for the co-extrusion materials to be cooled so as to be used by subsequent procedures, so that the time consumption of the co-extrusion materials in the production procedure is long, and the deformation is easily reduced due to the fact that the hot co-extrusion materials are cooled, so that the production requirements of the subsequent procedures are not met, and unnecessary troubles are brought to the subsequent procedures.
Patent application No. 201520025856.4 discloses a plastic shaping table, which is mainly used for shaping plastic products in the processing process, and has the advantages of convenient use, high productivity and good shaping effect; the plastic is processed, shaped and produced mainly through a set machine structure; compared with the invention, the invention has essential difference, the invention designs the co-extruded material to be shaped by the structural principle, the design is more scientific, and the production effect is better.
Disclosure of Invention
The invention aims to provide a shaping table for producing color co-extruded materials and an operation and control method thereof.
In order to achieve the purpose, the invention provides the following technical scheme: a shaping table for producing color co-extruded materials comprises a table body, a profile correction device, an air cooling device and a discharging device; the table body consists of six table surfaces and six upright columns which are respectively fixedly welded below the table surfaces; a co-extrusion material conveying belt is arranged above the table top, the co-extrusion material conveying belt is controlled by a driving motor to reciprocate from one end of the table top to the other end of the table top, and a limiting groove is tiled on the end face of the co-extrusion material conveying belt; the profile correction device and the air cooling device are arranged on two sides of the co-extrusion material conveying belt, and the profile correction device and the air cooling device are fixedly welded on the table top;
the profile correction device comprises a side plate, a telescopic rod, a stepping motor and a correction block; the side plates are fixedly welded on two sides of the table top, the front end surfaces of the side plates are provided with telescopic rods, and the contact surfaces of the telescopic rods and the side plates are provided with stepping motors; the telescopic rod is controlled by a stepping motor, a correcting block is welded at the front end of the telescopic rod, and a correcting head for correcting the profile of the co-extruded material is installed on the front end face of the correcting block;
the air cooling device is arranged on one side of the correcting device and is fixedly arranged on two sides of the table top; the air cooling device comprises a cooling fan and an air nozzle pipeline; the air nozzle pipeline is fixedly arranged at the air outlet end of the cooling fan, and the air blowing port of the air nozzle pipeline is over against the limiting groove on the co-extrusion material conveying belt;
the limiting groove penetrates through the discharging device, and the discharging device is arranged in the next process of the air cooling device and is arranged on the upper end face of the co-extrusion conveying belt; the bottom of the discharging device is embedded with a roller, and the roller is arranged on the upper end surface of the co-extrusion conveying belt and forms synchronous relative motion with the co-extrusion conveying belt; the discharging device is characterized in that a co-extrusion cavity is further formed in the hollow position of the discharging device, an observation groove is formed above the co-extrusion cavity, and the observation groove is formed in the upper end face of the discharging device.
Preferably, the telescopic rods, the stepping motors and the correcting blocks in the profile correcting device are provided with multiple groups, and the telescopic rods of each group are independently controlled by the stepping motors.
Preferably, the shape and the size of the correction head arranged on each correction block are different, and the correction heads are respectively set according to different molded surfaces of the color co-extrusion material.
Preferably, the profile correction device and the air cooling device are respectively provided with two groups which are bilaterally symmetrical on two sides of the table board.
Preferably, the profile correction device, the air cooling device and the co-extrusion material conveying belt are externally connected with an electric control system, the electric control system is installed in an electric cabinet used for controlling the whole shaping table to operate, and the electric cabinet is installed below the table board.
The invention provides another technical scheme as follows: a method of operating a sizing station for producing a color co-extrusion comprising the steps of:
step 1): integrally moving and installing the shaping table to the outlet end of the co-extrusion machine, and butting the discharge port with the co-extrusion conveyor belt on the table top;
step 2): the electric cabinet is used for controlling a stepping motor in each group of profile correction devices to work, the stepping motor runs to drive a telescopic rod to extend, and a correction head connected to the front end of the telescopic rod is used for correcting the profile of the co-extruded material which is just produced;
step 3): conveying the co-extruded material after the profile correction to an air cooling device by a co-extruded material conveying belt, wherein the air cooling device is controlled by an electric cabinet to operate, and cooling and air cooling the co-extruded material so as to rapidly shape the co-extruded material;
step 4): the co-extruded material after being shaped is conveyed to a discharging device by a co-extruded material conveying belt, the co-extruded material is further screened by a co-extruded material cavity in the discharging device, and the coarse slag part of the co-extruded material is removed to obtain the co-extruded material which finally accords with the next production procedure.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention relates to a shaping table for producing color co-extrusion materials and an operation method thereof.A profile correction device, an air cooling device and a discharging device are arranged on a shaping table top, aiming at the problems that the traditional co-extrusion materials are easy to deform when produced on an extruder, and are not beneficial to the processing and production of the subsequent working procedures.
2. This design platform for producing colored crowded material altogether and control method thereof, crowded material altogether after profile orthotic devices is maintained passes through air cooling device, air cooling device includes thermantidote and tuyere pipeline, the thermantidote work, its wind-force blows out through the tuyere pipeline, the crowded material altogether after correcting cools down the forced air cooling, because the material that the temperature is high receives cold air cooling after, according to expend with heat and contract with cold principle, make crowded material altogether can cool off the design fast, make it can not produce and warp easily, bring unnecessary trouble for subsequent handling.
3. According to the sizing table for producing the colored co-extruded materials and the control method thereof, the sized co-extruded materials are conveyed to the discharging device by the co-extruded material conveying belt, the co-extruded materials are further screened by the co-extruded material cavity in the discharging device, and coarse slag parts of the co-extruded materials are removed, so that the co-extruded materials finally meeting the next production procedure are obtained, convenience is brought to the subsequent production procedure, and the production efficiency of the subsequent procedure is improved.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a side view of the present invention;
fig. 4 is a partial enlarged view of the present invention.
In the figure: the device comprises a table body 1, a table top 11, a column 12, a profile correcting device 2, a side plate 21, a telescopic rod 22, a stepping motor 23, a correcting block 24, a correcting head 25, an air cooling device 3, a cooling fan 31, a tuyere pipeline 32, a discharging device 4, a roller 41, a co-extrusion material cavity 42, an observation groove 43, a co-extrusion material conveying belt 5, a limiting groove 51 and an electric cabinet 6.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, in the embodiment of the present invention: a shaping table for producing color co-extruded materials comprises a table body 1, a profile correction device 2, an air cooling device 3 and a discharging device 4; the table body 1 consists of six table surfaces 11 and six upright columns 12, and the six upright columns 12 are respectively fixedly welded below the table surfaces 11 and used for supporting the whole shaping table; a co-extrusion material conveying belt 5 is arranged above the table top 11, the co-extrusion material conveying belt 5 is controlled by a driving motor to reciprocate from one end of the table top 11 to the other end, a limiting groove 51 is tiled on the end surface of the co-extrusion material conveying belt 5, and the limiting groove 51 is used for placing co-extrusion materials to prevent the co-extrusion materials which are just produced from easily deviating on the co-extrusion material conveying belt 5 when being vibrated;
the profile correcting device 2 and the air cooling device 3 are arranged on two sides of the co-extrusion material conveying belt 5, and the profile correcting device 2 and the air cooling device 3 are fixedly welded on the table top 11; the profile correction device 2 comprises a side plate 21, a telescopic rod 22, a stepping motor 23 and a correction block 24; the side plates 21 are fixedly welded on two sides of the table top 11, the front end face of each side plate 21 is provided with a telescopic rod 22, the contact surface of each telescopic rod 22 and the side plate 21 is provided with a stepping motor 23, the telescopic rods 22 are controlled by the stepping motors 23, the telescopic rods 22, the stepping motors 23 and the correction blocks 24 are provided with a plurality of groups, the telescopic rods 22 of each group are independently controlled by the stepping motors 23, the front ends of the telescopic rods 22 are welded with the correction blocks 24, the front end face of each correction block 24 is provided with a correction head 25 for correcting the profile of the co-extruded material, the correction heads 25 are different in shape and size and are respectively set by self according to different profiles of the color co-extruded materials, and therefore the purpose;
wherein, the air cooling device 3 is arranged at one side of the correcting device 2 and is fixedly arranged at two sides of the table top 11; the air cooling device 3 comprises a cooling fan 31 and a nozzle pipe 32; the tuyere pipe 32 is fixedly arranged at the air outlet end of the cooling fan 31, the air blowing port of the tuyere pipe 32 is over against the limiting groove 51 on the co-extruded material conveying belt 5 and is used for carrying out cold air blow drying on the co-extruded material on the limiting groove 51, so that the co-extruded material can be rapidly cooled and dried for forming after being corrected by the profile correction device 2;
the limiting groove 51 penetrates through the discharging device 4, and the discharging device 4 is arranged in the next process of the air cooling device 3 and is arranged on the upper end face of the co-extrusion conveying belt 5; the bottom of the discharging device 4 is embedded with a roller 41, and is installed on the upper end surface of the co-extrusion material conveying belt 5 through the roller 41 to form synchronous relative motion with the co-extrusion material conveying belt 5 (i.e. the co-extrusion material conveying belt 5 is in contact with the roller 41 while being driven, the roller 41 rotates along with the co-extrusion material conveying belt 5, but keeps still with the discharging device 4 movably installed with the roller 41); the hollow position of discharging device 4 has still seted up crowded material die cavity 42 altogether, will be through crowded material die cavity 42 altogether after the forced air cooling, can get rid of unnecessary miscellaneous material to the crowded material altogether that the output accords with the later process, be provided with observation groove 43 in the top of crowded material die cavity 42 altogether, observation groove 43 is seted up at discharging device 4's up end for carry out the monitoring to the crowded material altogether that passes through in crowded material die cavity 42 altogether, conveniently shift out miscellaneous material.
In addition, the profile correction device 2, the air cooling device 3 and the co-extrusion material conveying belt 5 are all externally connected with an electric control system, the electric control system is installed in an electric cabinet 6 used for controlling the whole shaping table to operate, and the electric cabinet 6 is installed below the table board 11.
Based on the sizing table provided above, in order to better explain the present invention, the present invention also provides a method for controlling the sizing table, comprising the following steps:
the method comprises the following steps: integrally moving the shaping table to be arranged at the outlet end of the co-extrusion machine, and butting the discharge port with the co-extrusion material conveyor belt 5 on the table top 11, so that the material extruded by the co-extrusion machine can smoothly fall onto the co-extrusion material conveyor belt 5 on the table top 11;
step two: the electric cabinet 6 is used for controlling the stepping motor 23 in each group of the profile correction device 2 to work, the stepping motor 23 runs to drive the telescopic rod 22 to extend, when co-extruded materials are transmitted on the co-extruded material conveying belt 5, the just-extruded materials are high in temperature and good in flexibility and are easily deformed by being extruded by foreign objects, and at the moment, the correction head 25 connected to the front end of the telescopic rod 22 is used for correcting the profile of the just-produced co-extruded materials so as to process the co-extruded materials in the subsequent process;
step three: the co-extruded material after the profile correction is conveyed to an air cooling device 3 through a co-extruded material conveyor belt 5, the air cooling device 3 is controlled to operate through an electric cabinet 6, a cooling fan 31 works, wind power of the cooling fan is blown out through a tuyere pipeline 32, and the corrected co-extruded material is cooled by air, so that the co-extruded material can be rapidly cooled and shaped according to the principle of expansion with heat and contraction with cold after the material with high heat temperature is cooled by cold air;
step four: the shaped co-extruded material is conveyed to the discharging device 4 by the co-extruded material conveying belt 5, the co-extruded material is further screened by the co-extruded material cavity 42 in the discharging device 4, and the coarse slag part of the co-extruded material is removed, so that the co-extruded material finally meeting the next production procedure is obtained.
The working principle is as follows: the invention provides a shaping table for producing color co-extrusion materials and an operation method thereof.A profile correction device 2, an air cooling device 3 and a discharging device 4 are arranged on a shaping table top, and the traditional co-extrusion materials are easy to deform when being produced on an extruder, which is not beneficial to the processing and production of the subsequent working procedures, and the like; secondly, the co-extruded material trimmed by the profile correction device 2 passes through an air cooling device 3, the air cooling device 3 comprises a cooling fan 31 and a nozzle pipeline 32, the cooling fan 31 works, wind power of the cooling fan is blown out through the nozzle pipeline 32, and the corrected co-extruded material is cooled by air, so that the co-extruded material can be rapidly cooled and shaped after being cooled by cold air according to the principle of expansion and contraction, and cannot be easily deformed, and unnecessary troubles are brought to subsequent processes; in addition, the co-extruded material after being shaped is conveyed to the discharging device 4 through the co-extruded material conveying belt 5, the co-extruded material is further screened through the co-extruded material cavity 42 in the discharging device 4, the coarse slag part of the co-extruded material is removed, the co-extruded material finally meeting the next production procedure is obtained, convenience is brought to the subsequent production procedure, and the production efficiency of the subsequent procedure is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (6)
1. A shaping table for producing color co-extruded materials is characterized by comprising a table body (1), a profile correction device (2), an air cooling device (3) and a discharging device (4); the table body (1) consists of six table surfaces (11) and six upright columns (12), and the six upright columns (12) are fixedly welded below the table surfaces (11) respectively; a co-extrusion material conveying belt (5) is arranged above the table top (11), the co-extrusion material conveying belt (5) is controlled by a driving motor to reciprocate from one end of the table top (11) to the other end, and a limiting groove (51) is tiled on the end face of the co-extrusion material conveying belt (5); the profile correcting device (2) and the air cooling device (3) are arranged on two sides of the co-extrusion material conveying belt (5), and the profile correcting device (2) and the air cooling device (3) are fixedly welded on the table top (11);
the profile correction device (2) comprises a side plate (21), a telescopic rod (22), a stepping motor (23) and a correction block (24); the side plates (21) are fixedly welded on two sides of the table top (11), the front end surfaces of the side plates (21) are provided with telescopic rods (22), and the contact surfaces of the telescopic rods (22) and the side plates (21) are provided with stepping motors (23); the telescopic rod (22) is controlled by a stepping motor (23), a correcting block (24) is welded at the front end of the telescopic rod (22), and a correcting head (25) for correcting the profile of the co-extruded material is installed on the front end face of the correcting block (24);
the air cooling device (3) is arranged on one side of the correcting device (2) and is fixedly arranged on two sides of the table top (11); the air cooling device (3) comprises a cooling fan (31) and an air nozzle pipeline (32); the air nozzle pipeline (32) is fixedly arranged at the air outlet end of the cooling fan (31), and the air blowing port of the air nozzle pipeline (32) is over against the limiting groove (51) on the co-extrusion material conveying belt (5);
the limiting groove (51) penetrates through the discharging device (4), and the discharging device (4) is arranged in the next process of the air cooling device (3) and is arranged on the upper end face of the co-extrusion conveying belt (5); the bottom of the discharging device (4) is embedded with a roller (41), and the roller (41) is arranged on the upper end surface of the co-extrusion material conveying belt (5) and forms synchronous relative motion with the co-extrusion material conveying belt (5); a co-extrusion material cavity (42) is further formed in the hollow position of the discharging device (4), an observation groove (43) is formed above the co-extrusion material cavity (42), and the observation groove (43) is formed in the upper end face of the discharging device (4).
2. A sizing table for producing co-extruded colors as defined in claim 1, wherein: the telescopic rods (22), the stepping motors (23) and the correcting blocks (24) in the profile correcting device (2) are provided with a plurality of groups, and the telescopic rods (22) of each group are independently controlled by the stepping motors (23).
3. A sizing table for producing co-extruded colors as defined in claim 1, wherein: the shape and the size of the correction head (25) arranged on each correction block (24) are different, and the correction heads are respectively set according to different molded surfaces of the color co-extruded material.
4. A sizing table for producing co-extruded colors as defined in claim 1, wherein: the profile correction device (2) and the air cooling device (3) are respectively provided with two groups which are bilaterally symmetrical on two sides of the table board (11).
5. A sizing table for producing co-extruded colors as defined in claim 1, wherein: the profile correction device (2), the air cooling device (3) and the co-extrusion material conveying belt (5) are all externally connected with an electric control system, the electric control system is installed in an electric control box (6) used for controlling the whole shaping table to operate, and the electric control box (6) is installed below the table board (11).
6. A method of handling a sizing station for the production of co-extruded colour material according to claim 1, comprising the following steps:
step 1): integrally moving the shaping table to be arranged at the outlet end of the co-extrusion machine, and butting the discharge port with a co-extrusion material conveyor belt (5) on the table top (11);
step 2): the electric cabinet (6) is used for controlling the stepping motor (23) in each group of the profile correction device (2) to work, the stepping motor (23) operates to drive the telescopic rod (22) to extend, and the correction head (25) connected to the front end of the telescopic rod (22) is used for correcting the profile of the co-extruded material which is just produced;
step 3): the co-extruded material after the profile correction is conveyed to an air cooling device (3) by a co-extruded material conveying belt (5), the air cooling device (3) is controlled to operate by an electric cabinet (6), and the co-extruded material is cooled by air and cooled, so that the co-extruded material is rapidly shaped;
step 4): the shaped co-extruded material is conveyed to a discharging device (4) by a co-extruded material conveying belt (5), the co-extruded material is further screened through a co-extruded material cavity (42) in the discharging device (4), and the coarse slag part of the co-extruded material is removed, so that the co-extruded material finally meeting the next production procedure is obtained.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810973043.6A CN109228249B (en) | 2018-08-24 | 2018-08-24 | Shaping table for producing color co-extruded materials and control method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810973043.6A CN109228249B (en) | 2018-08-24 | 2018-08-24 | Shaping table for producing color co-extruded materials and control method thereof |
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| CN109228249A CN109228249A (en) | 2019-01-18 |
| CN109228249B true CN109228249B (en) | 2020-10-23 |
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| WO2015107093A1 (en) * | 2014-01-15 | 2015-07-23 | Battenfeld-Cincinnati Germany Gmbh | Method and device for supporting a plastics profile |
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| CN206633379U (en) * | 2017-04-07 | 2017-11-14 | 湖北源源管业有限公司 | A kind of plastic pipe draws cooling device |
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- 2018-08-24 CN CN201810973043.6A patent/CN109228249B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103568264A (en) * | 2013-10-30 | 2014-02-12 | 苏州泰科尼光伏材料有限公司 | EVA (ethylene-vinyl acetate copolymer) pulling and cooling setting machine with water cooling function |
| WO2015107093A1 (en) * | 2014-01-15 | 2015-07-23 | Battenfeld-Cincinnati Germany Gmbh | Method and device for supporting a plastics profile |
| EP2926974A1 (en) * | 2014-04-03 | 2015-10-07 | Veka AG | Dual cooling and calibrating unit for the extrusion of hollow plastic profiles in adjacent extrusion lines operated in pairs |
| CN206633379U (en) * | 2017-04-07 | 2017-11-14 | 湖北源源管业有限公司 | A kind of plastic pipe draws cooling device |
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