CN100400843C - Large internal combustion engine with supercharger - Google Patents

Large internal combustion engine with supercharger Download PDF

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Publication number
CN100400843C
CN100400843C CNB2005100569738A CN200510056973A CN100400843C CN 100400843 C CN100400843 C CN 100400843C CN B2005100569738 A CNB2005100569738 A CN B2005100569738A CN 200510056973 A CN200510056973 A CN 200510056973A CN 100400843 C CN100400843 C CN 100400843C
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CN
China
Prior art keywords
motor
water
gas
humidification
air
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Expired - Fee Related
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CNB2005100569738A
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Chinese (zh)
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CN1664345A (en
Inventor
彼得·伯格-桑尼
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Man Diesel & Turbo Deutschland
Mann Diesel & Turbine An Associate Co Of Mann Diesel & Turbine Europe AG
MAN Energy Solutions Filial af MAN Energy Solutions SE
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MAN B&W Diesel AS
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B29/00Engines characterised by provision for charging or scavenging not provided for in groups F02B25/00, F02B27/00 or F02B33/00 - F02B39/00; Details thereof
    • F02B29/04Cooling of air intake supply
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Abstract

The large internal combustion engine with a super charger comprises a turbocharger having a turbine (6) driven by an exhaust gas, and a compressor (9) driven by the turbine for supplying supply air to a cylinder of the engine. The engine is further provided with a humidification unit (12) for raising an absolute humidity of the supply air by humidifying the supply air. One or a plurality of the humidification units may be water tanks (40 and 41) through which bubbles of the gas to be humidified are made to pass.

Description

Large internal combustion engine with supercharger
The present invention is the dividing an application of the Chinese patent application that is entitled as " large internal combustion engine with supercharger " 03136910.3 of on May 21st, 2003 application.
Technical field
The present invention relates to a kind of large internal combustion engine with supercharger, for example the master motor on the ship comprises a turbosupercharger and a compressor that is driven and supplied to cylinder pressurized air by turbine that has an exhaust gas-driven turbine.Motor also comprises a cooling unit, cools off the gas that is charged into by the injection of water.
Background technique
For example world patent WO-9 429 579, disclose a kind of large supercharged two-stroke explosive motor, and it has one and transmits pressurized air and the compressor that purifies air and cooling cooler from the air of compressor to cylinder.Cooler turns round by airborne water pressure is atomized.This cooler comprises a plurality of continuous sprayer parts and a drop collection part, and this drop is collected part and separated from the water droplet that may supply with at least two air between the sprayers part.Temperature is that the water injection of ambient temperature advances in the air stream, drops to the temperature of pressurized air low as far as possible.In this piece document, the purpose of the airborne water of pressure atomization is the cooler of intake system design for a large two-stroke explosive motor that has the high big cooling capacity of efficient, and this point is reliably, and seldom needs repairing.
World patent WO-9 429 587 discloses a kind of large supercharged two-stroke explosive motor, wherein, waste gas from the high pressure side of turbine to the gas charging system recirculation of motor.Motor is when using heavy oil to make fuel, and it produces a large amount of comburants, and these comburants are harmful to for the engine components that contacts with waste gas.The waste gas of heavily contaminated can not carry out recirculation simply, because responsive engine section can be damaged.Therefore at least a portion of the waste gas of recirculation is 100% by humidification to relative moisture substantially.This has reduced the amount of unwanted combustion thing, and has reduced the amount of the NOx that is produced by comburant.Using the purpose of air wetting unit in this piece document is to make the waste gas in the large supercharged diesel engine come recirculation in such a way, and motor keeps efficient and long lifetime for engine components.
It is to turn round under 4 to 12g the environment in the quality of every kg water in air that motor in these typical prior art drops to about 37 ℃ and absolute humidity at pressurized air.
In the art, in general, it is favourable that turbogenerator turns round under the environment of low pressure charging air temperature, because this has a high combustion efficiency and motor is produced lower thermal load.
The general objects of using humidifying unit in the prior art is a clean air from impurity.
Summary of the invention
The purpose of this invention is to provide a kind of large supercharged two-stroke explosive motor, it has a novel apparatus, described novel apparatus humidification pressurized air and/or recycle gas.This target realizes by a kind of large supercharged two-stroke explosive motor, described large supercharged two-stroke explosive motor comprises that a turbine increases device, this turbosupercharger has one by exhaust-driven turbine and a compressor from turbine drives to cylinder that supplied pressurized air by, described motor preferably includes an exhaust gas recirculation circuit, a water comes the humidifying unit of humidification pressurized air and/or the humidifying unit of a humidification recycle gas, therefore, described humidifying unit comprises at least one tank, the gas for the treatment of humidification is by this tank, wherein, described tank is filled with the warm water that contains the used heat that comes from motor.By making the gas for the treatment of humidification by this tank, gas is by humidification, and tank is as an effective noise barrier.The major part of the noise that this motor produces is from compressor.Place a noise barrier by form in the pressurized air delivery pipe, just hindered by the noise of pressurized air to the other parts transmission of motor with tank.
The gas for the treatment of humidification can be sent to a position that is lower than a space, and described space is filled with water at least in part by a downward direct transport tube.
The space that partly is filled with water can limit on downward direction by a fluid restricting means, preferably on the direction that makes progress, limit simultaneously, described fluid restricting means descends at the out-of-date generation pressure of air communication, and described fluid restricting means for example is a screen or a perforated metal plate.
The fluid restricting means can comprise a plurality of holes, treats that the gas of humidification passes these holes to form a large amount of bubbles, and described bubble passes the water in the space that partly is filled with water.
Tank can comprise a water inlet and a drain opening, and described water inlet is used for being filled with to part the space water supply of water, and described drain opening is used for being filled with from part the space draining of water.
The dried up device of branch from air can be installed in the downstream that is filled with the space of water in described part.
The injection apparatus of water-spraying from the gas for the treatment of humidification can be installed in the upstream that described part is filled with the space of water.
The installation of can contacting of a plurality of tanks.
Can the more unclean water of upstream one or more tank supplies, the clean relatively water of one or more tank supplies that can be downstream.
Described more unclean water can be seawater.
The target of other of motor, feature, advantage and characteristic will be described in detail below.
Description of drawings
Below in conjunction with specific embodiments and the drawings the present invention is carried out detailed explanation and explanation:
Fig. 1,2,3 and 4 is according to the suction of an explosive motor of the present invention and four kinds of different embodiments' of the system of discharge schematic illustration; With
Fig. 5 is the schematic representation of a preferred embodiment that EGR gas is carried out the device of humidification.
Embodiment
Below in conjunction with specific embodiment the present invention is carried out detailed explaining.With reference to Fig. 1, shown large supercharged two-stroke explosive motor is generally by reference character 1 expression.Motor 1 has a pressurized air receiver 2 and a waste gas receiver 3, belongs to the firing chamber by the outlet valve of reference character 4 indications.Motor can for example can be used as be on the ship master motor or as being the stationary engine that starts generator in power station.Total output work of motor for example, is a scope from 5,000 to 70,000KW, but the present invention can be used in output work, for example, is 1, in the four stroke engine of 000KW.
Pressurized air fills into the air purification part of independent cylinder from pressurized air receiver 2.When outlet valve 4 was opened, exhaust flow passed waste gas duct and arrives waste gas receiver 3 and pass the turbine 6 that a traditional waste gas duct 5 arrives a turbosupercharger inwards, discharged by exhaust manifolds 7 from exhaust flow here.By an axle 8, turbine 6 drives a compressor 9, and compressor 9 is supplied air by an air inlet 10.The air that enters can enter air heater 33 by one and heat, and preferably uses a kind of waste heat source, and for example, cooling liquid comes the air that enters is heated.Compressor 9 is sent to a pressurized air conduit 11 with the pressurized air of atomizing, and pressurized air conduit 11 is passed into pressurized air receiver 2.
Suction air in the conduit 11 passes a humidifying unit 12, and humidifying unit 12 has three sprayer section 13-15 in illustrated embodiment.In first section 13, heat the water of available run-of-the-mill, as seawater, pass a plurality of roses that a pipe 17 arrives humidification and purified gases.For suitable excessive water is arranged, there is not particulate like this: from gas, be settled out as the salt in the water or other impurity.In second section 14, the water of supplying with by a pipe 18 is atomized in pressurized air.Same, in the 3rd section 15, the fresh water of supplying with by a pipe 19 is atomized in pressurized air.The temperature of the water of supplying with in each section is controlled according to the required temperature and humidity of pressurized air.The end of each section 13,14,15 comprises a drip collector, and described drip collector separation is suspended in the drop in the gas and contains from the pollutant in the pressurized air.Can be in cooler use section still less.The quantity of section in other thing, adapts with the output of motor.
Supply with the seawater and the fresh water of rose, utilize the thermal source of a kind of " discarding " to cool off or heat by a thermoconverter 34.The thermal source of " discarding " can, for example, be engine cooling water 35.In addition, the water of supplying with humidifying unit 12 can utilize waste gas to come preheating by a thermoconverter 38, as shown in Figure 2.The feature of heat exchanger can be selected, thereby makes the water vapour in the waste gas concentrate, and therefore can be recovered.
Leaving the absolute humidity and the temperature of the pressurized air of humidifying unit can pass through to control the temperature of the water in each section 13,14,15 of supplying with in the humidifying unit 12 respectively and/or control the temperature that enters air by a heater 33 and control.
In the outlet of flusher 12, the temperature of air is measured by battery 39, and sends a signal to the control unit (not shown).Control unit compares the temperature that records and the temperature of required (presetting).Do not conform to the value of being scheduled to if leave the temperature of the air of flusher 12, in order to eliminate the temperature difference, control unit is regulated the temperature of the water of the different sections that are supplied to flusher 12.
The temperature of the water of supply nozzle is controlled, works as pressurized air like this and leaves the absolute humidity that humidifying unit just can obtain the humidity of required air.In order to realize required engine operating status, select required value according to environment, it can, for example, be the absolute humidity of the maximum of pressurized air, or be added in the minimum thermal load on the motor, or be positioned between the two.
The air of humidification passes an auxiliary gas fan 16 that is driven by a motor 20, and with the charge air flow supercharging, and the cylinder that passes motor transmits waste gas duct 5 under local load's state, and waste gas duct 5 leads to the turbine 6 of turbosupercharger.A conduit 24 comes out from waste gas duct 5 top sets of the upstream of turbine 6.Described conduit 24 links to each other with the auxiliary turbine 26 of a driving generator 27.Therefore the energy of supplying with exhaust flow is transformed into electric energy, for example, has the energy of high radiation instinct.The amount of the waste gas that comes out from the shunting of auxiliary turbine 26 may be regulated by a changeable flow regulator 25 that is positioned at conduit 24.
Another kind of form, auxiliary turbine 26 (not shown) that can link to each other with a hydraulic pamp.(not shown) in other form, the gas fan 30 that auxiliary turbine 26 drives in the exhaust gas recirculation conduit 28.
Auxiliary turbine can replace with the energy consumption body of the gas-powered of other form, for example, and any positive displacement or on-positive displacement machine or motor.
According to another preferred embodiment shown in Figure 3, motor uses EGR gas.A recycling pipe 28 comes out from waste gas duct 5 top sets, and link to each other with pressurized air conduit 11, therefore, recycling pipe forms a recirculation line with the part of intake system, and intake system is the downstream of the attachment portion of the conduit 28 that links to each other with conduit 11.
A flusher 29 is inserted in the recycling pipe 28, comes water humidification and purifying waste gas.Warm water is supplied with flusher 29 from heat exchanger 34.The gas that comes out from flusher 29 leads to a gas fan 30 that is driven by a motor 31.Even waste gas turns in the high pressure side of turbine 6, gas fan 30 is necessary for these waste gas superchargings, reaches the high stress level of pressure than the pressurized air in the conduit 11.Although have pressure ratio between the suction side of motor and the discharge side, gas fan 30 makes recirculation become possibility, this means that recirculation all may be carried out under any required engine load.The waste gas of recirculation can, as shown in the figure, be directed into humidifying unit 12 the upstream conduit 11 or may be directed to the conduit 11 in the downstream of humidifying unit 12 (not shown)s.
If the waste gas of recirculation is directed into the upstream of humidifying unit 12,, just may uses and coming to partially absorb at least EGR gas at a high speed from the pressurized air of compressor by use spraying and the Venturi tube effect.In this case, there is not or have only a little waste gas gas fan just may realize the recirculation of waste gas.
Replace atomizing humidifying performance unit 12,29, can use a humidifying unit that comprises at least one tank 40,41 (as shown in Figure 5), waste gas becomes bubble by it.It also has an advantage, and the water in tank also can play the effect of noise barrier.In the required warm relatively temperature range of relative cold-peace that is positioned at, heat exchanger 34 is that such tank 40,41 supplies water.Humidifying unit 12,29 can have one or more sections, and this depends on the purifying and the humidification degree of waste gas, and humidifying unit 12,29 can combine with a plurality of atomizing humidifying performances unit.
Example 1
Below case description the operation mode of the flusher in engine apparatus, herein, recycle gas is purified and humidification in a humidifying unit 29, all pressurized airs in two sections humidifying unit 12 by humidification.Can select the operating condition of motor, so that the energy of maximum flow is shunted, for simplicity, be based on motor in full load from exhaust flow, input work is 25, and the specified pressure of 000KW and pressurized air is to calculate under the 360Kpa.
Motor turns round under 100% load, and the temperature of surrounding atmosphere is 25 ℃, and relative moisture is 30%, this means that sucking air will comprise about 6g water/kg air.The air consumption of motor is approximately 55kg/s.Through behind the compressor 9, the temperature of air is T1=190 ℃, and relative moisture is 0.25%.
In first humidifying segment 13, be approximately the water of supplying with the flow of rose 13l/s under 70 ℃ the temperature.Preferably the energy (promptly radiating the low energy of instinct) by using " discarding " is as engine coolant, and the energy of engine exhaust or other " discarding " obtains the temperature of desired water.Air wetting is 90% when above to relative moisture, is 85 ℃ in dry temperature, waits until that like this air absolute humidity is 110g/kg.When the air of emitting from first section of washing away, airborne salinity major part is purified.
In second humidification and the section of washing away 14, the fresh water by rose ejection 50l/s in temperature is 100 to 150 ℃ scope (preferably by in the use waste gas " discard " and energy obtain).The temperature of air remains on about 85 ℃, and therefore 100% humidity-full absolute humidity that closes air is about 120g water/kg air.
If in conduit 28, use an independent flusher 29 to come the waste gas of purifying recirculation proper, in purifying, the waste gas humidification is arrived about 100% relative moisture, temperature is approximately 110 ℃.
The temperature of leaving the air of flusher is approximately 85 ℃, and absolute humidity is 120g/kg.With traditional temperature be 37 ℃, absolute humidity is that the pressurized air of 6g/kg is compared, this can cause that the energy that is included in the exhaust flow increases by 30%, this correspondingly increases 16500KW for motor of selecting.This traditional 16500KW makes 16% exhaust flow to shunt from waste gas duct 5, and is sent to auxiliary turbine 26.Other all condition is identical, will use the energy of same amount with the form of fuel in traditional motor.Therefore, when the extra power of the energy input 1675KW that assists turbine to be increased slightly, can cause that oil consumption rate (SFOC) increases by 4%.
Example 2
This example has shown selects the possibility of the operating condition of motor under the situation of the low thermal force of motor.With the condition of as above identical ambient condition and engine load under, it is 30 ℃ that rose in first section of washing away 12 is supplied with temperature, flow is at least the seawater of 20l/s, therefore, change the temperature of pressurized air to being approximately T1=75 ℃ by evaporation, humidification is approximately 90% to relative temperature, and absolute humidity reaches the level of about 65g/kg.
In second section of washing away 13, supplying with has temperature to be approximately 30 ℃, and flow is the water of 60l/s.This is cooled to temperature with pressurized air and is approximately 37 ℃, is approximately 11g/kg at the 100% full absolute humidity that closes the air under the gas.
Therefore, can realize that the low thermal force of motor is set, for example, be used in when the heat overload signal of motor occurring.
Example 3
This example has shown that at motor be the possibility that middle heat is selected the operating condition of motor when carrying.With the condition of as above identical ambient condition and engine load under, it is 50 ℃ that the rose in the first flusher section 12 is supplied with temperature, flow is approximately the seawater of 13l/s.This temperature change with pressurized air is arrived about 75 ℃, and pressurized air is arrived about 80% relative moisture by humidification simultaneously.Therefore kelvin temperature reach the level of about 59g/kg.
In the second flusher section 13, supplying with has temperature to be approximately 76 ℃, and flow is the water of 50l/s.This to being approximately 75 ℃, is approximately 76g/kg at the 100% full absolute humidity that closes the air under the gas with the temperature change of pressurized air.
Therefore, can realize that the middle thermal force of motor is set, motor is reducing that NOx distributes and the amount of the energy that shunting is come out from exhaust flow is less than under the situation of the amount in the example 1 and can turns round.
With reference to Fig. 4 and Fig. 5, another embodiment of the present invention.Motor 1 has a pressurized air receiver 2 and a waste gas receiver 3, and the outlet valve that is referred to by reference character 4 belongs to the firing chamber.Pressurized air arrives the purification gas port of independent cylinder through pressurized air receiver 2.When outlet valve 4 was opened, exhaust flow arrived waste gas receiver 3 through inflating catheter, and passed the turbine 6 that a traditional waste gas duct 5 arrives a turbosupercharger forward, crossed a waste gas duct 7 from exhaust flow here and discharged.By an axle 8, turbine 6 drives a compressor 9 by a suction port 10.The air that enters may heat by an air intake heater 33, preferably uses waste heat source, heats as cooling liquid to enter air.Compressor 9 transmits the pressurized air of atomizing to a pressurized air conduit 11 that leads to pressurized air receiver 2.Inhaled air in the conduit 11 passes a humidifying unit 12 ' that has two tank sections 40,41.
Motor can comprise an exhaust gas recirculation conduit.In this case, a recycling pipe 28 comes out from waste gas duct 5 branches, and link to each other with pressurized air conduit 11, so recycling pipe and intake system partly form a recirculation line, intake system is the downstream to the attachment portion of the conduit 28 of conduit 11.Waste gas gas fan 30 that is driven by a motor 31 can be installed in and promote recycle gas in the conduit 28 and flow to pressurized air conduit 11.Recycle gas is through having a humidifying unit 29 ' of two tank sections 40,41.
Structure with humidifying unit 29 ' on the structure principle of humidifying unit 12 ' is identical.Therefore, the details of the structure of humidifying unit 12 ', 29 ' can be come together with reference to Fig. 5.Show two sections humidifying unit herein.These two sections are interconnected by conduit 50.Humidifying unit can comprise more section or have only a section.And, the humidifying unit of tank type and the humidifying unit of a sparger type can be combined.Each section comprises that has a seat 44,44 ' that is filled with the space 42,42 ' of water to small part.Conduit 43,43 ' is sent to the air that will charge in the seat 44,44 ', arrives some place be lower than space 42,42 '.Space 42,42 ' is positioned at described seat, and is filled with water at least in part.Water is by 47, the 47 ' supply of an inlet, discharges by an outlet 48,48 '.Preferably, water is without interruption, discharges more continuously.Preferably, the humidity of the water in supply space 42,42 ' is controlled.Space 42,42 ' is limited by seat, and 46,46 ' and lower limit 45,45 ' of a upper limit arranged. Boundary 45,45 ', 46,46 ' forms one produces the flow restriction that a pressure descends.Boundary 45 has a lot of holes on 45 ', 46,46 ', by these holes, will be passed these turnover spaces 42,42 ', holes by the gas of humidification.When gas passes lower limit 45,45 ', form a large amount of bubbles, gas is overflowed from water.Boundary 45,45 ', 46,46 ' can for example be by screen or perforated metal form.
In order further to improve the degree of humidification, pipe 42 can have a spray nozzle 49.
After the section of each humidifying unit, provide a moisture separator (not shown), as a mist eliminator.
Tank 40,41 in the humidifying unit 12 ' is with the relative moisture of gas humidification to 100%, and the impurity major part in the gas is removed, and the noise by gas-entrained that is hindered in propagation process also passes through system.
Though for the purpose of illustrating, more than the present invention is described in detail, be appreciated that such detailed description just for purposes of illustration, those skilled in the art allows in the various changes that do not depart within the scope of the present invention.
Therefore, the description that the contrast specific embodiment carries out various apparatus and method is just to explanation of the present invention, and these apparatus and method are not unalterable.Do not depart from spirit of the present invention and essence other mode of execution and structure all within protection scope of the present invention.

Claims (10)

1. large supercharged two-stroke explosive motor, comprise a turbosupercharger, this turbosupercharger has an exhaust-driven turbine (6) and a compressor (9) from described turbine (6) driving to described cylinder that supplied pressurized air by, described motor comprises an exhaust gas recirculation circuit, the humidifying unit (12 ') of a water humidification pressurized air and/or one are used for the humidifying unit (29 ') of humidification recycle gas, at least one humidifying unit (12 ' wherein, 29 ') comprise one or more tanks (40 in, 41), the gas for the treatment of humidification is by described tank (40,41), it is characterized in that: described tank (40,41) is filled with the warm water that contains the used heat that comes from motor.
2. motor as claimed in claim 1 is characterized in that, described tank (40,41) comprises a seat (44,44 '), and described seat (44,44 ') is limited with a space (42,42 ') that is filled with water to small part; With a downward pipe (43,43 '), described pipe (43,43 ') will treat that the gas of humidification transmits in the into described seat (44,44 '), arrives one and is lower than the position of (42,42 '), described space.
3. motor as claimed in claim 2, it is characterized in that, described space (42,42 ') on downward direction by a lower limit (45,45 ') limit, upwards limiting upward simultaneously, whereby by a upper limit (46,46 '), the described lower limit and the upper limit (45,45 ', 46,46 ') form a flow restriction and when air-flow passes, produce pressure decline.
4. motor as claimed in claim 3 is characterized in that, described lower limit (45,45 ') comprises a plurality of holes, treats that the gas of humidification is passed by these holes, thereby forms the bubble that passes the water in the described space (42,42 ') in a large number.
5. motor as claimed in claim 2 is characterized in that, described tank (40,41) comprise a water inlet (47,47 ') and a water out (48,48 '), be used for providing water to reach from described space (42,42 ') discharge water to described space (42,42 ').
6. motor as claimed in claim 2 is characterized in that, comprising: one be installed in downstream, described space (42,42 '), be used for dividing dried up device from the gas for the treatment of humidification.
7. motor as claimed in claim 2 is characterized in that, comprising: the device for the treatment of humidified gases that is used for water is sprayed upstream, into described space (42).
8. motor as claimed in claim 1 is characterized in that, comprising: a plurality of tanks that are installed in series (40,41).
9. described motor as claimed in claim 8 is characterized in that, one or more tanks (40) of upstream provide more unclean water, and one or more tanks in downstream provide comparatively clean water.
10. described motor as claimed in claim 9 is characterized in that described more unclean water is seawater.
CNB2005100569738A 2002-05-21 2003-05-21 Large internal combustion engine with supercharger Expired - Fee Related CN100400843C (en)

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