AU610908B2 - Steam bath with steam generator system located in a dome applied above the cabinet - Google Patents

Description

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AUSTRALIA

PATENTS ACT 1952 COMPLETE SPECIFICATION Form

(ORIGINAL)

FOR OFFICE USE Short Title: Int. Cl: Application Number: Lodged: 60908 r r 0r I I r i oi 0. o o0 o OO o (-o 0 o0 0 0 0 0 00 0 o o o o Complete Specification-Lodged: Accepted: Lapsed: Published: Priority: Related Art: TO BE COMPLETED BY APPLICANT Name of Applicant: Address of Applicant: TEUCO GUZZINI S.r.l., VIA PASSIONISTI, 62019 RECANATI

MACERATA,

ITALY

Actual Inventor: Address for Service: GRIFFITH HACK CO., 601 St. Kilda Road, Melbourne, Victoria 3004, Australia.

Complete Specification for the invention entitled: STEAM BATH WITH STEAM GENERATOR SYSTEM LOCATED IN A DOME APPLIED ABOVE THE CABINET The following statement is a full description of this invention including the best method of performing it known to me:ii STEAMv BATH WITH STEAM GENERATOR SYSTEM LOCATED IN A DOME APPLIED ABOVE THE CABINET When installating cabinets equipped for use as saunas, or steam baths, one of the chief problems is hiow best to lay out the ensemble represented by the steam generator anid its various control devices. The said ensemble is generally separate from the structure of the cabinet and, for its installation and connection to the cabinet, a considerable amoun.t of building work( is often necessary in order to dispose the different lines conveying the steam 0 from the steam generator to the cabinet and a2lso the o ~10 electric wiring permitting control and regulation of the P00:steam generator. So as not to have to perfocrm s~uch building work, the lines and wiring are, alternatively, ~1:~:disposed externally and thus, remaining in view, give a very unsatieraotory result In point of general appearance.

a 0. 00 In addition, the location of the steam generator separate 0 00.

and, frequently, a considerable distance from the cabinet means that the lines conveying the steam to the cabinet 00C o 0 run a course that facilitates heat dispersion and tius .e0 e~ 20 jeopardizes the performance of the sauna as a whole.

The overall object of the present invention is to obviate the above-mentioned difficulties by embodying a steam generator which, complete with its control devices, 0an be installed directly above a steam bath cabinet, thus minimizing the number of electrical and hydraulic linkages external to the whole and necessary for its fyrnctioning, and also minimizing the lenght run by the electrical and hydraulic linkages between steam generator and cabinet, inI TEUCO GUZZINI S.r.l.

(Virgilio Guzzini Empowered) This form may be completed and filed after the filing of a patent application but the form must not be signed until after it has been completelyfilled in as indicated by the marqinal notes. The place and date of signing must be filled in. Company stamps or seals should not be used.

u-I. I I I; o o o,, 0 o0 o o 0 o to o o 00 o 0 this way embodying a steam bath cabinet installation which is both compact and without other visible elements.

T o 0-ttain the s.id object, the prcscnt invenlo0n emaiooQles a steam generator of the type comprising an electric steam boiler for steam generation and a pipe connecting the said boiler to steam inlet ports within a steam bath cabinet, wherein the whole 1,s completely contained in a generally box-shaped container the dimensions of the base of which are the same as those of the upper portion of the said cabinet onto the top of which the said container is applied, forming with it a single whole.

The object of the invention, and its advantages over the known art, will become utore apparent from an examination of the following description thereof, with reference to the appended drawings, in which: Figure I is a vertically sectioned diagrammatio view of a steam bath cabinet embodied according to the innovative principles of the invention; Figure 2 is a vertically sectioned diagrammatic view of a steam bath cabinet embodied according to the invention, showing the circulation of a steam within it; Figure 3 is a diagrammatic illustration of an automatic drain-trap type water discharde device in the unprimed condition; Figure 4 is a diagrammatic illustration of the water discharge device of Figure 3 with the drain-trap in the primed condition; Figure 5 is a diagrammatic illustration of the water discharge device of Figure 3 in the discharge condition.

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II

3 With reference to the Figures, a sauna or steam bath cabinet installation, embodied in accordance with the innovative principles of the invetion, comprises a generally box-like container 10 which holds all the control and steam generation devices and which is realized, for example, with fibreglass-reinforced acrylic material and is disposed on the top of a cabinet (shower cubicle) into which the steam produced by the said S0generating devices is conveyed.

0o 0 o° The generally box-like container 10 has base dimensions 0 06 °0 that cover, with a perfect closure, the upper part of the 0 4 cabinet.

o a For the sake convenience, reference will hereinafter be 0"440 made to a particular system for generating and controlling steam, such system being contained in the container without thereby in any way limiting the scope of the be invention.

As Figure 1 shows, the said system consists of an electric steam boiler 12 featuring armoured electrical resistances 13 and connected by means of a pipe 14 to water-purification cartridges 15 which are connected in series three in number: two being ion-exchange resin cartridges for water decalcification and the third containing activated charcoal for water dechlorination).

From the cartridges 15 a pipe 16 leads to a container 17 for salt (for regenerating the resins in the ion-exchange cartridges) and from this to a supply solenoid 18 which by means of a pipe 19 supplies the above-described system with cold water from the mains. A pipe 20 from the boiler *1 4 12 connects the boiler to a drain-trap 21 which is in turn connected by a pipe 22 to a drain 23 and, by a pipe 24, to a second discharge or drain solenoid 25, also connected to the pipe 19. An air inzake zo is 3uatv~i intormcdiate between the drain-trap 21 and the drain 23. As the cartridges 15 and the drain-trap 21 are supplemental components of the steam generation and control system proper, they are not incorporated in the container given their small bulk, they can readily be hidden from o° 10 view by replacing them for example in a hollow space a 0 between the back wall of the steam bath cabinet and the wall abutting this; such components are in any case the O 00 only ones extern&l to the container 10 and, moreover, in any embodiment different from that here given as an o000o exemplification of application of the innovative 0 principles of the invention, they can either not feature 00 at all or else be replaced by functionally equivalent 0 0*a 0 00 devices placed within-the container 00 In the exemplifying embodiment here described, a tube 27 conveys the steam generated in the boiler 12 to a delivery a0 o0o port 28 communicating with the interior of the cabinet 11.

00 0 0 0o a 0 Within the container 30 there is also a system for recirculating the atmosphere in the cabinet 11, consisting of a duct 29 containing a fan 30 and series-connected electrical resistances 31. At it$ ends, the duct 29 communicates with the interior of the cabinet 11: the first end (closest to the fan) communicates directly therewith and the second end communicates with the interior of the cabinet proximally to the steam delivery port 28.

U*r The marnner of operating of the entire installation in questi.on is controlled by an electronic control unit 32 operated by a device 33 inside the cabinet 11. The unit 32 and the operating device 33 are fed, through an electric S *~Witch 34 controlled by a. reohanical' pushbutton 35 located on the ceiling of the steam bath cabirlet, through the intermediary of an electrical connection 36 to an external electric line.

bang 0.40 10 The unit 32 and the corresponding operating device 33 can be realized in any mannler and can operate with any desired 00 0 00 cycle, compatibly with the operational requirements of the 0400 0 0 0 00 steami generator system. Hereinafter the maniner or 0 operating or the steam bath cabinet installation will for the sake of convenience be referred to a specific 80,0 0 embodiment on an electronic control unit and of a 0 corresponding operating device embodied incorporating a PO microprocessor system to the programmned special functions 0 boo of which reference will be made, though this is not limiting as regards the invention overall or as regards the scope of its claims and shoold be. understood as 8 0 exemplifying a possible practical embodiment.

The manner of operating of the steam bath cabinet installation in question, employing the said microprocessor system, is as follows.

When the mechanically operated pushbutton 35 is depressed, voltage is supplied to the elotronic control unit 32 and to the corresponding operating device 33 which, tor example, consists of a membrane keyboard (Which is thus impermeable as required) and an alphanumeric display, for I~ _L *mna;;i;Ulijl I- 1- l uina~- 'L

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example employing liquid crystals. When the pushbutton has been depressed so as to supply the system with voltage, depression of a pushbutton marked SAUNA on the keyboard of the electronic control unit 32 activates the supply solenoid 18 and thus flowing through the pipe 16 the mains water reaches, through the pipe 19, the salt container 17, passes through this and through the cartridges 15 where it is dechlorinated and decalcified and, lastly, reaches the boiler 12. When a minimum water 10 level has been attained in the boiler 12, so that the 0 o° armoured electrical resistances 13 are covered (which °o 0 level is detected by an appropriate first sensor, not .oo shown, inside the boiler, which sends the information to .oo.*o the electronic control unit 42), the armoured electrical 0 0 resistances 13 are activated by the electronic control 0 oo unit 32. When a maximum water level is reached (this also 0 00 o0O. being detected by a suitable sensor, not shown), the 0 a electronic control unit 32 de-energizes the supply solenoid 18, so interrupting the mains water supply to the boiler. The water thus present in the boiler is heated by the armoured resistances 13 and, after a certain time o 0 (approximately 6 to 7 minutes), steam begins to form in 00 0 S' the boiler 12. This steam, flowing through the pipe 27, is introduced through the delivery port 28 into the cabinet 11. Once the steam has been delivered into the cabinet, to prevent it from cooling and condensing, the fan activated by the electronic control unit 42, aspirates the mixture of steam and air in the cabinet and conveys it to the inside of the duct 29 where it is heated on coming into contact with the electrical resistances 31 and is then delivered once again to the interior of the steam bath cabinet from the other end of the duct proximal to c~- 7the delivery port 28 and thus mixes With the steam coming from the boiler 12. There is in this way obtained and air/steaIm mixture similar to that diagrammatically illustrated in Figure 2, which shows how the said L£orced-circulationl system enables the steam to pervade the entire interior of the cabinet in an evenly distributed manner, Through the agency of the operating device 33 It is then o 10 possible to select the desired climate inside the steam bath cabinet (for example: temperate, medium, hot, etc.); 0 0 this selection is carried out by the electronic control 0 00 a0 unit 32 which appropriately controls the different 04 0 electrical resistances (13, 31) in the system so as to keep the selected climate constant inside the steam bath cabinet. A sauna cycle with steam generation terminates o00 0 0 either when the water in the boiler reaches the minimum 000 0 0. 0 level (detected by the first sensor of suitable type) or 20 when the electronic control unit 32 is informed of the

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0.0 20 depression of a key marked STOP on the k~yboard of the operating device 33. Alternatively, provision can be made 000... for a timer in the electronic control unit 32, which timer 4 0 00 is programmable through the agency of the operating device 33 for a desired operating period. On expiry of the pre-set time, the said timer starts-up the same procedure obtained by the depression of the STOP key, In whatever manner the end of the said sauna cycle is brought about (minimum water level in the boiler, depression of the STOP key, expiry of' the pre-set timer time), the electronic control unit 32 then deactivates all the heating resistances in thq system and starts-Up a.

system rinsing cycle. This cycle consists of activation of the drain solenoid 25 which permits the mains water from the pipe 19 to reach the drain-trap 21 through the pipe 24. The drain-trap 21 is composed (as is shown in Figure I and, mQro' larly, in Figure 3. 4 and 5) of three pipes 22, 24 interconnected by a T-Joint and bent upwards so as to be parallel and vertical for a certain section before again bending so as to reach, as already stated, the following: the pipe 20 reaches the boiler 12; the pipe 24 0000 10 the discharge or drain solenoid 25; the pipe 22, by its ooo downward bend, the drain 2M, As can be seen from Figure 3, o o a o°o 00 which illustrates the drain-trap in the unprimed condition o 00 0000 when the sauna or steam bath cabinet installation is 0o 0 000... 3 inoperative (switched off), a condition of equilibrium is obtained in the three pipes forming the drain-trap, which remain filled with water up to the level indicated by A-A, o 00° 00 Figure 3 also illustrates the condition existing when the .000.

o 0o steam bath cabinet. installation is in operation, when the 00 00 pressure set-up by the steam in the boiler is transmitted through the pipe 20 to the drain-trap and the water-levels in the drain-trap are modified, reaching the levels 000060 0 0 indicated by B-B. The length of the sections of the pipes 00 0 o o o 20 and 22 that are directed straight upwards before bending again in such that, both when the steam bath cabinet installation is inoperative and when it in operative, i.e, steam is being generated, the water levels within such sections, as indicated respectively by A-A and B-B, never reach the highest point where the three rectilinear pipe-sections again bend, ending the vertical parallel disposition.

When the discharge or drain sole;,,oid 25 is activated by the electronic control unit 32, the condition illustrated in Figure 4 subsists: flowing through the pipe 24, the water reaches the drain-trap 21 and branches off into the pipes. 20 and 22, in this way reaching, through the pipe 20, the boiler 12 which it rinses; then, through the pipe 22, it reaches the dischargs system at 25, priming the drain-trap 21. The discharge or drain solenoid 25 remains activated for sufficiently long to ensure that the priming takes place (for example 10 seconds) and then the 10 electronic control unit 32 deactivates i.t. When this 00 occurs the drain-trap system 25 enters the water discharge 0 0 phase as illustrated in Figure 5. In this phase the pipe o~oo 24 is closed at its upper end by the solenoid 25 and is 0 000000thererore extraneous to the functioning of' the drain trap while the water In the pipes 20 and 22 flows (a~s a result 00 also of the air intake 26 in the descending section ot the 00 pipe 22) to the drain 23, at the same time drawing off the 00 water present in the boiler 12 and so emptying it. The 00) system is in this way rinsed out and emptied of all residual water in an etf'ective and completely automatic manner. The system Is therefore at once ready for 0 0 providing another steam bath cycle or else for total 0o 0 0 0 0 0deactivation, i.e. by depression of the pushbottun 35 on the ceiling of the cabinet so as completely to cut-out the power feed to the steam bath electrical system. This is done through the agency of the switch 34, In addition to improving steam circulation inside the steamn bath cabinet, the duct 29 containing the fan 30 and the electrical resistances provides other useful and convenient possibilities: it is for example thereby possible t o activate the fan and the resistances separately from the steam generation system and so cause warm air to circulate in the cabinet, which is useful for' pre-heating the cabinet pending the start of s te a generation while the water in the boiler 12 15 being Sheated) or, on completion of the steam bath cycle, to dry the bather 4nd/or the interior of the cabinet.

The microprocessor operated electronic control system 0000mal~es readily available an entire scz'ies of functions .0 10 additional to the basic functions for steam bath operation 0 040 simply by storing in the memory of the system, during 0 00 manufacture, the appropriate programme. Such additional 00 0 Xunctions augment practicality and facility of use. In the 00-000 0 Q first place, provision can be made for a wide variety of messaget which indicate on the alphanumeric display on. the 0 00 0 0 00a operating device 33 the different enable functions or~ 0 00 0.000 functions that can be enabled, for example the phase of 00 the steam bath cycle can be indicated by phrases such as: 00.

0 006 WAIT -FOR STEAM; STEAM RtADY; PIPE RINSING; etc. in addition, the type of climate selected and the 000000instantaneous temperature inside the steam bath cabinet 0 0 00 0(mauebyauial sesroctdith caiean 0 a0 connected to the electronic control unit 32). Moreover, should the installation malfunction, provision can be made for self-diagnosis messages which are of great help to technical assistance personnel for rapid identificationt and repair of the fault. Such messages are also advantageous for the purpose of routine maintenance. For example, the container 17 requires to be periodically topped up with salt to regenerate the resins *in the cartridges 15. A low salt level in the container 17 can be automatically indicated on the alphanumeric display by means of a suitable phrase that appears after a certain number of steam, bath cycles. This prevents personnel oversights and ensue'es timely salt refurnishmentj SThe Very considerable advantages brought by the steam bath cabinet installation in accordance with the invention are thus evident, coo. The incorporation of all 'the components formin& the steam generation device and related controls in a container to 0 W, be fitted above the cabinet (the dimensions of 'the, 0 0 0 0 00 o oocontainer 10 can of course vary in relation to the cabinet 00.0 0 0 000 0 used, as is also the case with the disposition within the 0 0 0container 10 of the difrn lmnsconstitutingth 1$steam bath system) makes it possible to,- obtain a steam~ 0 0 00bath cabinet installation of very moderate dimensions, the 0 0anecessary surface area for the installation being 0 00 practically that of the base of the cabinet. The said, 0 000 Incorporation also brings considerable aesthetic advantage in that, apart from the cabinet itself, there is no other- 0 element in view (and thus no steam pipe in view) this 0 0 being achieved without the need for building work~s for installing pipes other than the water discharge system pipes. Installation time and costs are consequence reduced. Other advantages are an optimal steam circulation, obtained by means of the duc~t f 2 g 9 which not only keeps the steam cicltnftu iigeven distribution within the cabinet, but also maintains it at the pre-set temnper'ature. The duct 29 can be used, also separately from the steam bath function, to pre-heat the cabinet and to dry it.

The previously described~ water-discharge system employing a drain-trap means that a steam bath cabinet installation can be embodied that calls for no manual operation for filling and emptying the boiler 12, at the same time that after use of the steam bath cabinet the steam generation system can be rinsed, all this being achieved with a very economical drain-trap device.

L::tlyt the control unit employing amicroprocessor o oo which the bather can make use of without difficulty, One oC 0 such additional functi.ons, previously described, is the Co reading of the internal temperature of the steam bath 0 Q00 cabinet, is 0 %o Further, the fact 'that a container is available oo co 0Immediately above the cabinet makes it possibl.e to add, readily and with a minimum of connections, various other o C o ao-3 devices that can be disposed in the space within the said container that is not occupied by the steam gc neration system and its control devices. For exampl.e, provision can o b~e made for a radio receiver systemn controllable by the microprocessor system capablp, for- instance, of memorizing a certain number of radio channels through the agency of -the previously mentioned operating device 33 with keyboard; the sound diffusion can be readily disposed in the ceiling of the steam bath cabinet. Another possible device is a lamp 37 for lighting the interior of the steam bath cabinet that can for instance be fed through the intermediary of the switch 34 and will also seve as a clearly visible indication that the steam bath cabinet install.ation electrical system is on.

Claims (12)

1. Steam generating device of the type comprising an electric steam boiler with first electrical resistances, for water-heating for the generation of steam and a pipe connecting the said boiler to steam inlet ports for sending steam to the interior of a steam bath cabinet installation, wherein the said device is wholly contained within a generally box-shaped container having base dimensions equal to the dimension of the upper part of the said cabinet on top of which the said container is applied, so forming with the cabinet a single whole said generally box-shaped 0 0 with the said steam bath cabinet and contains an aspiration a fan and second electrical heating resistances for the ,c""ca recirculation and heating of the atmosphere in the said cabinet.

2. Steam generating device as described in claim 1, wherein the said water is taken off directly fro-.i a water main by operating a supply or feed solenoid.

3. Steam generating device as described in any of the preceding claims, wherein the water, before being introduced into the said boiler, is passed through resins possessing decalcifying and/or dechlorinating properties.

4. Steam generating device as described in claim 2, wherein control of the feed to te a-sai--fi--stand scond r sistan'Ce_ o -e-the said supply solenoid and the said aspiration fan is effeut-;ed by means of an electronic timer circuit.

Steam generating device as described in claim 4, wherein the said electronic timer circuit can be programmed by means of a control device to provide a variable time during which the said steam is to be generated and a variable steam bath cabinet internal temperature.

6. Steam generating device as described in claim 5, wherein the said control device is disposed inside the said cabinet.

7. Steam generating device as described in claim 5 or 6, wherein the said control device and said electronic circuit are realized as a whole, which employs a programmable microprocessor. cl -i 14

8. Steam generating device as describeG in claims 5, 6 or 7, wherein the said control device is realized incorporating an impermeable membrane type keyboard.

9. Steam generating device as described in claim 7 or 8, wherein the said control device also features an alphanumeric display.

Steam generating device as described in claim 9, wherein the said microprocessor ensemble displays on the said alphanumeric display, by means of a programme contained in 0 the ensemble, messages relating to the operation of the said 0' 0 00. 0 system generating device and said microprocessor system. o o o00

11. Steam generating device as described in any of the 00 0 .o S0 0 preceding claims, wherein electric feed to such device can be 0 0 0000 cut-off by means of an electric switch controlled by a 0. mechanically operated pushbutton located externally on the 0 base of the said generally box-shaped container.

12. Steam generating device as described in any of the preceding claims, wherein there is connected to the said boiler a water discharge system consisting of the 0.04.0 0 0 T-junctioning of three pipes which are connected at their 0000 0 0 o 0 other ends respectively as follows: a first pipe to the said 0 0 boiler, a second pipe to a water dis-harge system and a third o oo pipe to a discharge or drain solenoid connected to the water mains and controlled by the said electronic circuit, said 0 0 solenoid when energized, making it possible for the mains o ooo 000 water to fill the said three pipes and thereafter to reach the said boiler and to prime a water-trap effect, and said solenoid when de-energized permitting the water contained in the said three pipes and in the said boiler, to flow through the said third pipe into the drain, emptying the said three pipes and the said boiler. DATED THIS 6TH DAY OF FEBRUARY 1991 TEUCO GUZZINI S.r.l. By Its Patent Attorneys S Fellows Institute of Patent -J Attorneys of Australia T 1