CA2782958A1 - Process and unit for the separation of air by cryogenic distillation - Google Patents

Process and unit for the separation of air by cryogenic distillation Download PDF

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Publication number
CA2782958A1
CA2782958A1 CA2782958A CA2782958A CA2782958A1 CA 2782958 A1 CA2782958 A1 CA 2782958A1 CA 2782958 A CA2782958 A CA 2782958A CA 2782958 A CA2782958 A CA 2782958A CA 2782958 A1 CA2782958 A1 CA 2782958A1
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Prior art keywords
enclosure
low pressure
column
pressure column
flow
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Abandoned
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CA2782958A
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French (fr)
Inventor
Benoit Davidian
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LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
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LAir Liquide SA pour lEtude et lExploitation des Procedes Georges Claude
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Publication of CA2782958A1 publication Critical patent/CA2782958A1/en
Abandoned legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04436Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using at least a triple pressure main column system
    • F25J3/04454Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using at least a triple pressure main column system a main column system not otherwise provided, e.g. serially coupling of columns or more than three pressure levels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04006Providing pressurised feed air or process streams within or from the air fractionation unit
    • F25J3/04048Providing pressurised feed air or process streams within or from the air fractionation unit by compression of cold gaseous streams, e.g. intermediate or oxygen enriched (waste) streams
    • F25J3/04066Providing pressurised feed air or process streams within or from the air fractionation unit by compression of cold gaseous streams, e.g. intermediate or oxygen enriched (waste) streams of oxygen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04151Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
    • F25J3/04163Hot end purification of the feed air
    • F25J3/04169Hot end purification of the feed air by adsorption of the impurities
    • F25J3/04181Regenerating the adsorbents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04151Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
    • F25J3/04187Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
    • F25J3/04193Division of the main heat exchange line in consecutive sections having different functions
    • F25J3/04206Division of the main heat exchange line in consecutive sections having different functions including a so-called "auxiliary vaporiser" for vaporising and producing a gaseous product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04248Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
    • F25J3/04284Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
    • F25J3/04309Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04406Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system
    • F25J3/04412Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system in a classical double column flowsheet, i.e. with thermal coupling by a main reboiler-condenser in the bottom of low pressure respectively top of high pressure column
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2210/00Processes characterised by the type or other details of the feed stream
    • F25J2210/04Mixing or blending of fluids with the feed stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2230/00Processes or apparatus involving steps for increasing the pressure of gaseous process streams
    • F25J2230/42Processes or apparatus involving steps for increasing the pressure of gaseous process streams the fluid being nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2240/00Processes or apparatus involving steps for expanding of process streams
    • F25J2240/40Expansion without extracting work, i.e. isenthalpic throttling, e.g. JT valve, regulating valve or venturi, or isentropic nozzle, e.g. Laval
    • F25J2240/46Expansion without extracting work, i.e. isenthalpic throttling, e.g. JT valve, regulating valve or venturi, or isentropic nozzle, e.g. Laval the fluid being oxygen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2245/00Processes or apparatus involving steps for recycling of process streams
    • F25J2245/42Processes or apparatus involving steps for recycling of process streams the recycled stream being nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2245/00Processes or apparatus involving steps for recycling of process streams
    • F25J2245/50Processes or apparatus involving steps for recycling of process streams the recycled stream being oxygen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2250/00Details related to the use of reboiler-condensers
    • F25J2250/02Bath type boiler-condenser using thermo-siphon effect, e.g. with natural or forced circulation or pool boiling, i.e. core-in-kettle heat exchanger
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2250/00Details related to the use of reboiler-condensers
    • F25J2250/30External or auxiliary boiler-condenser in general, e.g. without a specified fluid or one fluid is not a primary air component or an intermediate fluid
    • F25J2250/40One fluid being air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2250/00Details related to the use of reboiler-condensers
    • F25J2250/30External or auxiliary boiler-condenser in general, e.g. without a specified fluid or one fluid is not a primary air component or an intermediate fluid
    • F25J2250/50One fluid being oxygen

Abstract

Un appareil de séparation d'air comprend une colonne moyenne pression (39), une colonne basse pression (41), une enceinte (141), un échangeur (13), un condenseur de cuve (25) de la colonne basse pression et un condenseur (15) placé dans l'enceinte, une conduite pour envoyer de l'air comprimé, épuré et refroidi de l'échangeur à la colonne moyenne pression, une conduite pour envoyer un gaz calorigène au condenseur placé dans l'enceinte, une conduite pour envoyer un gaz enrichi en azote de la colonne moyenne pression au condenseur de la colonne basse pression, une conduite pour envoyer un débit enrichi en oxygène de la cuve de la colonne moyenne pression à la colonne basse pression, une conduite pour envoyer du liquide riche en oxygène de la cuve de la colonne basse pression à l'enceinte, une conduite pour soutirer de l'enceinte un fluide plus riche en oxygène que celui envoyé à l'enceinte, une conduite pour renvoyer un gaz de l'enceinte à la colonne basse pression, une conduite pour soutirer un gaz en tête de la colonne basse pression caractérisé en ce qu'il comprend un moyen de détente (51) pour détendre le liquide riche en oxygène en aval de la cuve de la colonne basse pression et en amont de l'enceinte et un compresseur (21) pour comprimer le gaz de l'enceinte en aval de l'enceinte et en amont de la colonne basse pression.An air separation apparatus comprises a medium pressure column (39), a low pressure column (41), an enclosure (141), an exchanger (13), a bottom condenser (25) of the low pressure column and a condenser (15) placed in the enclosure, a pipe for sending compressed, purified and cooled air from the exchanger to the medium pressure column, a pipe for sending a circulating gas to the condenser placed in the enclosure, a pipe to send a gas enriched in nitrogen from the medium pressure column to the condenser of the low pressure column, a pipe for sending a flow enriched in oxygen from the bottom of the medium pressure column to the low pressure column, a pipe for sending rich liquid in oxygen from the bottom of the low pressure column to the enclosure, a pipe for withdrawing from the enclosure a fluid richer in oxygen than that sent to the enclosure, a pipe for returning a gas from the enclosure to the column low pressure, a pipe for sout flow a gas at the top of the low pressure column characterized in that it comprises an expansion means (51) for expanding the oxygen-rich liquid downstream of the bottom of the low pressure column and upstream of the enclosure and a compressor (21) for compressing the gas from the enclosure downstream from the enclosure and upstream from the low pressure column.

Description

Procédé et appareil de séparation d'air par distillation cryogénique La présente invention est relative à un procédé et à un appareil de séparation d'air par distillation cryogénique.
Il est connu de séparer l'air dans un appareil comprenant une colonne moyenne pression et deux colonnes basse pression opérant à la même pression, une des colonnes basse pression étant alimentée en tête par le liquide de cuve de l'autre et chaque colonne basse pression ayant un io condenseur de cuve.
Un but de l'invention est de réduire l'énergie de séparation pour produire de l'oxygène impur, en particulier dans le cas où il n'y a pas de co-production d'azote.
Un autre but de l'invention est de réduire le coût d'au moins certains éléments de l'appareil.
Tous les pourcentages relatifs à des puretés sont des pourcentages molaires.
L'invention implique l'utilisation d'un compresseur froid pour comprimer un gaz riche en oxygène, provenant d'une enceinte opérant à une pression en dessous de celle de la colonne basse pression, le gaz étant destiné à la cuve d'une colonne basse pression. Ceci permet de découpler la pression en cuve de colonne moyenne pression avec le haut de la colonne basse pression.
L'invention est particulièrement intéressante pour le cas où de l'air se condense partiellement dans le condenseur de l'enceinte opérant à plus basse pression que la colonne basse pression.
Selon un objet de l'invention, il est prévu un procédé de séparation d'air par distillation cryogénique dans lequel :
i) un débit d'air comprimé et épuré est refroidi dans un échangeur et envoyé à une colonne opérant à une moyenne pression ii) le débit d'air se sépare en un débit enrichi en azote et un débit enrichi en oxygène iii) une partie du débit enrichi en azote est envoyé à une colonne basse pression
Method and apparatus for separating air by cryogenic distillation The present invention relates to a method and apparatus for air separation by cryogenic distillation.
It is known to separate the air in a device comprising a column medium pressure and two low pressure columns operating at the same pressure, one of the low pressure columns being fed at the head by the vessel liquid of the other and each low pressure column having a tank condenser.
An object of the invention is to reduce the separation energy to produce impure oxygen, especially in the case where there is no co-production nitrogen.
Another object of the invention is to reduce the cost of at least some elements of the device.
All percentages for purities are percentages molars.
The invention involves the use of a cold compressor to compress a gas rich in oxygen, coming from an enclosure operating at a pressure in below that of the low pressure column, the gas being intended for the tank a low pressure column. This allows to decouple the tank pressure of medium pressure column with the top of the low pressure column.
The invention is particularly interesting for the case where air is partially condensed in the condenser of the speaker operating at lower pressure than the low pressure column.
According to one object of the invention, there is provided an air separation method by cryogenic distillation in which:
i) a flow of compressed and purified air is cooled in an exchanger and sent to a column operating at a moderate pressure ii) the airflow separates into a nitrogen-enriched flow and a flow rate enriched with oxygen iii) part of the nitrogen-enriched flow is sent to a column low pressure

2 iv) au moins une partie du débit enrichi en oxygène est envoyée à la colonne basse pression v) un débit riche en azote est soutiré de la tête de la colonne basse pression vi) un débit riche en oxygène est soutiré de la cuve de la colonne basse pression et envoyé à une enceinte contenant au moins un condenseur-vaporiseur vii) un débit gazeux provenant de l'enceinte en est soutiré renvoyé à la première colonne basse pression, de préférence en cuve viii) une partie du débit enrichi en azote de l'étape ii) se condense au moins partiellement dans un condenseur alimenté par un liquide de cuve de la colonne basse pression et est envoyé à la colonne moyenne pression et/ou la colonne basse pression ix) un débit de gaz calorigène, éventuellement au moins une partie de l'air comprimé, épuré et refroidi dans l'échangeur de l'étape i), se condense au moins partiellement dans le condenseur vaporiseur de l'enceinte x) on soutire un fluide plus riche en oxygène de l'enceinte que le débit soutiré en cuve de la colonne basse pression caractérisé en ce que l'on détend le débit riche en oxygène soutiré de la cuve de la colonne basse pression en amont de l'enceinte et on pressurise le débit gazeux de l'enceinte en amont de la première colonne basse pression.
De préférence :
- on comprime le débit gazeux provenant de l'enceinte dans un compresseur ayant une température d'entrée inférieure à -50 C, de préférence aucun étape de chauffage a lieu entre l'enceinte et le compresseur ;
- on détend le débit riche en oxygène soutiré de la colonne basse pression à une pression au plus 1 bar en dessous de la pression en cuve de la colonne basse pression, de préférence au plus 0,5 bar, voire au plus 0,2 bar en dessous de cette pression et/ou on comprime le débit gazeux provenant de l'enceinte pour augmenter sa pression d'au plus 1 bar, de préférence au plus 0,5 bar, voire au plus 0,2 bar en amont de la colonne basse pression , - l'enceinte ne contient pas de moyen d'échange de masse, voire ne contient ni garnissages ni plateaux de distillation ,
2 (iv) at least part of the oxygen enriched flow is sent to the low pressure column (v) a nitrogen-rich flow is withdrawn from the head of the lower column pressure vi) a flow rich in oxygen is withdrawn from the tank of the column low pressure and sent to an enclosure containing at least one condenser-vaporizer (vii) a gas flow from the enclosure is withdrawn and returned to the first low pressure column, preferably in the tank viii) a portion of the nitrogen enriched flow of step ii) condenses to less partially in a condenser fed by a liquid tank of the low pressure column and is sent to the medium pressure column and / or the low pressure column (ix) a flow of caloric gas, possibly at least a part of compressed air, purified and cooled in the exchanger of step i), condenses at less partially in the evaporator condenser of the enclosure x) a fluid richer in oxygen from the enclosure is withdrawn than the flow rate withdrawn in vat from the low pressure column characterized in that the oxygen-rich flow rate withdrawn from the tank of the low pressure column upstream of the enclosure and pressurize the gaseous flow of the enclosure upstream of the first low pressure column.
Preferably:
the gas flow from the enclosure is compressed in a compressor having an inlet temperature lower than -50 C, preferably no heating step takes place between the enclosure and the compressor;
the oxygen-rich flow rate withdrawn from the lower column is expanded pressure at a pressure not exceeding 1 bar below the tank pressure of the low pressure column, preferably at most 0.5 bar, or at most 0.2 bar below this pressure and / or compressing the gas flow from the enclosure to increase its pressure by at most 1 bar, preferably at most 0.5 bar, or at most 0.2 bar upstream of the low pressure column, - the enclosure does not contain any means of mass exchange, or even contains neither garnishes nor distillation trays,

3 - l'enceinte constitue une deuxième colonne basse pression et contient des moyens d'échange de masse, tels que des garnissages ou des plateaux de distillation, placés au moins au-dessus du condenseur.
Selon un autre objet de l'invention, il est prévu un appareil de séparation d'air comprenant une colonne moyenne pression, une colonne basse pression, une enceinte, un échangeur, un condenseur de cuve de la colonne basse pression et un condenseur placé dans l'enceinte, une conduite pour envoyer de l'air comprimé, épuré et refroidi de l'échangeur à la colonne moyenne pression, une conduite pour envoyer un gaz calorigène au condenseur placé
io dans l'enceinte, une conduite pour envoyer un gaz enrichi en azote de la colonne moyenne pression au condenseur de la colonne basse pression, une conduite pour envoyer un débit enrichi en oxygène de la cuve de la colonne moyenne pression à la colonne basse pression, une conduite pour envoyer du liquide riche en oxygène de la cuve de la colonne basse pression à l'enceinte, une conduite pour soutirer de l'enceinte un fluide plus riche en oxygène que celui envoyé à l'enceinte, une conduite pour renvoyer un gaz de l'enceinte à
la colonne basse pression, une conduite pour soutirer un gaz en tête de la colonne basse pression caractérisé en ce qu'il comprend un moyen de détente pour détendre le liquide riche en oxygène en aval de la cuve de la colonne basse pression et en amont de l'enceinte et un compresseur pour comprimer le gaz de l'enceinte en aval de l'enceinte et en amont de la colonne basse pression.
Eventuellement :
- l'enceinte comprend des moyens d'échange de matière au-dessus du condenseur;
- l'enceinte ne comprend aucun moyen d'échange de matière au-dessus du condenseur;
- l'appareil comprend une turbine et une conduite pour envoyer un gaz riche en azote de la colonne moyenne pression à la turbine ;
- l'appareil comprend une pompe pour pressuriser un débit d'oxygène liquide provenant de la colonne basse pression et/ou de l'enceinte en amont de l'échangeur.
3 - the enclosure constitutes a second column low pressure and contains mass exchange means, such as packings or trays of distillation, placed at least above the condenser.
According to another object of the invention, there is provided a separation apparatus of air comprising a medium pressure column, a low pressure column, an enclosure, an exchanger, a bottom column condenser pressure and a condenser placed in the enclosure, a pipe to send Compressed, purified and cooled air from the exchanger to the middle column pressure, a pipe to send a caloric gas to the condenser placed in the enclosure, a pipe for sending a nitrogen-enriched gas from the medium pressure column at the condenser of the low pressure column, a driving to send an oxygen-enriched flow of the column vessel medium pressure at the low pressure column, a pipe to send oxygen rich liquid from the tank of the low pressure column to the enclosure, a pipe for withdrawing from the enclosure a fluid richer in oxygen than the one sent to the enclosure, a pipe to return a gas from the enclosure to the low pressure column, a pipe to draw a gas at the head of the low pressure column characterized in that it comprises a means of relaxation to relax the oxygen-rich liquid downstream of the column vessel low pressure and upstream of the enclosure and a compressor to compress the gas from the enclosure downstream of the enclosure and upstream of the lower column pressure.
Eventually :
the enclosure includes means for exchanging material over the condenser;
- the enclosure does not include any means of exchange of material above the condenser;
the apparatus comprises a turbine and a pipe for sending a gas rich in nitrogen from the medium pressure column to the turbine;
- the device includes a pump to pressurize a flow of oxygen liquid from the low pressure column and / or the chamber upstream of the exchanger.

4 L'invention sera décrite en plus de détail en se référant aux figures, qui représentent des appareils selon l'invention.
Dans la Figure 1, l'air 1 est comprimé entre 3 et 5 bars dans un compresseur 3, épuré dans une unité d'épuration 5 et divisé en deux. Une partie 9 se refroidit dans l'échangeur 13 et est envoyée au condenseur de cuve d'une enceinte 141 où elle se condense partiellement avant être envoyé à la colonne moyenne pression 39 d'une double colonne.
La double colonne comprend la colonne moyenne pression 39 et une colonne basse pression 41 qui la surmonte, le lien thermique entre les deux io colonnes étant assuré par un condenseur 25 dans la cuve de la colonne basse pression 41.
L'autre partie de l'air 7 est comprimé dans un compresseur 11, refroidi dans l'échangeur 13 et utilisé pour vaporiser de l'oxygène liquide sous pression. Comme l'oxygène est vaporisé à une basse pression la vaporisation 15 a lieu dans un vaporiseur extérieur 27, distinct de l'échangeur 13. L'air liquéfié
ainsi formé est envoyé à la colonne moyenne pression 39 après détente dans une vanne 19. L'air liquide peut également être envoyé à la colonne basse pression.
Un liquide enrichi en oxygène 17 est soutiré en cuve de la colonne moyenne pression 39, refroidi dans l'échangeur 43, détendu dans une vanne et envoyé à la colonne basse pression 41. Un liquide 49 ayant substantiellement la composition de l'air est soutiré à un niveau intermédiaire de la colonne moyenne pression 39, refroidi dans l'échangeur 43, détendu dans une vanne et envoyé à la colonne basse pression 41. Un liquide enrichi en azote 47 est soutiré en tête de la colonne moyenne pression 39, refroidi dans l'échangeur 43, détendu dans une vanne et envoyé en tête de la colonne basse pression 41.
Un gaz 45 riche en azote est soutiré en tête de la colonne basse pression, chauffé dans l'échangeur 43 et ensuite dans l'échangeur 13. Une partie de ce gaz peut être comprimé dans le compresseur 35 pour former le débit 37 qui participe à la régénération de l'unité d'épuration 5.
Un débit d'azote moyenne pression 33 est soutiré en tête de la colonne moyenne pression 39, chauffé dans l'échangeur 13, détendu dans la turbine 23 et de nouveau chauffé dans l'échangeur 13 avant de servir à la régénération de l'unité d'épuration 5.
Un débit riche en oxygène 53 contenant entre 45 et 75 % d'oxygène est soutiré de la cuve de la colonne basse pression 41, détendu dans une vanne
4 The invention will be described in more detail with reference to the figures, which represent apparatus according to the invention.
In Figure 1, air 1 is compressed between 3 and 5 bar in a compressor 3, purified in a purification unit 5 and divided into two. A
part 9 cools in the exchanger 13 and is sent to the tank condenser of a chamber 141 where it partially condenses before being sent to the medium pressure column 39 of a double column.
The double column comprises the medium pressure column 39 and a low pressure column 41 which overcomes it, the thermal link between the two columns being provided by a condenser 25 in the bottom column of the column pressure 41.
The other part of the air 7 is compressed in a compressor 11, cooled in the exchanger 13 and used to vaporize liquid oxygen under pressure. As oxygen is vaporized at low pressure the vaporization 15 takes place in an external vaporizer 27, separate from the exchanger 13. The air liquefied thus formed is sent to the medium pressure column 39 after relaxation in a valve 19. The liquid air can also be sent to the lower column pressure.
An oxygen-enriched liquid 17 is withdrawn in the bottom of the column medium pressure 39, cooled in the exchanger 43, expanded in a valve and sent to the low pressure column 41. A liquid 49 having substantially the composition of the air is drawn off at an intermediate level of the column medium pressure 39, cooled in the exchanger 43, expanded in a valve and sent to the low pressure column 41. A nitrogen-enriched liquid 47 is withdrawn at the top of the medium pressure column 39, cooled in the exchanger 43, relaxed in a valve and sent to the top of the lower column pressure 41.
A gas 45 rich in nitrogen is withdrawn at the top of the column pressure, heated in the exchanger 43 and then in the exchanger 13.
part of this gas can be compressed in the compressor 35 to form the flow 37 which participates in the regeneration of the purification unit 5.
A medium pressure nitrogen flow 33 is withdrawn at the top of the column medium pressure 39, heated in the exchanger 13, expanded in the turbine 23 and again heated in the exchanger 13 before being used for regeneration of the purification unit 5.
A flow rich in oxygen 53 containing between 45 and 75% of oxygen is withdrawn from the tank of the low pressure column 41, expanded in a valve

5 51 et envoyé en tête de l'enceinte 141 qui dans cette variante est une colonne de distillation avec un condenseur de cuve 15. Au-dessus du condenseur se trouvent des moyens d'échange de chaleur et de masse 143, par exemple des garnissages, structurés ou pas, ou des plateaux. La vanne 51 ne fait baisser la pression du liquide que de 0.15 bar environ Le liquide 53 est séparé dans l'enceinte pour former un liquide plus riche en oxygène 29 en cuve. C'est ce liquide 29 qui est envoyé au vaporiseur 27 après pressurisation dans la pompe 63. Un liquide de purge 61 est soutiré du vaporiseur 27. Alternativement un gaz riche en oxygène peut être soutiré de l'enceinte 141.
Un gaz de tête 145 est soutiré de l'enceinte, comprimé à la température de soutirage dans un compresseur 21 qui fait augmenter sa pression d'au plus 0.15.bars. Le gaz produit est réinjecté dans la cuve de la colonne basse pression à la pression de sortie du compresseur 21.
Avec un écart de température dans l'échangeur 13 de 2 C au bout chaud, on obtient un gain d'environ 2.5% par rapport au même schéma sans le compresseur froid en cuve de la colonne basse pression L'appareil de la figure 2 diffère de celui de la figure 1 en ce que l'enceinte 141 ne contient pas de garnissages ou de plateaux. Il y a aussi la condensation partielle ascendante dans le vaporiseur 15. Ainsi la différence de composition entre le liquide 53 envoyé à l'enceinte et le liquide 29 soutiré
de l'enceinte est très réduite même si le liquide 29 est tout de même plus riche en oxygène que le liquide 53. Le gaz 145 est le gaz produit par vaporisation partielle du liquide 53 dans l'enceinte 141 par échange de chaleur avec l'air 9.
Si on serre l'écart de température au bout chaud de l'échangeur 13 à
2 C, on a un gain d'environ 1.5% par rapport au même schéma sans compresseur froid en cuve BP.
On obtient une énergie très légèrement meilleure celui du procédé de WO-A-2007/129152 avec l'échangeur serré à 2 C au bout chaud. Même si
51 and sent to the top of the enclosure 141 which in this variant is a column of distillation with a tank condenser 15. Above the condenser is find means of heat exchange and mass 143, for example packings, structured or not, or trays. The valve 51 does not lower the liquid pressure only about 0.15 bar The liquid 53 is separated in the chamber to form a richer liquid in oxygen 29 in the tank. It is this liquid 29 which is sent to the vaporizer 27 after pressurization in the pump 63. A purge liquid 61 is withdrawn from the vaporizer 27. Alternatively a gas rich in oxygen can be withdrawn from the enclosure 141.
A top gas 145 is withdrawn from the chamber, compressed at room temperature in a compressor 21 which increases its pressure by at most 0.15.bars. The product gas is reinjected into the bottom column pressure at the outlet pressure of the compressor 21.
With a temperature difference in the exchanger 13 from 2 C to the end warm, we obtain a gain of about 2.5% compared to the same scheme without the cold compressor in tank of low pressure column The apparatus of Figure 2 differs from that of Figure 1 in that enclosure 141 does not contain packings or trays. There is also the partial condensation upward in the vaporizer 15. So the difference of composition between the liquid 53 sent to the chamber and the liquid 29 withdrawn of the enclosure is very small even if the liquid 29 is still richer in oxygen as the liquid 53. The gas 145 is the gas produced by vaporization partial of the liquid 53 in the chamber 141 by heat exchange with the air 9.
If we close the temperature difference at the hot end of the exchanger 13 to 2 C, we have a gain of about 1.5% compared to the same scheme without cold compressor in tank BP.
A slightly better energy is obtained than that of the process of WO-A-2007/129152 with the exchanger tight 2 C hot end. Even if

6 dans les deux procédés, on utilise un compresseur froid, dans la variante de l'invention la puissance du compresseur froid est 10 fois plus petite que dans la variante de l'art antérieur et la turbine azote 2 fois plus petite. On constate aussi que le taux de compression dans la variante selon l'invention est très faible et qu'une technologie proche d'un ventilateur doit suffire pour le compresseur 21 : ces éléments permettent de dire que le compresseur froid 21 et la turbine 23 seront moins coûteux que dans le procédé de l'art antérieur.
La compression cryogénique d'un fluide relativement riche en oxygène ne doit pas poser de problème de sécurité.
Le concept de compression de la partie vapeur dans la colonne basse pression peut être étendu au cas des schémas avec trois condenseurs dans la colonne basse pression, avec un ou deux compresseurs froid à placer entre les trois condenseurs de la colonne basse pression.
6 in both processes, a cold compressor is used, in the variant of the invention the power of the cold compressor is 10 times smaller than in the variant of the prior art and the nitrogen turbine 2 times smaller. We finds also that the compression ratio in the variant according to the invention is very low and that a technology close to a fan should suffice for the compressor 21: these elements make it possible to say that the cold compressor 21 and the turbine 23 will be less expensive than in the method of the prior art.
Cryogenic compression of a relatively oxygen-rich fluid must not pose a security problem.
The concept of compression of the steam part in the lower column pressure can be extended to the case of diagrams with three condensers in the low pressure column, with one or two cold compressors to be placed between three condensers of the low pressure column.

Claims (10)

1. Procédé de séparation d'air par distillation cryogénique dans lequel :
i) un débit d'air comprimé et épuré est refroidi dans un échangeur (13) et envoyé à une colonne (39) opérant à une moyenne pression ii) le débit d'air se sépare en un débit enrichi en azote et un débit enrichi en oxygène iii) une partie du débit enrichi en azote est envoyé à une colonne basse pression (41) iv) au moins une partie du débit enrichi en oxygène est envoyée à
la colonne basse pression v) un débit riche en azote est soutiré de la tête de la colonne basse pression vi) un débit riche en oxygène est soutiré de la cuve de la colonne basse pression et envoyé à une enceinte (141) contenant au moins un condenseur-vaporiseur (15) vii) un débit gazeux provenant de l'enceinte en est soutiré renvoyé à
la colonne basse pression, de préférence en cuve, viii) une partie du débit enrichi en azote de l'étape ii) se condense au moins partiellement dans un condenseur (25) alimenté par du liquide provenant de la colonne basse pression et est envoyé à la colonne moyenne pression et/ou la colonne basse pression ix) un débit de gaz calorigène, éventuellement au moins une partie de l'air comprimé, épuré et refroidi dans l'échangeur de l'étape i), se condense au moins partiellement dans le condenseur vaporiseur de l'enceinte x) on soutire un fluide plus riche en oxygène de l'enceinte que le débit soutiré en cuve de la colonne basse pression xi) caractérisé en ce que l'on détend le débit riche en oxygène soutiré de la cuve de la colonne basse pression en amont de l'enceinte et on pressurise le débit gazeux de l'enceinte en amont de la première colonne basse pression.
A process for separating air by cryogenic distillation in which:
i) a flow of compressed and purified air is cooled in a heat exchanger (13) and sent to a column (39) operating at medium pressure ii) the airflow separates into a nitrogen-enriched flow and a flow rate enriched with oxygen iii) part of the nitrogen-enriched flow is sent to a column low pressure (41) (iv) at least part of the oxygen-enriched flow is sent to the low pressure column (v) a nitrogen-rich flow is withdrawn from the head of the lower column pressure vi) a flow rich in oxygen is withdrawn from the tank of the column low pressure and sent to an enclosure (141) containing at least one condenser-vaporizer (15) (vii) a gas flow from the enclosure is withdrawn and returned to the low pressure column, preferably in the tank, viii) a portion of the nitrogen enriched flow of step ii) condenses to least partially in a condenser (25) supplied with liquid from of the low pressure column and is sent to the medium pressure column and / or the low pressure column (ix) a flow of caloric gas, possibly at least a part compressed air, purified and cooled in the exchanger of step i), condenses at least partially in the vaporizer condenser of the enclosure x) a fluid richer in oxygen from the enclosure is withdrawn than the flow withdrawn in tank of the low pressure column xi) characterized in that the oxygen-rich flow is expanded withdrawn from the tank of the low pressure column upstream of the enclosure and pressurizes the gaseous flow of the chamber upstream of the first column low pressure.
2. Procédé selon la revendication 1 dans lequel on comprime le débit gazeux provenant de l'enceinte dans un compresseur (21) ayant une température d'entrée inférieure à -50°C, de préférence aucun étape de chauffage ayant lieu entre l'enceinte et le compresseur. 2. Method according to claim 1 wherein the flow is compressed gaseous from the enclosure in a compressor (21) having a inlet temperature below -50 ° C, preferably no heating taking place between the enclosure and the compressor. 3. Procédé selon la revendication 1 ou 2 dans lequel on détend le débit riche en oxygène soutiré de la colonne basse pression (41) à une pression au plus 1 bar en dessous de la pression en cuve de la colonne basse pression, de préférence au plus 0,5 bar, voire au plus 0,2 bar en dessous de cette pression et/ou on comprime le débit gazeux provenant de l'enceinte (141) pour augmenter sa pression d'au plus 1 bar, de préférence au plus 0,5 bar, voire au plus 0,2 bar en amont de la colonne basse pression. 3. Method according to claim 1 or 2 wherein the flow is expanded rich in oxygen withdrawn from the low pressure column (41) at a pressure of plus 1 bar below the tank pressure of the low pressure column, preferably at most 0.5 bar, or even at most 0.2 bar below this pressure and / or compressing the gas flow from the enclosure (141) to increase its pressure by at most 1 bar, preferably at most 0.5 bar, or even at plus 0.2 bar upstream of the low pressure column. 4. Procédé selon l'une des revendications précédentes dans lequel l'enceinte (141) ne contient pas de moyen d'échange de masse, voire ne contient ni garnissages ni plateaux de distillation. 4. Method according to one of the preceding claims wherein the enclosure (141) does not contain any means of mass exchange, or even contains neither garnishes nor distillation trays. 5. Procédé selon l'une des revendications 1 à 3 dans lequel l'enceinte (141) constitue une deuxième colonne basse pression et contient des moyens d'échange de masse (143), tels que des garnissages ou des plateaux de distillation, placés au moins au-dessus du condenseur. 5. Method according to one of claims 1 to 3 wherein the enclosure (141) constitutes a second low pressure column and contains means mass exchange (143), such as packings or trays of distillation, placed at least above the condenser. 6. Appareil de séparation d'air comprenant une colonne moyenne pression (39), une colonne basse pression (41), une enceinte (141), un échangeur (13), un condenseur (25) de la colonne basse pression et un condenseur (15)placé dans l'enceinte, une conduite pour envoyer de l'air comprimé, épuré et refroidi de l'échangeur à la colonne moyenne pression, une conduite pour envoyer un gaz calorigène au condenseur placé dans l'enceinte, une conduite pour envoyer un gaz enrichi en azote de la colonne moyenne pression au condenseur de la colonne basse pression, une conduite pour envoyer un débit enrichi en oxygène de la cuve de la colonne moyenne pression à la colonne basse pression, une conduite pour envoyer du liquide riche en oxygène de la cuve de la colonne basse pression à l'enceinte, une conduite pour soutirer de l'enceinte un fluide plus riche en oxygène que celui envoyé à l'enceinte, une conduite pour renvoyer un gaz de l'enceinte à la colonne basse pression, une conduite pour soutirer un gaz en tête de la colonne basse pression caractérisé en ce qu'il comprend un moyen de détente (51) pour détendre le liquide riche en oxygène en aval de la cuve de la colonne basse pression et en amont de l'enceinte et un compresseur (21) pour comprimer le gaz de l'enceinte en aval de l'enceinte et en amont de la colonne basse pression. 6. Air separation apparatus comprising an average column pressure (39), a low pressure column (41), an enclosure (141), a exchanger (13), a condenser (25) of the low pressure column and a condenser (15) placed in the enclosure, a pipe for sending air compressed, purified and cooled exchanger at the medium pressure column, a conduct to send a heat gas to the condenser placed in the enclosure, a pipe to send a nitrogen-enriched gas from the middle column condenser pressure of the low pressure column, a pipe for send an oxygen-enriched flow of the middle column vessel pressure at the low pressure column, a pipe to send liquid rich in oxygen from the tank of the low pressure column to the enclosure, a conduct to extract the enclosure a fluid richer in oxygen than that sent to the enclosure, a pipe to return a gas from the enclosure to the low pressure column, a pipe to draw a gas at the head of the low pressure column characterized in that it comprises a means of relaxation (51) to relax the oxygen-rich liquid downstream of the tank of the column low pressure and upstream of the enclosure and a compressor (21) for compress the gas of the enclosure downstream of the enclosure and upstream of the column low pressure. 7. Appareil selon la revendication 6 dans lequel l'enceinte (141) comprend des moyens d'échange de matière (143) au-dessus du condenseur (15). 7. Apparatus according to claim 6 wherein the enclosure (141) includes material exchange means (143) above the condenser (15). 8. Appareil selon la revendication 6 dans lequel l'enceinte (141) ne comprend aucun moyen d'échange de matière au-dessus du condenseur (15). Apparatus according to claim 6 wherein the enclosure (141) does not comprises no material exchange means above the condenser (15). 9. Appareil selon l'une des revendications précédentes 6 à 8 comprenant une turbine (23) et une conduite pour envoyer un gaz riche en azote de la colonne moyenne pression à la turbine. 9. Apparatus according to one of the preceding claims 6 to 8 comprising a turbine (23) and a pipe for sending a gas rich in nitrogen from the medium pressure column to the turbine. 10. Appareil selon l'une des revendications 6 à 9 comprenant une pompe (63) pour pressuriser un débit d'oxygène liquide provenant de la colonne basse pression et/ou de l'enceinte en amont de l'échangeur. 10. Apparatus according to one of claims 6 to 9 comprising a pump (63) for pressurizing a flow of liquid oxygen from the low pressure column and / or the chamber upstream of the exchanger.
CA2782958A 2009-12-11 2010-10-05 Process and unit for the separation of air by cryogenic distillation Abandoned CA2782958A1 (en)

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