CA2071492A1 - Low temperature process of applying high strength metal coatings to a substrate and article produced thereby - Google Patents
Low temperature process of applying high strength metal coatings to a substrate and article produced therebyInfo
- Publication number
- CA2071492A1 CA2071492A1 CA002071492A CA2071492A CA2071492A1 CA 2071492 A1 CA2071492 A1 CA 2071492A1 CA 002071492 A CA002071492 A CA 002071492A CA 2071492 A CA2071492 A CA 2071492A CA 2071492 A1 CA2071492 A1 CA 2071492A1
- Authority
- CA
- Canada
- Prior art keywords
- metal
- substrate
- coating
- temperature
- range
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 238000000576 coating method Methods 0.000 title claims abstract description 118
- 239000002184 metal Substances 0.000 title claims abstract description 110
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 110
- 239000000758 substrate Substances 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title claims abstract description 81
- 230000008569 process Effects 0.000 title claims abstract description 40
- 239000011248 coating agent Substances 0.000 claims abstract description 68
- 230000004907 flux Effects 0.000 claims abstract description 20
- 230000008018 melting Effects 0.000 claims abstract description 20
- 238000002844 melting Methods 0.000 claims abstract description 20
- 238000009826 distribution Methods 0.000 claims abstract description 12
- 239000007789 gas Substances 0.000 claims description 35
- 239000010953 base metal Substances 0.000 claims description 34
- 229910052718 tin Inorganic materials 0.000 claims description 21
- 238000000151 deposition Methods 0.000 claims description 10
- 230000008021 deposition Effects 0.000 claims description 8
- 239000012535 impurity Substances 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 239000012159 carrier gas Substances 0.000 claims description 6
- 239000011247 coating layer Substances 0.000 claims description 6
- 238000007712 rapid solidification Methods 0.000 claims description 6
- 229910045601 alloy Inorganic materials 0.000 claims description 5
- 239000000956 alloy Substances 0.000 claims description 5
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- 229910052793 cadmium Inorganic materials 0.000 claims description 3
- 239000007970 homogeneous dispersion Substances 0.000 claims description 3
- 238000007373 indentation Methods 0.000 claims description 3
- 229910052759 nickel Inorganic materials 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 2
- 229910052745 lead Inorganic materials 0.000 claims 2
- 239000004519 grease Substances 0.000 claims 1
- 239000013618 particulate matter Substances 0.000 claims 1
- 239000010935 stainless steel Substances 0.000 claims 1
- 229910001220 stainless steel Inorganic materials 0.000 claims 1
- 150000002739 metals Chemical class 0.000 abstract description 3
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 18
- 238000005507 spraying Methods 0.000 description 13
- 238000001816 cooling Methods 0.000 description 11
- 229910000831 Steel Inorganic materials 0.000 description 9
- 238000002474 experimental method Methods 0.000 description 9
- 239000007921 spray Substances 0.000 description 9
- 239000010959 steel Substances 0.000 description 9
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 8
- 238000007596 consolidation process Methods 0.000 description 8
- 230000008901 benefit Effects 0.000 description 7
- 239000010410 layer Substances 0.000 description 7
- 241000566150 Pandion haliaetus Species 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000007750 plasma spraying Methods 0.000 description 5
- 238000002360 preparation method Methods 0.000 description 5
- 230000003746 surface roughness Effects 0.000 description 5
- 238000012360 testing method Methods 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 3
- 230000001464 adherent effect Effects 0.000 description 3
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 3
- 238000002485 combustion reaction Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 238000009718 spray deposition Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000011651 chromium Substances 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010285 flame spraying Methods 0.000 description 2
- 239000011261 inert gas Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 238000007788 roughening Methods 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 238000007751 thermal spraying Methods 0.000 description 2
- 206010067484 Adverse reaction Diseases 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 241000283986 Lepus Species 0.000 description 1
- 229910001209 Low-carbon steel Inorganic materials 0.000 description 1
- 101100345589 Mus musculus Mical1 gene Proteins 0.000 description 1
- 241000022563 Rema Species 0.000 description 1
- 241001302210 Sida <water flea> Species 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000006838 adverse reaction Effects 0.000 description 1
- HSFWRNGVRCDJHI-UHFFFAOYSA-N alpha-acetylene Natural products C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005422 blasting Methods 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 239000010962 carbon steel Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000010960 commercial process Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000011344 liquid material Substances 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000001000 micrograph Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000002663 nebulization Methods 0.000 description 1
- 239000006199 nebulizer Substances 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 230000037361 pathway Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920000136 polysorbate Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000013341 scale-up Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/12—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
- C23C4/123—Spraying molten metal
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Coating By Spraying Or Casting (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US59977390A | 1990-10-18 | 1990-10-18 | |
| US599,773 | 1990-10-18 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA2071492A1 true CA2071492A1 (en) | 1992-04-19 |
Family
ID=24401030
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA002071492A Abandoned CA2071492A1 (en) | 1990-10-18 | 1991-10-15 | Low temperature process of applying high strength metal coatings to a substrate and article produced thereby |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP0505561A4 (de) |
| JP (1) | JPH05503249A (de) |
| CA (1) | CA2071492A1 (de) |
| WO (1) | WO1992006797A1 (de) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2271733B (en) * | 1992-10-20 | 1996-07-03 | British Steel Plc | Improvements to the continuous spray forming of metal strip |
| DE19630954A1 (de) * | 1996-07-31 | 1998-02-05 | Linde Ag | Verfahren und Vorrichtung zur Herstellung von Überzügen auf biologischen und/oder chemischen Produkten, insbesondere Lebensmitteln, Tiernahrung, Pharmazeutika oder biotechnologischen Erzeugnissen |
| JP4520626B2 (ja) * | 2000-11-27 | 2010-08-11 | 池袋琺瑯工業株式会社 | グラスライニングの施工方法 |
| WO2006073171A1 (ja) * | 2005-01-07 | 2006-07-13 | Kabushiki Kaisha Kobe Seiko Sho | 溶射ノズル装置および溶射装置 |
| DE102015201927A1 (de) | 2015-02-04 | 2016-08-04 | Siemens Aktiengesellschaft | Verfahren zum Kaltgasspritzen mit Maske |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2330202A (en) * | 1939-12-07 | 1943-09-28 | Joseph B Brennan | Method of making electrodes |
| US3305397A (en) * | 1963-03-27 | 1967-02-21 | Union Carbide Corp | Method of producing charged negative cadmium electrode by spraying with molten mixture of cadmium and a metal displaced by treatment with a cadminum salt and hydrofluoric acid bath |
| GB1431895A (en) * | 1972-06-30 | 1976-04-14 | Alcan Res & Dev | Production of aluminium alloy products |
| FR2213350B1 (de) * | 1972-11-08 | 1975-04-11 | Sfec | |
| GB1472939A (en) * | 1974-08-21 | 1977-05-11 | Osprey Metals Ltd | Method for making shaped articles from sprayed molten metal |
| GB1574711A (en) * | 1976-01-19 | 1980-09-10 | Boc Ltd | Production of metal castings |
| US4302483A (en) * | 1979-09-04 | 1981-11-24 | Texasgulf Inc. | Metallizing of a corrodible metal with a protective metal |
| CH663219A5 (de) * | 1984-01-31 | 1987-11-30 | Castolin Sa | Flammspritzwerkstoff. |
| US4576874A (en) * | 1984-10-03 | 1986-03-18 | Westinghouse Electric Corp. | Spalling and corrosion resistant ceramic coating for land and marine combustion turbines |
| US4619845A (en) * | 1985-02-22 | 1986-10-28 | The United States Of America As Represented By The Secretary Of The Navy | Method for generating fine sprays of molten metal for spray coating and powder making |
| GB8507647D0 (en) * | 1985-03-25 | 1985-05-01 | Osprey Metals Ltd | Manufacturing metal products |
| DE3538390A1 (de) * | 1985-10-29 | 1987-04-30 | Deutsche Forsch Luft Raumfahrt | Beschichtung fuer ein substrat und verfahren zu dessen herstellung |
-
1991
- 1991-10-15 JP JP4500668A patent/JPH05503249A/ja active Pending
- 1991-10-15 WO PCT/US1991/007392 patent/WO1992006797A1/en not_active Application Discontinuation
- 1991-10-15 CA CA002071492A patent/CA2071492A1/en not_active Abandoned
- 1991-10-15 EP EP19920900032 patent/EP0505561A4/en not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| WO1992006797A1 (en) | 1992-04-30 |
| JPH05503249A (ja) | 1993-06-03 |
| EP0505561A1 (de) | 1992-09-30 |
| EP0505561A4 (en) | 1994-05-18 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| FZDE | Discontinued |