CN100379930C - Vertical alignment and levelling of modular building units - Google Patents

Vertical alignment and levelling of modular building units Download PDF

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Publication number
CN100379930C
CN100379930C CNB2003801094472A CN200380109447A CN100379930C CN 100379930 C CN100379930 C CN 100379930C CN B2003801094472 A CNB2003801094472 A CN B2003801094472A CN 200380109447 A CN200380109447 A CN 200380109447A CN 100379930 C CN100379930 C CN 100379930C
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China
Prior art keywords
building
unit
standard package
standard
leveling
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Expired - Fee Related
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CNB2003801094472A
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Chinese (zh)
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CN1745222A (en
Inventor
约翰·温多
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HENLEY TECHNOLOGY Ltd
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HENLEY TECHNOLOGY Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/348Structures composed of units comprising at least considerable parts of two sides of a room, e.g. box-like or cell-like units closed or in skeleton form
    • E04B1/34815Elements not integrated in a skeleton
    • E04B1/3483Elements not integrated in a skeleton the supporting structure consisting of metal

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Residential Or Office Buildings (AREA)
  • Floor Finish (AREA)

Abstract

The invention provides a modular building unit (1) comprising walls, a floor and a ceiling, which is preferably assembled off-site and furnished or fitted out off-site prior to being transported to a building site for assembly in a stack as a vertical and horizontal array to form a building. The modular building unit is essentially a lined shell defining the walls of a room. Vertical location of one such modular building unit (1) on the unit below it in the stack is established by a downwardly extending location flange (6) around the outside bottom edge of each module, engaging in a peripheral recess (2b, 2c) around the top perimeter of the outside top edge of the vertically adjacent module beneath it in the stack.

Description

The construction method of a kind of Modular building unit and this Modular building unit
Technical field
The present invention relates to a kind of mainly is employed Modular building unit in prefabricated office, hotel and block of flats and the building with similar general character building.Such Modular building unit is box-like structure, and this structure is made and assembling outside can be at the scene, is transported to the building site then, forms the inner room of building with final assembling.The invention still further relates to a kind of method of using this Modular building unit to come construction of buildings, particularly relate to the aligning (alignment) of this building and the leveling (levelling) of lower floor or bottom floor units.
Background technology
Particularly using the light construction standard package to come construction of buildings in the construction of hotel, apartment and students' dormitory is known to everybody, each building standard assembly is a skeleton steel sheel that is formed by all lightweight structures shaped steel that is welded into box like structure, and the plate such as gypsum plank, veneer or oriented strand board ((orientedstrand board) OSB) is housed.Each building standard assembly is initially made a kind of like this (lined) housing that backplate is arranged, and then in factory it is assembled to desired interior trim standard, is transported to final building site at last to be attached in the building.People also know to also have other building standard assembly of mainly making with wooden frame and plank.
On the building site, crane upgrades standard package from transportation truck of standard package or truck, and stacks them with the arrangement of vertical and level, and these are vertically assisted with the arrangement of level and join the room that is connected that forms final building.For short building, the desired precision of the process that stacks is relatively low.Whether vertical exactly up and down eventual stabilities of locating for building can cause any difference to standard package hardly separately, and it is generally acknowledged, when the Modular building unit that crane is lowerd independent, they are just passable with the final position that is placed into them with manual operating.For the high-lager building that increases day by day, the vertical alignment precision of each building unit just becomes more and more important in the arrangement.But, up to now, stack precision and depend on that fully crane driver can keep the actionless technology of building unit topmost, and this moment, tension force in crane cable discharges and building unit is placed into before its final position on the lower floor unit of unit in folding, is by skilled workman it manually to be manipulated to correct vertical alignment position.
An object of the present invention is provides a kind of folded vertical adjacent building unit of aligned units automatically and accurately that is used for for this Modular building unit and building system.By aligning being carried out automatically and do not rely on the technology of the Modular building unit being handled the construction worker put in place basically, the height of the building of being built with this Standardisation Cell by the roustabout just can be increased to 20 to 30 floors from fact maximum about five floors in the past.
Summary of the invention
The invention provides the described Modular building of technical scheme unit a kind of as here, this building unit comprises that one has the skeleton shell of backplate, to form the wall in room, when the arrangement with vertical and level stacks building unit, and when these vertically are equipped with the room that is connected that forms a building with the arrangement association of level, it is characterized in that, in order in final building, on a standard package or its part, vertically accurately to locate another standard package or its part, each standard package around the periphery of its substrate be provided with one extend downwards locating flange, and each standard package also is provided with an outside top board covering layer that is made of loaded plate, described loaded plate extends to approaching but locates less than standard package top outer periphery, and the outer periphery of standard package is coated with the lightweight section fringeware of a cold moudling, the first of this fringeware is around the sidewall of standard package and the top overlap joint of end wall, its second portion then is overlapped on the outer ledge of plate, so that form a location dimple between first and second parts of fringeware, vertically the locating flange of adjacent building standard assembly can be accurately positioned in this location dimple.
Locating flange that the association of vertical adjacent modules joins and location dimple form the edge positioner, such device can be in arrangement accurate localization criteria building unit up and down, and to experienced operator's dependence minimum.Preferably, the relative building standard assembly of inside wall of location dimple upwards, slope inwardly, with by stacking up and down when stacking standard package in the process of standard package with construction of buildings, vertical adjacent building standard assembly guiding is put in place.Therefore, when crane is lowerd standard package the artificial construction corps that promotes to put in place of standard package only need be directed to the standard package that is raised the position of leaving in its final position about two or three cm range and get final product, the inclined inside wall of location dimple is enough to standard package is directed to its final position accurately.Preferably, the location dimple is a peripheral recess, emargination seat or is located groove on one side.
Can await the reply when proposing described in patent application W068004 number with the application and sharp application W068006 number described in these building standard component level with vertically be bound up.These standard packages can form with the skeleton shell of the building structural element that backplate is arranged, such as the patent application of awaiting the reply simultaneously W068007 number description and claimed.
At last, the present invention also provides a kind of technical scheme as the application described use leveling unit and above-mentioned building block method.Wherein, one or more leveling cell location are on a basis or ground level structure of building, each leveling unit comprises a skeleton shell of being made up of structural iron peripheral member and transverse member, to form the pedestal of an above-mentioned Modular building unit, and shim or jackscrew between each leveling unit by using leveling unit and building substrate or the ground level structure, accurately leveling and with respect to adjacent leveling cell location; And, before independent Modular building unit being placed on the leveling unit, the unit be will flatten and building foundation or ground level structure will be firmly fixed at, and locate those Modular building unit by making to be bonded in the location dimple that forms around corresponding leveling unit around the locating flange that extends substantially of each building unit substrate periphery, the locating flange of corresponding standard building unit can be positioned in the dimple of described location exactly.
Description of drawings
Fig. 1 is the stereogram according to a Modular building unit of the present invention;
Fig. 2 is along the sectional drawing of the drift angle of line A-A intercepting, building unit shown in Figure 1;
Fig. 3 intercepts, passes the sectional drawing at the base angle of building unit shown in Figure 1 along line B-B; And
Fig. 4 be with the unit of Modular building shown in Fig. 1 to 3 use one the leveling unit stereogram.
The specific embodiment
Fig. 1 is the stereogram of a complete building standard assembly 1, and this building standard assembly 1 is according to my the patent application W068004 structure that awaits the reply simultaneously, and is provided with according to edge of the present invention positioner.This standard package comprises four sides wall, a base plate and a top board.An end wall is depicted as and is provided with a window in Fig. 1.Relative end wall (invisible) will be provided with one.The wall of band window will be positioned at the outside of the building that assembles, and the wall of band door then will be in the inboard, and door for example can lead to a corridor, can arrive arbitrary standard package in the given row by this corridor.
Outward flange around standard package 1 top is provided with a peripheral recess as the location dimple, and this peripheral recess is formed by a panel strip (corner strip) 2, as shown in Figure 2.This panel strip 2 is made by the structural iron of folding or the light-duty cold moudling of fold, and comprises a front surface 2a, end face 2d on end face 2b, the inclined plane 2c and once.Front surface 2a for example is fixed on the structural upright of Modular building unit by spot welding or plug welding.Following end face 2b is positioned on the top of horizontal aligument of those structural upright.Forming described peripheral recess down between end face 2b and the inclined plane 2c, this dimple extends around all four edges edge at standard package 1 top.
Carrying backplate 3 externally is stamped at the top of standard package 1, and this carrying backplate 3 is enough firm, can carry those and be employed weight with the member of construction corps of many such Standardisation Cell construction of buildings.The last end face 2d of panel strip 2 is arranged in the formed dimple in carrying backplate 3 tops, and, on last end face 2d, being attached with a sound insulation bar 4, this sound insulation bar for example can be rubber or the elastomeric material bar such as high density neoprene foams material.Another this sound insulation bar 5 is attached on the following end face 2b of panel strip 2, providing better sound insulation between the standard package 1 that vertically is adjacent to stack.Can realize an available noise barrier, for example rubber or elastomeric material on one deck sound insulation liner by panel strip 2 is placed on.
Fig. 3 illustrates the details of the bottom peripheral edge of each standard package 1, the details that this bottom also is shown how with final building in peripheral recess association around the standard package top edge below it is vertical join.That standard package in Fig. 3 below shown in broken lines being positioned at, but this standard package is with top described the same with reference to Fig. 2.In Fig. 3, the weight that sound insulation bar 4 and 5 is depicted as owing to the standard package 1 above vertical is compressed, as they in actual conditions.
Form the bottom detail of standard package 1 by a panel strip, this panel strip cold moudling is for forming a locating flange 6 that extends downwards, and the structural upright (not shown) that standard package extends downwards is placed in this flange.One outer wall of flange 6 extends upward, and as an outer wall section 7 of panel strip, it is for example to be fixed on the outside of skeleton building standard assembly 1 by spot welding or plug welding.The bending of the inwall of flange 6 conforming to the angle of the inclined plane 2c of top panel strip 2, and ends at a bottom parts 8, and this bottom parts 8 is welded on the bottom of one group of crossbeam (not shown) of supporting standard package 1 base plate.Although in illustrated specific examples, specify and be welded as fixing means, but such as bolt, rivet or or even adhesive other fixing means also be feasible alternative, this depend on want the performance of the building built and it want the stress that bears in advance.
When building a building, at first will descend the standard package 1 of an array to handle most to put in place and be fixed on the basis with many standard packages according to the present invention.Then, with crane the standard package 1 of next floor is promoted singly and put in place.When the operator of crane lowerd standard package 1, the constructor shifted them onto position.Edge location can be positioned on the standard package of below floor standard package exactly, and because top backplate 3 is load-bearing, so the workman can freely walk about on the top board of the standard package 1 of bottom array.
When each upper strata standard package 1 roughly put in place, crane driver just was lowered to standard package its last several centimetres, inclined-plane 2c guiding it softly but aim at the standard package of below exactly.
The standard package that assembles can await the reply simultaneously as me and be locked in together described in patent application W068006 number and claimed.Perhaps, when the building foundation extended to the roof, cable can pass the vertical structure pillar formed wall chamber and the tensioning of mutual aligning of the floor in succession of this building continuously, so that standard package is vertically locked together at a continuous cable.Also can not use cable, and use the pipe or the bar of a series of interconnection to substitute cable in the every floor in height, await the reply simultaneously described in patent application W068007 number as me.Can in horizontal plane, use similar interconnecting tube or bar across building, but in general, the gutter board that use straddles on the seam (rove) of horizontal adjacent modules just is enough to standard package is flatly linked together, for the purpose of sound insulation aspect, all standard packages stack usually a little horizontal clearance therebetween.Gutter board not only is bound in adjacent standard package together, and can prevent during building that rainwater from entering between the adjacent modules.
Fig. 4 shows a leveling unit, and in fact this leveling unit covers on basic or any given lamination (course) of building, and is raised at the building standard assembly of next lamination and is flattened exactly before putting in place.Leveling unit shown in Figure 4 indicates with total label 10, comprises the peripheral structure of a C tee section, and each is made with the structural iron of light-duty cold moudling.The crossbeam 12 of one group of C tee section extends in parallel between the C tee section peripheral structure 11 on the long limit that forms substrate leveling unit 10, each crossbeam is connected to corresponding C tee section periphery beam 11, shown in its connected mode and Fig. 1 to 3 in the building standard assembly connected mode of base plate and ceiling crossbeam identical.In order to increase rigidity, can between adjacent paired crossbeam 12, weld the distance piece (not shown) of C tee section, to produce the assembly of an overall stiffness with staggered interval.If necessary, although do not illustrate in Fig. 4, the carrying flooring of the backplate 3 of the available Fig. 2 of being similar to covers on its top surface.
One panel strip is around the outer ledge (although also not illustrating in Fig. 4) of substrate leveling unit 10, this panel strip also forms a location dimple, with the front with reference to Fig. 2 described and shown in, identical around panel strip 2 according to the top of each complete building standard assembly of the present invention.Therefore, Fig. 2 can be the section that passes one of the edge of shown in Figure 4 those leveling unit 10 equally, just is denoted as 1 and what represent that in fact the straight line of building standard package indicate is the lateral wall and the C tee section peripheral member 11 of leveling unit 10 among Fig. 2.
In use, carrying one leveling unit 10 is more much easier than carrying one complete assembling building unit.Therefore, after preparing the basis of building, such leveling unit 10 is in place, with the pedestal (footprint) in each room that will form on the floor in succession that is formed on final building.Can be by inserting the metal shim or realizing that by the use jackscrew each flattens the leveling of unit 10, and accurately realize their leveling, produce a horizontal lamination of horizontal substrate or lower floor accurately until each building standard assembly 1 that is the top laminate of final building.When each leveling unit 10 is all located exactly and is flattened, just can be fixed on basis or the ground level structure, so that the substrate lamination of the upper floor of building flattens exactly and is fixed in basis or ground level structure with stone bolt, gripper shoe or other suitable anchor device (not shown).
Afterwards, can independent building standard assembly 10 be promoted by crane and put in place, and by the dimple location, location in the leveling unit 10, the accurate assembling of this and top upper floor about building is described identical.

Claims (11)

1. Modular building unit, this building unit comprises that one has the skeleton shell of backplate, to form the wall in room, when the arrangement with vertical and level stacks building unit, and when these vertically are equipped with the room that is connected that forms a building with the arrangement association of level, it is characterized in that, in order in final building, on a standard package or its part, vertically accurately to locate another standard package or its part, each standard package around the periphery of its substrate be provided with one extend downwards locating flange, and each standard package also is provided with an outside top board covering layer that is made of loaded plate, described loaded plate extends to approaching but locates less than standard package top outer periphery, and the outer periphery of standard package is coated with the lightweight section fringeware of a cold moudling, the first of this fringeware is around the sidewall of standard package and the top overlap joint of end wall, its second portion then is overlapped on the outer ledge of plate, so that form a location dimple between first and second parts of fringeware, vertically the locating flange of adjacent building standard assembly can be accurately positioned in this location dimple.
2. Modular building as claimed in claim 1 unit, it is characterized in that, the relative building standard assembly of the inside wall of described location dimple makes progress and slopes inwardly, with by stacking up and down when stacking standard package in the process of standard package with construction of buildings, vertical adjacent building standard assembly guiding is put in place.
3. Modular building as claimed in claim 1 or 2 unit is characterized in that, the Modular building unit comprises a skeleton shell of being made up of structural iron pillar and transverse member, and it is provided with backplate to form the wall in room.
4. Modular building as claimed in claim 1 or 2 unit, it is characterized in that, there is the skeleton shell of backplate to be coated with an outside top board covering layer that constitutes by loaded plate, described loaded plate extends to approaching but locates less than standard package top outer periphery, so that the edge of backplate is along the inside edge setting of location dimple.
5. Modular building as claimed in claim 1 or 2 unit is characterized in that, the location dimple is lined with a liner of being made by sound insulation materials.
6. Standardisation Cell as claimed in claim 5 is characterized in that, the liner that described sound insulation materials is made is an elastomer liner.
7. Standardisation Cell as claimed in claim 5 is characterized in that, the liner that described sound insulation materials is made is a rubber packing.
8. Standardisation Cell as claimed in claim 1 or 2 is characterized in that, the lightweight section fringeware of cold moudling is placed on the liner that one deck made by sound insulation materials.
9. Standardisation Cell as claimed in claim 8 is characterized in that, the liner that described sound insulation materials is made is an elastomer liner.
10. Standardisation Cell as claimed in claim 8 is characterized in that, the liner that described sound insulation materials is made is a rubber packing.
11. the construction method of each described building unit in use such as the claim 1 to 10, wherein, one or more leveling cell location are on a basis or ground level structure of building, each leveling unit comprises a skeleton shell of being made up of structural iron peripheral member and transverse member, to form pedestal as each described Modular building unit in the claim 1 to 10, and shim or jackscrew between each leveling unit by using leveling unit and building substrate or the ground level structure, accurately leveling and with respect to adjacent leveling cell location; And, before independent Modular building unit being placed on the leveling unit, the unit be will flatten and building foundation or ground level structure will be firmly fixed at, and locate those Modular building unit by making to be bonded in the location dimple that forms around corresponding leveling unit around the locating flange that extends substantially of each building unit substrate periphery, the locating flange of corresponding standard building unit can be positioned in the dimple of described location exactly.
CNB2003801094472A 2002-12-03 2003-12-03 Vertical alignment and levelling of modular building units Expired - Fee Related CN100379930C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GBGB0228173.1A GB0228173D0 (en) 2002-12-03 2002-12-03 Vertical alignment and levelling of modular building units
GB0228173.1 2002-12-03

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CN1745222A CN1745222A (en) 2006-03-08
CN100379930C true CN100379930C (en) 2008-04-09

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US (1) US20060168901A1 (en)
EP (1) EP1579087B1 (en)
JP (1) JP4441406B2 (en)
CN (1) CN100379930C (en)
AT (1) ATE364760T1 (en)
AU (1) AU2003288420A1 (en)
CA (1) CA2508366C (en)
DE (1) DE60314454T2 (en)
ES (1) ES2290523T3 (en)
GB (1) GB0228173D0 (en)
HK (1) HK1089217A1 (en)
NZ (1) NZ541054A (en)
WO (1) WO2004051018A1 (en)
ZA (1) ZA200505336B (en)

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WO2009108986A1 (en) * 2008-03-07 2009-09-11 Francesco Antonio Martino A transportable building including a roof structure for stacking of multiple buildings
JP5226454B2 (en) * 2008-10-10 2013-07-03 三菱樹脂株式会社 Divided cooling tower
US20120102871A1 (en) * 2010-10-27 2012-05-03 Randall Bruce D Self-registering, modular outbuilding apparatus and method
US8683929B2 (en) * 2011-09-05 2014-04-01 Lifetime Products, Inc. Table with nesting table top
USD771272S1 (en) * 2015-05-08 2016-11-08 Gordon Hart Skid mounted fire suppression shack
DE102020002272A1 (en) 2020-04-14 2021-10-14 Wenker Gmbh & Co. Kg Hybrid building
ES2893150A1 (en) * 2020-08-06 2022-02-08 Sanz Arranz Tomas Steel monoblock prefablock housing modules, structurally resistant for movement and transport, which joined each other by a rapid anchor system according to an easy and rapid assembly and disassembly building. (Machine-translation by Google Translate, not legally binding)
BE1028666B1 (en) * 2020-10-01 2022-05-02 Icontech Prefabricated three-dimensional constructive module
CA3107029A1 (en) * 2021-01-26 2022-07-26 Emerge Modular Ltd Precast steel concrete module
GB2612058A (en) * 2021-10-20 2023-04-26 Modulous Ltd Modules for modular buildings

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DE29808134U1 (en) * 1998-05-06 1999-09-30 Elbe Haus Ind Ag Component and house module from several components

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Publication number Publication date
JP2006509127A (en) 2006-03-16
DE60314454T2 (en) 2008-02-21
EP1579087A1 (en) 2005-09-28
AU2003288420A1 (en) 2004-06-23
WO2004051018A1 (en) 2004-06-17
EP1579087B1 (en) 2007-06-13
DE60314454D1 (en) 2007-07-26
NZ541054A (en) 2007-09-28
CN1745222A (en) 2006-03-08
US20060168901A1 (en) 2006-08-03
ES2290523T3 (en) 2008-02-16
HK1089217A1 (en) 2006-11-24
CA2508366A1 (en) 2004-06-17
ZA200505336B (en) 2006-10-25
ATE364760T1 (en) 2007-07-15
CA2508366C (en) 2008-02-26
GB0228173D0 (en) 2003-01-08
JP4441406B2 (en) 2010-03-31

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