CN207811552U - A kind of calendering formation device for the production of nano microcrystalline plate - Google Patents
A kind of calendering formation device for the production of nano microcrystalline plate Download PDFInfo
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- CN207811552U CN207811552U CN201721790631.3U CN201721790631U CN207811552U CN 207811552 U CN207811552 U CN 207811552U CN 201721790631 U CN201721790631 U CN 201721790631U CN 207811552 U CN207811552 U CN 207811552U
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Abstract
The utility model discloses a kind of calendering formation devices for the production of nano microcrystalline plate, including calender ontology, and stack, coring heating zone, crystallization heating zone and cooling zone are disposed on the calender ontology；The utility model structure novel, practical function, due to being provided with upper stack cooling chamber above upper stack, by the effect of Air cooler so that upper stack remains certain cooling temperature, and bottom calender roll cooling chamber is provided with below bottom calender roll, certain cooling temperature and drying are kept by the work of coolant liquid and bottom calender roll drier, coordinate the auxiliary temperature-reducing of air-cooled delivery outlet, so that molten state nano microcrystalline raw material continuously fast cooling and calendering formation when by stack, on this kind, bottom calender roll difference type of cooling substitution traditionally hollow roller recirculated water cooling ground mode, cost is greatly saved, it solves cooling water in stack rotary course to flow into, outflow recycles unsmooth problem.
Description
Technical field
The utility model belongs to micro-crystal plate production equipment field, and in particular to a kind of calendering for the production of nano microcrystalline plate
Molding machine.
Background technology
Using lithotome finishing metope, ground, inevitable aberration differs, and the external wall of natural granite finishing, warp
The leaching of sleet leaching all the year round can leave dark color spot, and reason, which is granite, certain water imbibition, even and marble indoors
It uses, water stain or color spot also easily occurs；Therefore, people apply to nano microcrystalline plate more and more in present fitment process
Material, compression strength, bending strength, the Mohs' hardness of micro-crystal board material are significantly larger than marble and granite, micro-crystal board material it is acidproof
Property, alkali resistance are also much due to other two kinds of materials；Micro-crystal board material water suction is almost nil, and surface gloss is more than marble and flower
Hilllock rock product；The radiativity of micro-crystal board material is zero, and other stone materials can all have certain radiativity, this, which just becomes micro-crystal board material, has
Some environment-friendly advantages.
Calendering technology, in existing micro-crystal plate calendering technology, fusing will usually be passed through in microlite board manufacturing process
Good feed liquid flows into calender from overflow port through lip tile, and repressed glass tape after molding enters crystallization kiln through rollgang, passes through
After heating, coring, crystallization, chilling, certain temperature curve is pressed by annealing section, is generated in reduction forming, cooling procedure various
Stress makes stress drop to cutting and uses required numberical range；Existing technique is rolled also by pairs of water cooling
The mode of roller is molding, but uses the stack of hollow rotating, makes cooling water constantly flows in and out to need at its both ends
Expending enough costs could realize.
Invention content
The purpose of this utility model is to provide a kind of calendering for the production of nano microcrystalline plate of structure novel, practical function
Molding machine.
Technical solution provided by the utility model is：A kind of calendering formation device for the production of nano microcrystalline plate, packet
Calender ontology is included, stack, coring heating zone, crystallization heating zone and cooling are disposed on the calender ontology
Area；The stack includes the upper stack and bottom calender roll of setting symmetrical above and below, the top semi-surrounding of the upper stack
It is provided with stack cooling chamber, is provided with bottom calender roll cooling chamber, the pushing to the lower section semi-surrounding of the bottom calender roll
Prolong in roller cooling chamber and be provided with coolant liquid, bottom calender roll drier is additionally provided in the upper end of the bottom calender roll cooling chamber；
Air cooler is additionally provided on the calender ontology, the output end of the Air cooler is connected to the upper stack cooling chamber；Institute
It is hollow housing to state coring heating zone, crystallization heating zone and cooling zone, the coring heating zone, crystallization heating zone and
The hollow part of cooling zone is respectively provided with more delivery rolls, if setting also has between the stack and coring heating zone
Dry piece-root grafting answers roller；At least provided with one group of coring heating air inlet and coring heating exhaust outlet on the coring heating zone；
On the crystallization heating zone at least provided with one group of crystallization heating air inlet and be crystallization heating exhaust outlet；On the cooling zone
It is provided at least two groups cooling air inlet.
As a kind of improvement of the utility model, the Air cooler is also additionally provided with an air-cooled delivery outlet, the wind
Cold delivery outlet is arranged in the top for scooping out roller and is directed toward the position of the upper stack and bottom calender roll handing-over.
As a kind of improvement of the utility model, the upper stack is hollow structure, in the inside of the upper stack
It is provided with stack skeleton.
As a kind of improvement of the utility model, the bottom calender roll is hollow structure, in the inside of the bottom calender roll
It is provided with bottom calender roll skeleton.
As a kind of improvement of the utility model, aspirating mechanism is additionally provided with below roller in described scoop out.
As a kind of improvement of the utility model, it is additionally provided with coolant liquid circulator, the bottom calender roll cooling chamber passes through
Circulation pipe connects the coolant liquid circulator.
As a kind of improvement of the utility model, two groups of cooling air inlets are provided on the cooling zone, respectively
One cooling air inlet and the second cooling air inlet.
As a kind of improvement of the utility model, the crystallization heating exhaust outlet connects the coring by defeated heat pipe and heats up
Air inlet.
As a kind of improvement of the utility model, the first temperature sensor and are additionally provided with above roller in described scoop out
One camera.
As a kind of improvement of the utility model, second temperature sensor and are additionally provided in the coring heating zone
Two cameras, and/or third temperature sensor and third camera are additionally provided in the crystallization heating zone, and/or in institute
It states and is additionally provided with the 4th temperature sensor and the 4th camera in cooling zone.
Advantageous effect：
The utility model structure novel, practical function lead to due to being provided with upper stack cooling chamber above upper stack
The effect of Air cooler is crossed so that upper stack remains certain cooling temperature, and is provided with lower calendering below bottom calender roll
Roller cooling chamber keeps certain cooling temperature and drying, cooperation air-cooled by the work of coolant liquid and bottom calender roll drier
The auxiliary temperature-reducing of delivery outlet, so that molten state nano microcrystalline raw material continuously fast cooling and rolls when by stack
Molding, this kind of upper and lower stack difference type of cooling replace traditionally hollow roller recirculated water cooling ground mode, are greatly saved into
This, solves the problems, such as that cooling water flows into stack rotary course, it is unsmooth to flow out cycle；
In heating process, heated respectively by coring heating air inlet and crystallization heating air inlet, after production
Pass through coring heating exhaust outlet and crystallization heating exhaust outlet rapid cooling so that equipment maintenance is more convenient.
It is additionally provided with aspirating mechanism below roller in described scoop out, is conducive to cooling for supplies lower face, with
The air-cooled delivery outlet of material upper surface forms mating, further improves cooling effect, maintains the cooling of material upper and lower end face
Consistency；
The bottom calender roll cooling chamber connects the coolant liquid circulator by circulation pipe, can be protected by coolant liquid cycle
It holds bottom calender roll and more quickly and efficiently keeps specific cooling temperature；
By crystallization heating exhaust outlet connection coring heating air inlet, the waste heat auxiliary for making full use of crystallization heating process to generate
Coring heating process, helps to save energy consumption, and production cost is reduced through a step；
Temperature sensor and camera is respectively set in each key position so that the key position that material is passed through can
Environment temperature and product form are grasped in real time so that production process is easier to monitor and adjustment, product quality are improved.
Description of the drawings
Fig. 1 is the structural schematic diagram in the utility model embodiment 1；
Fig. 2 is the structural schematic diagram in the utility model embodiment 2；
Fig. 3 is the structural schematic diagram in the utility model embodiment 3；
Fig. 4 is the structural schematic diagram in the utility model embodiment 4；
Fig. 5 is the structural schematic diagram in the utility model embodiment 5；
1 it is calender ontology in figure, 11 be molten state nano microcrystalline raw material, 12 be upper stack, 121 is upper stack
Skeleton, 122 for upper stack cooling chamber, 13 be bottom calender roll, 131 be bottom calender roll skeleton, 132 be bottom calender roll cooling chamber,
133 it is bottom calender roll drier, 134 be circulation pipe, 135 is coolant liquid circulator；14 for scoop out roller, 15 be coring heating
Area, 151 be coring heating exhaust outlet, 152 be coring heating air inlet, 16 be crystallization heating zone, 161 be crystallization heating exhaust
Mouthful, 162 be crystallization heating air inlet, 17 be cooling zone, 171 be the first cooling air inlet, 172 be the second cooling air inlet, 18
For delivery roll, 2 be aspirating mechanism, 3 is Air cooler, 31 is air-cooled delivery outlet, 41 be the first temperature sensor, 42 be second temperature
Sensor, 43 be third temperature sensor, 44 be the 4th temperature sensor, 51 be the first camera, 52 be second camera, 53
It is the 4th camera for third camera, 54,6 be defeated heat pipe.
Specific implementation mode
The embodiments of the present invention are further illustrated below in conjunction with the accompanying drawings.
Embodiment 1
As shown in Fig. 1, the calendering formation device for the production of nano microcrystalline plate in the present embodiment, including calender sheet
Body 1 is disposed with stack, coring heating zone 15, crystallization heating zone 16 and cooling zone on the calender ontology 1
17；The stack includes the upper stack 12 and bottom calender roll 13 of setting symmetrical above and below, the top half of the upper stack 12
It is provided with stack cooling chamber 122 with surrounding, is provided with to the lower section semi-surrounding of the bottom calender roll 13 bottom calender roll cooling
Chamber 132, coolant liquid is provided in the bottom calender roll cooling chamber 132, and the present embodiment uses ice water and ethylene glycol mixture conduct
Coolant liquid is additionally provided with the bottom calender roll drier with water-absorbing sponge head in the upper end of the bottom calender roll cooling chamber 132
133；Air cooler 3 is additionally provided on the calender ontology 1, the output end connection upper stack of the Air cooler 3 is cold
But chamber 122；The coring heating zone 15, crystallization heating zone 16 and cooling zone 17 are hollow housing, are heated in the coring
The hollow part in area 15, crystallization heating zone 16 and cooling zone 17 is respectively provided with more delivery rolls 18, in the stack
Setting also has three piece-root graftings to answer roller 14 between coring heating zone 15；One group of coring liter is provided on the coring heating zone 15
Warm exhaust outlet 151 and coring heating air inlet 152；One group of crystallization heating exhaust outlet is provided on the crystallization heating zone 16
161 and be crystallization heating air inlet 162；Two groups of cooling air inlets, the respectively first cooling are provided on the cooling zone 17
Air inlet 171 and second cools down air inlet 172；
In the present embodiment, the Air cooler 3 is also additionally provided with an air-cooled delivery outlet 31, the air-cooled delivery outlet 31
It is arranged in the top for scooping out roller 14 and is directed toward the position that the upper stack 12 and bottom calender roll 13 join；The upper calendering
Roller 12 is hollow structure, is internally provided with upper stack skeleton 121 in the upper stack 12, the section of the skeleton 121 is in
It is cross, the rigidity of its roll shape outer ring can be kept but also improve cooling effect；The bottom calender roll 13 is also hollow structure,
The bottom calender roll skeleton 131 of the bottom calender roll 13 being internally provided with as upper stack 12 structurally and functionally；
In use, it adjusts to the molten state nano microcrystalline raw material 11 of proper temperature from upper stack 12 and lower calendering
Pass through between roller 13, since the top of upper stack 12 is provided with upper stack cooling chamber 122, is made by the effect of Air cooler 3
The cooling temperature that stack 12 remains certain must be gone up, and the lower section of bottom calender roll 13 is provided with bottom calender roll cooling chamber 132,
Certain cooling temperature and drying are kept by the work of coolant liquid and bottom calender roll drier 133, coordinates air-cooled delivery outlet
31 auxiliary temperature-reducing, so that molten state nano microcrystalline raw material 11 continuously fast cooling and is rolled into when by stack
Type, this kind of upper and lower stack difference type of cooling substitution traditionally hollow roller recirculated water cooling ground mode, is greatly saved cost,
Solve the problems, such as that cooling water flows into stack rotary course, it is unsmooth to flow out cycle, material after calendering is by scooping out roller 14
With the conveying of subsequent delivery roll 18, initially enter coring heating zone 15 and carry out heating coring, then by crystallization heating zone 16 into
Crystallization process is realized in the heating of one step, and annealing molding is cooled down finally by cooling zone 17；In heating process, heated up respectively by coring
Air inlet 152 and crystallization heating air inlet 162 input imflammable gas and are heated, and being heated up by coring after production is vented
Mouth 151 and 161 rapid cooling of crystallization heating exhaust outlet are convenient for maintaining.
Embodiment 2
As shown in Fig. 2, the present embodiment 2 is additionally provided with pumping on the basis of embodiment 1 in the lower section for scooping out roller 14
Mechanism 2 is inhaled, which uses existing exhaust fan, be conducive to cooling for supplies lower face, with material upper end
The air-cooled delivery outlet 31 in face forms mating, further improves cooling effect, maintains the consistency of material upper and lower end face cooling；
The present embodiment coolant liquid uses cooling water, and coolant liquid circulator 135 is additionally provided in the outside of the calender ontology 1, described
Bottom calender roll cooling chamber 132 connects the coolant liquid circulator 135 by circulation pipe 134, is recycled by coolant liquid and keeps pushing
Prolong roller 13 and more quickly and efficiently keeps specific cooling temperature；It is additionally provided with the first temperature sensing in the top for scooping out roller 14
Device 41 and the first camera 51 facilitate prison using existing technical grade temperature sensor and Explosionproof camera and its control panel
Control the temperature and Product Status at position near stack.
Embodiment 3
As shown in Fig. 3, the present embodiment 3 as different from Example 1, uses upper stack 12 and bottom calender roll 13 existing
There is traditional hollow water-cooled roller, but air-cooled delivery outlet 31 is still set in material upper surface, is provided in the lower section for scooping out roller 14
Aspirating mechanism 2, which uses existing exhaust fan, is conducive to cooling for supplies lower face, and on material
The air-cooled delivery outlet 31 of end face forms mating, the consistency of temperature with high efficiency is kept, simultaneously, by crystallization heating exhaust outlet 161
It is connected to coring to heat up air inlet 152, be heated up using the waste heat auxiliary coring heating zone 15 of the higher crystallization heating zone of temperature 16, section
About cost.
Embodiment 4
As shown in Fig. 4, the present embodiment 4 further connects crystallization heating exhaust outlet 161 on the basis of embodiment 2
Logical coring heating air inlet 152, in process of production, since the temperature of crystallization heating process is higher than coring heating process, fully
Coring heating process is assisted using the waste heat that crystallization heating process generates, helps to save energy consumption, production cost is reduced through a step.
Embodiment 5
As shown in Fig. 5, the present embodiment 5 is additionally provided on the basis of embodiment 4 in the coring heating zone 15
Two temperature sensors 42 and second camera 52 are additionally provided with third temperature sensor 43 and in the crystallization heating zone 16
Three cameras 53, are additionally provided with the 4th temperature sensor 44 and the 4th camera 54 in the cooling zone 17, with the first temperature
As sensor 41 and the first camera 51, it is all made of existing equipment and control panel so that the key position that material is passed through
Environment temperature and product form can be grasped in real time so that production process is easier to monitor and adjustment, product quality are carried
It is high.
The utility model is not limited to above-mentioned specific implementation mode, and those skilled in the art can also make a variety of changes accordingly
Change, but any variation equivalent or similar with the utility model should all be covered in the range of the utility model claims.
Claims (10)
1. a kind of calendering formation device for the production of nano microcrystalline plate, which is characterized in that including calender ontology, described
Stack, coring heating zone, crystallization heating zone and cooling zone are disposed on calender ontology；The stack includes upper
Under symmetrically arranged upper stack and bottom calender roll, be provided with to the top semi-surrounding of the upper stack stack cooling
Chamber is provided with to the lower section semi-surrounding of the bottom calender roll bottom calender roll cooling chamber, is provided in the bottom calender roll cooling chamber
Coolant liquid is additionally provided with bottom calender roll drier in the upper end of the bottom calender roll cooling chamber；On the calender ontology
It is additionally provided with Air cooler, the output end of the Air cooler is connected to the upper stack cooling chamber；The coring heating zone, crystallization add
Hot-zone and cooling zone are hollow housing, and the hollow part in the coring heating zone, crystallization heating zone and cooling zone is equal
More delivery rolls are respectively arranged with, setting also several piece-root graftings answer roller between the stack and coring heating zone；Described
At least provided with one group of coring heating air inlet and coring heating exhaust outlet on coring heating zone；The crystallization heating zone up to
Be provided with less one group of crystallization heating air inlet and be crystallization heating exhaust outlet；At least two groups cooling is provided on the cooling zone
Air inlet.
2. a kind of calendering formation device for the production of nano microcrystalline plate as described in claim 1, which is characterized in that the wind
Cold is also additionally provided with an air-cooled delivery outlet, and the air-cooled delivery outlet is arranged described in the top for scooping out roller and direction
The position of upper stack and bottom calender roll handing-over.
3. a kind of calendering formation device for the production of nano microcrystalline plate as claimed in claim 2, which is characterized in that on described
Stack is hollow structure, and upper stack skeleton is internally provided in the upper stack.
4. a kind of calendering formation device for the production of nano microcrystalline plate as claimed in claim 3, which is characterized in that under described
Stack is hollow structure, and bottom calender roll skeleton is internally provided in the bottom calender roll.
5. a kind of calendering formation device for the production of nano microcrystalline plate as claimed in claim 4, which is characterized in that described
It scoops out and is additionally provided with aspirating mechanism below roller.
6. a kind of calendering formation device for the production of nano microcrystalline plate as claimed in claim 5, which is characterized in that
It is additionally provided with coolant liquid circulator, the bottom calender roll cooling chamber connects the coolant liquid circulator by circulation pipe.
7. a kind of calendering formation device for the production of nano microcrystalline plate as claimed in claim 6, which is characterized in that described
Two groups of cooling air inlets, the respectively first cooling air inlet and the second cooling air inlet are provided on cooling zone.
8. a kind of calendering formation device for the production of nano microcrystalline plate as claimed in any of claims 1 to 7 in one of claims, special
Sign is that the crystallization heating exhaust outlet connects the coring heating air inlet by defeated heat pipe.
9. a kind of calendering formation device for the production of nano microcrystalline plate as claimed in claim 8, which is characterized in that described
It scoops out and is additionally provided with the first temperature sensor and the first camera above roller.
10. a kind of calendering formation device for the production of nano microcrystalline plate as claimed in claim 9, which is characterized in that in institute
It states and is additionally provided with second temperature sensor and second camera in coring heating zone, and/or also set in the crystallization heating zone
It is equipped with third temperature sensor and third camera, and/or is additionally provided with the 4th temperature sensor and in the cooling zone
Four cameras.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721790631.3U CN207811552U (en) | 2017-12-20 | 2017-12-20 | A kind of calendering formation device for the production of nano microcrystalline plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721790631.3U CN207811552U (en) | 2017-12-20 | 2017-12-20 | A kind of calendering formation device for the production of nano microcrystalline plate |
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| CN207811552U true CN207811552U (en) | 2018-09-04 |
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| CN201721790631.3U Active CN207811552U (en) | 2017-12-20 | 2017-12-20 | A kind of calendering formation device for the production of nano microcrystalline plate |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107857464A (en) * | 2017-12-20 | 2018-03-30 | 江西新凤微晶玉石有限公司 | A kind of calendering formation device for the production of nano microcrystalline plate |
| CN107857464B (en) * | 2017-12-20 | 2024-06-07 | 江西新凤微晶玉石有限公司 | Calendaring forming device for nano microcrystalline plate production |
-
2017
- 2017-12-20 CN CN201721790631.3U patent/CN207811552U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107857464A (en) * | 2017-12-20 | 2018-03-30 | 江西新凤微晶玉石有限公司 | A kind of calendering formation device for the production of nano microcrystalline plate |
| CN107857464B (en) * | 2017-12-20 | 2024-06-07 | 江西新凤微晶玉石有限公司 | Calendaring forming device for nano microcrystalline plate production |
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