CA1329140C - Active sound attenuation system for engine exhaust systems and the like - Google Patents
Active sound attenuation system for engine exhaust systems and the likeInfo
- Publication number
- CA1329140C CA1329140C CA000591506A CA591506A CA1329140C CA 1329140 C CA1329140 C CA 1329140C CA 000591506 A CA000591506 A CA 000591506A CA 591506 A CA591506 A CA 591506A CA 1329140 C CA1329140 C CA 1329140C
- Authority
- CA
- Canada
- Prior art keywords
- noise
- exhaust
- transfer pipe
- chamber
- suppression system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/16—Silencing apparatus characterised by method of silencing by using movable parts
- F01N1/22—Silencing apparatus characterised by method of silencing by using movable parts the parts being resilient walls
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/06—Silencing apparatus characterised by method of silencing by using interference effect
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/06—Silencing apparatus characterised by method of silencing by using interference effect
- F01N1/065—Silencing apparatus characterised by method of silencing by using interference effect by using an active noise source, e.g. speakers
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/175—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound
- G10K11/178—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound by electro-acoustically regenerating the original acoustic waves in anti-phase
- G10K11/1785—Methods, e.g. algorithms; Devices
- G10K11/17857—Geometric disposition, e.g. placement of microphones
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/175—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound
- G10K11/178—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound by electro-acoustically regenerating the original acoustic waves in anti-phase
- G10K11/1785—Methods, e.g. algorithms; Devices
- G10K11/17861—Methods, e.g. algorithms; Devices using additional means for damping sound, e.g. using sound absorbing panels
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/175—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound
- G10K11/178—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound by electro-acoustically regenerating the original acoustic waves in anti-phase
- G10K11/1787—General system configurations
- G10K11/17879—General system configurations using both a reference signal and an error signal
- G10K11/17881—General system configurations using both a reference signal and an error signal the reference signal being an acoustic signal, e.g. recorded with a microphone
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K11/00—Methods or devices for transmitting, conducting or directing sound in general; Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/16—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general
- G10K11/175—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound
- G10K11/178—Methods or devices for protecting against, or for damping, noise or other acoustic waves in general using interference effects; Masking sound by electro-acoustically regenerating the original acoustic waves in anti-phase
- G10K11/1787—General system configurations
- G10K11/17879—General system configurations using both a reference signal and an error signal
- G10K11/17883—General system configurations using both a reference signal and an error signal the reference signal being derived from a machine operating condition, e.g. engine RPM or vehicle speed
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K2210/00—Details of active noise control [ANC] covered by G10K11/178 but not provided for in any of its subgroups
- G10K2210/10—Applications
- G10K2210/128—Vehicles
- G10K2210/1282—Automobiles
- G10K2210/12822—Exhaust pipes or mufflers
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K2210/00—Details of active noise control [ANC] covered by G10K11/178 but not provided for in any of its subgroups
- G10K2210/30—Means
- G10K2210/321—Physical
- G10K2210/3227—Resonators
-
- G—PHYSICS
- G10—MUSICAL INSTRUMENTS; ACOUSTICS
- G10K—SOUND-PRODUCING DEVICES; METHODS OR DEVICES FOR PROTECTING AGAINST, OR FOR DAMPING, NOISE OR OTHER ACOUSTIC WAVES IN GENERAL; ACOUSTICS NOT OTHERWISE PROVIDED FOR
- G10K2210/00—Details of active noise control [ANC] covered by G10K11/178 but not provided for in any of its subgroups
- G10K2210/30—Means
- G10K2210/321—Physical
- G10K2210/3227—Resonators
- G10K2210/32272—Helmholtz resonators
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Multimedia (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Silencers (AREA)
- Soundproofing, Sound Blocking, And Sound Damping (AREA)
Abstract
ABSTRACT OF THE DISCLOSURE
An active sound attenuation system for combustion engine exhaust systems and the like is disclosed. To protect the counter-noise acoustic wave generator from the environment of the medium propagation the undesirable noise, an acoustically tuned anti-noise chamber is interposed between the wave generators and the location of the medium with the undesirable noise. To provide for global cancellation at the outlet end of the exhaust pipe, the anti-noise chamber has an annular opening disposed substantially in the plane of the exhaust pipe outlet thereby giving the undesirable noise and the cancelling noise an apparatus common source.
An active sound attenuation system for combustion engine exhaust systems and the like is disclosed. To protect the counter-noise acoustic wave generator from the environment of the medium propagation the undesirable noise, an acoustically tuned anti-noise chamber is interposed between the wave generators and the location of the medium with the undesirable noise. To provide for global cancellation at the outlet end of the exhaust pipe, the anti-noise chamber has an annular opening disposed substantially in the plane of the exhaust pipe outlet thereby giving the undesirable noise and the cancelling noise an apparatus common source.
Description
-` 1329~4~
~ACKGROUND AND S~MMARY OF THE INVENTION
The present invention is related to an improved arrangement for reducing intake and/or e~haust noises from combustion engines and the like. More specifically, the present invention relates to a new sound attenuation arrangement for such apparatus which uses anti-noise or counter-noise acoustic wave generators to attenuate the sound generated in such apparatus. Various aspects of the present invention can be utilized in attenuating sound in combustion engine intake and e~haust systems, in compressors, and in pumps and the like. The preferred embodiment of the invention described refer primarily to combustion engines, however, it is to be understood that the invention is adaptable to attenuate sound in other arrangements e~hibiting similar noise generating configurations such as in the intake and e~haust of certain - compressor and pumps and the like.
Numsrous passive systems for suppressing noise at the intake , andfor e~haust of gas movement systems have been proposed I previously. Such passive systems use sound insulating material and/or baffles to suppress sound waves before they reach the surrounding atmosphere. These so~called "passive systems", such as conventional automotive e~haust gas mufflars, inherently restrict the e~haust gas flow, thereby resulting in energy losses with reductions in the efficiency of operation of the vehicle combustion engines. It is well known to those skilled in the art of internal combustion engines that reduction or removal of the ., ;: ~ . .
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e~haust gas restriction back pressure substantially improves the perormance of the engine. However, permitting such ~straight pipe" operation of automotive vehicles results in sound patterns in public places that are not only unpleasant, they are unhealthy. For these reasons, virtually every industrialized nation has restrictions on the level of noise propagation that can be generated by automotive vehicles and other machinery operating in public places. To date, in order to satisfy these noise abatement restrictions, virtually all automotive vehicles have relied on the passive muffler systems with consequent reduction in engine efficiency. Coupled with the reduction in engine efficiency there is o course inherent increased pollution ~ue to increased hydrocarbon fuel consumption.
So-called "active" noise-cancellation ~ystems have been proposed in the past and adapted to certain environments on a small scale, usually environments involving relatively constant frequency sound generation pattern of the type that might be experienced in a fi~ed combustion engine constant velocity operating for a generator station or the like. U.S. Patents 4,122,303; 4,489,441; and 4,527,282 to Chaplin et al. disclose various aspects of active noise cancellation systems. French Patent 1,190,317 to Sherrer; U.S. Patents 4,677,676 and 4,677,677 to ~riksson, and U.S. Patent 4,473,906 to Wannaka disclose ad~itional methods for active noise cancellation in building system air ducts or e~haust pipes in which the cancelling noise generator (speaker) is required to be exposed directly to the exhaust gas stream. Those systems requiring placement of the speakers in the exhaust gas stream generating the undesirable ~ ~ .
, 1329~40 sound to be cancelled place the speakers in such a harsh chemical and heat environment that they cannot operate over an extended period of time, at least not without inordinate costs for insulating the speaker and/or designing them to withstand the loud environment. Further, such placement restricts the flow of e~haust gas~s to some extent, thereby resulting in the above-mentioned disadvantages regarding the back pressure on the combustion engine. Furthermore, those prior art systems that have been utilized in e~haust environments do not e~hibit the compactn~ss to facilitate commercialization and use on automotive and marine p~ssenger vehicles and also do not have control systems that are responsive to the varying noise spectrum generated during the normal driving of such vehicleR, with acceleration and deceleration over a wide range of vehicle engine speeds.
An object of the present invention is to provide an improved active noise cancellation system that is compatible with the operating conditions of motor vehicle combustion engine e2haust systems and the like. Another object of the invention is to provide a system that will suppress noise generated from rapidly changing noise sources such as experienced in motor vehicle exhaust systems during normal driving operations and the like.
Another object of the invention is to provide a compact, economical to manufacture sound cancellation system that can be incorporated into mass production vehicles with a consequent substantial reduction in the overall costs of operating such vehicles as compared with vehicles having conventional passive muffler systems.
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These and other objects are achieved according to the invention by providing a sound attenuation system which exhibits one or more of the following characteristics:
(i) an anti-noise chamber is interposed between the anti-noise acoustic wave gen~rators and the fluid guide system for the fluid medium propagating the undesirable noise, thereby protecting the anti-noise acoustic wave generators from any harsh environment of the und~sirable noise propagating mcdium;
(ii) the anti-noise acoustic ~ave generators open into an acoustically tuned anti-noise chamber which in turn opens to the ,luid medium propagating the undesirable noise thereby enhancing the effective efficiency of the anti-noise acoustic wave generator; and (iii) the anti-noise acoustic waves are introduced into the medium propagating the undesirable sound at a position so that the effective source of both the undesirable sound and the anti-noise sound is substantially nearly coincidental, thereby More particularly, according to one aspect of the invention there is provided an active noise suppression system for exhaust of a combustion engine comprising: an exhaust transfer pipe, coupled to the combustion engine and having first and second ends, for transferring exhaust gas in a first direction from the combustion engine to ambient atmosphere, said first end receiving the exhaust gas from the combustion engine and said second end emitting the exhaus-t gas to the ambient atmosphere; an anti-noise chamber, annularly surround-ing an outer periphery of said exhaust transfer pipe and having an outlet open to the ambient atmosphere adjacent said second end of said exhaust transfer pipe, for projecting - ' - ~32914û
an-ti-noise sound waves through said outlet to the ambient atmosphere; an anti-noise speaker, mounted to said anti-noise chamber for communication therewith, for generating and projecting said anti-noise sound waves into said anti-noise chamber to cancel noise generated by the combustion engine exhaust; separation means for isolating said anti-noise chamber from exhaust gas.
According to another aspect of the invention there is provided an active noise cancelling arrangement for cancelling original noise emanating from a substantially concentric opening comprising: anti-noise chamber means surrounding the concentric opening and opening adjacent to the concentric opening via anti-noise chamber opening means concentric to said concentric opening for said original noise, and anti-noise speaker means faing into the anti-noise chamber means for generating anti-noise pressure waves in the anti~noise chamber means such that the anti-noise pressure waves and original noise pressure waves cancel the effect of one another at the region of the concentric opening to reduce the overall noise level of the arrangement.
In certain preferred embodiments of the present invention an active noise attenuation system is so constructed as to avoid the placement of the anti-noise acoustic wave generators into the environment of fluid flow propagation the undesirable noise, such as the harsh environment of the e~haust gases of a vehicle exhaust system. In especially preferred embodiments, the attenuation system includes an anti-noise chamber which surrounds over a portion of its length, a centrally disposed engine exhaust pipe, with the anti-noise chamber and e~haust pipe opening to atmosphere B -5a-, ;: ~
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in substantially the same plane, and at least within a length corresponding to less than one third o the shortest wave length of the undesirable noise to be attenuated. The anti-noise speakers open into the anti-noise chamber, which is totally isolated from the e~haust pipe and thereby the speakers are not subjected to the harsh chemical and heat environment of the e~haust gases.
In certain especially preferred embodiments for use with automotive exhaust systems, the anti-noise chamber is constructed as an acoustically tuned annular chamber concentric with the exhaust pipe. In especially preferred embodiments, the anti-noise speakers are symmetrically arranged around the axis of the exhaust pipe and anti-noise chamber. The anti-noise chamber is constructed as a first, relatively large diameter section which is closed off at one end by an annular supporting plate that is connected to the e~haust pipe, the speakers being mounted adjacent that end plate. The anti-noise chamber then extends in the downstream direction of the e~haust pipe and opens at the same plane as the atmospheric outlet of the e2haust pipe, thereby providing an effective coincidental sound source for both the anti-noise sound waves and the undesirable sound waves from the exhaust pipe, with consequent "global" noise cancellation.
According to certain preferred embodiments of the invention, the anti-noise acoustic wave generators are controlled by a digital controller which has inputs from a synchronization sensor monitoring the engine rotational speed and a residual sensor microphone which picks up the sound at the outlet of the ea~haust pipe. These sync sensor and microphone signals are processed by ~ ~ ' ': .
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~` 132914~
the controller and drive power amplifiers for the anti-noise speakers.
According to other preferred embodiments of the control system for the anti-noise acoustic wave generators, an upstream sensor microphone picks up the sound in the exhaust pipe upstream of the location of the anti-noise chamber and feeds its signal to the digital controller, the other signal to the controller being from a residual sensor microphone at the outlet end of the exhaust pipe. As in the other embodiments referred to in the immediately preceeding paragraph, the digital controller processes this sensed information and accordingly controls and drives the anti-noise acoustic wave generators to cancel the sound.
Although the preferred embodiments descrbied involve vehicle combustion engine exhaust systems, preferred embodiments of the invention are also contemplated for engine intake systems, for compressors and pumps with undesirable sound waves propagated in a pipe exhausting to atmosphere, and the like.
Other objects, advantages and novel features of the present invention will become apparent from the following detailed description o~ the invention when considered in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE ~RAWINGS
Figure 1 is a schematic side view of a passenger vehicle depicting the location of the engine e~haust system and a digital muffler system constructed according to a preferred embodiment of the present invention;
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' , '~` l32s~4a Figure 2 is a schematic bottom view of the vehicle of Figure 1 depicting the vehicle exhaust system and active digital muffler system constructed according to a preferred embodiment of the present invention;
Figure 3 is a side schematic view of a motor boat equipped with another preferred embodiment of the present invention;
Figure 4 is a schematic view showing the engine, exhaust system and active digital muffler system for usle with the boat of Figure 3;
Figure S is a schematic perspective view of an exhaust muffler arrangement constructed according to a preferred embodiment of the present invention;
Figure 6 is a longitudinal section view of the muffler arrangement of Figure 5;
Figure 7 is an end view taken from the right side of Figure 6;
Figure 8 is a view similar to Figure 6, showing an alternative of the exhaust muffler arrangement of the present invention, having an intermediate exhaust gas low pressure cooling chambeT;
Figure 9 is an end view from the right side of Figure 8;
Figure 10 is a schematic depiction of a complete active digital muffler system constructed according to a preferred embodiment of the present invention;
Figure 11 is a schematic depiction of a complete active digital muffler system constructed according to another preferred embodiment of the present invention;
Figure 12 is a graph comparing test results on a vehicle with a diesel engine, showing the sound spectrum at the exhaust with ,''` `''~
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132914~
and without noise attenuation using the system of the present invention.
DETAILED DESCRIPTION OF THE DRAWIN~S
Figures 1 and 2 schematically depict respective side views and bottom views of a passenger motor vehicle having an active digital muffler system constructed according to preferred embodiments of the present invention. The system depicted in Figures 1 and 2 corresponds to the Figure 10 embodiment of the overall system (described in more detail below). The passenger vehicle 1 includes a multi-cylinder/piston internal combustion engine 2, the exhaust of which is transported by exhaust pipe system 3 to the exhaust outlet 4 at the rear of the vehicle. The rear portion of the eghaust pipe system 3, is depicted as a single exhaust pipe in the following description, although similar duplicate arrangements can be provided for dual e~haust pipe ~ -systems, is provided at its rear end with a surrounding anti-noise chamber arrangement 5, which includes anti-noise speakers driven by a power amplifier 6 and digital controller 7. The digital controller 7 has input signals from a residual sensing microphone ., 8 adjacent the e~haust outlet 4 and a synchronization sen~or 9, such as a tachometer at the drive shaft of the engine 2.
Figures 3 and 4 schematically depict a preferred embodiment of an active digital muffler system according to the invention installed on a motor boat lA, which, in a similar manner as the passenger motor vehicle of Figuxes 1 and 2, includes a reciprocating piston multi-cylinder internal combustion engine 2A, -, _g_ . . .
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an e~haust pipe system 3A with an outlet 4A. An anti-noise chamber arrangement 5A is provided adjacent the downstream end of the exhaust pipe system 3 and includes speakers driven by a power amplifier 6A and controlled by a digital controller 7A. The digital controller 7A is in turn supplied with input signals from a residual sensor microphone 8A, the exhaust outlet of the boat motor and a synchronization sensor 9A of the output drive shaft of the boat motor engine 2. Certain embodiments for use with boats will include water supplied exhaust system cooling arrangements, such as water flow directly into the exhaust pipe and water flow in an annular jacket surrounding the exhaust such cooling arrangement being well known in the motor boat industry.
The following description of the details of the anti noise chamber arrangement surrounding the exhaust pipe and the controller circuit for controlling the same is similar for the embodiments for both the over the road passenger motor vehicles of Figures 1 and 2 and the motor boat of Figures 3 and 4. It will be understood by those s~illed in the art that certain components in the motor boat environment need to be "marine" qualified to withstand salt sea air and the like.
Figures 5-7 schematically depict a first preferred embodiment of an anti-~oise chamber arrangement 5 and exhaust pipe. Chamber 5 of Figures 6-7 is constructed as an intregal sheet metal structure and includes a centrally disposed cylindrical e~haust pipe 10 which is connected to the exhaust pipe system 3, 3A
(compare Figures 1 to 4~. The left hand end of the exhaust pipe , section 10 is preferably configured so as to be insertable into an i existing exhaust pipe of an engine exhaust system 3,3A, with an appropriate sealing clamping connection being provided.
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329~0 An anti-noise chamber 11 is provided in annular surrounding relationship to the e~haust pipe 10. The anti-noise chamber 11 is defined by first cylindrical section 12 of a large diameter and an adjoining smaller diameter sPction 13. The left hand end of the large diameter section 12 is closed off by an annular end plate 13 which is supported at the outer surface of the e~haust pipe 10 by welding connection 14. The opposite end of the anti-noise chamber 11 is supported by radially extending support plates 15 attached by welding 16 at the exhaust pipe 2 and by welding 17 at the anti-noise chamber 13. A pair of cylindrical speaker support sections 17 are connected by a welding connection 18 to the cylindrical section 12 at a position adjacent the end cap 13. In the illustrated embodiment the cylindrical speaker support sections 17 have a slightly smaller diameter than the diameter of the section 12 of the anti-noise chamber and are there joined by welding seams 18. These anti-noise speaker support cylinder sections 17 are disposed symmetrically with respect to the longitudinal a~is of the exhaust pipe 10 and anti-noise chamber 11. Anti-noise speakers 19 are mounted in each of the respective support section 17 and are disposed to generate sound waves emenating into the anti-noise chamber 11. The anti-noise chamber 11 is concentric and to separate from the e~haust pipe 10, with the anti-noise sound waves generated by the speaker 19 and propagated along the length of the member 11 opening into the atmosphere at the same exit plane 4 as the e~haust gases from the exhaust pipe 10.
By arranging the speakers 19 to be symmetrical with the longitudinal a~is of the exhaust pipe 10 and by providing the .: :, ' ' !
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11 32~14~
anti-noise chambsr 11 as an annular chamber surrounding the pipe 10, the manufacture of the anti-noise muffler chamber arrangement is quite simple and it can be constructed as a unit that can be added on to an existing exhaust system 3 merely by connecting the left hand end of the pipe section 10 to the exhaust pipe of a vehicle. In especially preferred embodiments, the e~haust pipe 2 and the cylindrical sections 12, 13 making up the anti-noise chamber ll and the speaker supports 17 are all constructed of metal that can be easily welded together, thus further simplifying the manufacturing operation. Embodiments are also contemplated with a hsat insulating connection at the exhaust pipe 10 such as an annular heat insulating material ring surrounding the pipe 10 which limits the transfer of heat to the components. Since the speakers 19 are disposed symmetrically with respect to the noise generating exhaust pipe 10, an especially efficient utilization of space and cancellation of noise is provided since ther is symmetrical disposition of the anti-noise waves around the annular space at the outlet end 4 of the muffler pipe arrangement. Since the noise cancelling sound waves emanate in substantially the same plane or the exhaust gases, the anti-sound wave propagation is symmetrical with the sound wave propagation from the exhaust pipe outlet, thereby simplifying the construction and operation. The speakers l9 are also isolated by chamber ll from the exhaust gases and thereby do not have to withstand the highly corrosive hot gases in the exhaust stream.
Other preferred embodiments are contemplated which utilize only a sinyle speaker opening into the acoustically tuned chamber ll, the annular outlet at plane 4 effectively providing an . , .
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r ~ ~ 32~1~L0 appropriate effective common point source for the cancelling and undesired sound. The additional speakers of the preferred embodiments illustrated facilitate the use of smaller speakers for the same output, thus economizing space. Also embodiments are contemplated where the speakers are remote from the chamber 11, with the sound waves transmitted by ducting to open into chamber 11, such arrangements being practical where space considerations are important such as in passenger automobiles, and the like.
In an especially preferred practical embodiment, the dimensions are as follows referring to Figure 6:
diameter 10 of the exhaust pipe 10 is 2.250 inches inside diameter, the length 13 between end plate 13 and the left end of the pipe 10 is 2 inches, the radial width 12R of the chamber section 12 outside of the pipe 10 is 1.75 inches, the radial width 13R between the outside of the pipe 10 and the outer wall of cylindrical section 12 is .75 inches, the radial length of the speaker support sections 17, 17R is 2.5 inches, the diameter of the cylindrical sections 17, 17D is 5 inches, the distance between the edge of the sections 17 and the end chamber section 12, lZL is 4.75 inches, and the length 13L of the section 13 is 5 inches.
The embodiment of Figures 8 and 9 is the same as the embodiment of Figures 5 through 7 described above, except for the .
' ' ~' ., ~ ., `~ ~3291~0 addition of an intermediate low pressure cooling exhaust gas chamber 20 betwe~n the anti-noise chamber llA and the exhaust pipe. In Figures 8 and 9, like reference numerals with a suffix A
will be included to designate corresponding structure from the embodiment of Figures 5 through 8. Thess structures are described only to the extent that they function differently from the corresponding structure embodiment of Figures 5 and 8. The annular intermediate chamber 20 is communicated with the exhaust pipe lOA by eight radially extending 1/8 inch diameter holes 21 in the pipe lOA. The holes 21 are disposed at the upstream end of the anti-noise chamber 11 and allow a small amount of cooling air to be sucked in by the exhaust gas flow through the opening at end plane 4A so cooling air flows in chamber 20 counter to the direction of flow of the exhaust gases and then into the exhaust pipe. The radially extending reinforcing plates 15 extend also through the end portion of this chamber 20 and support the respective concentric pipes forming same. The cooling air flow communicated to the exhaust pipe through openings 21 also aid in reducing the turbulence of the exhaust gases that exit from the exhaust pipe lOA and thereby further reduce over all noise levels.
Figure 10 schematically depicts a first embodiment of a control system for the active digital muffler system of the present invention. A synchronization sensor such as an engine tachometer 9 provides synchronization signal inputs to a digital controller 7 which is also supplied by a residual sensor microphone 8 which picks up the actual sound wave pattern downstream of the outlet 4 of the exhaust pipe 10 and the anti-noise chamber ll the controller 7 controls power amplifier 6 . , .. ~ .. . .
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~hich in turn drives the speakers 19 to generate the noise-cancelling waves in the chamber 11, which then travel to the outlet plane 4 of the exhaust pipe 10 and effect cancellation of the sound waves emanating from the pipe outlet. In especially preferred embodiments, the audio power amplifier 6 is integrated with the digital electronic controller 7. The digital controller can utilize a frequsncy domain alogorithm as described in U.S. Patent 4,490,841 by Chaplin.
Alternatively, the digital controller can utilize a time domain alogorithm.
A practical speak~r and microphone usable with a configuration as in Figures 5-7 or 8 and 9 has the following characteristics.
SPEAKER
MAGNET FLUX DENSITY 11,000 GAUSS
TOTAL FLUX - 58,000 MAXWELLS
SENSITIVITY 96dB spc@ lm, 11.2 v RMS
THEIL-SMALL PARAMETERS
SD = 92 cm2 ~b = 9.8 gm XD = 6 mm peak to peak fs = 37 HZ
Rms = 1 n Cms = 1.8 x 103 M/N
VAS = 23.6 liters QM = 2.44 QE = 0.38 QT = 0.33 B
-. .
,. .
~32~0 RANGE 55 Hz to 3,500 Hz NET WEIGHT 1.13 kg.
MI CROPHONE
FREQ. RESPONSE 20 - 13,000 HZ
SENSITIVITY -71dB ~ 5dB
(REF OJB = lv/~ bar, lKHZ) POWER 1.5 VDC to 20 VDC-A second control system for the active digital muffler system is schematically depicted in Figure 11. Since the Figure 11 system only differs from the Figure 10 system in the utilization of an upstream sensor microphone 22, in lieu o the tachometer synchronizing sensor 9, the remaining structure is depicted by similar reference numerals as in Figure 10. Similarly to the Figure 10 embodiment, either o~ a frequency dom~in alogorithm controller or a time domain alogorithm controller can be utilized. The difference between the Figure 10 and 11 embodimert being that the input from microphone 22 is utilized instead of the input from a tachometer sensor 9 as in Figure 10.
It is further noted that a controller corresponding to the NCT 20C0 controller marketed by Noise Cancellation Technologies Inc., can be used to serve as controller 7.
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Figure 12 is a graphical comparison showing a dramatic reduction in noise levels utilizing the active digital muffler system on a diesel engine, as compared with operating the same diesel engine without cancellation. In Figure 12 the upper graph shows the noise levels without cancellation and the lower graph shows the noise levels with cancellation. The Eollowing is a Table of the experimental results shown on the Figure 12 graph.
MARK LIST X Y(U) Y(L) o 90.000 -18.0 -44.5 1 104.99 -45.3 -51.8 2 120.00 -~5.9 -53.4 3 135.00 -41.8 -59.7 150.00 -38.3 -60.3 165.00 -~5.9 -56.0 6 180.00 -24.8 -49.4 7 24~.0~ -36.1 -58.2 8 270.00 -40.8 -58.2 9 360.00 -46.1 -52.2 From the Table and the graph, one can see substantial noise level reductions, e.g. 2S decibels at mark 0 at 90 HZ frequency with the engine exhaust noise silenced by the sound attenuation system by the present invention, the passive muffler can be deleted from the vehicle exhaust pipe system. Deletion of the passive muffler (so-called "straight pipe" operations) results in remarkable increases in engine efficiency and power, as is known to those skilled in the art of automotive internal combustion engines.
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Although the present invention has been described and illustrated in detail, it is to be clearly understood that the same is by way of illustration and example only, and is not to be taken by way of limitation. The spirit and scope of the present invention are to be limited only by the terms of the appended clai.ms.
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~ACKGROUND AND S~MMARY OF THE INVENTION
The present invention is related to an improved arrangement for reducing intake and/or e~haust noises from combustion engines and the like. More specifically, the present invention relates to a new sound attenuation arrangement for such apparatus which uses anti-noise or counter-noise acoustic wave generators to attenuate the sound generated in such apparatus. Various aspects of the present invention can be utilized in attenuating sound in combustion engine intake and e~haust systems, in compressors, and in pumps and the like. The preferred embodiment of the invention described refer primarily to combustion engines, however, it is to be understood that the invention is adaptable to attenuate sound in other arrangements e~hibiting similar noise generating configurations such as in the intake and e~haust of certain - compressor and pumps and the like.
Numsrous passive systems for suppressing noise at the intake , andfor e~haust of gas movement systems have been proposed I previously. Such passive systems use sound insulating material and/or baffles to suppress sound waves before they reach the surrounding atmosphere. These so~called "passive systems", such as conventional automotive e~haust gas mufflars, inherently restrict the e~haust gas flow, thereby resulting in energy losses with reductions in the efficiency of operation of the vehicle combustion engines. It is well known to those skilled in the art of internal combustion engines that reduction or removal of the ., ;: ~ . .
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e~haust gas restriction back pressure substantially improves the perormance of the engine. However, permitting such ~straight pipe" operation of automotive vehicles results in sound patterns in public places that are not only unpleasant, they are unhealthy. For these reasons, virtually every industrialized nation has restrictions on the level of noise propagation that can be generated by automotive vehicles and other machinery operating in public places. To date, in order to satisfy these noise abatement restrictions, virtually all automotive vehicles have relied on the passive muffler systems with consequent reduction in engine efficiency. Coupled with the reduction in engine efficiency there is o course inherent increased pollution ~ue to increased hydrocarbon fuel consumption.
So-called "active" noise-cancellation ~ystems have been proposed in the past and adapted to certain environments on a small scale, usually environments involving relatively constant frequency sound generation pattern of the type that might be experienced in a fi~ed combustion engine constant velocity operating for a generator station or the like. U.S. Patents 4,122,303; 4,489,441; and 4,527,282 to Chaplin et al. disclose various aspects of active noise cancellation systems. French Patent 1,190,317 to Sherrer; U.S. Patents 4,677,676 and 4,677,677 to ~riksson, and U.S. Patent 4,473,906 to Wannaka disclose ad~itional methods for active noise cancellation in building system air ducts or e~haust pipes in which the cancelling noise generator (speaker) is required to be exposed directly to the exhaust gas stream. Those systems requiring placement of the speakers in the exhaust gas stream generating the undesirable ~ ~ .
, 1329~40 sound to be cancelled place the speakers in such a harsh chemical and heat environment that they cannot operate over an extended period of time, at least not without inordinate costs for insulating the speaker and/or designing them to withstand the loud environment. Further, such placement restricts the flow of e~haust gas~s to some extent, thereby resulting in the above-mentioned disadvantages regarding the back pressure on the combustion engine. Furthermore, those prior art systems that have been utilized in e~haust environments do not e~hibit the compactn~ss to facilitate commercialization and use on automotive and marine p~ssenger vehicles and also do not have control systems that are responsive to the varying noise spectrum generated during the normal driving of such vehicleR, with acceleration and deceleration over a wide range of vehicle engine speeds.
An object of the present invention is to provide an improved active noise cancellation system that is compatible with the operating conditions of motor vehicle combustion engine e2haust systems and the like. Another object of the invention is to provide a system that will suppress noise generated from rapidly changing noise sources such as experienced in motor vehicle exhaust systems during normal driving operations and the like.
Another object of the invention is to provide a compact, economical to manufacture sound cancellation system that can be incorporated into mass production vehicles with a consequent substantial reduction in the overall costs of operating such vehicles as compared with vehicles having conventional passive muffler systems.
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These and other objects are achieved according to the invention by providing a sound attenuation system which exhibits one or more of the following characteristics:
(i) an anti-noise chamber is interposed between the anti-noise acoustic wave gen~rators and the fluid guide system for the fluid medium propagating the undesirable noise, thereby protecting the anti-noise acoustic wave generators from any harsh environment of the und~sirable noise propagating mcdium;
(ii) the anti-noise acoustic ~ave generators open into an acoustically tuned anti-noise chamber which in turn opens to the ,luid medium propagating the undesirable noise thereby enhancing the effective efficiency of the anti-noise acoustic wave generator; and (iii) the anti-noise acoustic waves are introduced into the medium propagating the undesirable sound at a position so that the effective source of both the undesirable sound and the anti-noise sound is substantially nearly coincidental, thereby More particularly, according to one aspect of the invention there is provided an active noise suppression system for exhaust of a combustion engine comprising: an exhaust transfer pipe, coupled to the combustion engine and having first and second ends, for transferring exhaust gas in a first direction from the combustion engine to ambient atmosphere, said first end receiving the exhaust gas from the combustion engine and said second end emitting the exhaus-t gas to the ambient atmosphere; an anti-noise chamber, annularly surround-ing an outer periphery of said exhaust transfer pipe and having an outlet open to the ambient atmosphere adjacent said second end of said exhaust transfer pipe, for projecting - ' - ~32914û
an-ti-noise sound waves through said outlet to the ambient atmosphere; an anti-noise speaker, mounted to said anti-noise chamber for communication therewith, for generating and projecting said anti-noise sound waves into said anti-noise chamber to cancel noise generated by the combustion engine exhaust; separation means for isolating said anti-noise chamber from exhaust gas.
According to another aspect of the invention there is provided an active noise cancelling arrangement for cancelling original noise emanating from a substantially concentric opening comprising: anti-noise chamber means surrounding the concentric opening and opening adjacent to the concentric opening via anti-noise chamber opening means concentric to said concentric opening for said original noise, and anti-noise speaker means faing into the anti-noise chamber means for generating anti-noise pressure waves in the anti~noise chamber means such that the anti-noise pressure waves and original noise pressure waves cancel the effect of one another at the region of the concentric opening to reduce the overall noise level of the arrangement.
In certain preferred embodiments of the present invention an active noise attenuation system is so constructed as to avoid the placement of the anti-noise acoustic wave generators into the environment of fluid flow propagation the undesirable noise, such as the harsh environment of the e~haust gases of a vehicle exhaust system. In especially preferred embodiments, the attenuation system includes an anti-noise chamber which surrounds over a portion of its length, a centrally disposed engine exhaust pipe, with the anti-noise chamber and e~haust pipe opening to atmosphere B -5a-, ;: ~
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in substantially the same plane, and at least within a length corresponding to less than one third o the shortest wave length of the undesirable noise to be attenuated. The anti-noise speakers open into the anti-noise chamber, which is totally isolated from the e~haust pipe and thereby the speakers are not subjected to the harsh chemical and heat environment of the e~haust gases.
In certain especially preferred embodiments for use with automotive exhaust systems, the anti-noise chamber is constructed as an acoustically tuned annular chamber concentric with the exhaust pipe. In especially preferred embodiments, the anti-noise speakers are symmetrically arranged around the axis of the exhaust pipe and anti-noise chamber. The anti-noise chamber is constructed as a first, relatively large diameter section which is closed off at one end by an annular supporting plate that is connected to the e~haust pipe, the speakers being mounted adjacent that end plate. The anti-noise chamber then extends in the downstream direction of the e~haust pipe and opens at the same plane as the atmospheric outlet of the e2haust pipe, thereby providing an effective coincidental sound source for both the anti-noise sound waves and the undesirable sound waves from the exhaust pipe, with consequent "global" noise cancellation.
According to certain preferred embodiments of the invention, the anti-noise acoustic wave generators are controlled by a digital controller which has inputs from a synchronization sensor monitoring the engine rotational speed and a residual sensor microphone which picks up the sound at the outlet of the ea~haust pipe. These sync sensor and microphone signals are processed by ~ ~ ' ': .
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the controller and drive power amplifiers for the anti-noise speakers.
According to other preferred embodiments of the control system for the anti-noise acoustic wave generators, an upstream sensor microphone picks up the sound in the exhaust pipe upstream of the location of the anti-noise chamber and feeds its signal to the digital controller, the other signal to the controller being from a residual sensor microphone at the outlet end of the exhaust pipe. As in the other embodiments referred to in the immediately preceeding paragraph, the digital controller processes this sensed information and accordingly controls and drives the anti-noise acoustic wave generators to cancel the sound.
Although the preferred embodiments descrbied involve vehicle combustion engine exhaust systems, preferred embodiments of the invention are also contemplated for engine intake systems, for compressors and pumps with undesirable sound waves propagated in a pipe exhausting to atmosphere, and the like.
Other objects, advantages and novel features of the present invention will become apparent from the following detailed description o~ the invention when considered in conjunction with the accompanying drawings.
BRIEF DESCRIPTION OF THE ~RAWINGS
Figure 1 is a schematic side view of a passenger vehicle depicting the location of the engine e~haust system and a digital muffler system constructed according to a preferred embodiment of the present invention;
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' , '~` l32s~4a Figure 2 is a schematic bottom view of the vehicle of Figure 1 depicting the vehicle exhaust system and active digital muffler system constructed according to a preferred embodiment of the present invention;
Figure 3 is a side schematic view of a motor boat equipped with another preferred embodiment of the present invention;
Figure 4 is a schematic view showing the engine, exhaust system and active digital muffler system for usle with the boat of Figure 3;
Figure S is a schematic perspective view of an exhaust muffler arrangement constructed according to a preferred embodiment of the present invention;
Figure 6 is a longitudinal section view of the muffler arrangement of Figure 5;
Figure 7 is an end view taken from the right side of Figure 6;
Figure 8 is a view similar to Figure 6, showing an alternative of the exhaust muffler arrangement of the present invention, having an intermediate exhaust gas low pressure cooling chambeT;
Figure 9 is an end view from the right side of Figure 8;
Figure 10 is a schematic depiction of a complete active digital muffler system constructed according to a preferred embodiment of the present invention;
Figure 11 is a schematic depiction of a complete active digital muffler system constructed according to another preferred embodiment of the present invention;
Figure 12 is a graph comparing test results on a vehicle with a diesel engine, showing the sound spectrum at the exhaust with ,''` `''~
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and without noise attenuation using the system of the present invention.
DETAILED DESCRIPTION OF THE DRAWIN~S
Figures 1 and 2 schematically depict respective side views and bottom views of a passenger motor vehicle having an active digital muffler system constructed according to preferred embodiments of the present invention. The system depicted in Figures 1 and 2 corresponds to the Figure 10 embodiment of the overall system (described in more detail below). The passenger vehicle 1 includes a multi-cylinder/piston internal combustion engine 2, the exhaust of which is transported by exhaust pipe system 3 to the exhaust outlet 4 at the rear of the vehicle. The rear portion of the eghaust pipe system 3, is depicted as a single exhaust pipe in the following description, although similar duplicate arrangements can be provided for dual e~haust pipe ~ -systems, is provided at its rear end with a surrounding anti-noise chamber arrangement 5, which includes anti-noise speakers driven by a power amplifier 6 and digital controller 7. The digital controller 7 has input signals from a residual sensing microphone ., 8 adjacent the e~haust outlet 4 and a synchronization sen~or 9, such as a tachometer at the drive shaft of the engine 2.
Figures 3 and 4 schematically depict a preferred embodiment of an active digital muffler system according to the invention installed on a motor boat lA, which, in a similar manner as the passenger motor vehicle of Figuxes 1 and 2, includes a reciprocating piston multi-cylinder internal combustion engine 2A, -, _g_ . . .
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an e~haust pipe system 3A with an outlet 4A. An anti-noise chamber arrangement 5A is provided adjacent the downstream end of the exhaust pipe system 3 and includes speakers driven by a power amplifier 6A and controlled by a digital controller 7A. The digital controller 7A is in turn supplied with input signals from a residual sensor microphone 8A, the exhaust outlet of the boat motor and a synchronization sensor 9A of the output drive shaft of the boat motor engine 2. Certain embodiments for use with boats will include water supplied exhaust system cooling arrangements, such as water flow directly into the exhaust pipe and water flow in an annular jacket surrounding the exhaust such cooling arrangement being well known in the motor boat industry.
The following description of the details of the anti noise chamber arrangement surrounding the exhaust pipe and the controller circuit for controlling the same is similar for the embodiments for both the over the road passenger motor vehicles of Figures 1 and 2 and the motor boat of Figures 3 and 4. It will be understood by those s~illed in the art that certain components in the motor boat environment need to be "marine" qualified to withstand salt sea air and the like.
Figures 5-7 schematically depict a first preferred embodiment of an anti-~oise chamber arrangement 5 and exhaust pipe. Chamber 5 of Figures 6-7 is constructed as an intregal sheet metal structure and includes a centrally disposed cylindrical e~haust pipe 10 which is connected to the exhaust pipe system 3, 3A
(compare Figures 1 to 4~. The left hand end of the exhaust pipe , section 10 is preferably configured so as to be insertable into an i existing exhaust pipe of an engine exhaust system 3,3A, with an appropriate sealing clamping connection being provided.
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329~0 An anti-noise chamber 11 is provided in annular surrounding relationship to the e~haust pipe 10. The anti-noise chamber 11 is defined by first cylindrical section 12 of a large diameter and an adjoining smaller diameter sPction 13. The left hand end of the large diameter section 12 is closed off by an annular end plate 13 which is supported at the outer surface of the e~haust pipe 10 by welding connection 14. The opposite end of the anti-noise chamber 11 is supported by radially extending support plates 15 attached by welding 16 at the exhaust pipe 2 and by welding 17 at the anti-noise chamber 13. A pair of cylindrical speaker support sections 17 are connected by a welding connection 18 to the cylindrical section 12 at a position adjacent the end cap 13. In the illustrated embodiment the cylindrical speaker support sections 17 have a slightly smaller diameter than the diameter of the section 12 of the anti-noise chamber and are there joined by welding seams 18. These anti-noise speaker support cylinder sections 17 are disposed symmetrically with respect to the longitudinal a~is of the exhaust pipe 10 and anti-noise chamber 11. Anti-noise speakers 19 are mounted in each of the respective support section 17 and are disposed to generate sound waves emenating into the anti-noise chamber 11. The anti-noise chamber 11 is concentric and to separate from the e~haust pipe 10, with the anti-noise sound waves generated by the speaker 19 and propagated along the length of the member 11 opening into the atmosphere at the same exit plane 4 as the e~haust gases from the exhaust pipe 10.
By arranging the speakers 19 to be symmetrical with the longitudinal a~is of the exhaust pipe 10 and by providing the .: :, ' ' !
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anti-noise chambsr 11 as an annular chamber surrounding the pipe 10, the manufacture of the anti-noise muffler chamber arrangement is quite simple and it can be constructed as a unit that can be added on to an existing exhaust system 3 merely by connecting the left hand end of the pipe section 10 to the exhaust pipe of a vehicle. In especially preferred embodiments, the e~haust pipe 2 and the cylindrical sections 12, 13 making up the anti-noise chamber ll and the speaker supports 17 are all constructed of metal that can be easily welded together, thus further simplifying the manufacturing operation. Embodiments are also contemplated with a hsat insulating connection at the exhaust pipe 10 such as an annular heat insulating material ring surrounding the pipe 10 which limits the transfer of heat to the components. Since the speakers 19 are disposed symmetrically with respect to the noise generating exhaust pipe 10, an especially efficient utilization of space and cancellation of noise is provided since ther is symmetrical disposition of the anti-noise waves around the annular space at the outlet end 4 of the muffler pipe arrangement. Since the noise cancelling sound waves emanate in substantially the same plane or the exhaust gases, the anti-sound wave propagation is symmetrical with the sound wave propagation from the exhaust pipe outlet, thereby simplifying the construction and operation. The speakers l9 are also isolated by chamber ll from the exhaust gases and thereby do not have to withstand the highly corrosive hot gases in the exhaust stream.
Other preferred embodiments are contemplated which utilize only a sinyle speaker opening into the acoustically tuned chamber ll, the annular outlet at plane 4 effectively providing an . , .
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r ~ ~ 32~1~L0 appropriate effective common point source for the cancelling and undesired sound. The additional speakers of the preferred embodiments illustrated facilitate the use of smaller speakers for the same output, thus economizing space. Also embodiments are contemplated where the speakers are remote from the chamber 11, with the sound waves transmitted by ducting to open into chamber 11, such arrangements being practical where space considerations are important such as in passenger automobiles, and the like.
In an especially preferred practical embodiment, the dimensions are as follows referring to Figure 6:
diameter 10 of the exhaust pipe 10 is 2.250 inches inside diameter, the length 13 between end plate 13 and the left end of the pipe 10 is 2 inches, the radial width 12R of the chamber section 12 outside of the pipe 10 is 1.75 inches, the radial width 13R between the outside of the pipe 10 and the outer wall of cylindrical section 12 is .75 inches, the radial length of the speaker support sections 17, 17R is 2.5 inches, the diameter of the cylindrical sections 17, 17D is 5 inches, the distance between the edge of the sections 17 and the end chamber section 12, lZL is 4.75 inches, and the length 13L of the section 13 is 5 inches.
The embodiment of Figures 8 and 9 is the same as the embodiment of Figures 5 through 7 described above, except for the .
' ' ~' ., ~ ., `~ ~3291~0 addition of an intermediate low pressure cooling exhaust gas chamber 20 betwe~n the anti-noise chamber llA and the exhaust pipe. In Figures 8 and 9, like reference numerals with a suffix A
will be included to designate corresponding structure from the embodiment of Figures 5 through 8. Thess structures are described only to the extent that they function differently from the corresponding structure embodiment of Figures 5 and 8. The annular intermediate chamber 20 is communicated with the exhaust pipe lOA by eight radially extending 1/8 inch diameter holes 21 in the pipe lOA. The holes 21 are disposed at the upstream end of the anti-noise chamber 11 and allow a small amount of cooling air to be sucked in by the exhaust gas flow through the opening at end plane 4A so cooling air flows in chamber 20 counter to the direction of flow of the exhaust gases and then into the exhaust pipe. The radially extending reinforcing plates 15 extend also through the end portion of this chamber 20 and support the respective concentric pipes forming same. The cooling air flow communicated to the exhaust pipe through openings 21 also aid in reducing the turbulence of the exhaust gases that exit from the exhaust pipe lOA and thereby further reduce over all noise levels.
Figure 10 schematically depicts a first embodiment of a control system for the active digital muffler system of the present invention. A synchronization sensor such as an engine tachometer 9 provides synchronization signal inputs to a digital controller 7 which is also supplied by a residual sensor microphone 8 which picks up the actual sound wave pattern downstream of the outlet 4 of the exhaust pipe 10 and the anti-noise chamber ll the controller 7 controls power amplifier 6 . , .. ~ .. . .
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~hich in turn drives the speakers 19 to generate the noise-cancelling waves in the chamber 11, which then travel to the outlet plane 4 of the exhaust pipe 10 and effect cancellation of the sound waves emanating from the pipe outlet. In especially preferred embodiments, the audio power amplifier 6 is integrated with the digital electronic controller 7. The digital controller can utilize a frequsncy domain alogorithm as described in U.S. Patent 4,490,841 by Chaplin.
Alternatively, the digital controller can utilize a time domain alogorithm.
A practical speak~r and microphone usable with a configuration as in Figures 5-7 or 8 and 9 has the following characteristics.
SPEAKER
MAGNET FLUX DENSITY 11,000 GAUSS
TOTAL FLUX - 58,000 MAXWELLS
SENSITIVITY 96dB spc@ lm, 11.2 v RMS
THEIL-SMALL PARAMETERS
SD = 92 cm2 ~b = 9.8 gm XD = 6 mm peak to peak fs = 37 HZ
Rms = 1 n Cms = 1.8 x 103 M/N
VAS = 23.6 liters QM = 2.44 QE = 0.38 QT = 0.33 B
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~32~0 RANGE 55 Hz to 3,500 Hz NET WEIGHT 1.13 kg.
MI CROPHONE
FREQ. RESPONSE 20 - 13,000 HZ
SENSITIVITY -71dB ~ 5dB
(REF OJB = lv/~ bar, lKHZ) POWER 1.5 VDC to 20 VDC-A second control system for the active digital muffler system is schematically depicted in Figure 11. Since the Figure 11 system only differs from the Figure 10 system in the utilization of an upstream sensor microphone 22, in lieu o the tachometer synchronizing sensor 9, the remaining structure is depicted by similar reference numerals as in Figure 10. Similarly to the Figure 10 embodiment, either o~ a frequency dom~in alogorithm controller or a time domain alogorithm controller can be utilized. The difference between the Figure 10 and 11 embodimert being that the input from microphone 22 is utilized instead of the input from a tachometer sensor 9 as in Figure 10.
It is further noted that a controller corresponding to the NCT 20C0 controller marketed by Noise Cancellation Technologies Inc., can be used to serve as controller 7.
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Figure 12 is a graphical comparison showing a dramatic reduction in noise levels utilizing the active digital muffler system on a diesel engine, as compared with operating the same diesel engine without cancellation. In Figure 12 the upper graph shows the noise levels without cancellation and the lower graph shows the noise levels with cancellation. The Eollowing is a Table of the experimental results shown on the Figure 12 graph.
MARK LIST X Y(U) Y(L) o 90.000 -18.0 -44.5 1 104.99 -45.3 -51.8 2 120.00 -~5.9 -53.4 3 135.00 -41.8 -59.7 150.00 -38.3 -60.3 165.00 -~5.9 -56.0 6 180.00 -24.8 -49.4 7 24~.0~ -36.1 -58.2 8 270.00 -40.8 -58.2 9 360.00 -46.1 -52.2 From the Table and the graph, one can see substantial noise level reductions, e.g. 2S decibels at mark 0 at 90 HZ frequency with the engine exhaust noise silenced by the sound attenuation system by the present invention, the passive muffler can be deleted from the vehicle exhaust pipe system. Deletion of the passive muffler (so-called "straight pipe" operations) results in remarkable increases in engine efficiency and power, as is known to those skilled in the art of automotive internal combustion engines.
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Although the present invention has been described and illustrated in detail, it is to be clearly understood that the same is by way of illustration and example only, and is not to be taken by way of limitation. The spirit and scope of the present invention are to be limited only by the terms of the appended clai.ms.
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Claims (33)
1. An active noise suppression system for exhaust of a combustion engine comprising:
an exhaust transfer pipe, coupled to the combustion engine and having first and second ends, for transferring exhaust gas in a first direction from the combustion engine to ambient atmosphere, said first end receiving the exhaust gas from the combustion engine and said second end emitting the exhaust gas to the ambient atmosphere;
an anti-noise chamber, annularly surrounding an outer periphery of said exhaust transfer pipe and having an outlet open to the ambient atmosphere adjacent said second end of said exhaust transfer pipe, for projecting anti-noise sound waves through said outlet to the ambient atmosphere;
an anti-noise speaker, mounted to said anti-noise chamber for communication therewith, for generating and projecting said anti-noise sound waves into said anti-noise chamber to cancel noise generated by the combustion engine exhaust;
separation means for isolating said anti-noise chamber from exhaust gas.
an exhaust transfer pipe, coupled to the combustion engine and having first and second ends, for transferring exhaust gas in a first direction from the combustion engine to ambient atmosphere, said first end receiving the exhaust gas from the combustion engine and said second end emitting the exhaust gas to the ambient atmosphere;
an anti-noise chamber, annularly surrounding an outer periphery of said exhaust transfer pipe and having an outlet open to the ambient atmosphere adjacent said second end of said exhaust transfer pipe, for projecting anti-noise sound waves through said outlet to the ambient atmosphere;
an anti-noise speaker, mounted to said anti-noise chamber for communication therewith, for generating and projecting said anti-noise sound waves into said anti-noise chamber to cancel noise generated by the combustion engine exhaust;
separation means for isolating said anti-noise chamber from exhaust gas.
2. An active noise suppression system according to claim 1 further comprising another anti-noise speaker, said anti-noise speakers being disposed on said anti-noise chamber at opposed axial position with respect to said exhaust transfer pipe upstream of said second end of said exhaust transfer pipe.
3. An active noise suppression system according to claim 2, wherein said anti-noise chamber is acoustically tuned and has a large diameter section joined to a smaller diameter section, said anti-noise speakers being mounted to said large diameter section, said smaller diameter section extending along said exhaust transfer pipe to said second end.
4. An active noise suppression system according to claim 3, wherein a front end of said large diameter section is closed off by an annular plate connected to an outer position of said exhaust transfer pipe, an outlet end of said smaller diameter section serving as said outlet of said anti-noise chamber which is supported from said exhaust transfer pipe by radially extending support plates.
5. An active noise suppression system according to claim 1, wherein said anti-noise chamber is symmetrically configured with respect to a longitudinal axis through a center of said exhaust transfer pipe.
6. An active noise suppression system according to claim 5, wherein said exhaust transfer pipe and said anti-noise chamber are cylindrical and concentric with respect to said longitudinal axis.
7. An active noise suppression system according to claim 1, further comprising a cooling chamber, disposed annularly between said exhaust transfer pipe and said anti-noise chamber, for drawing cooling air from the ambient atmosphere into said exhaust transfer pipe to cool said exhaust gas within said exhaust transfer pipe, said separation means comprising an outer wall of said cooling chamber.
8. The active noise suppression system according to claim 7, wherein said cooling chamber draws cooling air inward from adjacent said second end of said exhaust transfer pipe to flow in a second direction opposite the flow of exhaust gas through said exhaust transfer pipe in said first direction.
9. An active noise suppression system according to claim 8, wherein said exhaust transfer pipe has air flow openings for passing said cooling air from said cooling chamber into said exhaust transfer pipe, said air flow openings being symmetrically disposed about a circumference of said exhaust transfer pipe.
10. An active noise suppression system according to claim 9, wherein said air flow openings are comprised of at least four separate radial openings.
11. An active noise suppression system according to claim 9, wherein said air flow openings are comprised of eight separate radial openings.
12. The active noise suppression system according to claim 1, wherein said combustion engine is an internal combustion engine.
13. An active noise suppression system according to claim 12, wherein the combustion engine being a driving engine for a motor boat.
14. An active noise suppression system according to claim 12, wherein the combustion engine is a driving engine for a motorized road passenger vehicle.
15. An active noise suppression system according to claim 1, wherein the combustion engine has an exhaust pipe for delivering the exhaust gas to said first end of said exhaust transfer pipe, said first end of said exhaust transfer pipe being insertable into said exhaust pipe and permanently ?ffixable thereto by clamping seal means.
16. An active noise suppression system according to claim 15, wherein said exhaust transfer pipe, said anti-noise chamber and said anti-noise speakers are integrally constructed within a unitary sheet metal housing.
17. The active noise suppression system of claim 1, wherein said separation means comprises an outer wall of said exhaust transfer pipe.
18. An active noise suppression system for exhaust of a combustion engine comprising:
an exhaust transfer pipe, coupled to the combustion engine and having first and second ends, for transferring exhaust gas in a first direction from the combustion engine to ambient atmosphere, said first end receiving exhaust gas from the combustion engine and said second end emitting the exhaust gas to the ambient atmosphere;
passive noise reduction means surrounding an outer periphery of said exhaust transfer pipe, for reducing noise generated by the combustion engine and exhaust gas turbulence by cooling the exhaust gas within said exhaust transfer pipe;
active noise reduction means for attenuating noise generated by the combustion engine and exhaust, said active noise reduction means comprising an anti-noise chamber surrounding an outer periphery of said passive noise reduction means, having an outlet port open to the ambient atmosphere adjacent said second end of said exhaust transfer pipe, for projecting anti-noise sound waves through said outlet port to the ambient atmosphere;
an anti-noise speaker, mounted to said anti-noise chamber, for generating and projecting said anti-noise sound waves into said anti-noise chamber to further reduce noise generated by the combustion engine and exhaust; and separation means for isolating said anti-noise chamber from exhaust gas.
an exhaust transfer pipe, coupled to the combustion engine and having first and second ends, for transferring exhaust gas in a first direction from the combustion engine to ambient atmosphere, said first end receiving exhaust gas from the combustion engine and said second end emitting the exhaust gas to the ambient atmosphere;
passive noise reduction means surrounding an outer periphery of said exhaust transfer pipe, for reducing noise generated by the combustion engine and exhaust gas turbulence by cooling the exhaust gas within said exhaust transfer pipe;
active noise reduction means for attenuating noise generated by the combustion engine and exhaust, said active noise reduction means comprising an anti-noise chamber surrounding an outer periphery of said passive noise reduction means, having an outlet port open to the ambient atmosphere adjacent said second end of said exhaust transfer pipe, for projecting anti-noise sound waves through said outlet port to the ambient atmosphere;
an anti-noise speaker, mounted to said anti-noise chamber, for generating and projecting said anti-noise sound waves into said anti-noise chamber to further reduce noise generated by the combustion engine and exhaust; and separation means for isolating said anti-noise chamber from exhaust gas.
19. The active noise suppression system of claim 18, further comprising plural anti-noise speakers mounted to said anti-noise chamber.
20. The active noise suppression system of claim 18, wherein said passive noise reduction means comprises a cooling chamber having an outlet end open to the ambient atmosphere for drawing inward cooling air from the ambient atmosphere.
21. The active noise suppression system of claim 20, wherein exhaust transfer pipe has air flow openings arranged around an outer periphery thereof near said first end for drawing said cooling air from said cooling chamber into said exhaust transfer pipe to reduce turbulence of the exhaust gas to reduce noise.
22. The active noise suppression system of claim 18, wherein said exhaust transfer pipe is provided with air flow openings communications with said passive noise reduction means.
23. The active noise suppression system of claim 21, wherein said exhaust transfer pipe, cooling chamber, anti-noise chamber and anti-noise speakers are integrally constructed within a unitary sheet metal housing.
24. The active noise suppression system of claim 23, wherein said combustion engine has an exhaust pipe for delivering the exhaust gas to said first end of said exhaust transfer pipe, said first end being insertable into said exhaust pipe and affixable thereto permanently by sealing clamp means.
25. The active noise suppression system of claim 18, wherein said anti-noise chamber is acoustically tuned and comprises a first section of large diameter coupled to a second section of smaller diameter, said anti-noise speakers comprising two speakers mounted to an outer periphery of said first section 180° apart from each other.
26. The active noise suppression system of claim 18, wherein said exhaust transfer pipe, passive noise reduction means, active noise reduction means and anti-noise speakers are integrally constructed within a unitary sheet metal housing.
27. The active noise suppression system of claim 18, wherein said separation means comprises an outer wall of said passive noise reduction means.
28. An integrally housed anti-noise suppression system comprising:
an exhaust transfer pipe having first and second ends, for transferring exhaust gas in a first direction from a combustion engine to ambient atmosphere, said first end receiving exhaust gas from an exhaust pipe of the combustion engine and said second end emitting the exhaust gas to the ambient atmosphere;
an anti-noise chamber, surrounding an outer periphery of said exhaust transfer pipe and having an outlet port open to the ambient atmosphere adjacent said second end of said exhaust transfer pipe, for projecting anti-noise sound waves through said outlet to the ambient atmosphere;
an anti-noise speaker, mounted to an outer periphery of said anti-noise chamber, for generating and propagating said anti-noise sound waves into said anti-noise chamber to cancel noise generated by said combustion engine and said exhaust pipe; and separation means for isolating said anti-noise chamber from exhaust gas, said exhaust transfer pipe, anti-noise chamber and anti-noise speakers are constructed and integrally housed within a sheet metal structure.
an exhaust transfer pipe having first and second ends, for transferring exhaust gas in a first direction from a combustion engine to ambient atmosphere, said first end receiving exhaust gas from an exhaust pipe of the combustion engine and said second end emitting the exhaust gas to the ambient atmosphere;
an anti-noise chamber, surrounding an outer periphery of said exhaust transfer pipe and having an outlet port open to the ambient atmosphere adjacent said second end of said exhaust transfer pipe, for projecting anti-noise sound waves through said outlet to the ambient atmosphere;
an anti-noise speaker, mounted to an outer periphery of said anti-noise chamber, for generating and propagating said anti-noise sound waves into said anti-noise chamber to cancel noise generated by said combustion engine and said exhaust pipe; and separation means for isolating said anti-noise chamber from exhaust gas, said exhaust transfer pipe, anti-noise chamber and anti-noise speakers are constructed and integrally housed within a sheet metal structure.
29. The integrally housed anti-noise suppression system of claim 28, wherein, said first end of said exhaust transfer pipe is insertable and permanently affixable by clamp sealing means to said exhaust pipe.
30. The integrally housed anti-noise suppression system of claim 29, further comprising:
a cooling chamber, disposed annularly between said exhaust transfer pipe and said anti-noise chamber and having an outlet end open to the ambient atmosphere, for drawing cooling air inward from the ambient atmosphere, said separation means comprising an outer wall of said cooling chamber.
a cooling chamber, disposed annularly between said exhaust transfer pipe and said anti-noise chamber and having an outlet end open to the ambient atmosphere, for drawing cooling air inward from the ambient atmosphere, said separation means comprising an outer wall of said cooling chamber.
31. The integrally housed anti-noise suppression system of claim 30, wherein said cooling air is drawn into said cooling chamber in a second direction opposite to said first direction of exhaust gas flow within said exhaust transfer pipe.
32. The integrally housed anti-noise suppression system of claim 28, further comprising an additional anti-noise speaker mounted to an outer periphery of said anti-noise chamber, wherein said anti-noise chamber is acoustically tuned and has a first section of large diameter coupled to a second section of smaller diameter, said anti-noise speakers operatively coupled to an outer periphery of said first section 180° apart from each other.
33. The integrally housed anti-noise suppression system of claim 31, wherein said separation means comprises an outer wall of said exhaust transfer pipe.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US15888388A | 1988-02-19 | 1988-02-19 | |
US158,883 | 1988-02-19 |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1329140C true CA1329140C (en) | 1994-05-03 |
Family
ID=22570133
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000591506A Expired - Fee Related CA1329140C (en) | 1988-02-19 | 1989-02-20 | Active sound attenuation system for engine exhaust systems and the like |
Country Status (8)
Country | Link |
---|---|
EP (1) | EP0373188B1 (en) |
JP (1) | JP2709743B2 (en) |
KR (1) | KR0137271B1 (en) |
BR (1) | BR8905996A (en) |
CA (1) | CA1329140C (en) |
DE (1) | DE68911112T2 (en) |
RU (1) | RU2009334C1 (en) |
WO (1) | WO1989007701A1 (en) |
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JP2585551Y2 (en) * | 1992-01-17 | 1998-11-18 | 三菱自動車工業株式会社 | Adaptive active silencer for engine exhaust noise |
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-
1989
- 1989-02-17 KR KR1019890701918A patent/KR0137271B1/en not_active IP Right Cessation
- 1989-02-17 BR BR898905996A patent/BR8905996A/en unknown
- 1989-02-17 WO PCT/US1989/000665 patent/WO1989007701A1/en active IP Right Grant
- 1989-02-17 DE DE68911112T patent/DE68911112T2/en not_active Expired - Fee Related
- 1989-02-17 EP EP89902911A patent/EP0373188B1/en not_active Expired - Lifetime
- 1989-02-17 JP JP1502703A patent/JP2709743B2/en not_active Expired - Fee Related
- 1989-02-20 CA CA000591506A patent/CA1329140C/en not_active Expired - Fee Related
- 1989-10-18 RU SU894742315A patent/RU2009334C1/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
JP2709743B2 (en) | 1998-02-04 |
RU2009334C1 (en) | 1994-03-15 |
EP0373188A4 (en) | 1990-09-19 |
WO1989007701A1 (en) | 1989-08-24 |
EP0373188B1 (en) | 1993-12-01 |
JPH02503219A (en) | 1990-10-04 |
EP0373188A1 (en) | 1990-06-20 |
DE68911112D1 (en) | 1994-01-13 |
KR0137271B1 (en) | 1998-04-25 |
KR900700723A (en) | 1990-08-16 |
BR8905996A (en) | 1990-11-20 |
DE68911112T2 (en) | 1994-05-26 |
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