CA2251756C - Strain tolerant ceramic coating - Google Patents

Strain tolerant ceramic coating Download PDF

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Publication number
CA2251756C
CA2251756C CA002251756A CA2251756A CA2251756C CA 2251756 C CA2251756 C CA 2251756C CA 002251756 A CA002251756 A CA 002251756A CA 2251756 A CA2251756 A CA 2251756A CA 2251756 C CA2251756 C CA 2251756C
Authority
CA
Canada
Prior art keywords
coating
substrate
powder
microns
particles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA002251756A
Other languages
English (en)
French (fr)
Other versions
CA2251756A1 (en
Inventor
Purusottam Sahoo
Stephen Sitko
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sermatech International Inc
Original Assignee
Sermatech International Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sermatech International Inc filed Critical Sermatech International Inc
Publication of CA2251756A1 publication Critical patent/CA2251756A1/en
Application granted granted Critical
Publication of CA2251756C publication Critical patent/CA2251756C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • C23C4/10Oxides, borides, carbides, nitrides or silicides; Mixtures thereof
    • C23C4/11Oxides
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/26Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Turbine Rotor Nozzle Sealing (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
CA002251756A 1997-11-18 1998-11-13 Strain tolerant ceramic coating Expired - Lifetime CA2251756C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US08/971,787 US5993976A (en) 1997-11-18 1997-11-18 Strain tolerant ceramic coating
US08/971,787 1997-11-18

Publications (2)

Publication Number Publication Date
CA2251756A1 CA2251756A1 (en) 1999-05-18
CA2251756C true CA2251756C (en) 2008-01-15

Family

ID=25518792

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002251756A Expired - Lifetime CA2251756C (en) 1997-11-18 1998-11-13 Strain tolerant ceramic coating

Country Status (5)

Country Link
US (1) US5993976A (enExample)
EP (1) EP0916744B1 (enExample)
JP (1) JP4658273B2 (enExample)
CA (1) CA2251756C (enExample)
DE (2) DE916744T1 (enExample)

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US6939603B2 (en) 2001-03-22 2005-09-06 Siemens Westinghouse Power Corporation Thermal barrier coating having subsurface inclusions for improved thermal shock resistance
US6703137B2 (en) * 2001-08-02 2004-03-09 Siemens Westinghouse Power Corporation Segmented thermal barrier coating and method of manufacturing the same
US8357454B2 (en) 2001-08-02 2013-01-22 Siemens Energy, Inc. Segmented thermal barrier coating
US6716539B2 (en) 2001-09-24 2004-04-06 Siemens Westinghouse Power Corporation Dual microstructure thermal barrier coating
JP3910145B2 (ja) * 2003-01-06 2007-04-25 日本発条株式会社 溶射被膜およびその製造方法
US8603930B2 (en) * 2005-10-07 2013-12-10 Sulzer Metco (Us), Inc. High-purity fused and crushed zirconia alloy powder and method of producing same
US7504157B2 (en) * 2005-11-02 2009-03-17 H.C. Starck Gmbh Strontium titanium oxides and abradable coatings made therefrom
US8127442B2 (en) * 2005-12-15 2012-03-06 United Technologies Corporation Compressor blade flow form technique for repair
US20070207328A1 (en) 2006-03-01 2007-09-06 United Technologies Corporation High density thermal barrier coating
JP2009536984A (ja) * 2006-05-12 2009-10-22 フンダシオン イナスメット セラミックコーティングを得る方法および得られたセラミックコーティング
JP5292284B2 (ja) * 2006-05-26 2013-09-18 プラクスエア・テクノロジー・インコーポレイテッド 高純度粉末及びそれから調製される被膜
US20080026160A1 (en) * 2006-05-26 2008-01-31 Thomas Alan Taylor Blade tip coating processes
US20070274837A1 (en) * 2006-05-26 2007-11-29 Thomas Alan Taylor Blade tip coatings
US8021762B2 (en) 2006-05-26 2011-09-20 Praxair Technology, Inc. Coated articles
US10242888B2 (en) 2007-04-27 2019-03-26 Applied Materials, Inc. Semiconductor processing apparatus with a ceramic-comprising surface which exhibits fracture toughness and halogen plasma resistance
US10622194B2 (en) 2007-04-27 2020-04-14 Applied Materials, Inc. Bulk sintered solid solution ceramic which exhibits fracture toughness and halogen plasma resistance
US8642112B2 (en) * 2008-07-16 2014-02-04 Zimmer, Inc. Thermally treated ceramic coating for implants
US20100272982A1 (en) * 2008-11-04 2010-10-28 Graeme Dickinson Thermal spray coatings for semiconductor applications
US8852720B2 (en) * 2009-07-17 2014-10-07 Rolls-Royce Corporation Substrate features for mitigating stress
EP2524069B1 (en) 2010-01-11 2018-03-07 Rolls-Royce Corporation Features for mitigating thermal or mechanical stress on an environmental barrier coating
US8790078B2 (en) * 2010-10-25 2014-07-29 United Technologies Corporation Abrasive rotor shaft ceramic coating
US9169740B2 (en) * 2010-10-25 2015-10-27 United Technologies Corporation Friable ceramic rotor shaft abrasive coating
WO2014144152A1 (en) 2013-03-15 2014-09-18 Rolls-Royce Corporation Improved coating interface
US10934853B2 (en) 2014-07-03 2021-03-02 Rolls-Royce Corporation Damage tolerant cooling of high temperature mechanical system component including a coating
CN104593716A (zh) * 2015-01-06 2015-05-06 马鞍山蓝科再制造技术有限公司 水泥搅拌汽车漏斗耐磨表面纳米陶瓷涂层的制造工艺
EP3239467A1 (de) * 2016-04-27 2017-11-01 Siemens Aktiengesellschaft Strömungsmaschine, laufschaufel und gehäuse
US20180029241A1 (en) * 2016-07-29 2018-02-01 Liquidmetal Coatings, Llc Method of forming cutting tools with amorphous alloys on an edge thereof
US20180087387A1 (en) * 2016-09-28 2018-03-29 General Electric Company Compositions and methods for coating metal turbine blade tips
WO2018141082A1 (en) * 2017-02-02 2018-08-09 General Electric Company Fused and crushed thermal coating powder, system for providing thermal spray coating, and associated method
US11014853B2 (en) 2018-03-07 2021-05-25 Applied Materials, Inc. Y2O3—ZrO2 erosion resistant material for chamber components in plasma environments
EP4095288A1 (de) * 2021-05-27 2022-11-30 MTU Aero Engines AG Verfahren zum beschichten eines bauteils
US20230064090A1 (en) * 2021-08-26 2023-03-02 Valmet Aktiebolag Method of applying a wear-resistant coating on a yankee drying cylinder, such coatings and yankee cylinders with such coatings
US20230065043A1 (en) * 2021-08-26 2023-03-02 Valmet Aktiebolag Method of applying a wear-resistant coating on a yankee drying cylinder
CN115852294B (zh) * 2022-12-28 2023-08-01 西安交通大学 一种基于应力调控的含表面裂纹热障涂层及其制备方法
CN117568737B (zh) * 2024-01-12 2024-05-28 北矿新材科技有限公司 具有高抗热震和高磨耗性的涂层及其制备方法、发动机和飞行器

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US4303693A (en) * 1979-09-22 1981-12-01 Rolls-Royce Limited Method of applying a ceramic coating to a metal workpiece
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Also Published As

Publication number Publication date
JPH11222661A (ja) 1999-08-17
US5993976A (en) 1999-11-30
DE916744T1 (de) 1999-12-30
EP0916744A3 (en) 1999-06-09
DE69810875T2 (de) 2003-12-24
EP0916744A2 (en) 1999-05-19
EP0916744B1 (en) 2003-01-22
JP4658273B2 (ja) 2011-03-23
DE69810875D1 (de) 2003-02-27
CA2251756A1 (en) 1999-05-18

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Effective date: 20181113