CA2674833A1 - Pre-cast rain screen wall panel - Google Patents

Pre-cast rain screen wall panel Download PDF

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Publication number
CA2674833A1
CA2674833A1 CA2674833A CA2674833A CA2674833A1 CA 2674833 A1 CA2674833 A1 CA 2674833A1 CA 2674833 A CA2674833 A CA 2674833A CA 2674833 A CA2674833 A CA 2674833A CA 2674833 A1 CA2674833 A1 CA 2674833A1
Authority
CA
Canada
Prior art keywords
panel
concrete
portions
prefabricated assembly
drainage
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA2674833A
Other languages
French (fr)
Other versions
CA2674833C (en
Inventor
Michael Hatzinikolas
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fero Corp
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CA2674833A priority Critical patent/CA2674833C/en
Priority to US12/764,629 priority patent/US9010050B2/en
Publication of CA2674833A1 publication Critical patent/CA2674833A1/en
Application granted granted Critical
Publication of CA2674833C publication Critical patent/CA2674833C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/044Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B19/00Machines or methods for applying the material to surfaces to form a permanent layer thereon
    • B28B19/0015Machines or methods for applying the material to surfaces to form a permanent layer thereon on multilayered articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/028Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members for double - wall articles
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/70Drying or keeping dry, e.g. by air vents
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/044Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
    • E04C2002/045Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete with two parallel leaves connected by tie anchors
    • E04C2002/046Flat anchors

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

A prefabricated rain screen wall panel is provided comprising inner and outer concrete panels secured together by shear connectors. Intermediate members provide insulation, a drainage channel and a vapour barrier.

Claims (21)

1. A prefabricated assembly comprising:
(a) inner and outer concrete panels;
(b) an intermediate drainage panel positioned adjacent the outer concrete panel and having an inner face and an outer face and a plurality of drainage channels provided on a face thereof, the outer face is adjacent an inner face of the outer panel;
(c) an intermediate insulation panel positioned adjacent the intermediate drainage panel;
(d) a vapour barrier positioned between the intermediate insulation panel and the inner concrete panel; and, (e) a plurality of shear connectors, each having a first portion, a second portion and an intermediate portion extending between the first and second portions, the first portion provided in the inner concrete panel and the second portion provided in the second concrete panel.
2. The prefabricated assembly comprising of claim 1 wherein the drainage channels are provided on the inner face of the intermediate drainage panel.
3. The prefabricated assembly comprising of claim 1 wherein the inner face of the intermediate drainage panel is adjacent an outer face of the intermediate insulation panel.
4. The prefabricated assembly comprising of claim 1 wherein the vapour barrier is positioned between an inner face of the intermediate insulation panel and an outer face of the inner concrete panel.
5. The prefabricated assembly comprising of claim 1 wherein the first and second portions are configured to be secured in the concrete panels.
6. The prefabricated assembly comprising of claim 1 wherein the intermediate portion extends at an angle to each of the first and second portions.
7. The prefabricated assembly comprising of claim 1 wherein the intermediate drainage panel comprises insulation material.
8. The prefabricated assembly comprising of claim 1 further comprising rebar provided in each of the inner and outer concrete panels and the first portions are secured to rebar in the inner concrete panel and the second portions are secured to rebar in the outer concrete panel.
9. The prefabricated assembly comprising of claim 1 wherein the intermediate drainage panel has an absence of internal channels.
10. A prefabricated assembly comprising:
(a) inner and outer concrete panels;
(b) first and second intermediate panels positioned between the inner and outer concrete panels, one of the first and second intermediate panels having a plurality of drainage channels provided on a face thereof, each of the intermediate panels having an inner face and an outer face;
(c) a vapour barrier positioned between the inner and outer concrete panels; and, (d) a plurality of shear connectors, each having a first portion, a second portion and an intermediate portion extending between the first and second portions, the first portion provided in the inner concrete panel and the second portion provided in the second concrete panel.
11. The prefabricated assembly comprising of claim 10 wherein the drainage channels are provided on the inner face of the first intermediate panel.
12. The prefabricated assembly comprising of claim 10 wherein the inner face of the first intermediate panel is adjacent an outer face of the second intermediate panel.
13. The prefabricated assembly comprising of claim 10 wherein the vapour barrier is positioned between an inner face of the second intermediate panel and an outer face of the inner concrete panel.
14. The prefabricated assembly comprising of claim 10 wherein the first and second portions are configured to be secured in the concrete panels.
15.The prefabricated assembly comprising of claim 10 wherein the intermediate portion extends at an angle to each of the first and second portions.
16. The prefabricated assembly comprising of claim 10 further comprising rebar provided in each of the inner and outer concrete panels and the first portions are secured to rebar in the inner concrete panel and the second portions are secured to rebar in the outer concrete panel.
17.The prefabricated assembly comprising of claim 10 wherein the intermediate drainage panel has an absence of internal channels.
18.A method of preparing a prefabricated panel comprising:

(a) providing a first concrete panel having first portions of shear connectors provided therein, the shear connectors having intermediate portions extending outwardly from the concrete panel;
(b) providing a vapour barrier in overlying relation to the first concrete panel, the intermediate portions extending through the vapour barrier;
(c) providing an insulation panel in overlying relation to the vapour barrier, the intermediate portions extending through the insulation panel;
(d) providing a drainage panel in overlying relation to the insulation panel, the intermediate portions extending through extending through the drainage panel; and, (e) providing a second concrete panel in overlying relation to the drainage panel, the intermediate portions extending to the outer panel, wherein second portions of shear connectors are provided in the second concrete panel wherein steps (a) - (e) and conducted sequentially in the order of step (a) to step (e) or step (e) to step (a).
19. The method of claim 18 wherein step (a) further comprises providing rebar in the first concrete panel and step (e) further comprises providing rebar in the second concrete panel.
20. The method of claim 19 wherein step (a) further comprises securing the first portions to the rebar in the first concrete panel and step (e) further comprises securing the second portions to the rebar in the rebar in the second concrete panel.
21. The method of claim 18 further comprising shipping the prefabricated panel to a construction site.
CA2674833A 2009-05-15 2009-08-06 Pre-cast rain screen wall panel Active CA2674833C (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CA2674833A CA2674833C (en) 2009-05-15 2009-08-06 Pre-cast rain screen wall panel
US12/764,629 US9010050B2 (en) 2009-05-15 2010-04-21 Pre-cast rain screen wall panel

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
CA2,665,986 2009-05-15
CA2665986A CA2665986A1 (en) 2009-05-15 2009-05-15 Pre-cast rain screen wall panel
CA2674833A CA2674833C (en) 2009-05-15 2009-08-06 Pre-cast rain screen wall panel

Publications (2)

Publication Number Publication Date
CA2674833A1 true CA2674833A1 (en) 2010-11-15
CA2674833C CA2674833C (en) 2011-12-20

Family

ID=43067353

Family Applications (2)

Application Number Title Priority Date Filing Date
CA2665986A Abandoned CA2665986A1 (en) 2009-05-15 2009-05-15 Pre-cast rain screen wall panel
CA2674833A Active CA2674833C (en) 2009-05-15 2009-08-06 Pre-cast rain screen wall panel

Family Applications Before (1)

Application Number Title Priority Date Filing Date
CA2665986A Abandoned CA2665986A1 (en) 2009-05-15 2009-05-15 Pre-cast rain screen wall panel

Country Status (2)

Country Link
US (1) US20100287864A1 (en)
CA (2) CA2665986A1 (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8769894B2 (en) 2011-05-12 2014-07-08 Powerhouse Building Solutions (2009) Inc. Insulation and ventilation systems for building structures
USD843017S1 (en) 2015-10-09 2019-03-12 Ross Power Investments Inc. Insulation panel
USD843018S1 (en) 2015-10-09 2019-03-12 Ross Power Investments Inc. Insulation panel
USD843016S1 (en) 2015-10-09 2019-03-12 Ross Power Investments Inc. Insulation panel
USD849271S1 (en) 2015-10-09 2019-05-21 Ross Power Investments Inc. Insulation panel
US10480188B2 (en) 2017-03-13 2019-11-19 Ross Power Investments Inc. Insulation and ventilation systems for building structures
CN113216451A (en) * 2021-06-08 2021-08-06 青岛腾远设计事务所有限公司 Attached prefabricated shear wall and construction method thereof
CN115434451A (en) * 2022-10-19 2022-12-06 华北理工大学 Fabricated concrete connecting structure and construction method

Families Citing this family (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
ES2402476B2 (en) * 2011-10-21 2014-03-05 Teais, S.A. PLATE FOR WATERPROOFING AND INTEGRAL INSULATION OF SOILS, WALLS AND CONSTRUCTION COVERS, AND APPLICATION SYSTEM IN WORKS.
US9316004B1 (en) 2014-12-01 2016-04-19 Michael Hatzinikolas Support bracket assembly and method
US10323419B2 (en) 2015-04-16 2019-06-18 Fero Corporation Support bracket apparatus
US9447585B2 (en) 2014-12-01 2016-09-20 Michael Hatzinikolas Support bracket apparatus
CA3092960A1 (en) * 2018-02-14 2019-08-22 Louisiana-Pacific Corporation Structural osb panels with integrated rainscreen
US11255091B2 (en) 2018-12-03 2022-02-22 Fero Corporation Support bracket apparatus
CN109736474B (en) * 2019-01-04 2020-11-24 滁州市志明钢结构有限公司 Heat preservation mosaic structure of assembled wall body
CA3080751C (en) * 2019-05-08 2023-08-22 Harold C. Ii Attebery Panelized lath and drainage plane system for building exteriors
US11118358B2 (en) 2019-05-30 2021-09-14 Fero Corporation Support bracket assembly and method
US11162265B2 (en) 2020-04-06 2021-11-02 Fero Corporation Support bracket assembly and method
US11674316B2 (en) 2021-01-29 2023-06-13 Hohmann & Barnard, Inc. Facade support system
US11560709B2 (en) 2021-06-11 2023-01-24 Fero Corporation Support bracket hanger assembly and method

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8769894B2 (en) 2011-05-12 2014-07-08 Powerhouse Building Solutions (2009) Inc. Insulation and ventilation systems for building structures
US9976299B2 (en) 2011-05-12 2018-05-22 Ross Power Investments Inc. Insulation and ventilation systems for building structures
US10400442B2 (en) 2011-05-12 2019-09-03 Ross Power Investments Inc. Insulation and ventilation systems for building structures
USD843017S1 (en) 2015-10-09 2019-03-12 Ross Power Investments Inc. Insulation panel
USD843018S1 (en) 2015-10-09 2019-03-12 Ross Power Investments Inc. Insulation panel
USD843016S1 (en) 2015-10-09 2019-03-12 Ross Power Investments Inc. Insulation panel
USD849271S1 (en) 2015-10-09 2019-05-21 Ross Power Investments Inc. Insulation panel
US10480188B2 (en) 2017-03-13 2019-11-19 Ross Power Investments Inc. Insulation and ventilation systems for building structures
CN113216451A (en) * 2021-06-08 2021-08-06 青岛腾远设计事务所有限公司 Attached prefabricated shear wall and construction method thereof
CN115434451A (en) * 2022-10-19 2022-12-06 华北理工大学 Fabricated concrete connecting structure and construction method

Also Published As

Publication number Publication date
CA2674833C (en) 2011-12-20
US20100287864A1 (en) 2010-11-18
CA2665986A1 (en) 2010-11-15

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