CN100394062C - brake disc friction block - Google Patents

brake disc friction block Download PDF

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Publication number
CN100394062C
CN100394062C CNB200610005162XA CN200610005162A CN100394062C CN 100394062 C CN100394062 C CN 100394062C CN B200610005162X A CNB200610005162X A CN B200610005162XA CN 200610005162 A CN200610005162 A CN 200610005162A CN 100394062 C CN100394062 C CN 100394062C
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Prior art keywords
brake lining
brake
elastic member
lining
substrate
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CN1811216A (en
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麻野吉雄
赤松修
荣藤忠重
柳田宪英
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Nabtesco Corp
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Nabtesco Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/04Attachment of linings
    • F16D69/0408Attachment of linings specially adapted for plane linings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61HBRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
    • B61H1/00Applications or arrangements of brakes with a braking member or members co-operating with the periphery of the wheel rim, a drum, or the like
    • B61H1/003Applications or arrangements of brakes with a braking member or members co-operating with the periphery of the wheel rim, a drum, or the like with an actuator directly acting on a brake head
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D69/00Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
    • F16D69/04Attachment of linings
    • F16D2069/0425Attachment methods or devices
    • F16D2069/0433Connecting elements not integral with the braking member, e.g. bolts, rivets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Braking Arrangements (AREA)

Abstract

一种制动盘摩擦块,即使制动衬片升温,与靠近制动衬片的弹性部件也能够保持弹性。该制动盘摩擦块包括:弹性部件(40),其配置在基板(12)和制动衬片(14)之间,通过向制动盘的按压可使制动衬片(14)倾斜位移,同时能够使制动衬片(14)向接近基板(12)的方向移动;抑制导热部件(44),其配置在弹性部件(40)和制动衬片(14)之间。铆钉(30)的主体部(34)具有与基板(12)抵接的抵接部(34a)和配置在该抵接部(34a)与头部(32)之间并且直径小于抵接部(34a)的中间部(34b)。铆钉(30)的抵接部(34a)与筒状部(26)之间的间隙宽度(S1)形成得小于铆钉(30)的头部(32)与制动衬片(14)之间的间隙宽度(S2)。

Figure 200610005162

A brake disc friction pad that maintains elasticity with an elastic member close to the brake lining even when the brake lining heats up. The brake disc friction block includes: an elastic member (40), which is arranged between the base plate (12) and the brake lining (14), and the brake lining (14) can be obliquely displaced by pressing against the brake disc At the same time, the brake lining (14) can be moved towards the direction close to the base plate (12); the heat conduction member (44) is suppressed, and it is arranged between the elastic member (40) and the brake lining (14). The main body portion (34) of the rivet (30) has an abutment portion (34a) abutting against the base plate (12) and is arranged between the abutment portion (34a) and the head portion (32) and has a diameter smaller than the abutment portion ( 34a) in the middle portion (34b). The gap width (S1) between the contact portion (34a) of the rivet (30) and the cylindrical portion (26) is formed to be smaller than that between the head portion (32) of the rivet (30) and the brake lining (14). Gap width (S2).

Figure 200610005162

Description

制动盘摩擦块 brake disc friction block

技术领域 technical field

本发明涉及高速铁路车辆的盘式制动器中使用的制动盘摩擦块。The invention relates to a brake disc friction block used in a disc brake of a high-speed railway vehicle.

背景技术 Background technique

以往,作为铁路车辆的盘式制动器中使用的制动盘摩擦块,一般公知有如下述专利文献1所公开地,具有被按压到制动盘上的制动衬片和支承该制动衬片的基板的结构。该文献1所记载的,如图5所示,在基板82上形成有凹部83,在该凹部83上配置环状的弹性部件84,并且将制动衬片81嵌入到凹部83中,以将弹性部件84夹入到制动衬片81与基板82之间。在制动动作时制动衬片81按压到制动盘85上,则制动衬片81相对基板82位移。Conventionally, as a brake disc friction pad used in a disc brake of a railway vehicle, as disclosed in the following Patent Document 1, there is generally known a brake pad that is pressed onto a brake disc and a brake pad that supports the brake pad. structure of the substrate. As described in this document 1, as shown in FIG. The elastic member 84 is sandwiched between the brake lining 81 and the base plate 82 . When the brake lining 81 is pressed against the brake disc 85 during the braking operation, the brake lining 81 is displaced relative to the base plate 82 .

专利文献1:德国专利第DE4301006C2号说明书Patent Document 1: Specification of German Patent No. DE4301006C2

由于在高速铁路车辆中在制动动作时制动衬片81的温度到达约800℃,若与该制动衬片81接触的弹性部件84由铁钢材构成,则升温至接近淬火温度的温度。由此,在所述以往的装置中具有这样的问题,由于制动衬片81的升温,弹性部件84退火而变形,弹性部件84不能发挥弹性。Since the temperature of the brake lining 81 reaches about 800° C. during braking operation in a high-speed railway vehicle, if the elastic member 84 in contact with the brake lining 81 is made of iron or steel, the temperature rises to a temperature close to the quenching temperature. Therefore, in the above-mentioned conventional device, there is a problem that the elastic member 84 is annealed and deformed due to the temperature rise of the brake lining 81, and the elastic member 84 cannot exert elasticity.

发明内容 Contents of the invention

本发明是鉴于上述问题而研发的,其目的在于,即使制动衬片升温,与制动衬片接近的弹性部件也能够保持弹性。The present invention was developed in view of the above problems, and an object of the present invention is to maintain elasticity of an elastic member adjacent to the brake lining even when the temperature of the brake lining rises.

为实现上述目的,本发明的制动盘摩擦块以在基板上组装有制动衬片的制动盘摩擦块为前提,具有:弹性部件,其配置在所述基板和所述制动衬片之间,通过向制动盘的按压可使所述制动衬片倾斜位移,同时能够使所述制动衬片向接近所述基板的方向移动;抑制导热部件,其配置在所述弹性部件和所述制动衬片之间。In order to achieve the above object, the brake disc friction block of the present invention is based on the premise that the brake disc friction block is assembled with the brake lining on the base plate, and has: an elastic member arranged on the base plate and the brake lining. Between, by pressing against the brake disc, the brake lining can be tilted and displaced, and at the same time, the brake lining can be moved in a direction close to the base plate; the heat conduction member is suppressed, and it is arranged on the elastic member and between the brake linings.

在该结构中,即使在制动动作时制动衬片由于与制动盘的摩擦而升温,也能够抑制该热量向弹性部件传递。其结果,由于能够使弹性部件难以升温,故可容易抑制弹性部件升温至丧失弹性的温度。并且,由于制动衬片可通过弹性部件而沿制动盘倾斜位移或移动,故能够降低制动衬片的局部面压上升,可提高制动衬片的寿命。With this configuration, even if the brake lining heats up due to friction with the brake disc during braking operation, it is possible to suppress transmission of the heat to the elastic member. As a result, since it is possible to make it difficult for the elastic member to rise in temperature, it is possible to easily suppress the temperature rise of the elastic member to a temperature at which it loses its elasticity. Moreover, since the brake lining can be obliquely displaced or moved along the brake disc through the elastic member, the local surface pressure rise of the brake lining can be reduced, and the service life of the brake lining can be improved.

在此,也可以在所述抑制导热部件上设置通过弹性部件而向所述制动衬片按压的接触部和从所述制动衬片离开并从所述接触部延伸出的延伸部。Here, the heat conduction suppressing member may be provided with a contact portion pressed against the brake pad by an elastic member, and an extension portion separated from the brake pad and extending from the contact portion.

在该结构中,即使直接从制动衬片向延伸部传递热,其热传递也是微弱的,主要是由接触部进行热传递的。由此,抑制导热部件的接触部能够将从制动衬片直接受的热量向延伸部放出,能够抑制抑制导热部件的接触部的升温。结果,能够更加有效地抑制与接触部接触的弹性部件的升温。In this structure, even if the heat is directly transferred from the brake lining to the extension portion, the heat transfer is weak, and the heat transfer is mainly performed by the contact portion. This suppresses the contact portion of the heat conduction member from dissipating heat directly received from the brake lining to the extension portion, thereby suppressing a temperature rise in the contact portion of the heat conduction member. As a result, the temperature rise of the elastic member in contact with the contact portion can be suppressed more effectively.

另外,所述制动衬片和弹性部件也可以分别设置多个,所述抑制导热部件跨越所述各制动衬片而设置。In addition, a plurality of the brake linings and elastic members may be respectively provided, and the heat conduction suppressing member may be provided across the respective brake linings.

该结构能够降低抑制导热部件的安装工时。This configuration can reduce the man-hours for mounting the heat transfer member.

另外,在所述制动衬片上设置具有台阶部的通孔,并且设置具有可与所述台阶部卡合的形状的头部的保持部件,在该情况下,所述制动衬片也可以构成为这样结构,即,通过利用所述弹性部件的弹力向离开所述基板的方向按压,同时所述通孔的台阶部与所述保持部件的头部抵接,由此保持在被止脱的状态下。In addition, a through hole having a stepped portion is provided in the brake lining, and a holding member having a head capable of engaging with the stepped portion is provided. In this case, the brake lining may be The structure is configured such that the stepped portion of the through hole abuts against the head of the holding member while being pressed in a direction away from the substrate by the elastic force of the elastic member, thereby retaining the object at the position of the retaining member. state.

在该结构中,由于利用弹性部件按压制动衬片,另一方面通过使形成在制动衬片上的通孔的台阶部与保持部件的头部卡合而防止制动衬片的脱离,故能够利用弹性部件容许制动衬片的位移,并且利用该弹性部件的弹力使制动衬片不从基板脱离,而将基板和制动衬片可靠地结合。In this structure, since the brake lining is pressed by the elastic member, on the other hand, the step portion of the through hole formed on the brake lining is engaged with the head of the holding member to prevent the brake lining from coming off. Displacement of the brake lining is allowed by the elastic member, and the brake lining is not detached from the base plate by the elastic force of the elastic member, so that the base plate and the brake lining can be reliably bonded.

另外,在所述基板上形成凹状的曲面座,将固定有所述保持部件的部位包围,在所述制动衬片上设有与所述曲座面相对配置的带有凸状的前端面的筒状部,所述制动衬片可以形成在所述筒状部与所述曲面座之间具有间隙并且被所述保持部件保持的结构。In addition, a concave curved seat is formed on the base plate to surround the portion where the holding member is fixed, and a convex front end surface facing the curved seat surface is provided on the brake lining. The cylindrical portion, the brake lining may be formed to have a gap between the cylindrical portion and the curved seat and be held by the holding member.

在该结构中,在制动动作时制动衬片被按压到制动盘上并且向弹性部件作用大于或等于规定值的外力时,制动衬片的筒状部与基板的曲面座抵接。此时,由于制动衬片的前端面可沿曲面座移动,故在制动衬片的筒状部抵接到基板的曲面座上时,制动衬片可根据所受到的力而倾斜位移。并且,由于在制动动作时作用在制动衬片上的外力不仅由弹性部件分担,还由基板的曲面座分担,故能够降低弹性部件的负担。In this structure, when the brake lining is pressed against the brake disc during braking operation and an external force greater than or equal to a predetermined value acts on the elastic member, the cylindrical portion of the brake lining comes into contact with the curved seat of the base plate. . At this time, since the front end surface of the brake lining can move along the curved surface seat, when the cylindrical portion of the brake lining abuts against the curved surface seat of the base plate, the brake lining can be tilted and displaced according to the force received. . In addition, since the external force acting on the brake lining during the braking operation is shared not only by the elastic member, but also by the curved seat of the substrate, the burden on the elastic member can be reduced.

另外,在所述保持部件具有直径比所述头部小的主体部,并且所述主体部具有与所述基板抵接的抵接部、和配置在该抵接部与所述头部之间并且直径小于所述抵接部的中间部的情况下,也可以使所述保持部件的抵接部与所述筒状部之间的间隙宽度小于所述保持部件的头部与所述制动衬片之间的间隙宽度。In addition, the holding member has a main body portion having a diameter smaller than that of the head portion, and the main body portion has an abutment portion abutting against the substrate, and is disposed between the abutment portion and the head portion. And when the diameter is smaller than the middle portion of the abutting portion, the width of the gap between the abutting portion of the holding member and the cylindrical portion may be smaller than that between the head of the holding member and the stopper. The width of the gap between the linings.

在该结构中,制动衬片倾斜位移时,保持部件的抵接部与制动衬片的筒状部抵接。该抵接时,在抵接部上作用剪切应力和弯曲应力,但通过将该抵接部靠近基板设置,能够降低弯曲应力的影响。In this configuration, when the brake lining is displaced obliquely, the contact portion of the holding member comes into contact with the cylindrical portion of the brake lining. During this contact, shear stress and bending stress act on the contact portion, but by providing the contact portion close to the substrate, the influence of the bending stress can be reduced.

另外,可以设置向所述制动盘按压时阻止所述制动衬片转动的止转装置。In addition, a rotation stop device may be provided which prevents rotation of the brake lining when pressed against the brake disc.

在该结构中,能够避免随着制动衬片的转动,制动衬片与抑制导热部件的磨损。In this structure, it is possible to avoid abrasion of the brake lining and the heat-conducting member as the brake lining rotates.

如以上说明,根据本发明,由于在弹性部件与制动衬片之间配置抑制导热部件,故即使制动衬片升温,与该振动衬片接近配置的弹性部件也能够保持弹性。As described above, according to the present invention, since the heat conduction suppressing member is disposed between the elastic member and the brake lining, even if the temperature of the brake lining rises, the elastic member disposed close to the vibrating lining can maintain elasticity.

附图说明 Description of drawings

图1是本发明实施方式的制动盘摩擦块的正面图;Fig. 1 is the front view of the brake disc friction block of the embodiment of the present invention;

图2是图1的II-II线的剖面图;Fig. 2 is the sectional view of II-II line of Fig. 1;

图3是表示弹性部件的立体图;Fig. 3 is a perspective view showing an elastic member;

图4是表示其他实施方式的制动盘摩承块的与图2相当的图;Fig. 4 is a diagram corresponding to Fig. 2 showing a brake disc shoe in another embodiment;

图5是表示现有的制动盘摩擦块的剖面图。Fig. 5 is a cross-sectional view showing a conventional brake disc pad.

附图标记的说明Explanation of reference signs

12基板12 Substrates

14制动衬底14 brake lining

18曲面座18 curved seat

22通孔22 through holes

22a台阶部22a step part

26筒状部26 cylindrical part

26a前端面26a front face

30铆钉(保持部件的一例)30 rivets (an example of holding parts)

32头部32 heads

34主体部34 main body

34a抵接部34a contact part

34b中间部34b middle part

40弹性部件40 elastic parts

44抑制导热部件44 Suppression of heat-conducting components

44a接触部44a contact part

44b延伸部44b extension

48止转装置48 anti-rotation device

具体实施方式 Detailed ways

以下参照附图详细说明用于实施本发明的最佳方式。The best mode for carrying out the present invention will be described in detail below with reference to the drawings.

图1表示本发明实施方式的制动盘摩擦块10。该制动盘摩擦块10使用于高速铁路车辆的盘式制动器中,沿盘式制动器(省略图示)的旋转方向配置有多个。如图1所示,制动盘摩擦块10具有基板12、安装于该基板12上的制动衬片14。FIG. 1 shows a brake disc pad 10 according to an embodiment of the present invention. The brake disc friction pad 10 is used in a disc brake of a high-speed railway vehicle, and a plurality of disc brake pads 10 are arranged along the rotation direction of the disc brake (not shown). As shown in FIG. 1 , the brake disc friction block 10 has a base plate 12 and a brake lining 14 installed on the base plate 12 .

所述基板12在平面看构成为具有沿规定方向延伸的细长形状的平板状,其长方向的两端部分别形成大致三角形。该基板12以其长方向沿制动盘旋转方向的姿态设置。The substrate 12 is configured as a flat plate having an elongated shape extending in a predetermined direction when viewed in plan, and both ends in the longitudinal direction form approximately triangular shapes. The base plate 12 is provided in such a manner that its longitudinal direction is along the rotational direction of the brake disc.

如图2所示,在基板12上设有多个沿板厚方向贯通的通孔16。该通孔16设于设置所述制动衬片14的部位上,并且通孔16以安装的制动衬片14的数量形成。各通孔16形成为其图2中的下端部被扩径的形状。As shown in FIG. 2 , a plurality of through holes 16 penetrating in the thickness direction are provided on the substrate 12 . The through hole 16 is provided at the position where the brake lining 14 is provided, and the through hole 16 is formed in the number of the installed brake lining 14 . Each through hole 16 is formed in a shape in which the diameter of the lower end portion in FIG. 2 is enlarged.

在配置制动衬片的基板12的正面(图2的上侧的面)的各通孔16的周围,分别形成有具有凹状弯曲面的曲面座18。该曲面座18平面看由圆形的凹部构成,其上面的弯曲面成为座面18a。在该曲面座18的中央分别形成所述通孔16。Curved surface seats 18 each having a concave curved surface are formed around the respective through holes 16 on the front surface (the upper surface in FIG. 2 ) of the base plate 12 on which the brake lining is disposed. The curved seat 18 is formed by a circular recess in plan view, and the curved surface on the top thereof becomes the seat surface 18a. The through holes 16 are respectively formed in the center of the curved seat 18 .

如图1所示,所述制动衬片14除在基板12的长度方向的两端部,在宽度方向上排列两列,而在基板12的两端部上则各配置一个。各制动衬片14以相互分离的状态配置。另外,图例中表示为两列排列,也可以通过减小制动衬片14的直径而在宽度方向上配列三列。As shown in FIG. 1 , the brake linings 14 are arranged in two rows in the width direction except at both ends of the base plate 12 in the longitudinal direction, and one is arranged at each end of the base plate 12 . The respective brake linings 14 are arranged in a state of being separated from each other. In addition, although two rows are shown in the illustration, it is also possible to arrange three rows in the width direction by reducing the diameter of the brake lining 14 .

如图1及图2所示,各制动衬片14形成为圆板状。省略图示,各制动衬片14,省略图示,可以形成三角形、五边形、六边形等多边形状,此时,也可以形成使顶角部圆滑的曲面状。As shown in FIGS. 1 and 2 , each brake lining 14 is formed in a disc shape. Although not shown, each brake lining 14 may be formed in a polygonal shape such as a triangle, a pentagon, or a hexagon.

制动衬片14的正面(离开基板12一侧的端面)成为按压到制动盘上的按压面20。在这些各制动衬片14上分别形成有上下(板厚方向)贯通中央部的通孔22。该通孔22与基板12的通孔16相对。The front surface (the end surface on the side away from the base plate 12 ) of the brake lining 14 serves as a pressing surface 20 that is pressed against the brake disc. Each of these brake linings 14 is formed with a through-hole 22 penetrating through the center portion up and down (in the plate thickness direction). The through hole 22 is opposite to the through hole 16 of the substrate 12 .

各通孔22通过基板12侧形成为小径的带台阶孔的构成,隔着台阶部22a而形成小径部22b和大径部22c。小径部22b形成于台阶部22a的基板12侧,大径部22c形成于按压面20侧。Each through-hole 22 has a small-diameter stepped hole formed on the substrate 12 side, and a small-diameter portion 22 b and a large-diameter portion 22 c are formed with the stepped portion 22 a interposed therebetween. The small-diameter portion 22b is formed on the substrate 12 side of the stepped portion 22a, and the large-diameter portion 22c is formed on the pressing surface 20 side.

各制动衬片14具有形成大致一定厚度并且可与制动盘抵接而构成的主体部24和从该主体部24向基板12延伸的筒状部26。在主体部24上形成有所述通孔22,筒状部26包围所述通孔22而形成在主体部24的下端面,并且与所述曲面座18相对。Each brake lining 14 has a main body portion 24 formed to have a substantially constant thickness and capable of contacting the brake disc, and a cylindrical portion 26 extending from the main body portion 24 toward the base plate 12 . The through hole 22 is formed in the main body part 24 , and the cylindrical part 26 is formed on the lower end surface of the main body part 24 surrounding the through hole 22 and faces the curved surface seat 18 .

筒状部26的前端面(下端面)26a形成为与基板12的曲面座18的底面18a对应的凸状的弯曲面。换言之,筒状部26的前端面26a形成为筒状部26的轴心成为旋转中心的圆弧面。并且,制动衬片14在筒状部26的前端面26a与曲面座18的底面18a之间形成间隙。由此,筒状部26的前端面26a在抵接到曲面座18的底面18a上时能够以该抵接的状态沿曲面座18位移。A front end surface (lower end surface) 26 a of the cylindrical portion 26 is formed as a convex curved surface corresponding to the bottom surface 18 a of the curved surface seat 18 of the substrate 12 . In other words, the front end surface 26 a of the cylindrical portion 26 is formed as an arcuate surface in which the axis of the cylindrical portion 26 becomes the center of rotation. In addition, the brake lining 14 forms a gap between the front end surface 26 a of the cylindrical portion 26 and the bottom surface 18 a of the curved seat 18 . Thereby, when the front-end surface 26a of the cylindrical part 26 abuts on the bottom surface 18a of the curved surface seat 18, it can displace along the curved surface seat 18 in the state of this abutment.

所述基板12和制动衬片14通过保持部件之一例的铆钉30而结合。该铆钉30具有用于止脱的头部32和直径小于该头部32的主体部34。铆钉30插通跨过所述基板12的通孔16和制动衬片14的通孔22。The base plate 12 and the brake lining 14 are joined together by a rivet 30 as an example of a holding member. The rivet 30 has a head portion 32 used for preventing detachment and a main body portion 34 with a smaller diameter than the head portion 32 . The rivet 30 is inserted across the through hole 16 of the base plate 12 and the through hole 22 of the brake lining 14 .

头部32的直径小于制动衬片14的通孔22的大径部22c,并且具有比小径部22b的直径大的外径。头部32的下端面从上方抵接在制动衬片14的通孔22的台阶部22a的上面(抵接面)。由此,制动衬片14通过铆钉30而被止脱。The head portion 32 has a smaller diameter than the large diameter portion 22c of the through hole 22 of the brake lining 14, and has an outer diameter larger than that of the small diameter portion 22b. The lower end surface of the head portion 32 is in contact with the upper surface (contact surface) of the step portion 22 a of the through hole 22 of the brake lining 14 from above. As a result, the brake lining 14 is prevented from coming off by the rivet 30 .

主体部34具有与基板12抵接的抵接部34a和配置于头部32与抵接部34a之间的中间部34b。The main body part 34 has the contact part 34a which contacts the board|substrate 12, and the intermediate part 34b arrange|positioned between the head part 32 and the contact part 34a.

中间部34b具有直径比头部32和抵接部34a都小的外径。换言之,抵接部34a构成为比中间部34b大的直径。The intermediate portion 34b has an outer diameter smaller than both the head portion 32 and the abutting portion 34a. In other words, the contact portion 34a is configured to have a larger diameter than the intermediate portion 34b.

抵接部34a具有直径比头部32小的外径,该抵接部34a的下端部与基板12的曲面座18抵接。The contact portion 34 a has an outer diameter smaller than that of the head portion 32 , and the lower end portion of the contact portion 34 a contacts the curved seat 18 of the substrate 12 .

在主体部34上设有连接部36,其从抵接部34a的下端部向下方延伸而配置在基板12的通孔16内。该连接部36的下部被扩径,通过利用该连接部36的下部和抵接部34a夹入基板12,从而将铆钉30固定在基板12上。The main body portion 34 is provided with a connecting portion 36 extending downward from the lower end portion of the abutting portion 34 a and disposed in the through hole 16 of the substrate 12 . The diameter of the lower portion of the connecting portion 36 is enlarged, and the rivet 30 is fixed to the substrate 12 by sandwiching the substrate 12 between the lower portion of the connecting portion 36 and the abutting portion 34 a.

从头部32的下端面到抵接部34a的下端面的距离比从台阶部22a的上面到筒状部26的前端的距离稍长。由此,在制动衬片14与基板12结合的状态下,在筒状部26的前端面26a与曲面座18的底面18a之间形成有微小的间隙。The distance from the lower end surface of the head portion 32 to the lower end surface of the contact portion 34 a is slightly longer than the distance from the upper surface of the stepped portion 22 a to the front end of the cylindrical portion 26 . Accordingly, a slight gap is formed between the front end surface 26 a of the cylindrical portion 26 and the bottom surface 18 a of the curved surface seat 18 in a state where the brake lining 14 is coupled to the base plate 12 .

抵接部34a与筒状部26之间的间隙宽度S1形成得小于头部32与通孔22的大径部22c的内周面之间的间隙宽度S2。这是由于,在制动衬片14倾斜时,在通孔22的内周面抵接到头部32的外周面上之前,筒状部26的内周面抵接到抵接部34a的外周面上。A gap width S1 between the contact portion 34 a and the cylindrical portion 26 is formed smaller than a gap width S2 between the head portion 32 and the inner peripheral surface of the large-diameter portion 22 c of the through hole 22 . This is because, when the brake lining 14 is tilted, the inner peripheral surface of the cylindrical portion 26 abuts on the outer periphery of the contact portion 34 a before the inner peripheral surface of the through hole 22 abuts on the outer peripheral surface of the head portion 32 . face.

在基板12与各制动衬片14之间分别设有弹性部件40。如图3所示,各弹性部件40分别由金属制的盘簧构成,是底面形成为开口部40a的盘状的部件。弹性部件40在筒状部26插通该开口部40a的状态下配置在基板12与制动衬片14之间。Elastic members 40 are respectively provided between the base plate 12 and the respective brake linings 14 . As shown in FIG. 3 , each elastic member 40 is formed of a metal coil spring, and is a disk-shaped member whose bottom surface forms an opening 40 a. The elastic member 40 is disposed between the base plate 12 and the brake lining 14 in a state where the cylindrical portion 26 is inserted through the opening 40 a.

弹性部件40沿使基板12和制动衬片14分离的方向向它们作用弹力。弹性部件40具有制动衬片14在被按压向制动盘的制动动作时弹性变形的弹性系数。由此,在制动衬片14按压制动盘时,通过经由制动衬片14向弹性部件40传递的按压力而弹性变形,由此,制动衬片14向上下方向位移或倾斜位移。The elastic member 40 applies elastic force to the base plate 12 and the brake lining 14 in a direction to separate them. The elastic member 40 has a modulus of elasticity such that the brake lining 14 elastically deforms when the brake lining 14 is pressed against the brake disc for a braking action. Accordingly, when the brake lining 14 presses the brake disc, the brake lining 14 is elastically deformed by the pressing force transmitted to the elastic member 40 via the brake lining 14 , whereby the brake lining 14 is displaced vertically or obliquely.

在制动衬片14与弹性部件40之间配置有抑制导热部件44。该抑制导热部件44通过平面看具有与基板12相同形状及大小的板材构成,该抑制导热部件44跨越各制动衬片14而设置。另外,由于在抑制导热部件44的背面配置有基板12,故图1中未直接表示基板12。A heat conduction suppression member 44 is disposed between the brake lining 14 and the elastic member 40 . The heat conduction suppressing member 44 is formed of a plate material having the same shape and size as the base plate 12 in plan view, and the heat conduction suppressing member 44 is provided across each brake lining 14 . In addition, since the board|substrate 12 is arrange|positioned on the back surface of the heat conduction suppression member 44, the board|substrate 12 is not shown directly in FIG.

抑制导热部件44具有与各制动衬片14分别对应设置的接触部44a和设于这些接触部44a之间的延伸部44b。各接触部44a是形成为圆环形的部位,其具有直径稍大于筒状部26的内径,并且具有与弹性部件40的上端部大致相同直径的外径。抑制导热部件44以筒状部26插通其接触部44a的开口的状态配置在制动衬片14的下面。并且使接触部44a与制动衬片14接触。The heat-restraining member 44 has contact portions 44a provided correspondingly to the respective brake linings 14 and extension portions 44b provided between these contact portions 44a. Each contact portion 44 a is an annular portion having a diameter slightly larger than the inner diameter of the cylindrical portion 26 and an outer diameter substantially the same as that of the upper end portion of the elastic member 40 . The suppressing heat conduction member 44 is arranged on the lower surface of the brake lining 14 in a state where the cylindrical portion 26 is inserted through the opening of the contact portion 44 a. And the contact portion 44 a is brought into contact with the brake lining 14 .

延伸部44b是将各接触部44a相互连结起来而构成的部位,从各接触部44a阶梯状地延伸。由此,延伸部44b从制动衬片14的下面离开,在该状态下相对制动衬片14的下面在大致平行的方向上延伸。The extension part 44b is a site|part which connects each contact part 44a mutually, and extends stepwise from each contact part 44a. Accordingly, the extension portion 44b is separated from the lower surface of the brake lining 14, and extends in a direction substantially parallel to the lower surface of the brake lining 14 in this state.

抑制导热部件44由热传导率小于制动衬片14的材质构成。抑制导热部件44由例如通过热传导率比构成制动衬片14的基板12侧的部位(下端部)的铸铁低的不锈钢制的板材构成。The heat-conducting member 44 is made of a material having a lower thermal conductivity than the brake lining 14 . The heat conduction suppressing member 44 is made of, for example, a stainless steel plate material whose thermal conductivity is lower than that of cast iron constituting the portion (lower end portion) of the brake lining 14 on the side of the base plate 12 .

在本实施方式的制动盘摩擦块10中设有制动衬片14的止转装置48。该止转装置48由配置在基板12与制动衬片14之间的销49和设于制动衬片14上的卡合槽(凹部)50以及设于基板12上的卡合孔51构成。即,卡合槽50与卡合孔51相对配置,销49的上端部插入到卡合槽50内,而销49的下端部插入到卡合孔51内。由此,销49与卡合槽50的内周面及卡合孔51的内周面卡合,阻止制动衬片14的转动。A lock device 48 for the brake lining 14 is provided in the brake disc pad 10 of the present embodiment. The anti-rotation device 48 is composed of a pin 49 arranged between the base plate 12 and the brake lining 14 , an engaging groove (recess) 50 provided on the brake lining 14 , and an engaging hole 51 provided on the base plate 12 . . That is, the engaging groove 50 is arranged opposite to the engaging hole 51 , the upper end of the pin 49 is inserted into the engaging groove 50 , and the lower end of the pin 49 is inserted into the engaging hole 51 . Thereby, the pin 49 engages with the inner peripheral surface of the engaging groove 50 and the inner peripheral surface of the engaging hole 51 , and the rotation of the brake lining 14 is prevented.

在抑制导热部件44上设有使所述销49插通的插通孔44c。由于抑制导热部件44配置于基板12与制动衬片14之间,故该插通孔44c能够使销49接合在基板12和制动衬垫14二者上而插通销49。The insertion hole 44c through which the said pin 49 is inserted is provided in the heat conduction suppression member 44. As shown in FIG. Since the suppressing heat conduction member 44 is disposed between the base plate 12 and the brake pad 14 , the insertion hole 44 c allows the pin 49 to be joined to both the base plate 12 and the brake pad 14 to insert the pin 49 .

下面说明以上构成的制动盘摩擦块10的动作。Next, the operation of the brake disc friction pad 10 constructed as above will be described.

在本制动盘摩擦块10中,在制动衬片14未被按压到制动盘上的非制动动作时,制动衬片14通过弹性部件40的弹力而保持在筒状部26与基板12的曲面座18之间形成有间隙的状态。此时,制动衬片14的通孔22的台阶部22a与铆钉30的头部32卡合,故制动衬片14不从基板12脱离。In this brake disc friction block 10 , when the brake lining 14 is not pressed against the brake disc during non-braking operation, the brake lining 14 is held between the cylindrical portion 26 and the cylindrical portion 26 by the elastic force of the elastic member 40 . A gap is formed between the curved seats 18 of the substrate 12 . At this time, the step portion 22 a of the through hole 22 of the brake lining 14 is engaged with the head portion 32 of the rivet 30 , so that the brake lining 14 does not come off from the base plate 12 .

制动衬片14被按压到制动盘上时(制动动作时),维持与非制动动作时的状态相同的状态,直到该按压力成为与弹性部件40的弹力同等的值,但若按压力变得大于弹性部件40的弹力,则弹性部件40弹性变形。通过该弹性部件40的弹性变形,制动衬片14向靠近基板12的方向移动。When the brake lining 14 is pressed onto the brake disc (during braking action), it maintains the same state as the state during the non-braking action until the pressing force becomes equal to the elastic force of the elastic member 40, but if When the pressing force becomes greater than the elastic force of the elastic member 40 , the elastic member 40 elastically deforms. The elastic deformation of the elastic member 40 moves the brake lining 14 toward the base plate 12 .

在新产品时的制动衬片表面高度不均一的情况下,仅突出的制动衬片14被向制动盘按压,但通过使与该突出的制动衬片14对应的筒状部26与曲面座18抵接,能够防止该制动衬底14的弹性部件40因大的变形而发生塑性变形,并防止之后的弹性力的降低。由于通过抵接,筒状部26的前端面26a沿曲面座18的底面18a位移,由此制动衬片14倾斜位移。此时,由于抵接部34a与筒状部26之间的间隙宽度S1形成得小于头部21与制动衬片14的通孔22大径部22c的内周面之间的间隙宽度S2,故筒状部26的内周面与抵接部34a的外周面抵接,并维持该状态。另外,即使制动衬片14倾斜的情况下,由于台阶部22a与铆钉30的头部32卡合,制动衬片14也不进一步向上方(从基板12离开的方向)位移。在制动动作时,在制动衬片14与弹性部件40之间介有抑制导热部件44,故即使制动衬片14由于与制动盘的摩擦而升温,也能够抑制其热量向弹性部件40传递。When the surface height of the brake lining is not uniform at the time of the new product, only the protruding brake lining 14 is pressed against the brake disc, but the cylindrical portion 26 corresponding to the protruding brake lining 14 Contacting the curved surface seat 18 prevents the elastic member 40 of the brake pad 14 from being plastically deformed due to large deformation, and prevents subsequent reduction in elastic force. Due to the abutment, the front end surface 26a of the cylindrical portion 26 is displaced along the bottom surface 18a of the curved surface seat 18, whereby the brake lining 14 is obliquely displaced. At this time, since the gap width S1 between the contact portion 34a and the cylindrical portion 26 is formed smaller than the gap width S2 between the head portion 21 and the inner peripheral surface of the large-diameter portion 22c of the through hole 22 of the brake lining 14, Therefore, the inner peripheral surface of the cylindrical part 26 is in contact with the outer peripheral surface of the contact part 34a, and this state is maintained. Also, even when the brake lining 14 is tilted, the brake lining 14 does not displace further upward (in the direction away from the base plate 12 ) because the step portion 22 a engages with the head portion 32 of the rivet 30 . During the braking operation, the heat-conducting member 44 is interposed between the brake lining 14 and the elastic member 40, so even if the brake lining 14 heats up due to friction with the brake disc, it can restrain its heat from flowing to the elastic member. 40 passes.

如以上说明,根据本发明,即使在制动动作时制动衬片14由于与制动擦的摩擦而升温,也能够抑制其热量向弹性部件40传递。其结果,能够使弹性部件40很难升温,由此可容易抑制弹性部件40退火而升温至丧失弹性的温度,能够防止弹性部件40丧失弹性。并且,由于制动衬片14可通过弹性部件40沿制动盘倾斜位移及移动,故能够降低局部的面压上升,可提高制动衬片14的寿命。As described above, according to the present invention, even if the temperature of the brake lining 14 increases due to friction with the brake pads during the braking operation, transmission of the heat to the elastic member 40 can be suppressed. As a result, it is possible to make the elastic member 40 less likely to rise in temperature, thereby making it easier to suppress the elastic member 40 from being annealed to a temperature at which it loses its elasticity, and preventing the elastic member 40 from losing its elasticity. Moreover, since the brake lining 14 can be obliquely displaced and moved along the brake disc through the elastic member 40 , the local surface pressure rise can be reduced, and the service life of the brake lining 14 can be improved.

特别是在本实施方式中,为了难以直接从制动衬片14向延伸部44b导热,抑制导热部件44的接触部44a可将直接从制动衬片14受到的热量向延伸部44b放出,能够抑制抑制导热部件44的接触部44a的升温。其结果,能够有效抑制与接触部44a接触的弹性部件40的升温。In particular, in this embodiment, in order to make it difficult to conduct heat directly from the brake lining 14 to the extension portion 44b, the contact portion 44a of the heat transfer member 44 is prevented from dissipating the heat directly received from the brake lining 14 to the extension portion 44b. The temperature rise of the contact portion 44 a of the heat conduction member 44 is suppressed. As a result, a rise in temperature of the elastic member 40 in contact with the contact portion 44a can be effectively suppressed.

另外,在本实施方式中,只是抑制导热部件44作为整体设置了一个,能够降低抑制导热部件44的安装工时。并且,在本实施方式中,由于相邻的制动衬片14相互间隔配置,在该制动衬片14之间也配置有抑制导热部件44的延伸部44b,故在该延伸部44b中能够对来自制动衬片14的热量进行隔热及散热,能够更加有效地抑制弹性部件40的升温。In addition, in this embodiment, only one suppressing heat conduction member 44 is provided as a whole, and the man-hours for mounting the suppressing heat conduction member 44 can be reduced. Furthermore, in this embodiment, since the adjacent brake linings 14 are arranged at intervals from each other, and the extension portion 44b that suppresses the heat conduction member 44 is also arranged between the brake linings 14, the extension portion 44b can Insulating and dissipating the heat from the brake lining 14 can more effectively suppress the temperature rise of the elastic member 40 .

在本实施方式中,由于利用弹性部件40按压制动衬片14,另一方面通过使形成于制动衬片14上的通孔22的台阶部22a与铆钉30的头部32卡合,防止制动衬片14的脱离,故能够通过弹性部件容许制动衬片14的位移,同时通过该弹性部件40的弹力而使制动衬片14不从基板12脱离,而将基板12与制动衬片14可靠地接合。In this embodiment, since the brake lining 14 is pressed by the elastic member 40, on the other hand, the stepped portion 22a of the through hole 22 formed on the brake lining 14 is engaged with the head 32 of the rivet 30 to prevent the The disengagement of the brake lining 14, so the displacement of the brake lining 14 can be allowed by the elastic member, and the brake lining 14 is not detached from the base plate 12 by the elastic force of the elastic member 40 at the same time, so that the base plate 12 and the brake pad are connected. The lining 14 is securely engaged.

在本实施方式中,由于在制动动作时仅向规定的制动衬片14作用过负荷的情况下,其制动衬片14的筒状部26与基板12的曲面座18抵接,故弹性部件40能够直至塑性变形区域都不发生变形,并且能够使制动衬片14根据所受到的力的作用方向而倾斜位移。In the present embodiment, since the cylindrical portion 26 of the brake lining 14 is in contact with the curved surface seat 18 of the base plate 12 when an overload is applied only to a predetermined brake lining 14 during braking operation, The elastic member 40 is not deformed up to the plastic deformation region, and enables the brake lining 14 to be obliquely displaced according to the direction of the applied force.

另外,在本实施方式中,通过将大的剪切应力和弯曲用力作用的铆钉30的抵接部34a靠近基板12设置,能够降低在铆钉30上产生的弯曲应力,由此能够谋求铆钉30的小径化。In addition, in the present embodiment, by arranging the abutting portion 34a of the rivet 30 close to the substrate 12 on which a large shearing stress and bending force act, the bending stress generated on the rivet 30 can be reduced, and thus the stability of the rivet 30 can be achieved. Small diameter.

另外,在本实施方式中,由于设有制动衬片14的止转装置,故能够避免制动衬片14和抑制导热部件44随着制动衬片14的转动而磨耗。In addition, in the present embodiment, since the rotation stop device for the brake lining 14 is provided, it is possible to avoid wear of the brake lining 14 and the suppressing heat transfer member 44 as the brake lining 14 rotates.

在本实施方式中,制动衬片14具有主体部24和筒状部26,也可以代替该结构,如图4所示,制动衬片14形成具有大致一定厚度的板状。在该结构中,在基板12上未设有曲面座18,弹性部件40在铆钉30直接插通其开口部40a的状态下配置于基板12与制动衬片14之间。In the present embodiment, the brake lining 14 has a main body portion 24 and a cylindrical portion 26 , but instead of this structure, the brake lining 14 may be formed in a plate shape having a substantially constant thickness as shown in FIG. 4 . In this structure, the curved seat 18 is not provided on the base plate 12, and the elastic member 40 is arranged between the base plate 12 and the brake lining 14 in a state where the rivet 30 is directly inserted through the opening 40a.

铆钉30具有用于止脱的头部32和与该头部32一体设置的圆筒状的主体部34。主体部34具有直径小于头部32的外径。The rivet 30 has a head portion 32 for retaining and a cylindrical body portion 34 integrally provided with the head portion 32 . The main body portion 34 has an outer diameter smaller in diameter than the head portion 32 .

抑制导热部件44的接触部44a形成为这样的圆环状,其具有直径比铆钉30的主体部34稍大的内径,并且具有与弹性部件40的上端部大致同径的外径。将铆钉30直接插通在接触部44a上。The contact portion 44a of the heat-conducting member 44 is formed in an annular shape having an inner diameter slightly larger than the main body portion 34 of the rivet 30 and an outer diameter substantially the same as the upper end portion of the elastic member 40 . The rivet 30 is directly inserted into the contact portion 44a.

弹性部件40设定为具有在制动衬片14被向制动盘按压的制动动作时使抑制导热部件44与基板12不抵接的弹性系数。The elastic member 40 is set to have a modulus of elasticity that prevents the heat conduction member 44 from coming into contact with the substrate 12 during a braking operation in which the brake lining 14 is pressed against the brake disc.

在制动动作时,若按压力变得大于弹性部件40的弹力,则弹性部件40弹性变形。通过该弹性部件40的弹性变形,制动衬片14向靠近基板12的方向移动,或者制动衬片14倾斜。即,根据制动盘摩擦块10的安装状态和制动衬片14的磨损状态等,在制动衬片14的整个表面不均匀受力的情况下制动衬片14倾斜,在制动衬片14的整个表面均匀受力的情况下制动衬片14保持其姿势向基板12侧平行移动。此时,通过弹性部件40的弹力来承担制动衬片14的按压力。When the pressing force becomes larger than the elastic force of the elastic member 40 during the braking operation, the elastic member 40 elastically deforms. The elastic deformation of the elastic member 40 moves the brake lining 14 toward the base plate 12 or tilts the brake lining 14 . That is, depending on the installation state of the brake disc friction pad 10 and the wear state of the brake lining 14, etc., the brake lining 14 is inclined when the entire surface of the brake lining 14 is stressed unevenly, and the brake lining 14 is inclined. The brake pad 14 moves in parallel to the base plate 12 side maintaining its posture while the entire surface of the sheet 14 is uniformly stressed. At this time, the pressing force of the brake lining 14 is borne by the elastic force of the elastic member 40 .

在该变形例中,由于能够使弹性部件40很难升温,故可容易抑制弹性部件40升温至丧失弹性的温度。并且,由于制动衬片14通过弹性部件40沿制动盘倾斜位移及移动,故能够降低局部的面压上升,可提高制动衬片14的寿命。In this modified example, since the temperature of the elastic member 40 can be made difficult to rise, it is easy to suppress the temperature rise of the elastic member 40 to a temperature at which the elastic member 40 loses its elasticity. In addition, since the brake lining 14 is obliquely displaced and moved along the brake disc through the elastic member 40, the local surface pressure rise can be reduced, and the life of the brake lining 14 can be improved.

在所述实施方式及变形例中,将抑制导热部件44形成为跨越各制动衬片14的一体结构,但也可以代替该结构,在各个制动衬片14上设置独立的抑制导热部件。In the above-described embodiment and modified example, the heat conduction suppressing member 44 is formed as an integral structure straddling each brake lining 14 , but instead of this structure, an independent heat conduction suppressing member may be provided on each brake lining 14 .

另外,在所述实施方式中,抑制导热部件44的延伸部44b从制动衬片14离开,但并不限定于此,延伸部44b也可以与制动衬片14接触。只是,在有效抑制延伸部44b的升温方面,延伸部44b最好从制动衬片14离开。In addition, in the above-described embodiment, the extension portion 44 b of the heat conduction member 44 is prevented from separating from the brake lining 14 , but the present invention is not limited thereto, and the extension portion 44 b may be in contact with the brake lining 14 . However, it is preferable that the extension portion 44b be separated from the brake lining 14 in terms of effectively suppressing the temperature rise of the extension portion 44b.

Claims (6)

1. friction block of brake disk, it forms with the state assembling brake lining of leaving from this substrate on substrate, it is characterized in that, comprising:
Elastic member, it is configured between described substrate and the described brake lining, by making described brake lining tilt displacement to pushing of brake disc, described brake lining is moved to the direction near described substrate;
Suppress conducting-heat elements, it is configured between described elastic member and the described brake lining,
On described inhibition conducting-heat elements, be provided with the contacting part pushed to described brake lining by described elastic member and leave and from the extended extension part of described contacting part from described brake lining.
2. friction block of brake disk as claimed in claim 1 is characterized in that described brake lining and elastic member are provided with a plurality of respectively, and described inhibition conducting-heat elements is crossed over described each brake lining and is provided with.
3. friction block of brake disk as claimed in claim 1, it is characterized in that, through hole with stepped part is set on described brake lining, and the holding member of the head with the shape that can engage with described stepped part is set, described brake lining is pushed to the direction of leaving described substrate by the elastic force that utilizes described elastic member, the stepped part of described through hole and the head butt of described holding member remain on thus by under the state of anti-avulsion simultaneously.
4. friction block of brake disk as claimed in claim 3, it is characterized in that, on described substrate, form the curved shoe of concavity, the position that is fixed with described holding member is surrounded, be provided with the cylindrical portion of the front-end face that has convex of relative configuration with described bent seat surface on described brake lining, described brake lining has the gap and is kept by described holding member between described cylindrical portion and described curved shoe.
5. friction block of brake disk as claimed in claim 4, it is characterized in that, described holding member has the diameter main part littler than described head, described main part have and the abutting part of described substrate butt and be configured in this abutting part and described head between and diameter less than the intermediate portion of described abutting part, the gap width between the abutting part of described holding member and the described cylindrical portion forms less than the head of described holding member and the gap width between the described brake lining.
6. as each described friction block of brake disk in the claim 1~5, it is characterized in that, whirl-stop device is set, it prevents the rotation in described brake lining when described brake disc is pushed.
CNB200610005162XA 2005-01-25 2006-01-13 brake disc friction block Expired - Fee Related CN100394062C (en)

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JP2005017269A JP4638248B2 (en) 2005-01-25 2005-01-25 Disc pad

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TW200632231A (en) 2006-09-16
JP4638248B2 (en) 2011-02-23
TWI269001B (en) 2006-12-21
CN1811216A (en) 2006-08-02
JP2006207625A (en) 2006-08-10
HK1090684A1 (en) 2006-12-29
KR20060086270A (en) 2006-07-31
KR100758946B1 (en) 2007-09-14

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