BR102019023998A2 - pineapple jelly with fiber-rich mint from pineapple juice industry waste - Google Patents
pineapple jelly with fiber-rich mint from pineapple juice industry waste Download PDFInfo
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- BR102019023998A2 BR102019023998A2 BR102019023998-0A BR102019023998A BR102019023998A2 BR 102019023998 A2 BR102019023998 A2 BR 102019023998A2 BR 102019023998 A BR102019023998 A BR 102019023998A BR 102019023998 A2 BR102019023998 A2 BR 102019023998A2
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- pineapple
- mint
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- fiber
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- 235000013997 pineapple juice Nutrition 0.000 title claims abstract description 23
- 235000015110 jellies Nutrition 0.000 title claims abstract description 22
- 239000008274 jelly Substances 0.000 title claims abstract description 20
- 241000234671 Ananas Species 0.000 title claims abstract description 18
- 235000006679 Mentha X verticillata Nutrition 0.000 title claims description 16
- 235000002899 Mentha suaveolens Nutrition 0.000 title claims description 16
- 235000001636 Mentha x rotundifolia Nutrition 0.000 title claims description 16
- 239000000835 fiber Substances 0.000 title claims description 14
- 239000002699 waste material Substances 0.000 title description 3
- 235000013305 food Nutrition 0.000 claims abstract description 13
- 235000016709 nutrition Nutrition 0.000 claims abstract description 4
- 230000001953 sensory effect Effects 0.000 claims abstract description 4
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims description 19
- 235000000346 sugar Nutrition 0.000 claims description 14
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- 238000000034 method Methods 0.000 claims description 10
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- 238000004519 manufacturing process Methods 0.000 claims description 8
- 238000002360 preparation method Methods 0.000 claims description 8
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- 239000000203 mixture Substances 0.000 claims description 7
- 239000004615 ingredient Substances 0.000 claims description 6
- 238000011012 sanitization Methods 0.000 claims description 6
- 230000001954 sterilising effect Effects 0.000 claims description 6
- 238000004659 sterilization and disinfection Methods 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 238000011049 filling Methods 0.000 claims description 4
- 238000009472 formulation Methods 0.000 claims description 4
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- 239000001814 pectin Substances 0.000 claims description 4
- 229920001277 pectin Polymers 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 238000005303 weighing Methods 0.000 claims description 4
- PYMYPHUHKUWMLA-UHFFFAOYSA-N 2,3,4,5-tetrahydroxypentanal Chemical compound OCC(O)C(O)C(O)C=O PYMYPHUHKUWMLA-UHFFFAOYSA-N 0.000 claims description 3
- 229940040387 citrus pectin Drugs 0.000 claims description 3
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- 238000010438 heat treatment Methods 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 239000006227 byproduct Substances 0.000 abstract description 2
- 235000014633 carbohydrates Nutrition 0.000 abstract description 2
- 150000001720 carbohydrates Chemical class 0.000 abstract description 2
- 235000013325 dietary fiber Nutrition 0.000 abstract 2
- 235000015097 nutrients Nutrition 0.000 abstract 1
- 244000099147 Ananas comosus Species 0.000 description 25
- 239000000047 product Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 3
- 238000007654 immersion Methods 0.000 description 3
- 238000005549 size reduction Methods 0.000 description 3
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 2
- 239000005708 Sodium hypochlorite Substances 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000000460 chlorine Substances 0.000 description 2
- 229910052801 chlorine Inorganic materials 0.000 description 2
- 235000021551 crystal sugar Nutrition 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 238000006198 methoxylation reaction Methods 0.000 description 2
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 2
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
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- 229920001817 Agar Polymers 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 241000283690 Bos taurus Species 0.000 description 1
- 235000004936 Bromus mango Nutrition 0.000 description 1
- 235000005979 Citrus limon Nutrition 0.000 description 1
- 244000131522 Citrus pyriformis Species 0.000 description 1
- 241000675108 Citrus tangerina Species 0.000 description 1
- 240000008067 Cucumis sativus Species 0.000 description 1
- 235000010799 Cucumis sativus var sativus Nutrition 0.000 description 1
- ZZZCUOFIHGPKAK-UHFFFAOYSA-N D-erythro-ascorbic acid Natural products OCC1OC(=O)C(O)=C1O ZZZCUOFIHGPKAK-UHFFFAOYSA-N 0.000 description 1
- 244000000626 Daucus carota Species 0.000 description 1
- 235000002767 Daucus carota Nutrition 0.000 description 1
- 235000011511 Diospyros Nutrition 0.000 description 1
- 244000236655 Diospyros kaki Species 0.000 description 1
- 235000016623 Fragaria vesca Nutrition 0.000 description 1
- 240000009088 Fragaria x ananassa Species 0.000 description 1
- 235000011363 Fragaria x ananassa Nutrition 0.000 description 1
- 229920002752 Konjac Polymers 0.000 description 1
- 240000007228 Mangifera indica Species 0.000 description 1
- 235000014826 Mangifera indica Nutrition 0.000 description 1
- 244000024873 Mentha crispa Species 0.000 description 1
- 235000014749 Mentha crispa Nutrition 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 244000288157 Passiflora edulis Species 0.000 description 1
- 235000000370 Passiflora edulis Nutrition 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 235000009184 Spondias indica Nutrition 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 229930003268 Vitamin C Natural products 0.000 description 1
- 235000019647 acidic taste Nutrition 0.000 description 1
- 239000008272 agar Substances 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000004061 bleaching Methods 0.000 description 1
- 239000001110 calcium chloride Substances 0.000 description 1
- 229910001628 calcium chloride Inorganic materials 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 229960004106 citric acid Drugs 0.000 description 1
- 235000015165 citric acid Nutrition 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 235000021552 granulated sugar Nutrition 0.000 description 1
- 238000001033 granulometry Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 235000012907 honey Nutrition 0.000 description 1
- 239000005457 ice water Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 239000001220 mentha spicata Substances 0.000 description 1
- 235000019426 modified starch Nutrition 0.000 description 1
- 235000014571 nuts Nutrition 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000004537 pulping Methods 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- 241000894007 species Species 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 229940032147 starch Drugs 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 229910052717 sulfur Inorganic materials 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
- 239000011718 vitamin C Substances 0.000 description 1
- 235000019154 vitamin C Nutrition 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L21/00—Marmalades, jams, jellies or the like; Products from apiculture; Preparation or treatment thereof
- A23L21/10—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products
- A23L21/15—Marmalades; Jams; Jellies; Other similar fruit or vegetable compositions; Simulated fruit products derived from fruit or vegetable juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/20—Reducing nutritive value; Dietetic products with reduced nutritive value
- A23L33/21—Addition of substantially indigestible substances, e.g. dietary fibres
- A23L33/22—Comminuted fibrous parts of plants, e.g. bagasse or pulp
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- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Botany (AREA)
- Mycology (AREA)
- Jellies, Jams, And Syrups (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
A presente invenção refere-se a uma geleia de abacaxi rica em fibras alimentares obtidas do subproduto da indústria de suco de abacaxi. Atualmente no mercado de alimentos geleias têm sido comercializadas apenas como sendo fornecedoras em potencial de carboidratos, no entanto, tem crescido a necessidade de associação desses alimentos com outros nutrientes como no caso as fibras alimentares. A geleia tem potencial tecnológico, sensorial e nutricional para ser alternativa as geleias convencionais. The present invention relates to a pineapple jelly rich in dietary fiber obtained from the by-product of the pineapple juice industry. Currently, in the food market, jellies have been marketed only as potential suppliers of carbohydrates, however, the need for associating these foods with other nutrients such as dietary fiber has increased. The jelly has technological, sensory and nutritional potential to be an alternative to conventional jellies.
Description
[001] A presente invenção se refere a uma geleia produzida com resíduos tratados da indústria de suco de abacaxi. Atualmente no mercado produtos como geleia são vistos apenas como fonte de carboidratos. No entanto, esta invenção valoriza o aproveitamento das fibras contidas em resíduos agroindustriais da indústria do suco de abacaxi. O abacaxi apresenta em uma fatia 1,1g de fibras, tendo na casca e no cilindro central o maior teor, porém para a produção da geleia de abacaxi, tratada nesta patente, usa-se todo o resíduo originado da indústria de suco com exceção da casca do fruto.[001] The present invention refers to a jelly produced with treated waste from the pineapple juice industry. Currently on the market products such as jelly are seen only as a source of carbohydrates. However, this invention values the use of fibers contained in agro-industrial residues from the pineapple juice industry. Pineapple has a 1.1g fiber slice, with the highest content in the shell and central cylinder, but for the production of pineapple jelly, treated in this patent, all the residue originating from the juice industry is used, except for the rind of the fruit.
[002] No corrente estado da técnica é possível observar alguns processos e produtos que apresentam características semelhantes, porém em nenhum deles foi mencionado o uso das fibras contidas nos resíduos da indústria de processamento de abacaxi para a formação de uma geleia rica em fibras.[002] In the current state of the art it is possible to observe some processes and products that have similar characteristics, but none of them mentioned the use of fibers contained in pineapple processing industry waste for the formation of a fiber-rich jelly.
[003] A seguir estão listadas algumas patentes mais relevantes que apresentam produtos similares ao proposto neste documento.[003] Listed below are some of the most relevant patents that have products similar to the one proposed in this document.
[004] A patente CN108576733 (A), intitulada “Pineapple jam”, de 28 de setembro de 2018, refere-se a um produto formulado composto pelas seguintes matérias-primas: abacaxi, arroz, pedaços de vegetais, mel, pepino, pinhão, morango, açúcar, partes de casca de laranja seca, suco de limão, pectina e água. Portanto, diferindo da presente invenção que é feita com elementos próprios do abacaxi, o que deixa a geleia mais autêntica e caracterizada com a fruta.[004] Patent CN108576733 (A), entitled "Pineapple jam", of September 28, 2018, refers to a formulated product composed of the following raw materials: pineapple, rice, pieces of vegetables, honey, cucumber, pine nuts , strawberry, sugar, parts of dried orange peel, lemon juice, pectin and water. Therefore, differing from the present invention, which is made with elements of pineapple, which makes the jelly more authentic and characterized with the fruit.
[005] A patente CN108077855 (A), intitulada “Preparation method of pineapple jam”, de 29 de maio de 2018, refere-se ao desenvolvimento de uma geleia de abacaxi com o método de preparação compreendendo as etapas de seleção de frutas, separação da casca da polpa, imersão, refrigeração, compressão, aquecimento etc. Portanto, a etapa de compressão faz a separação das fibras do fruto da parte da polpa diferentemente do que propomos nesta invenção.[005] Patent CN108077855 (A), entitled "Preparation method of pineapple jam", of May 29, 2018, refers to the development of a pineapple jam with the preparation method comprising the steps of fruit selection, separation pulp peeling, soaking, cooling, pressing, heating, etc. Therefore, the compression step separates the fruit fibers from the pulp part differently from what we propose in this invention.
[006] A patente CN107581550 (A), intitulada “Pineapple jam and making method thereof”, de 16 de janeiro de 2018, refere-se ao preparo de uma geleia de abacaxi com kiwi, portanto, diferente desta patente que faz uso apenas do abacaxi.[006] Patent CN107581550 (A), entitled "Pineapple jam and making method thereof", of January 16, 2018, refers to the preparation of a pineapple jam with kiwi fruit, therefore, different from this patent that uses only the pineapple.
[007] A patente CN107535935 (A), intitulada “Preparation method of pineapple jam”, de 05 de janeiro de 2018, refere-se a produção de geleia de abacaxi que compreende as seguintes etapas: seleção do abacaxi, limpeza e descascamento, despolpamento do abacaxi e da manga, agitação em máquina para obtenção da polpa de frutas mistas, repouso da polpa das frutas mista por 30 minutos, adição de açúcar e suco de maracujá no filtrado do produto acabado da polpa de frutas etc.; ou seja, trata-se de um produto misto e distinto da proposta da presente patente de invenção.[007] Patent CN107535935 (A), entitled "Preparation method of pineapple jam", of January 5, 2018, refers to the production of pineapple jam which comprises the following steps: pineapple selection, cleaning and peeling, pulping pineapple and mango, agitation in a machine to obtain the mixed fruit pulp, rest of the mixed fruit pulp for 30 minutes, addition of sugar and passion fruit juice in the filtrate of the finished fruit pulp product, etc.; that is, it is a mixed product and distinct from the proposal of the present invention patent.
[008] A patente CN105942382 (A), intitulada “Pineapple jam”, de 21 de setembro de 2019, refere-se a uma compota de abacaxi preparada a partir das seguintes matérias-primas: abacaxi, amido modificado, caqui seco, cenoura, cascas de tangerina, pétalas de flores etc. e quantidades adequadas de açúcar granulado branco, alginato de sódio, ácido cítrico, amido, vitamina C, bactérias do ácido lático e água; portanto, bastante diferente da presente invenção.[008] Patent CN105942382 (A), entitled "Pineapple jam", of September 21, 2019, refers to a pineapple jam prepared from the following raw materials: pineapple, modified starch, dried persimmon, carrot, tangerine peels, flower petals etc. and adequate amounts of white granulated sugar, sodium alginate, citric acid, starch, vitamin C, lactic acid bacteria and water; therefore, quite different from the present invention.
[009] A patente CN103549248 (A), intitulada “Production technology of pineapple jam”, de 05 de fevereiro de 2014, refere-se a uma composição compreendendo dissolver o cloreto de cálcio anidro por pouca água, obtendo, assim, uma solução de cloreto de cálcio, decapagem e corte de polpa de abacaxi imergindo em 2% a 8% da solução de cloreto de cálcio por 15 a 50 minutos, retirando, branqueando em água fervida e colocando rapidamente em água gelada para resfriamento, além da utilização de 0,6 a 0,8 partes em peso de pectina BTM, 0,1 a 0,2 parte em peso de farinha de konjaku etc., ou seja, a geleia proposta também é bastante distinta da presente invenção.[009] Patent CN103549248 (A), entitled "Production technology of pineapple jam", dated February 5, 2014, refers to a composition comprising dissolving anhydrous calcium chloride by little water, thus obtaining a solution of calcium chloride, pickling and cutting pineapple pulp by immersing in 2% to 8% of the calcium chloride solution for 15 to 50 minutes, removing, bleaching in boiled water and quickly placing in ice water for cooling, in addition to using 0 .6 to 0.8 parts by weight of BTM pectin, 0.1 to 0.2 parts by weight of konjaku flour etc., i.e. the proposed jelly is also quite distinct from the present invention.
[010] A patente CN102293359 (A), intitulada “Pineapple jam and preparation method thereof”, de 28 de dezembro de 2011, refere-se a uma geleia de abacaxi a partir das seguintes etapas: esmagamento da casca e da polpa do abacaxi, dissolução e fervura do açúcar em uma concentração de 75%, filtrando e removendo as impurezas, resfriando e adicionando o resultado do esmagado a mistura e adicionando 0,005% de ácido cítrico de qualidade alimentar e 0,2% de ágar, após resfriamento, e enlatamento. O referido processo e produto, por exemplo, faz uso da casca do abacaxi, diferindo da presente invenção.[010] Patent CN102293359 (A), entitled "Pineapple jam and preparation method thereof", dated December 28, 2011, refers to a pineapple jelly from the following steps: crushing the pineapple peel and pulp, dissolving and boiling the sugar at a concentration of 75%, filtering and removing impurities, cooling and adding the result of crushing to the mixture and adding 0.005% food grade citric acid and 0.2% agar, after cooling, and canning . Said process and product, for example, makes use of pineapple peel, differing from the present invention.
[011] A invenção aqui descrita permite superar os limites do estado da técnica apresentados anteriormente por ser um produto inovador e de fácil fabricação, além de ter um baixo custo e com qualidade nutricional e sensorial diferenciada.[011] The invention described here allows to overcome the limits of the prior art presented above for being an innovative and easy-to-manufacture product, in addition to having a low cost and with differentiated nutritional and sensory quality.
[012] A invenção será melhor compreendida por meio da seguinte descrição detalhada, em consonância com a formulação descrita na Figura 1 e etapas conforme a Figura 2, onde a fórmula da mistura apresenta as seguintes proporções: 46,38% de suco integral de abacaxi; 40,0% de açúcar branco refinado em pó; 13,0% de resíduo de abacaxi; 0,4% de pectina industrial; 0,02% de ácido cítrico; e 0,2% de folhas de hortelã picada.[012] The invention will be better understood through the following detailed description, in line with the formulation described in Figure 1 and steps according to Figure 2, where the formula of the mixture has the following proportions: 46.38% of whole pineapple juice ; 40.0% refined white powdered sugar; 13.0% pineapple residue; 0.4% industrial pectin; 0.02% citric acid; and 0.2% chopped mint leaves.
[013] A fórmula, conforme o processo de produção descrito na Figura 2, deve seguir as seguintes etapas: a) matérias-primas; b) lavagem e sanitização; c) descascamento e corte; d) obtenção do suco de abacaxi por meio do método de arraste a vapor; e) tratamento do resíduo do suco de abacaxi; f) pesagem; g) mistura; h) cocção; i) envase; j) esterilização; k) resfriamento e armazenamento.[013] The formula, according to the production process described in Figure 2, must follow the following steps: a) raw materials; b) washing and sanitizing; c) peeling and cutting; d) obtaining pineapple juice through the steam drag method; e) treatment of pineapple juice residue; f) weighing; g) mixing; h) cooking; i) filling; j) sterilization; k) cooling and storage.
[014] Na etapa “a” as matérias-primas devem ser adquiridas em perfeito estado de conservação e armazenamento, isto para que se tenha o maior tempo de vida útil possível do produto após as etapas de processamento. Na etapa “b” deve ocorrer a lavagem e sanitização dos frutos. A lavagem deve ser feita de forma adequada e com água tratada, podendo ser por imersão ou aspersão e a sanitização deve ser feita com água clorada (solução de hipoclorito de sódio) em concentração em ppm de cloro adequada. Os frutos, após a sanitização, devem passar por uma lavagem (água tratada) com o objetivo de remover o cloro residual presente na casca dos frutos.[014] In step "a" the raw materials must be purchased in a perfect state of conservation and storage, so that the product has the longest shelf life possible after the processing steps. In step “b” the washing and sanitization of the fruits must occur. Washing must be done properly and with treated water, which may be by immersion or spraying, and sanitization must be done with chlorinated water (sodium hypochlorite solution) in a suitable concentration in ppm of chlorine. The fruits, after sanitization, must undergo washing (treated water) in order to remove the residual chlorine present in the fruit peel.
[015] Na etapa “c” deve ocorrer o descascamento do fruto. Nessa etapa podem ser usados tanto a forma de descascamento manual como o mecânico. O importante, nesta etapa, é que seja removida toda a casca da fruta que não pode ser usada para a obtenção do suco. O corte deve ser feito de forma manual ou mecânica. O importante no corte é a redução do tamanho, devendo, preferencialmente, serem cubos de aproximadamente 2 x 2 cm. A eficiência da etapa de obtenção do suco será maximizada dependendo do tamanho dos pedaços de abacaxi obtidos nessa etapa.[015] In step “c” the peeling of the fruit must occur. At this stage, both manual and mechanical peeling can be used. The important thing, at this stage, is that all the peel of the fruit that cannot be used to obtain the juice is removed. Cutting must be done manually or mechanically. The important thing in cutting is the reduction in size, and they should preferably be cubes of approximately 2 x 2 cm. The efficiency of the juice obtaining step will be maximized depending on the size of the pineapple pieces obtained in this step.
[016] Na etapa “d” ocorre a obtenção do suco de abacaxi por meio do método de arraste a vapor. O suco obtido por arraste a vapor deve obedecer aos Padrões de Identidade e Qualidade vigentes. O início da extração do suco deve se dar com, no mínimo, 1 hora de extração e com movimentações constantes na massa de abacaxi a ser extraída.[016] In step "d" the pineapple juice is obtained through the steam drag method. The juice obtained by steam drag must comply with the current Identity and Quality Standards. The beginning of the juice extraction must take place with at least 1 hour of extraction and with constant movements in the pineapple mass to be extracted.
[017] Na etapa “e” deve ocorrer o tratamento do resíduo obtido pela extração do suco de abacaxi. O resíduo deve ser resfriado e rapidamente congelado. O resíduo deve ser descongelado e submetido a um processo de redução de tamanho com o uso de equipamento adequado para redução de tamanho de alimentos que pode ser liquidificador ou processador de alimentos, onde o resíduo deve ser triturado e retriturado, peneirado em peneiras de temanho Mesh – Tyler 9 de abertura 2,0 mm.[017] In step "e" the treatment of the residue obtained by extracting pineapple juice must occur. The residue must be cooled and quickly frozen. The residue must be thawed and subjected to a size reduction process using appropriate food size reduction equipment, which can be a blender or food processor, where the residue must be crushed and reground, sieved in Mesh size sieves – Tyler 9 with 2.0 mm opening.
[018] Na etapa “f” deve ocorrer a pesagem dos ingredientes em quantidades e proporções determinadas em cima da formulação apresentada na Figura 1. Assim a pesagem depende da quantidade a ser produzida. O importante é entender que dependendo da quantidade a ser pesada teremos que usar diferentes equipamentos (balanças de precisão ou não) que poderão mudar de acordo com as quantidades de geleias a serem obtidas.[018] In step "f" the weighing of ingredients must occur in amounts and proportions determined on the formulation shown in Figure 1. Thus, the weighing depends on the amount to be produced. The important thing is to understand that depending on the quantity to be weighed, we will have to use different equipment (precision scales or not) which may change according to the quantities of jams to be obtained.
[019] Na etapa “g” deve ocorrer a mistura dos ingredientes, preferencialmente, em tacho aberto ou em tacho sob pressão para a cocção. O importante é observar a homogeneização de todos os ingredientes a serem inseridos. Deve ser adicionados, nesta etapa, o suco de abacaxi, o resíduo de abacaxi e 95% do açúcar da fórmula a ser usada na fabricação da geleia (FIGURA 1).[019] In step "g" the mixing of ingredients must occur, preferably, in an open pan or in a pan under pressure for cooking. The important thing is to observe the homogenization of all the ingredients to be inserted. At this stage, the pineapple juice, the pineapple residue and 95% of the sugar from the formula to be used in the manufacture of the jelly must be added (FIGURE 1).
[020] Na etapa “h” deve ocorrer a cocção em equipamento adequado que pode ser tacho aberto a pressão atmosférica ou sob pressão controlada. No entanto, dependendo do equipamento a ser usado teremos tempos de cocção diferentes até que se obtenha uma concentração de 55º Brix (medido me refratômetro que pode ser digital ou de campo). Em seguida, deve-se adicionar a pectina cítrica – previamente dissolvida na quantidade de açúcar restante da formulação (5%) – e, novamente, submeter o produto em cocção por mais 2 a 4 minutos a depender do equipamento usado para a cocção. Por fim, devemos adicionar o ácido cítrico e as folhas de hortelã picadas e deixar em cocção por mais 2 minutos independente do equipamento de cocção.[020] In step "h" cooking must occur in suitable equipment that can be open pan at atmospheric pressure or under controlled pressure. However, depending on the equipment to be used, we will have different cooking times until a concentration of 55º Brix is obtained (measured by a refractometer that can be digital or field). Then, add the citrus pectin – previously dissolved in the amount of sugar remaining in the formulation (5%) – and, again, submit the product to cooking for another 2 to 4 minutes, depending on the equipment used for cooking. Finally, we must add the citric acid and the chopped mint leaves and cook for another 2 minutes regardless of the cooking equipment.
[021] Na etapa “i” deve ocorrer o envase, preferencialmente, em vidros previamente esterilizados de forma adequada (podem ser já adquiridos esterilizados ou submeter a esterilização por imersão ou a seco). Nesta etapa de envase pode ser feita com equipamento adequado como as enchedoras automáticas industriais que serão dimensionadas de acordo com os tamanhos e capacidade dos vidros, ou essa etapa pode ser feita de forma manual com uso de equipamentos esterilizados. Importante observar o espaço livre de cada embalagem, sendo de aproximadamente de 0,5 a 1,5cm entre a massa e a superfície interna da tampa (este espaço irá depender do tamanho da embalagem a ser usada). O fechamento com a tampa da embalagem deve ser manual ou automática, onde a única exigência deve ser a tampa adequada e capaz de suportar o tratamento térmico, devendo ser de material inerte ao alimento e possuir uma proteção na parte interna que impeça o contato direto com o alimento.[021] In step "i" the filling must occur, preferably in glasses previously sterilized properly (they can already be purchased sterilized or subject to sterilization by immersion or dry). This filling step can be done with suitable equipment such as industrial automatic fillers that will be sized according to the sizes and capacity of the glasses, or this step can be done manually using sterilized equipment. It is important to note the free space of each package, being approximately 0.5 to 1.5 cm between the mass and the inner surface of the lid (this space will depend on the size of the package to be used). Closing with the packaging lid must be manual or automatic, where the only requirement must be the appropriate lid and capable of withstanding the heat treatment, it must be made of material inert to the food and have a protection on the inside that prevents direct contact with the food.
[022] Na etapa “j” deve ocorrer a esterilização das embalagens, podendo essas serem submetidas a uma imersão em água fervente entre 15 a 30 minutos a depender do tamanho das embalagens a serem esterilizadas (entre 250 a 500g). O processo de esterilização pode também ser feito de forma comercial em autoclave que deve seguir os padrões específicos de tempo e temperatura adequados a esterilização no interior e centro das embalagens.[022] In step "j" the sterilization of the packages must occur, and these can be subjected to an immersion in boiling water for 15 to 30 minutes depending on the size of the packages to be sterilized (between 250 to 500g). The sterilization process can also be done commercially in an autoclave that must follow the specific standards of time and temperature suitable for sterilization inside and in the center of the packages.
[023] Por fim, na etapa “k” deve ocorrer o resfriamento e o armazenamento. O resfriamento deve ser de forma gradual e contínuo e, em seguida, os produtos nas embalagens devem ser armazenados em locais adequados e longe da incidência de luz e de temperaturas elevadas. O resfriamento pode ser eficiente, e suficiente, se feito em ambiente arejado com a ajuda de um sistema de ventilação ou refrigeração.[023] Finally, in step "k" cooling and storage must occur. Cooling must be done gradually and continuously and then the products in the packages must be stored in suitable places and away from light and high temperatures. Cooling can be efficient, and sufficient, if done in an airy environment with the help of a ventilation or refrigeration system.
[024] A Figura 1 representa a fórmula da geleia de abacaxi com hortelã rica em fibras feita com resíduo da indústria de suco de abacaxi, podendo-se observar que os ingredientes da fórmula devem obedecer exatamente as especificações.[024] Figure 1 represents the formula of pineapple jelly with mint rich in fibers made with residue from the pineapple juice industry, it can be seen that the formula ingredients must meet exactly the specifications.
[025] O suco integral de abacaxi deve ser obtido pelo processo de destilação normal por meio de uma suqueira de arraste a vapor apresentando características conforme os Padrões de Identidade e Qualidade exigidos pelo Ministério da Agricultura Pecuária e Abastecimento na Instrução Normativa Nº 1 de 07 de janeiro de 2000.[025] The whole pineapple juice must be obtained by the normal distillation process through a steam drag juice presenting characteristics in accordance with the Identity and Quality Standards required by the Ministry of Agriculture, Livestock and Supply in Normative Instruction No. 1 of 07 of January 2000.
[026] O açúcar refinado em pó deve ser branco e em uma granulometria que permita a rápida incorporação dos demais ingredientes como também facilite a homogeneização e posterior dissolução após o preparo. Ficando excluídos aqui o uso de açúcar mascavo, açúcar demerara, açúcar de confeiteiro, açúcar cristal, açúcar refinado com enxofre, açúcar cristal, açúcar triturado e demais que não possuam as características necessárias.[026] The refined powdered sugar must be white and in a granulometry that allows the rapid incorporation of the other ingredients as well as facilitates the homogenization and subsequent dissolution after preparation. The use of brown sugar, fresh sugar, icing sugar, crystal sugar, refined sugar with sulfur, crystal sugar, crushed sugar and others that do not have the necessary characteristics are excluded here.
[027] O resíduo de abacaxi deve ser aquele obtido como subproduto do processo de obtenção do suco integral do abacaxi por destilação. O resíduo de abacaxi deve ser congelado, descongelado, triturado e retriturado (em equipamento adequado para redução de tamanho de alimentos que pode ser liquidificador ou processador de alimentos) e peneirado em peneiras de tamanho Mesh – Tyler 9 de abertura 2,0mm.[027] The pineapple residue must be that obtained as a by-product of the process of obtaining the whole pineapple juice by distillation. Pineapple residue must be frozen, thawed, crushed and re-crushed (in suitable food size reduction equipment such as a blender or food processor) and sieved through mesh size sieves – Tyler 9 with 2.0mm opening.
[028] A pectina cítrica industrial em pó deve ser de alto grau de metoxilação (ATM) e possuir um grau de metoxilação acima de 50%.[028] The industrial citrus pectin powder must be of high degree of methoxylation (ATM) and have a degree of methoxylation above 50%.
[029] O ácido cítrico em pó para uso em alimentos deve ser em forma de cristais translúcidos de cor branca e levemente higroscópico, e deve apresentar sabor ácido.[029] Citric acid powder for use in food should be in the form of translucent white crystals and slightly hygroscopic, and should have an acidic taste.
[030] As folhas de hortelã picadas devem ser originadas da espécie hortelã-verde (Mentha spicata). As folhas de hortelã a serem usadas no processo devem ser frescas e lavadas e sanitizadas em solução de hipoclorito de sódio e enxaguadas em água abundante. Os cortes devem ser feitos em cortadores manuais ou facas esterilizadas de forma que se tenha uma redução de tamanho sem trituração. Não podem ser usados nessa etapa trituradores ou processadores de alimentos.[030] The chopped mint leaves must originate from the mint species (Mentha spicata). The mint leaves to be used in the process must be fresh and washed and sanitized in a sodium hypochlorite solution and rinsed in abundant water. The cuts must be made using manual cutters or sterilized knives so that there is a reduction in size without grinding. Crushers or food processors cannot be used in this step.
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