CN100394062C - brake disc friction block - Google Patents
brake disc friction block Download PDFInfo
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- CN100394062C CN100394062C CNB200610005162XA CN200610005162A CN100394062C CN 100394062 C CN100394062 C CN 100394062C CN B200610005162X A CNB200610005162X A CN B200610005162XA CN 200610005162 A CN200610005162 A CN 200610005162A CN 100394062 C CN100394062 C CN 100394062C
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- brake lining
- brake
- elastic member
- lining
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- 239000000758 substrate Substances 0.000 claims description 29
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000005764 inhibitory process Effects 0.000 claims 2
- 230000002093 peripheral effect Effects 0.000 description 9
- 238000005452 bending Methods 0.000 description 4
- 230000001629 suppression Effects 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000005489 elastic deformation Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229910001018 Cast iron Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
- F16D69/0408—Attachment of linings specially adapted for plane linings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61H—BRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
- B61H1/00—Applications or arrangements of brakes with a braking member or members co-operating with the periphery of the wheel rim, a drum, or the like
- B61H1/003—Applications or arrangements of brakes with a braking member or members co-operating with the periphery of the wheel rim, a drum, or the like with an actuator directly acting on a brake head
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/04—Attachment of linings
- F16D2069/0425—Attachment methods or devices
- F16D2069/0433—Connecting elements not integral with the braking member, e.g. bolts, rivets
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Braking Arrangements (AREA)
Abstract
一种制动盘摩擦块,即使制动衬片升温,与靠近制动衬片的弹性部件也能够保持弹性。该制动盘摩擦块包括:弹性部件(40),其配置在基板(12)和制动衬片(14)之间,通过向制动盘的按压可使制动衬片(14)倾斜位移,同时能够使制动衬片(14)向接近基板(12)的方向移动;抑制导热部件(44),其配置在弹性部件(40)和制动衬片(14)之间。铆钉(30)的主体部(34)具有与基板(12)抵接的抵接部(34a)和配置在该抵接部(34a)与头部(32)之间并且直径小于抵接部(34a)的中间部(34b)。铆钉(30)的抵接部(34a)与筒状部(26)之间的间隙宽度(S1)形成得小于铆钉(30)的头部(32)与制动衬片(14)之间的间隙宽度(S2)。
A brake disc friction pad that maintains elasticity with an elastic member close to the brake lining even when the brake lining heats up. The brake disc friction block includes: an elastic member (40), which is arranged between the base plate (12) and the brake lining (14), and the brake lining (14) can be obliquely displaced by pressing against the brake disc At the same time, the brake lining (14) can be moved towards the direction close to the base plate (12); the heat conduction member (44) is suppressed, and it is arranged between the elastic member (40) and the brake lining (14). The main body portion (34) of the rivet (30) has an abutment portion (34a) abutting against the base plate (12) and is arranged between the abutment portion (34a) and the head portion (32) and has a diameter smaller than the abutment portion ( 34a) in the middle portion (34b). The gap width (S1) between the contact portion (34a) of the rivet (30) and the cylindrical portion (26) is formed to be smaller than that between the head portion (32) of the rivet (30) and the brake lining (14). Gap width (S2).
Description
技术领域 technical field
本发明涉及高速铁路车辆的盘式制动器中使用的制动盘摩擦块。The invention relates to a brake disc friction block used in a disc brake of a high-speed railway vehicle.
背景技术 Background technique
以往,作为铁路车辆的盘式制动器中使用的制动盘摩擦块,一般公知有如下述专利文献1所公开地,具有被按压到制动盘上的制动衬片和支承该制动衬片的基板的结构。该文献1所记载的,如图5所示,在基板82上形成有凹部83,在该凹部83上配置环状的弹性部件84,并且将制动衬片81嵌入到凹部83中,以将弹性部件84夹入到制动衬片81与基板82之间。在制动动作时制动衬片81按压到制动盘85上,则制动衬片81相对基板82位移。Conventionally, as a brake disc friction pad used in a disc brake of a railway vehicle, as disclosed in the following
专利文献1:德国专利第DE4301006C2号说明书Patent Document 1: Specification of German Patent No. DE4301006C2
由于在高速铁路车辆中在制动动作时制动衬片81的温度到达约800℃,若与该制动衬片81接触的弹性部件84由铁钢材构成,则升温至接近淬火温度的温度。由此,在所述以往的装置中具有这样的问题,由于制动衬片81的升温,弹性部件84退火而变形,弹性部件84不能发挥弹性。Since the temperature of the
发明内容 Contents of the invention
本发明是鉴于上述问题而研发的,其目的在于,即使制动衬片升温,与制动衬片接近的弹性部件也能够保持弹性。The present invention was developed in view of the above problems, and an object of the present invention is to maintain elasticity of an elastic member adjacent to the brake lining even when the temperature of the brake lining rises.
为实现上述目的,本发明的制动盘摩擦块以在基板上组装有制动衬片的制动盘摩擦块为前提,具有:弹性部件,其配置在所述基板和所述制动衬片之间,通过向制动盘的按压可使所述制动衬片倾斜位移,同时能够使所述制动衬片向接近所述基板的方向移动;抑制导热部件,其配置在所述弹性部件和所述制动衬片之间。In order to achieve the above object, the brake disc friction block of the present invention is based on the premise that the brake disc friction block is assembled with the brake lining on the base plate, and has: an elastic member arranged on the base plate and the brake lining. Between, by pressing against the brake disc, the brake lining can be tilted and displaced, and at the same time, the brake lining can be moved in a direction close to the base plate; the heat conduction member is suppressed, and it is arranged on the elastic member and between the brake linings.
在该结构中,即使在制动动作时制动衬片由于与制动盘的摩擦而升温,也能够抑制该热量向弹性部件传递。其结果,由于能够使弹性部件难以升温,故可容易抑制弹性部件升温至丧失弹性的温度。并且,由于制动衬片可通过弹性部件而沿制动盘倾斜位移或移动,故能够降低制动衬片的局部面压上升,可提高制动衬片的寿命。With this configuration, even if the brake lining heats up due to friction with the brake disc during braking operation, it is possible to suppress transmission of the heat to the elastic member. As a result, since it is possible to make it difficult for the elastic member to rise in temperature, it is possible to easily suppress the temperature rise of the elastic member to a temperature at which it loses its elasticity. Moreover, since the brake lining can be obliquely displaced or moved along the brake disc through the elastic member, the local surface pressure rise of the brake lining can be reduced, and the service life of the brake lining can be improved.
在此,也可以在所述抑制导热部件上设置通过弹性部件而向所述制动衬片按压的接触部和从所述制动衬片离开并从所述接触部延伸出的延伸部。Here, the heat conduction suppressing member may be provided with a contact portion pressed against the brake pad by an elastic member, and an extension portion separated from the brake pad and extending from the contact portion.
在该结构中,即使直接从制动衬片向延伸部传递热,其热传递也是微弱的,主要是由接触部进行热传递的。由此,抑制导热部件的接触部能够将从制动衬片直接受的热量向延伸部放出,能够抑制抑制导热部件的接触部的升温。结果,能够更加有效地抑制与接触部接触的弹性部件的升温。In this structure, even if the heat is directly transferred from the brake lining to the extension portion, the heat transfer is weak, and the heat transfer is mainly performed by the contact portion. This suppresses the contact portion of the heat conduction member from dissipating heat directly received from the brake lining to the extension portion, thereby suppressing a temperature rise in the contact portion of the heat conduction member. As a result, the temperature rise of the elastic member in contact with the contact portion can be suppressed more effectively.
另外,所述制动衬片和弹性部件也可以分别设置多个,所述抑制导热部件跨越所述各制动衬片而设置。In addition, a plurality of the brake linings and elastic members may be respectively provided, and the heat conduction suppressing member may be provided across the respective brake linings.
该结构能够降低抑制导热部件的安装工时。This configuration can reduce the man-hours for mounting the heat transfer member.
另外,在所述制动衬片上设置具有台阶部的通孔,并且设置具有可与所述台阶部卡合的形状的头部的保持部件,在该情况下,所述制动衬片也可以构成为这样结构,即,通过利用所述弹性部件的弹力向离开所述基板的方向按压,同时所述通孔的台阶部与所述保持部件的头部抵接,由此保持在被止脱的状态下。In addition, a through hole having a stepped portion is provided in the brake lining, and a holding member having a head capable of engaging with the stepped portion is provided. In this case, the brake lining may be The structure is configured such that the stepped portion of the through hole abuts against the head of the holding member while being pressed in a direction away from the substrate by the elastic force of the elastic member, thereby retaining the object at the position of the retaining member. state.
在该结构中,由于利用弹性部件按压制动衬片,另一方面通过使形成在制动衬片上的通孔的台阶部与保持部件的头部卡合而防止制动衬片的脱离,故能够利用弹性部件容许制动衬片的位移,并且利用该弹性部件的弹力使制动衬片不从基板脱离,而将基板和制动衬片可靠地结合。In this structure, since the brake lining is pressed by the elastic member, on the other hand, the step portion of the through hole formed on the brake lining is engaged with the head of the holding member to prevent the brake lining from coming off. Displacement of the brake lining is allowed by the elastic member, and the brake lining is not detached from the base plate by the elastic force of the elastic member, so that the base plate and the brake lining can be reliably bonded.
另外,在所述基板上形成凹状的曲面座,将固定有所述保持部件的部位包围,在所述制动衬片上设有与所述曲座面相对配置的带有凸状的前端面的筒状部,所述制动衬片可以形成在所述筒状部与所述曲面座之间具有间隙并且被所述保持部件保持的结构。In addition, a concave curved seat is formed on the base plate to surround the portion where the holding member is fixed, and a convex front end surface facing the curved seat surface is provided on the brake lining. The cylindrical portion, the brake lining may be formed to have a gap between the cylindrical portion and the curved seat and be held by the holding member.
在该结构中,在制动动作时制动衬片被按压到制动盘上并且向弹性部件作用大于或等于规定值的外力时,制动衬片的筒状部与基板的曲面座抵接。此时,由于制动衬片的前端面可沿曲面座移动,故在制动衬片的筒状部抵接到基板的曲面座上时,制动衬片可根据所受到的力而倾斜位移。并且,由于在制动动作时作用在制动衬片上的外力不仅由弹性部件分担,还由基板的曲面座分担,故能够降低弹性部件的负担。In this structure, when the brake lining is pressed against the brake disc during braking operation and an external force greater than or equal to a predetermined value acts on the elastic member, the cylindrical portion of the brake lining comes into contact with the curved seat of the base plate. . At this time, since the front end surface of the brake lining can move along the curved surface seat, when the cylindrical portion of the brake lining abuts against the curved surface seat of the base plate, the brake lining can be tilted and displaced according to the force received. . In addition, since the external force acting on the brake lining during the braking operation is shared not only by the elastic member, but also by the curved seat of the substrate, the burden on the elastic member can be reduced.
另外,在所述保持部件具有直径比所述头部小的主体部,并且所述主体部具有与所述基板抵接的抵接部、和配置在该抵接部与所述头部之间并且直径小于所述抵接部的中间部的情况下,也可以使所述保持部件的抵接部与所述筒状部之间的间隙宽度小于所述保持部件的头部与所述制动衬片之间的间隙宽度。In addition, the holding member has a main body portion having a diameter smaller than that of the head portion, and the main body portion has an abutment portion abutting against the substrate, and is disposed between the abutment portion and the head portion. And when the diameter is smaller than the middle portion of the abutting portion, the width of the gap between the abutting portion of the holding member and the cylindrical portion may be smaller than that between the head of the holding member and the stopper. The width of the gap between the linings.
在该结构中,制动衬片倾斜位移时,保持部件的抵接部与制动衬片的筒状部抵接。该抵接时,在抵接部上作用剪切应力和弯曲应力,但通过将该抵接部靠近基板设置,能够降低弯曲应力的影响。In this configuration, when the brake lining is displaced obliquely, the contact portion of the holding member comes into contact with the cylindrical portion of the brake lining. During this contact, shear stress and bending stress act on the contact portion, but by providing the contact portion close to the substrate, the influence of the bending stress can be reduced.
另外,可以设置向所述制动盘按压时阻止所述制动衬片转动的止转装置。In addition, a rotation stop device may be provided which prevents rotation of the brake lining when pressed against the brake disc.
在该结构中,能够避免随着制动衬片的转动,制动衬片与抑制导热部件的磨损。In this structure, it is possible to avoid abrasion of the brake lining and the heat-conducting member as the brake lining rotates.
如以上说明,根据本发明,由于在弹性部件与制动衬片之间配置抑制导热部件,故即使制动衬片升温,与该振动衬片接近配置的弹性部件也能够保持弹性。As described above, according to the present invention, since the heat conduction suppressing member is disposed between the elastic member and the brake lining, even if the temperature of the brake lining rises, the elastic member disposed close to the vibrating lining can maintain elasticity.
附图说明 Description of drawings
图1是本发明实施方式的制动盘摩擦块的正面图;Fig. 1 is the front view of the brake disc friction block of the embodiment of the present invention;
图2是图1的II-II线的剖面图;Fig. 2 is the sectional view of II-II line of Fig. 1;
图3是表示弹性部件的立体图;Fig. 3 is a perspective view showing an elastic member;
图4是表示其他实施方式的制动盘摩承块的与图2相当的图;Fig. 4 is a diagram corresponding to Fig. 2 showing a brake disc shoe in another embodiment;
图5是表示现有的制动盘摩擦块的剖面图。Fig. 5 is a cross-sectional view showing a conventional brake disc pad.
附图标记的说明Explanation of reference signs
12基板12 Substrates
14制动衬底14 brake lining
18曲面座18 curved seat
22通孔22 through holes
22a台阶部22a step part
26筒状部26 cylindrical part
26a前端面26a front face
30铆钉(保持部件的一例)30 rivets (an example of holding parts)
32头部32 heads
34主体部34 main body
34a抵接部34a contact part
34b中间部34b middle part
40弹性部件40 elastic parts
44抑制导热部件44 Suppression of heat-conducting components
44a接触部44a contact part
44b延伸部44b extension
48止转装置48 anti-rotation device
具体实施方式 Detailed ways
以下参照附图详细说明用于实施本发明的最佳方式。The best mode for carrying out the present invention will be described in detail below with reference to the drawings.
图1表示本发明实施方式的制动盘摩擦块10。该制动盘摩擦块10使用于高速铁路车辆的盘式制动器中,沿盘式制动器(省略图示)的旋转方向配置有多个。如图1所示,制动盘摩擦块10具有基板12、安装于该基板12上的制动衬片14。FIG. 1 shows a
所述基板12在平面看构成为具有沿规定方向延伸的细长形状的平板状,其长方向的两端部分别形成大致三角形。该基板12以其长方向沿制动盘旋转方向的姿态设置。The
如图2所示,在基板12上设有多个沿板厚方向贯通的通孔16。该通孔16设于设置所述制动衬片14的部位上,并且通孔16以安装的制动衬片14的数量形成。各通孔16形成为其图2中的下端部被扩径的形状。As shown in FIG. 2 , a plurality of through
在配置制动衬片的基板12的正面(图2的上侧的面)的各通孔16的周围,分别形成有具有凹状弯曲面的曲面座18。该曲面座18平面看由圆形的凹部构成,其上面的弯曲面成为座面18a。在该曲面座18的中央分别形成所述通孔16。Curved surface seats 18 each having a concave curved surface are formed around the respective through
如图1所示,所述制动衬片14除在基板12的长度方向的两端部,在宽度方向上排列两列,而在基板12的两端部上则各配置一个。各制动衬片14以相互分离的状态配置。另外,图例中表示为两列排列,也可以通过减小制动衬片14的直径而在宽度方向上配列三列。As shown in FIG. 1 , the
如图1及图2所示,各制动衬片14形成为圆板状。省略图示,各制动衬片14,省略图示,可以形成三角形、五边形、六边形等多边形状,此时,也可以形成使顶角部圆滑的曲面状。As shown in FIGS. 1 and 2 , each
制动衬片14的正面(离开基板12一侧的端面)成为按压到制动盘上的按压面20。在这些各制动衬片14上分别形成有上下(板厚方向)贯通中央部的通孔22。该通孔22与基板12的通孔16相对。The front surface (the end surface on the side away from the base plate 12 ) of the
各通孔22通过基板12侧形成为小径的带台阶孔的构成,隔着台阶部22a而形成小径部22b和大径部22c。小径部22b形成于台阶部22a的基板12侧,大径部22c形成于按压面20侧。Each through-
各制动衬片14具有形成大致一定厚度并且可与制动盘抵接而构成的主体部24和从该主体部24向基板12延伸的筒状部26。在主体部24上形成有所述通孔22,筒状部26包围所述通孔22而形成在主体部24的下端面,并且与所述曲面座18相对。Each
筒状部26的前端面(下端面)26a形成为与基板12的曲面座18的底面18a对应的凸状的弯曲面。换言之,筒状部26的前端面26a形成为筒状部26的轴心成为旋转中心的圆弧面。并且,制动衬片14在筒状部26的前端面26a与曲面座18的底面18a之间形成间隙。由此,筒状部26的前端面26a在抵接到曲面座18的底面18a上时能够以该抵接的状态沿曲面座18位移。A front end surface (lower end surface) 26 a of the
所述基板12和制动衬片14通过保持部件之一例的铆钉30而结合。该铆钉30具有用于止脱的头部32和直径小于该头部32的主体部34。铆钉30插通跨过所述基板12的通孔16和制动衬片14的通孔22。The
头部32的直径小于制动衬片14的通孔22的大径部22c,并且具有比小径部22b的直径大的外径。头部32的下端面从上方抵接在制动衬片14的通孔22的台阶部22a的上面(抵接面)。由此,制动衬片14通过铆钉30而被止脱。The
主体部34具有与基板12抵接的抵接部34a和配置于头部32与抵接部34a之间的中间部34b。The
中间部34b具有直径比头部32和抵接部34a都小的外径。换言之,抵接部34a构成为比中间部34b大的直径。The
抵接部34a具有直径比头部32小的外径,该抵接部34a的下端部与基板12的曲面座18抵接。The
在主体部34上设有连接部36,其从抵接部34a的下端部向下方延伸而配置在基板12的通孔16内。该连接部36的下部被扩径,通过利用该连接部36的下部和抵接部34a夹入基板12,从而将铆钉30固定在基板12上。The
从头部32的下端面到抵接部34a的下端面的距离比从台阶部22a的上面到筒状部26的前端的距离稍长。由此,在制动衬片14与基板12结合的状态下,在筒状部26的前端面26a与曲面座18的底面18a之间形成有微小的间隙。The distance from the lower end surface of the
抵接部34a与筒状部26之间的间隙宽度S1形成得小于头部32与通孔22的大径部22c的内周面之间的间隙宽度S2。这是由于,在制动衬片14倾斜时,在通孔22的内周面抵接到头部32的外周面上之前,筒状部26的内周面抵接到抵接部34a的外周面上。A gap width S1 between the
在基板12与各制动衬片14之间分别设有弹性部件40。如图3所示,各弹性部件40分别由金属制的盘簧构成,是底面形成为开口部40a的盘状的部件。弹性部件40在筒状部26插通该开口部40a的状态下配置在基板12与制动衬片14之间。
弹性部件40沿使基板12和制动衬片14分离的方向向它们作用弹力。弹性部件40具有制动衬片14在被按压向制动盘的制动动作时弹性变形的弹性系数。由此,在制动衬片14按压制动盘时,通过经由制动衬片14向弹性部件40传递的按压力而弹性变形,由此,制动衬片14向上下方向位移或倾斜位移。The
在制动衬片14与弹性部件40之间配置有抑制导热部件44。该抑制导热部件44通过平面看具有与基板12相同形状及大小的板材构成,该抑制导热部件44跨越各制动衬片14而设置。另外,由于在抑制导热部件44的背面配置有基板12,故图1中未直接表示基板12。A heat
抑制导热部件44具有与各制动衬片14分别对应设置的接触部44a和设于这些接触部44a之间的延伸部44b。各接触部44a是形成为圆环形的部位,其具有直径稍大于筒状部26的内径,并且具有与弹性部件40的上端部大致相同直径的外径。抑制导热部件44以筒状部26插通其接触部44a的开口的状态配置在制动衬片14的下面。并且使接触部44a与制动衬片14接触。The heat-restraining
延伸部44b是将各接触部44a相互连结起来而构成的部位,从各接触部44a阶梯状地延伸。由此,延伸部44b从制动衬片14的下面离开,在该状态下相对制动衬片14的下面在大致平行的方向上延伸。The
抑制导热部件44由热传导率小于制动衬片14的材质构成。抑制导热部件44由例如通过热传导率比构成制动衬片14的基板12侧的部位(下端部)的铸铁低的不锈钢制的板材构成。The heat-conducting
在本实施方式的制动盘摩擦块10中设有制动衬片14的止转装置48。该止转装置48由配置在基板12与制动衬片14之间的销49和设于制动衬片14上的卡合槽(凹部)50以及设于基板12上的卡合孔51构成。即,卡合槽50与卡合孔51相对配置,销49的上端部插入到卡合槽50内,而销49的下端部插入到卡合孔51内。由此,销49与卡合槽50的内周面及卡合孔51的内周面卡合,阻止制动衬片14的转动。A
在抑制导热部件44上设有使所述销49插通的插通孔44c。由于抑制导热部件44配置于基板12与制动衬片14之间,故该插通孔44c能够使销49接合在基板12和制动衬垫14二者上而插通销49。The
下面说明以上构成的制动盘摩擦块10的动作。Next, the operation of the brake
在本制动盘摩擦块10中,在制动衬片14未被按压到制动盘上的非制动动作时,制动衬片14通过弹性部件40的弹力而保持在筒状部26与基板12的曲面座18之间形成有间隙的状态。此时,制动衬片14的通孔22的台阶部22a与铆钉30的头部32卡合,故制动衬片14不从基板12脱离。In this brake
制动衬片14被按压到制动盘上时(制动动作时),维持与非制动动作时的状态相同的状态,直到该按压力成为与弹性部件40的弹力同等的值,但若按压力变得大于弹性部件40的弹力,则弹性部件40弹性变形。通过该弹性部件40的弹性变形,制动衬片14向靠近基板12的方向移动。When the
在新产品时的制动衬片表面高度不均一的情况下,仅突出的制动衬片14被向制动盘按压,但通过使与该突出的制动衬片14对应的筒状部26与曲面座18抵接,能够防止该制动衬底14的弹性部件40因大的变形而发生塑性变形,并防止之后的弹性力的降低。由于通过抵接,筒状部26的前端面26a沿曲面座18的底面18a位移,由此制动衬片14倾斜位移。此时,由于抵接部34a与筒状部26之间的间隙宽度S1形成得小于头部21与制动衬片14的通孔22大径部22c的内周面之间的间隙宽度S2,故筒状部26的内周面与抵接部34a的外周面抵接,并维持该状态。另外,即使制动衬片14倾斜的情况下,由于台阶部22a与铆钉30的头部32卡合,制动衬片14也不进一步向上方(从基板12离开的方向)位移。在制动动作时,在制动衬片14与弹性部件40之间介有抑制导热部件44,故即使制动衬片14由于与制动盘的摩擦而升温,也能够抑制其热量向弹性部件40传递。When the surface height of the brake lining is not uniform at the time of the new product, only the protruding
如以上说明,根据本发明,即使在制动动作时制动衬片14由于与制动擦的摩擦而升温,也能够抑制其热量向弹性部件40传递。其结果,能够使弹性部件40很难升温,由此可容易抑制弹性部件40退火而升温至丧失弹性的温度,能够防止弹性部件40丧失弹性。并且,由于制动衬片14可通过弹性部件40沿制动盘倾斜位移及移动,故能够降低局部的面压上升,可提高制动衬片14的寿命。As described above, according to the present invention, even if the temperature of the
特别是在本实施方式中,为了难以直接从制动衬片14向延伸部44b导热,抑制导热部件44的接触部44a可将直接从制动衬片14受到的热量向延伸部44b放出,能够抑制抑制导热部件44的接触部44a的升温。其结果,能够有效抑制与接触部44a接触的弹性部件40的升温。In particular, in this embodiment, in order to make it difficult to conduct heat directly from the
另外,在本实施方式中,只是抑制导热部件44作为整体设置了一个,能够降低抑制导热部件44的安装工时。并且,在本实施方式中,由于相邻的制动衬片14相互间隔配置,在该制动衬片14之间也配置有抑制导热部件44的延伸部44b,故在该延伸部44b中能够对来自制动衬片14的热量进行隔热及散热,能够更加有效地抑制弹性部件40的升温。In addition, in this embodiment, only one suppressing
在本实施方式中,由于利用弹性部件40按压制动衬片14,另一方面通过使形成于制动衬片14上的通孔22的台阶部22a与铆钉30的头部32卡合,防止制动衬片14的脱离,故能够通过弹性部件容许制动衬片14的位移,同时通过该弹性部件40的弹力而使制动衬片14不从基板12脱离,而将基板12与制动衬片14可靠地接合。In this embodiment, since the
在本实施方式中,由于在制动动作时仅向规定的制动衬片14作用过负荷的情况下,其制动衬片14的筒状部26与基板12的曲面座18抵接,故弹性部件40能够直至塑性变形区域都不发生变形,并且能够使制动衬片14根据所受到的力的作用方向而倾斜位移。In the present embodiment, since the
另外,在本实施方式中,通过将大的剪切应力和弯曲用力作用的铆钉30的抵接部34a靠近基板12设置,能够降低在铆钉30上产生的弯曲应力,由此能够谋求铆钉30的小径化。In addition, in the present embodiment, by arranging the abutting
另外,在本实施方式中,由于设有制动衬片14的止转装置,故能够避免制动衬片14和抑制导热部件44随着制动衬片14的转动而磨耗。In addition, in the present embodiment, since the rotation stop device for the
在本实施方式中,制动衬片14具有主体部24和筒状部26,也可以代替该结构,如图4所示,制动衬片14形成具有大致一定厚度的板状。在该结构中,在基板12上未设有曲面座18,弹性部件40在铆钉30直接插通其开口部40a的状态下配置于基板12与制动衬片14之间。In the present embodiment, the
铆钉30具有用于止脱的头部32和与该头部32一体设置的圆筒状的主体部34。主体部34具有直径小于头部32的外径。The
抑制导热部件44的接触部44a形成为这样的圆环状,其具有直径比铆钉30的主体部34稍大的内径,并且具有与弹性部件40的上端部大致同径的外径。将铆钉30直接插通在接触部44a上。The
弹性部件40设定为具有在制动衬片14被向制动盘按压的制动动作时使抑制导热部件44与基板12不抵接的弹性系数。The
在制动动作时,若按压力变得大于弹性部件40的弹力,则弹性部件40弹性变形。通过该弹性部件40的弹性变形,制动衬片14向靠近基板12的方向移动,或者制动衬片14倾斜。即,根据制动盘摩擦块10的安装状态和制动衬片14的磨损状态等,在制动衬片14的整个表面不均匀受力的情况下制动衬片14倾斜,在制动衬片14的整个表面均匀受力的情况下制动衬片14保持其姿势向基板12侧平行移动。此时,通过弹性部件40的弹力来承担制动衬片14的按压力。When the pressing force becomes larger than the elastic force of the
在该变形例中,由于能够使弹性部件40很难升温,故可容易抑制弹性部件40升温至丧失弹性的温度。并且,由于制动衬片14通过弹性部件40沿制动盘倾斜位移及移动,故能够降低局部的面压上升,可提高制动衬片14的寿命。In this modified example, since the temperature of the
在所述实施方式及变形例中,将抑制导热部件44形成为跨越各制动衬片14的一体结构,但也可以代替该结构,在各个制动衬片14上设置独立的抑制导热部件。In the above-described embodiment and modified example, the heat
另外,在所述实施方式中,抑制导热部件44的延伸部44b从制动衬片14离开,但并不限定于此,延伸部44b也可以与制动衬片14接触。只是,在有效抑制延伸部44b的升温方面,延伸部44b最好从制动衬片14离开。In addition, in the above-described embodiment, the
Claims (6)
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JP017269/05 | 2005-01-25 | ||
JP2005017269A JP4638248B2 (en) | 2005-01-25 | 2005-01-25 | Disc pad |
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CN1811216A CN1811216A (en) | 2006-08-02 |
CN100394062C true CN100394062C (en) | 2008-06-11 |
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CNB200610005162XA Expired - Fee Related CN100394062C (en) | 2005-01-25 | 2006-01-13 | brake disc friction block |
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JP (1) | JP4638248B2 (en) |
KR (1) | KR100758946B1 (en) |
CN (1) | CN100394062C (en) |
HK (1) | HK1090684A1 (en) |
TW (1) | TWI269001B (en) |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN111396474A (en) * | 2020-03-09 | 2020-07-10 | 西南交通大学 | A high-speed train brake pad with optimized friction particle combination and installation method |
CN111396474B (en) * | 2020-03-09 | 2021-11-23 | 西南交通大学 | High-speed train brake pad with optimized friction particle combination and installation mode |
Also Published As
Publication number | Publication date |
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TW200632231A (en) | 2006-09-16 |
JP4638248B2 (en) | 2011-02-23 |
TWI269001B (en) | 2006-12-21 |
CN1811216A (en) | 2006-08-02 |
JP2006207625A (en) | 2006-08-10 |
HK1090684A1 (en) | 2006-12-29 |
KR20060086270A (en) | 2006-07-31 |
KR100758946B1 (en) | 2007-09-14 |
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