CA2079652A1 - Photosensitive compositions - Google Patents

Photosensitive compositions

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Publication number
CA2079652A1
CA2079652A1 CA002079652A CA2079652A CA2079652A1 CA 2079652 A1 CA2079652 A1 CA 2079652A1 CA 002079652 A CA002079652 A CA 002079652A CA 2079652 A CA2079652 A CA 2079652A CA 2079652 A1 CA2079652 A1 CA 2079652A1
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Canada
Prior art keywords
meth
acrylate
weight
ceramic
component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
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CA002079652A
Other languages
French (fr)
Inventor
Adrian Schulthess
Bettina Steinmann
Max Hunziker
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Novartis AG
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Individual
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Publication of CA2079652A1 publication Critical patent/CA2079652A1/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/0048Photosensitive materials characterised by the solvents or agents facilitating spreading, e.g. tensio-active agents
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/0037Production of three-dimensional images
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/004Photosensitive materials
    • G03F7/027Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Macromonomer-Based Addition Polymer (AREA)
  • Epoxy Resins (AREA)
  • Polymerisation Methods In General (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

Photosensitive compositions Abstract of the Disclosure Liquid photosensitive compositions comprising, based on the entire composition (a) 10-50 % by weight of an epoxy di(meth)acrylate and/or a urethane di(meth)acrylate, (b) 15-45 % by weight of one or more than one bifunctional (meth)acrylate having a molecular weight in the ralnge from 150 to 450, (c) 0-20 % by weight of a trifunctional (meth)acrylate, (d) 0-10 % by weight of N-vinylpyrrolidone or N-vinylcaprolactam, (e) 0-10 % by weight of a monofunctional (meth)acrylate, (f) 15-30 % of one or more than one inert diluent selected from the group consisting of C2-C12alkohols, C4-Cl2alkanediols, C4-C12dialkylketonels, polyalkylene glycols, di- or triterpenes, hydroxyalkyl esters of .beta.-hydroxycarboxylic acids, caprolactams, chloro-palraffins and diphthalates, diadipates or citrates, obtainable by reacting phthalic acid, adipic acid or citric acid with C1-C12alkohols, and (g) 3-7 % by weight of a photoinitiator, can be polymerised by actinic radiation and are particularly suitable for producing three dimensional objects by stereolithography. These objects may be used as models for producing ceramic shells for the investment casting technique.

Description

2~79~

Photosensitive compositions The present invention relates to a liquid photosensitive composition, to a process for the production of three-dimensional objects from said liquid composition, and to a process for the production of ceramic shells for investment casting.

A standard method of producing three-dimensional cast metal objects requires making a prototype from wax, plastic foarns ~e.g. polystyrene) or other fusible synthetic resin mixtures, which prototype is then coated with a mixture of ceramic materials. When the ceramic coating is subsequently fired, the wax or plastic model decomposes. The desired metal object can then be produced by casting the metal in the ceramic negative mould.
This process is known as investment casting.

The traditional production of the models made from wax s~r fusible plastics materials, partly by hand, for use in investment casting is very time-consuming and expensive. The production of three-dimensional objects from liquid light-sensitive resins by stereolithography is disclosed in US pa~ent specification 4 575 330. However, the photosensitive mixture disclosed therein - a modified acIylate - is not suitable for ;nvestrnent casting, as the thennal expansion of the cuIed moulding when firing the ceramic is too great, ultimately resulting in cracking of the cerarnic shell.

Photosensitive compositions suitable for investment casting consisting of a polytmeth)-acrylate resin dissolved in a liquid polytmeth)acrylate, a reactive diluent, a photoinitiator and a thermoplastic oligomer, are disclosed in US patent specification 4 844 144.
However, these compositions have a rather low photosensitivity, i.e. high exposure energies are required for curing. Moreover, the step of ~lring the ceramic shell surrounding the models prepared from these compositions must be carried out under precisely defined conditions, i.e. the moulding has to be heated stepwise over a considerable period of time by means of a temperatule program, resulting in process times of 48 hours and longer and hence in substantial production problems.

It has now been found that a liqnid resin composition comprising an epoxy di-2 ~

(rneth)acrylate and/or a urethane di(meth)acrylate, a bifunctional (meth)acrylate, a photo-initiator and an inert diluent, and which may further comprise monofunctional and trifunctional (meth)acrylates as well as N-vinylpyIrolidone or N-vinylcaprolactam, has a high photosensitivity, and that ~he models prepared therefrom by stereolithography can be readily used for investment casting.

Accordingly, the invention relates to a liquid photosensitive composition comprising, based on the total composition, (a) 10-50 % by weight of an epoxy di(meth)acrylate and/or a urethane di(meth)acrylate, (b) 15-4S % by weight of one or more than one bifunctional ~meth)acIylate having a molecular weight in the range from 1~0 to 450, (c) 0-20 % by weight of a trifunctional (meth3acrylate, (d) 0-10 % by weight of N-vinylpyrrolidone or N-vinylcaprolactam, (e) 0-10 % by weight of a monofunctional (meth)acrylate, (f) 15-30 % of one or more ~han one inert diluent selected from the group consisting of C2-Cl2alkohols, C4-Cl2alkanediols, C4-Cl2dialkylketones, polyalkylene glycols, di- or triterpenes, hydroxyallcyl esters of ,B-hydroxycarboxylic acids, caprolactams, chloro-paraffins and diphthalates, diadipates or citrates, obtainable by reacting phthalic acid, adipic acid or citric acid with Cl-Cl2alkohols, and (g? 3-7 % by weight of a photoinitiator, The novel composition preferably comprises, based on the en~re composition, 25-45 % by weight of component (a), ~0-45 % by weight of component (b) and 5-20 % by weight of component (c).

The reaction products of diglycidyl compounds~ typically diglycidyl ethers of diols, with (meth)acrylic acid, are tenned epoxy di(meth)acrylates.

Di(meth)acrylates suitable or use as component (a) of the novel compositions are typically the acrylates obtainable by reacting unsubstituted or substituted diglycidyl ethers of bisphenol A or bisphenol F with (meth)acrylic acid. Such monomeric or oligomeric di(meth)acrylates are known and some are commercially available. It is preferred to use the diglycidyl diacrylate of bisphenol A.

l[he urethane di(meth)acrylates suitrable for use as component (a) of the novel compositions are also known to those skilled in the art and can be prepared in known manner, typically by reacting a dihydroxy-ter ninated polyurethane with acrylic or methacrylic acid to give the corresponding urethane di(meth)acrylate, or by reacting a diisocyanate-terminated prepolymer with hydroxy(meth)acrylates to the give the urethane di(meth)acrylate. Suitable processes are disclosed in EP patent applications 114 982 and 133 908. The molecular weight of such acrylates is usually in the range *om 400 to 10 000, preferably from 500 to 700Q.

It is preferred to use those urethane di(meth)acrylates which have a molecular weight of 500-7000 and have been prepared from aliphatic educts.

Compounds suitable for use as component (b) include the diacrylate and dimethacrylate esters of aliphatic, cyclo~liphatic or aromatic diols, typically 1 ,3-butyleneglycol, 1,4-butanediol, neopentyl glycol, 1,6-hexanediol, diethylene glycol, triethylene glycol, tetraethylene glycol7 tripropylene glycol, ethoxylated or propoxylated neopentyl glycol, 1,4-dihydroxymethylcyclohexane, 2,2-bis(4-hydroxycyclohexyl)propane, bis(4-hydroxycyclohexyl)methane, hydroquinone, 4,4'-dihydroxybiphenyl, bisphenol A, bisphenol F, bisphenol S, ethoxylated or propoxylated bisphenol A, ethoxylated or propoxylated bisphenol F or ethoxylated or propoxylated bisphenol S.

Such di(meth)acrylates are likewise known and some are commercially available, typically those sold by the SARTOMER Company under the product names SR-348 for ethoxylated bisphenol A dimethacrylate and SR-349 for ethoxylated bisphenol A
diacrylate.

It is preferred to use a di(meth)acrylate of ethoxylated bisphenol A and/or neopentyl glycol di(meth)methacrylate as component (b).

Compounds suitable for use as component tc) are typically triacrylates or ~imethacrylates of formula I or II

Rl--OEI2--C~C~12--R2)3 (I), R2--~H~H2--R2)2 (II), wherein Rl is a hydrogen atom, methyl or hydroxyl, and R~ is a radical of foIrnula m Il I
EI2{)~C~CH2 (m), wherein n is 0 or a number from 1 to 3, and R3 and R4 ~re each independently of the other a hydrogen atom or meehyl.

Amon~ the compounds of formulae I and II, those compolmds of formula I, wherein Rl is a methyl group and R2 is a radical of formula III, wherein n is 0, are especially preferred.

I llustrative examples of compounds which may be used as component (c) are:
l,l,l-trimethylolpropane triacrylate or ~imethacrylate, ethoxylated l,l,l-trimethylol-propane triacrylate or trimethacrylate, pentaerythritol monohydroxy triacIylate or trimethacrylate. Such compounds are known and some are commercially available.

The compounds useful as component (c) preferably have a molecular weight of 250 to 500.

It is particularly preEerred to use trimethylolpropane tri(rneth)acryla~e as component (c).

The novel compositions may contain as optional component ~d) up to 10 % by weight of N-vinylpyrrolidone or N-vinylcaprolactam. It is prefelTed to use N-vinylpyrrolidone.

Component (e) of the novel compositions may be selected from the following compounds:

~7~3~

allyl acrylate, allyl methacrylate, methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, n-butyl ~meth)acrylate, isobutyl (meth)acrylate, n-hexyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, n-octyl (meth)acrylate, n-decyl (meth)acrylate and n-dodecyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2- and 3-hydroxypropyl (meth)acrylate, 2-methoxyethyl (meth)acrylate, 2-ethoxyethyl (meth)acrylate and 2- or 3-ethoxypropyl (meth)acrylate, tetrahydrofurfurylmethacrylate, 2-(2-ethoxyethoxy)ethylacrylate,cyclohexyl methacrylate, 2-phenoxyethyl acrylate, glycidyl acrylate and isodecyl acrylate;
Such products are also known and some are commercially available, as from SARTOMER.

2-Phenoxyethyl(meth)acrylate is especially preferred.

Exemplary inert diluents suitable for use as component (f~ of the novel compositions are C2-Cl2alcohols, including isopropanol, isobutanol or, preferably, tert-butanol, and C4-Cl2alkanediols such as 2,4-dimethylpentane-2,4-diol, pinacol or, preferably, pinacone.
Further useful diluents are C4-Cl2dialkylketones such as 2,2-dimethylpentM-3-one or, preferably, pinacolone and polyalkylene glycols, including diethylene, triethylene or tetraethylene glycol, dipropylene, tripropylene or tetrapropylene glycol or dibutylene glycol. Further suitable inert diluents are di- or tritelpenes,, including a-pinene, camphor, limonene or menthol, hydroxyalkyl esters of ,B-hydroxycarboxylic acids, such as 2,2-dimethyl-3-hydroxypropyl 2,2-dimethyl-3-hydroxypropionate, caprolactams such as ~-caprolactam, chloroparaffins, f~r example the chlorinated paraffim hydrocarbons sold by Hoechst AG under the registered trademark Hordalub~), and diphthalates, diadipates or citrates obtainable by reacting phthalic acid, adipic acid or citric acid with Cl-Cl~alcohols.

As component (f? it is preferred to use tert-butanol, pinacol, pinacolone, dipropylene glycol, triethylene glycol, tripropylene glycol, cc-pinene, camphor, limonene, menthol, caprolactam, 2,2-dimethyl-3-hydroxypropyl 2,2-dimethyl-3-hydroxypropionate, dimethyl adipate, diethyl phthalate, bis(2-methoxyethyl) phthalate, bis(2-ethylhexyl) phthalate.

As component (f) it is particularly preferred to use diethylenel triethylene or tetraethylene glycol, dipropylene, tripropylene or tetraprowlene glycol, dibutylene glycol, caprolactam, chloroparaffin, 2,2-dimethyl-3-hydroxypropyl 2,2-dimethyl-3-hydroxypropionate, and diphthalates or citrates obtainable by reacting phthalic acid or citric acid with C3-Cl2alcohols, preferably bis(2-ethylhexyl? phthalate~

2 ~ \r;~

Any type of photoinitiator which, when irradiated suitably, forms free radicals can be employed as component (g) in the novel compositions. Typical known photoinitiators are benzoins, benzoin ethers, including benzoin, benzoin methyl ether, benzoin ethyl ether and benzoin isopropyl ether, benzoin phenyl ether and benzoin acetate, acetophenones, including acetophenone, a,a-dimethoxyacetophenone and a,a-dichloroacetophenone;
benzil, benzil ketals, such as benzil dimethyl ketal and benzil diethyl ketal;
anthraquinones, including 2-methylanthraquinone, 2-ethylanthraquinone, 2-tert-butyl-anthraquinone, l-chloroanthraquinone and 2-amylanthraquinone, triphenylphosphine;
benzoylphosphine oxides, for example 2,4,6-trimethylbenzoyldiphenylphosphine oxide ~Luzirin TPO); benzophenones such as benzophenone and 4,4'-bis~N,N'-dimethylamino)-benzophenone; thioxanthones and xanthones such as 2-isopropylchioxanthone; acridine derivatives; phenazine derivatives; quinoxaline derivatives or l-phenyl-1,2-propanedione, 2-~:)-benzoyl oxime; oc-aminophenyl ketones such as 1-(4-methylthiophenyl)-2-methyl-2-mopholinobutan-l-one, or l-hydroxyphenyl ketones, such as l-hydroxycyclohexyl phenyl ketone, phenyl l-hydroxyisopropyl ketone and 4-isopropylphenyl l-hydroxyisopropyl ketone.

Also suitable are electron transfer initiators of the xanthone type, for example2,4,5,7-tetraiodo-6-hydroxy-9-cyano-3H-xanthene-3-one which, together with suitable electron donors, have a high reactivity in the visible range~ of the spectFum.

Particularly suitable photoinitiators which are normally used in combination with a HeCd laser as radiation source are acetophenones, conveniendy 2,2-dialkoxybenzophenones, and a-hydroxyphenyl ketones, for example l-hydroxycyclohexyl phenyl ketone or 2-hydroxy-isopropyl phenyl ketone t= 2-hydroxy-2,2-dimethylacetophenone).

Prefersed photoinitiators are benzil dimethyl ketal, 1-(4-methylthiophenyl)-2-methyl-2-morpholinobutan-l-one, 2-isopropylthioxanthone and, most preferably, 1 -hydroxycyclohexylphenylketone.

The novel compositions may also contain other photoinitiators of different sensitivity to radiation of emission lines of di~ferent wavelengths. The inclusion of such photoinitiators effects the better utilisation of a UVIVIS light source which radiates emission lines of different wavelen~th. It is advantageous to choose these other photoinitiators and to use them in such a concentration that a unifoIm optical absorption is produced with respect to the emission lines used.

2~7~

If desired, the compositions of this invention may contain the customary additives, typically stabilisers such as UV stabiliserrs, polymerisation inhibitors such ashydroquinone monomethyl ether, release agents, wetting agents, flow control agents, sensitisers, antiprecipitants, surfactants, dyes, pigments or ~lllers.

The novel photosensitive compositions can be polymerised by iIradiation with actinic light, typically with electron beams, X-rays, W or VIS light, i.e. with radiation in the wavelength range from 280-650 nm. Particularly suitable light sources are HeCd, argon or nitrogen laser light as well as metal vapour and NdYAG lasers with multiple frequency.
Those skilled in the art will know that the appropriate photoinitiator for each selected light source must be chosen and, if necessary, sensitised. It has been found that the depth of penelration of the radiation into the polymerised composition and the processing rate are directly related to the absorption coefficient and the concentration of the photoinitiator. In stereolithography it is preferred to use those photoinitiators which generate the highest number of resulting free radicals and make possible the greatest depth of penen~ration into the compositions to be polymerised.

The invention further relates to a process for the production of three-dimensional objects from the novel liquid compositions by stereolithography, In which a layer of novel liquid composition is irradiated over the entire surface or in a predetermined pattern with a UV/VIS light source, such that within the irradiated areas a layer solidifes in a desired layer thickness, then a new layer of novel composition is formed on the solidified layer, which is likewise ilradiated over the entire surface or in a predetermined pattern, and such that three-dimensional objects are formed from a plurality of solidified layers which adhere to one another by repeated coating and irradiation.

In this process it is preferred to use a laser light which is preferably computer-controlled.

A preferred utility of $he three-dimensional objects produced by the process of this invention is as models for ehe investment casting technique. This technique comprises coating the cured plastic moulding with a ceramic layer and then gradually heating the caramic-coated model to a temperature above 500 C, preferably to a temperature in the range fsom c. 800-1200C, and keeping this temperature f~r several hours, whereupon the plastic model decomposes completely. The residual ceramic shell is suitable ~or use as a negative mould for makin~ moulded metal parts.

2 ~

The plastic model produced by stereolithography is coated with ceramic by per se known me~hods, typically by immersing the model iD a liquid mixture of ceramic materials and subsequently drying the coating. The model coated with a first ceramic layer is then preferably treated with quartz or zirconium sand and dried once more. This procedure is repeated several times to give a ceramic shell several mm thick.

In another embodiment of the invention, the plastic model is placed in a suitable container and the cerarnic material is cast around the model in the container ~flask casting).

The invention thus also relates to a process for producing ceramic shells for investment casting, which comprises coating or surrounding a plastic model prepared by stereolithography with ceramic, and subjecting the ceramic-coated plastic model to a burn-out at temperatures above 500C until the plastic model has decomposed completely.

In a preferred embodiment of the invention the ceramic-coated plastic model is subjected to a vacuum treatrnent prior to the burn-out, tnereby substantially reducing the duration of the process.

Thus the invention relates still further to a process for the production of a cerarnic shell for investment casting, which cornprises coating a plastic model prepared by stereolithography with cerarnic, stoving the cerarnic-coated plastic model under vacuum in the temperature range from ambient temperature to 150C until the inert diluent has evaporated completely, and thereafter firing said ceramic-coated plastic model at temperatures above 500 C until said plastic has decomposed completely.

The products prepared from the novel compositions by stereolithography are distinguished by good perfonnance properties, in particular by superior definition of the ceramic shells after the burn-out.

The invention is illustrated by the following Examples.

2 ~

Example l: 40.4 g of the diglycidyl diacrylate of bisphenol A are mixed at 40C with 20.7 g of the ethoxylated diacrylate of bisphenol A (Mw = 424, product SR-349 sold by the SA~TOMER Company), 10 g of trimethylolpropane trimethacrylate, 4 g of l-hydroxycyclohexyl phenyl ketone, O.l g of hydroquinone monomethyl ether and 16.6 g of bis(2-ethyIhexyl) phthalate. The resultant homogeneous liquid mixture has a viscosity of l5lO mPa-s at 30C.
The liquid is irradiated with a deflectable He/Cd laser beam to give a laser-cured polymer filament, the thickness of which is an indicator of the photosensitivity of the mixture. The thickness of the filament is O.lS mm at an intensity of 20 mJ/cm2, 0.29 mm at an intensity of 40 mJ/cm2, 0.44 mm at 80 mJ/cm2 and 0.52 mm at 160 mJ/cm2.
In the tensile test according to DtN 53 371, a moulded product made from ~his composition and cured at an intensity of 40 mJ/cm2 has a modulus of elasticity (green strength) of 7,6 N/mm2.
After a full cure of this so-called green model by irradiation with UV/VIS light(c. 30 minutes, Hg lamp or fluorescent tube), the modulus of elasticity is 1440 N/mm The elongation at break according to DIN 35 455 is 3~4 %~

To test the inventive composition for its suitability as fine casting resin, the following model is prepared from the resin composition:
The model consists of two non-concentric interlocking rings linked together by 6 supports.
The model has a height of 42 mm and an outer diameter of 129 mm~ It is finished at the bottom by a round hollow reinforcement which has a height of 6 mm and a width of13 mm~ The model has different wall thicknesses of 1 mm to 2~5 mm and weighs 77 g~
The model is immersed for about half a minute in a commercial liquid ceramic mixture and afterwards dried in the air until the ceramic-coated model is just slightly moist~ The ceramic-coated model is then treated with quartz sand and dried in the air. This procedure is repeated 15 times~ The ceramic shell suIrounding the model has a thickness o~c~ 6-8 mm.
The ceramic-coated plastic model is heated in a programmed oven for 8 hours from 100C
to 800C, in the course of which burn-out the model decomposes completely. Aftercooling to arnbient temperature, the ceramic shell is examined for cracks under a magnifying glass~ The degree of intactness is evaluated usin~g a scale from l-~ Shells with ratings of 1-3 caul be used in the subsequent casting process:

1: no cracking - successt`ul burn-out 2: very minor cracking - shell easily rep~rable 2~7~
3~ moderate cracking - shell reparable 4: severe racking - portions of shell irreparably fragmented 5: total failure - entire shell fragmented.

Two of the above described models are prepared from 2 kg of the resin composition in a SLA-25û machine supplied by 3D-Systems, and subsequently immersed in a liquid ceramic mixture and sanded. The procedure is repeated several times to give a 8 mm thick ceramic shell. The ceramic-coated plastic models are heated in a programmed oven for 8 hours from 1ûûC to 8ûOC, in the course of which burn-out the models decompose completely. The ceramic shells so obtained are given the rating 2.

Examples 2-11 : In accordance with the general procedure described in Example 1, plastic models are prepared from the compositions listed in Table 2, coated with ceramic and fired in an oven. The properties of the cured models and of the ceramic shells a~e shown in Table 2.

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Examples 12-33: The compositions of Examples 12-33 shown in Tables 3 and 5 are prepared and tested in accordance with the geneTal procedure described in Example 1. The compositions of Examples 12-17 and 24-33 are irradiated as in Example 1 with a He/Cd laser beam, whereas in Examples 18-23 a deflectable Ar-W laser beam is used. Theresults of the tests are reported in Tables 4 and 6.
The liquid compositions so prepared are cured between two glass plates by irradiation with UV/VIS light (c. 30 min, Hg lamp or fluorescent tube). Afterwards the cured resin boards are cut into specimens of 70-150 mm in length, 20-33 mm wide and 2 mm thick.
These specimens are coated as described in Example 1 with two layers of a liquid ceramic mixture, using zirconium sand (100 mesh) fur sanding. Then~ using fused silica (50 mesh) for sanding, five further ceramic layers are applied. After drying the resin specimens, the ceramic layer is c. 5-6 mm thick. The coated specimens are heated in a programmable oven to 900C for 13 hours and thereafter kept for 1 hour at this temperature, in the course of which the ceramic shell obtains its final strength. The plastic specimens have decomposed completely in the course of the burn-out. A~ter cooling to ambient temperature, the ceramic shells are examined under a magnifying glass. The results are reported in Tables 4 and 6.

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Claims (14)

1. A liquid photosensitive composition comprising, based on the entire composition (a) 10-50 % by weight of an epoxy di(meth)acrylate and/or a urethane di(meth)acrylate, (b) 15-45 % by weight of one or more than one bifunctional (meth)acrylate having a molecular weight in the range from 150 to 450, (c) 0-20 % by weight of a trifunctional (meth)acrylate, (d) 0-10 % by weight of N-vinylpyrrolidone or N-vinylcaprolactam, (e) 0-10 % by weight of a monofunctional (meth)acrylate, (f) 15-30 % of one or more than one inert diluent selected from the group consisting of C2-C12alkohols, C4-C12alkanediols, C4-C12dialkylketones, polyalkcylene glycols, di- or triterpenes, hydroxyalkyl esters of .beta.-hydroxycarboxylic acids, caprolactams, chloro-paraffims and diphthalates, diadipates or citrates, obtainable by reacting phthalic acid, adipic acid or citric acid with C1-C12alkohols, and (g) 3-7 % by weight of a photoinitiator.
2. A composition according to claim 1 which comprises, based on the entire composition, 20-45 % by weight of component (a), 20-45 % by weight of component (b) and 5-20 % by weight of component (c).
3. A composition according to claim 1, wherein compone:nt (a) is the diglycidyl diacrylate of bisphenol A.
4. A composition according to claim 1, wherein component (b) is a di(meth)acrylate of ethoxylated bisphenol A and/or neopentyl glycol di(meth)acrylate.
5. A composidon according to claim 1, wherein component (c) is trimethylolpropane tri(meth)acrylate.
6. A composition according to claim 1, wherein component (e) is phenoxyethyl (meth)acrylate.
7. A composition according to claim 1, wherein component (f) is an inert diluent selected from the group consisting of tert-butanol, pinacone, pinacolone, dipropylene glycol, triethylene glycol, tripropylene glycol, .alpha.-pinene, camphor, limonene, menthol, caprolactam, 2,2-dimethyl-3-hydroxypropyl 2,2-dimethyl-3-hydroxypropionate, dimethyl adipate, diethyl phthalate, bis(2-methoxyethyl) phthalate, and bis(2-ethylhexyl) phthalate.
8. A composition according to claim 1, wherein component (f) is an inert diluent selected from the group consisting of diethylene, triethylene or tetraethylene glycol, dipropylene, tripropylene or tetrapropylene glycol, dibutylene glycol, caprolactam, chloroparaffin, 2,2-dimethyl-3-hydroxypropyl 2,2-dimethyl-3-hydroxypropionateg and diphthalates or citrates obtainable by reacting phthalic acid or citric acid with C3-C12alcohols.
9. A composition according to claim 1, wherein component (g) is selected from the group consisting of benzil dimethyl ketal, 1-(4-methylthiophenyl)-2-methyl-2-morpholinobutan-1-one, 2-isopropylthioxanthone or 1-hydroxycyclohexyl phenyl ketone.
10. A composition according to claim 1, wherein cornponent (g) is 1-hydroxycyclohexyl phenyl ketone.
11. A process for the production of three-dimensional objects from the novel liquid compositions by lithographic methods, wherein a layer of novel liquid composition is irradiated over the entire surface or in a predetermined pattern with a UV/VIS light source, such that within the irradiated areas a layer solidifes in a desired layer thickness, then a new layer of novel composition is formed on the solidified layer, which is likewise irradiated over the entire surface or in a predetermined pattern, and such that free-dimensional objects are formed from a plurality of solidified layers which adhere to one an other by repeated coating and irradiation.
12. A process according to claim 11, wherein a laser beam, preferably a computer-controlled laser beam, is used as source of irradiation.
13. A process for the production of a ceramic shell for investment casting, which comprises coating or surrounding a plastic model prepared by stereolithography according to claim 11 with ceramic, and thereafter firing the ceramic-coated plastic model at temperatures above 500°C until said plastic has decomposed completely.
14. A process for the production of a ceramic shell for investment casting, which comprises coating a plastic model prepared by seereolithography according to claim 11 with ceramic, stoving the ceramic-coated plastic model under vacuum in the temperature range from ambient temperature to 150°C until the inert diluent has evaporated completely, and thereafter firing said ceramic-coated plastic model at temperatures above 500 °C until said plastic has decomposed completely.
CA002079652A 1991-10-03 1992-10-01 Photosensitive compositions Abandoned CA2079652A1 (en)

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CH292291 1991-10-03
CH2922/91-4 1991-10-03

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KR (2) KR100214816B1 (en)
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TW (2) TW206284B (en)

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US6025114A (en) * 1995-03-11 2000-02-15 Zeneca Limited Liquid photocurable compositions

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US5705116A (en) * 1994-06-27 1998-01-06 Sitzmann; Eugene Valentine Increasing the useful range of cationic photoinitiators in stereolithography
JPH10186638A (en) * 1996-12-26 1998-07-14 Clariant Internatl Ltd Radiations sensitive composition for roll coating
JP2001270905A (en) * 2000-01-21 2001-10-02 Mitsubishi Rayon Co Ltd Heat-resistant methacrylic copolymer, method for producing the same, and optical element
JP4839525B2 (en) * 2000-09-29 2011-12-21 大日本印刷株式会社 Photosensitive resin composition and color filter for liquid crystal display
KR100503061B1 (en) * 2002-03-21 2005-07-25 삼성전자주식회사 Composition for overcoat layer of organic electrophotographic photoreceptor and organic photoreceptor employing the overcoat layer formed therefrom
US7211368B2 (en) * 2003-01-07 2007-05-01 3 Birds, Inc. Stereolithography resins and methods
KR101042044B1 (en) 2003-12-30 2011-06-16 주식회사 케이씨씨 Low Toxicity Polyester Powder Coating Composition
SG11201810406QA (en) * 2016-06-03 2018-12-28 Basf Se Production of a photocurable formulation for additive manufacturing
EP3723977B1 (en) * 2017-12-12 2022-01-26 3M Innovative Properties Company Composite film, protective cover for an electronic device, and methods of making the same
KR102037500B1 (en) * 2018-10-08 2019-10-28 국도화학 주식회사 Thermosetting resin composition and cured product of the same
CN118319830B (en) * 2024-04-22 2025-01-28 广州博科化妆品有限公司 Skin tightening and anti-wrinkle essence and preparation method thereof

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JPS573875A (en) * 1980-06-11 1982-01-09 Tamura Kaken Kk Photopolymerizable ink composition
EP0430992A4 (en) * 1988-08-08 1992-10-07 Desoto, Inc. Photocurable compositions and method of investment casting
US5051334A (en) * 1989-04-21 1991-09-24 E. I. Du Pont De Nemours And Company Solid imaging method using photohardenable compositions containing hollow spheres

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US6025114A (en) * 1995-03-11 2000-02-15 Zeneca Limited Liquid photocurable compositions

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TW206284B (en) 1993-05-21
AU2618192A (en) 1993-04-08
EP0536086A1 (en) 1993-04-07
JPH05255461A (en) 1993-10-05
TW278081B (en) 1996-06-11
KR930008056A (en) 1993-05-21
KR930008518A (en) 1993-05-21

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