AU2020362824B2 - Catalyst for dehydrogenation of cycloalkanes, preparation method therefor and application thereof - Google Patents
Catalyst for dehydrogenation of cycloalkanes, preparation method therefor and application thereof Download PDFInfo
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- 239000003054 catalyst Substances 0.000 title claims abstract description 121
- 238000006356 dehydrogenation reaction Methods 0.000 title claims abstract description 50
- 150000001924 cycloalkanes Chemical class 0.000 title claims abstract description 30
- 238000002360 preparation method Methods 0.000 title claims description 8
- 229910052751 metal Inorganic materials 0.000 claims abstract description 31
- 239000002184 metal Substances 0.000 claims abstract description 31
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 30
- 229910052717 sulfur Inorganic materials 0.000 claims abstract description 27
- 239000011593 sulfur Substances 0.000 claims abstract description 27
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 21
- 150000001340 alkali metals Chemical class 0.000 claims abstract description 21
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 21
- 229910052739 hydrogen Inorganic materials 0.000 claims description 60
- 239000001257 hydrogen Substances 0.000 claims description 60
- 238000000034 method Methods 0.000 claims description 56
- 238000005470 impregnation Methods 0.000 claims description 41
- 229910021472 group 8 element Inorganic materials 0.000 claims description 32
- 238000011068 loading method Methods 0.000 claims description 32
- 230000008569 process Effects 0.000 claims description 22
- 229910052697 platinum Inorganic materials 0.000 claims description 19
- 230000009467 reduction Effects 0.000 claims description 19
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 18
- 239000002253 acid Substances 0.000 claims description 18
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 18
- 239000000203 mixture Substances 0.000 claims description 17
- 239000002994 raw material Substances 0.000 claims description 17
- 229910052782 aluminium Inorganic materials 0.000 claims description 16
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 claims description 14
- 238000001354 calcination Methods 0.000 claims description 13
- 239000011148 porous material Substances 0.000 claims description 12
- 229910000765 intermetallic Inorganic materials 0.000 claims description 11
- 150000003464 sulfur compounds Chemical class 0.000 claims description 11
- 238000001035 drying Methods 0.000 claims description 10
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 9
- 229910021529 ammonia Inorganic materials 0.000 claims description 9
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 claims description 9
- 150000003839 salts Chemical class 0.000 claims description 9
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 8
- 238000005342 ion exchange Methods 0.000 claims description 6
- 238000001556 precipitation Methods 0.000 claims description 6
- 239000000853 adhesive Substances 0.000 claims description 5
- 230000001070 adhesive effect Effects 0.000 claims description 5
- 238000004898 kneading Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 229910052741 iridium Inorganic materials 0.000 claims description 4
- 238000002156 mixing Methods 0.000 claims description 4
- 229910052763 palladium Inorganic materials 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 3
- 150000001339 alkali metal compounds Chemical class 0.000 claims description 3
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 claims description 3
- 229910001593 boehmite Inorganic materials 0.000 claims description 3
- 239000003638 chemical reducing agent Substances 0.000 claims description 3
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 claims description 3
- 125000004435 hydrogen atom Chemical class [H]* 0.000 claims 1
- UAEPNZWRGJTJPN-UHFFFAOYSA-N methylcyclohexane Chemical compound CC1CCCCC1 UAEPNZWRGJTJPN-UHFFFAOYSA-N 0.000 description 68
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 65
- 238000006243 chemical reaction Methods 0.000 description 53
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Substances [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 45
- GYNNXHKOJHMOHS-UHFFFAOYSA-N methyl-cycloheptane Natural products CC1CCCCCC1 GYNNXHKOJHMOHS-UHFFFAOYSA-N 0.000 description 34
- 239000000843 powder Substances 0.000 description 23
- 238000011049 filling Methods 0.000 description 22
- 238000003756 stirring Methods 0.000 description 15
- 238000003860 storage Methods 0.000 description 15
- 239000007788 liquid Substances 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 12
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 10
- 241000219782 Sesbania Species 0.000 description 10
- 229910017604 nitric acid Inorganic materials 0.000 description 10
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 9
- 239000001768 carboxy methyl cellulose Substances 0.000 description 9
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 8
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 8
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 8
- 238000004817 gas chromatography Methods 0.000 description 8
- 239000002352 surface water Substances 0.000 description 8
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 7
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 6
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 6
- 150000004678 hydrides Chemical class 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- 229910002847 PtSn Inorganic materials 0.000 description 3
- 150000001875 compounds Chemical class 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- HMUNWXXNJPVALC-UHFFFAOYSA-N 1-[4-[2-(2,3-dihydro-1H-inden-2-ylamino)pyrimidin-5-yl]piperazin-1-yl]-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethanone Chemical compound C1C(CC2=CC=CC=C12)NC1=NC=C(C=N1)N1CCN(CC1)C(CN1CC2=C(CC1)NN=N2)=O HMUNWXXNJPVALC-UHFFFAOYSA-N 0.000 description 2
- 229910018941 Pt3Sn Inorganic materials 0.000 description 2
- 229910021626 Tin(II) chloride Inorganic materials 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 2
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 2
- 235000011130 ammonium sulphate Nutrition 0.000 description 2
- NNBZCPXTIHJBJL-UHFFFAOYSA-N decalin Chemical compound C1CCCC2CCCCC21 NNBZCPXTIHJBJL-UHFFFAOYSA-N 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 229920000609 methyl cellulose Polymers 0.000 description 2
- 239000001923 methylcellulose Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000007086 side reaction Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 235000011150 stannous chloride Nutrition 0.000 description 2
- AXZWODMDQAVCJE-UHFFFAOYSA-L tin(II) chloride (anhydrous) Chemical compound [Cl-].[Cl-].[Sn+2] AXZWODMDQAVCJE-UHFFFAOYSA-L 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229910002846 Pt–Sn Inorganic materials 0.000 description 1
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000000571 coke Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- 238000012826 global research Methods 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052987 metal hydride Inorganic materials 0.000 description 1
- 150000004681 metal hydrides Chemical class 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 229920002401 polyacrylamide Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
- 229910052701 rubidium Inorganic materials 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 1
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/02—Sulfur, selenium or tellurium; Compounds thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/02—Sulfur, selenium or tellurium; Compounds thereof
- B01J27/04—Sulfides
- B01J27/043—Sulfides with iron group metals or platinum group metals
- B01J27/045—Platinum group metals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/615—100-500 m2/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/617—500-1000 m2/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/61—Surface area
- B01J35/618—Surface area more than 1000 m2/g
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/63—Pore volume
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/60—Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
- B01J35/64—Pore diameter
- B01J35/647—2-50 nm
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C15/00—Cyclic hydrocarbons containing only six-membered aromatic rings as cyclic parts
- C07C15/02—Monocyclic hydrocarbons
- C07C15/06—Toluene
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C5/00—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
- C07C5/32—Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by dehydrogenation with formation of free hydrogen
- C07C5/367—Formation of an aromatic six-membered ring from an existing six-membered ring, e.g. dehydrogenation of ethylcyclohexane to ethylbenzene
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/32—Hydrogen storage
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/52—Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts
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- Chemical & Material Sciences (AREA)
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- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Catalysts (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
- Hydrogen, Water And Hydrids (AREA)
Abstract
A catalyst for dehydrogenation of cycloalkanes, comprising an alumina support, a VIII-group element, Sn element, sulfur element, and at least one doped metal selected from alkali metals, wherein VIII-group element and Sn element exist in the form of VIII
Description
The present application relates to a catalyst for dehydrogenation of cycloalkanes, its preparation
process and its use in dehydrogenation of cycloalkanes.
As a clean and efficient environmentally friendly energy source, hydrogen energy is regarded as
the most potential energy source in the 21st century. Its development and utilization have become
a global research hotspot. At present, hydrogen storage technologies mainly include physical
hydrogen storage, adsorption hydrogen storage and chemical hydrogen storage. Physical
hydrogen storage technology has strict requirements and harsh operating conditions for hydrogen
storage equipment, which makes the use cost of this technology high. Adsorption hydrogen
storage and chemical hydrogen storage are the focus of current research. The technology of
liquid organic hydride hydrogen storage in chemical hydrogen storage realizes the storage and
release of hydrogenbyusingthereversiblehydrogenation-dehydrogenation reaction cycle
between unsaturated liquid aromatic hydrocarbons and the corresponding cycloalkanes. The
hydrogen storage capacity of liquid organic hydride is much higher than that of high-pressure
compression hydrogen storage and metal hydride hydrogen storage. In liquid organic hydrides,
cycloalkanes are in liquid state at normal temperature and pressure, so that the existing
transportation methods of petroleum chemicals can be used in this technology to realize
long-distance hydrogen transportation. However, because the dehydrogenation reaction in this
process is reversible, the hydrogen production rate is low, and the purity of hydrogen produced is
not high due to the occurrence of side reaction, which increases the separation cost. Therefore,
the development of a dehydrogenation catalyst with high stability, high conversion and high
selectivity has become the key to the application of organic liquid hydride hydrogen storage
technology.
The commonly used catalyst for dehydrogenation of cycloalkane is the supported metal catalyst,
and the active components thereof are Pt, Pd, Rh, Ni, Co, etc. As the most commonly used carrier of noble metal dehydrogenation catalyst, alumina has the characteristics of easy availability and high reaction activity. However, as it has many acidic active centers on the surface, it is easy to coke and inactivate the catalyst. Reference document 1 (JournalofFuel
Chemistry and Technology, 1998, 26(6), 543-547) reports adding an appropriate amount of K20
to a Pt supported dehydrogenation catalyst can change the strong acidic site on the catalyst
surface, which is conducive to preventing carbon deposition and improving the stability of the
catalyst. However, the effect of this method on improving the selectivity of catalyst is not
significant, and it cannot solve the problem of producing methane due to side reaction. In
addition, by adding a second metal component such as Ni, Mo, W, Re, Ir, Sn, etc., the
dehydrogenation activity of the catalyst can also be further improved and the performance
thereof can be improved. CN107376907A discloses a Pt-Sn supported hydrotalcite
dehydrogenation catalyst and a preparation process thereof. In the catalyst, Pt is in a reduced
state, Sn is in coexistence of a reduced state and an oxidized state. In the dehydrogenation
reaction of cycloalkanes, it has the advantages of mild reaction conditions, high selectivity, high
hydrogen release rate, etc. However, the conversion of the catalyst under the conditions of low
loading still needs to be further improved.
In view of the above situation of the prior art, the inventor has conducted extensive and in-depth
research on the field of catalyst for dehydrogenation of cycloalkane in hope of discovering a
catalyst for dehydrogenation of cycloalkane having the properties of improved cycloalkane
conversion, improved aromatic hydrocarbon selectivity and stability. The inventor found a
dehydrogenation catalyst comprising an alumina carrier, a group VIII element, Sn element, sulfur
element and at least one doping metal selected from alkali metals, wherein the alkali metal in the
catalyst is present in the form of oxide, and the group VIII element and Sn element are present in
the form of VIII3Sn intermetallic compound. When the catalyst is used in the dehydrogenation
reaction of cycloalkanes, it can maintain high conversion, selectivity and good stability under the
conditions of low loading of group VIII element. The present invention is realized based on the
above discovery.
The present invention attempts to provide a catalyst for dehydrogenation reaction when hydrogen is released from cycloalkanes. When the catalyst is used for dehydrogenation of cycloalkane, it can obtain improved cycloalkane conversion and improved aromatic hydrocarbon selectivity, and also has improved stability.
The present invention also attempts to provide a process for preparing a catalyst for dehydrogenation of cycloalkane. This process can not only easily prepare a catalyst for dehydrogenation of cycloalkane, but also obtain improved cycloalkane conversion and aromatic hydrocarbon selectivity as well as improved stability when the catalyst prepared by this process is used for dehydrogenation of cycloalkane.
The present invention also attempts to provide the use of the catalyst of the present invention or the catalyst prepared by the process of the present invention as a catalyst in dehydrogenation of cycloalkane. In this application, improved cycloalkane conversion, aromatic hydrocarbon selectivity and stability can be obtained.
The technical solution for realizing the above attempts of the present invention can be summarized as follows:
1. A catalyst for dehydrogenation of cycloalkanes, comprising an alumina carrier, a group VIII element, Sn element, sulfur element and at least one doping metal selected from alkali metals, wherein the group VIII element and Sn element are present in the formof VIII3Sn intermetallic compound, the alumina carrier has a specific surface area of above 150m 2/g, a pore volume of above 0.5cm3/g, an average pore diameter of 70 to 200A.
2. The catalyst according to Item 1, wherein the alumina carrier has a specific surface area of above 210m2/g, a pore volume of above 0.55cm 3/g, and an average pore diameter of 80 to 150A.
3. The catalyst according to Item 1 or 2, wherein the group VIII element is selected from one or more of Pt, Pd and Ir, preferably Pt, and the content of the group VIII element is 0.2 to 5.wt%, preferably 0.3 to 2.Owt%, based on the weight of the catalyst.
4. The catalyst according to any one of Items I to 3, wherein the content of Sn element is 0.04 to 1.Owt%, preferably 0.06 to 0.4wt%, based on the weight of the catalyst.
5. The catalyst according to any one of Items 1 to 4, wherein the content of sulfur element is 0.1 to 3wt%, preferably 0.3 to lwt%, based on the weight of the catalyst.
6. The catalyst according to any one of Items 1 to 5, wherein the content of the alkali metal
element is 0.1 to lwt%, preferably 0.2 to 0.5wt%, based on the weight of the catalyst.
7. A process for preparing the catalyst according to any one of Items 1 to 6, comprising the steps
of:
a. mixing an aluminum source and an adhesive uniformly, kneading and extruding to obtain an
alumina carrier;
b. drying and calcining, followed by loading a group VIII element and Sn element;
c. drying and calcining, followed by adding an alkali metal compound;
d. calcining and performing a reduction treatment to make the alkali metal present in the form of
oxide and the supported metal present in the formof VIII 3 Sn intermetallic compound,
wherein sulfur or a sulfur compound are present in the aluminum source, or sulfur or a sulfur
compound are added to the alumina carrier during or after the preparation of the alumina carrier.
8. The process according to Item 7, wherein the aluminum source is selected from one or more of
pseudo boehmite, boehmite and aluminum hydroxide, preferably pseudo boehmite.
9. The process according to Item 7 or 8, wherein the sulfur or sulfur compound is selected from
one or more of sulfur powder, sulfuric acid and sulfate.
10. The process according to any one of Items 7 to 9, wherein a metal acid, metal acid salt,
chloride, ammonia complex, carbonyl complex or their mixture of group VIII element are used
as raw materials, and the loading of group VIII element is realized by means of ion exchange,
impregnation or precipitation.
11. The process according to any one of Items 7 to 10, wherein a metal acid, metal acid salt,
chloride, ammonia complex, carbonyl complex or their mixture of Sn element are used as raw
materials, and the loading of Sn element is realized by means of successive impregnation or
co-impregnation.
12. The process according to any one of Items 7 to 11, wherein in step b, the molar ratio nvml: nsn of group VIII element and Sn element is 2 to 4, preferably 2.5 to 3.5.
13. The process according to any one of Items 7 to 12, wherein the metal acid, metal acid salt,
chloride, ammonia complex, carbonyl complex or their mixture of alkali metal element are used
as raw materials, and the loading of alkali metal element is realized by means of ion exchange,
impregnation or precipitation.
14. The process according to any one of Items 7 to 13, wherein drying is carried out after loading
the group VIII element and Sn element, and after standing, calcining is carried out at a
temperature of 300 to 750°C for a period of I to 12h.
15. The process according to any one of Items 7 to 14, wherein the catalyst is reduced with a
reducing agent, such as hydrogen, at a temperature of 350-800°C for a period of 0.5 to 24h.
16. Use of the catalyst according to any one of Items I to 6 in dehydrogenation of cycloalkanes.
These and other attempts, features and advantages of the present invention will be easily
understood by ordinary skilled artisans after consideration based on the following.
Figure 1 illustrates the atomic structure of PtSn and Pt3Sn intermetallic compounds.
Figure 2 illustrates the XRD diffraction patterns of Pt, PtSn and Pt3Sn intermetallic compounds
in Comparative Example 1, Comparative Example 3 and Example 1.
In one aspect, the present invention provides a catalyst for dehydrogenation of cycloalkanes,
comprising an alumina carrier, a group VIII element, Sn element, sulfur element and at least one
doping metal selected from alkali metals, wherein the group VIII element and Sn element are
present in the form of VIII3Sn intermetallic compound.
In a catalyst containing two or more metals, the metal particles may form an intermetallic
compound with different ratios in addition to being present in the state of single element or alloy.
Intermetallic compound refers to a stoichiometric compound formed between two or more
metals.
In one embodiment, for the alumina carrier, the specific surface area of a porous carrier is above 150m 2 /g, the pore volume is above 0.5cm3/g, the average pore diameter is 70 to 200k, preferably the specific surface area is above 210m 2 /g, the pore volume is above 0.55cm 3/g, and the average pore diameter is 80 to 150A.
Preferably, the group VIII element in the catalyst is selected from one or more of Pt, Pd and Ir, preferably Pt, with a content of 0.2 to 5.wt%, preferably 0.3 to 2.Owt%, based on the weight of the catalyst.
Preferably, the content of Sn element in the catalyst is 0.04 to1.wt%, preferably 0.06 to 0.4wt%, based on the weight of the catalyst.
Preferably, the content of sulfur element in the catalyst is 0.1 to 3wt%, preferably 0.3 to lwt%, based on the weight of the catalyst.
Preferably, the alkali metal in the catalyst is selected from one or more of Li, Na, K and Rb, preferably K, with a content of 0.1 to lwt%, preferably 0.2 to 0.5wt%, based on the weight of the catalyst.
In the second aspect, the present invention provides a process for preparing the catalyst of the present invention, comprising the steps of:
a. mixing an aluminum source and an adhesive uniformly, kneading and extruding to obtain an alumina carrier;
b. drying and calcining, followed by loading a group VIII element and Sn element;
c. drying and calcining, followed by adding an alkali metal compound;
d. calcining and performing a reduction treatment to make the alkali metal present in the form of oxide and the supported metal present in the formof VIII 3 Sn intermetallic compound,
wherein sulfur or a sulfur compound are present in the aluminum source, or sulfur or a sulfur compound are added to the alumina carrier during or after the preparation of the alumina carrier.
In one embodiment, after mixing the aluminum source and adhesive uniformly, the formed alumina carrier is obtained after kneading, extruding, drying and calcining. There are no special restrictions on the steps of kneading, extruding, drying and calcining, and any method known in the art can be used.
Preferably, the aluminum source is selected from one or more of pseudo boehmite, boehmite and
aluminum hydroxide, preferably pseudo boehmite.
Preferably, the adhesive is selected from one or more of nitric acid, sesbania powder,
polyacrylamide, methylcellulose, polyvinyl alcohol and sodium carboxymethylcellulose,
preferably nitric acid, sesbania powder and methylcellulose.
In a preferred embodiment, the sulfur or sulfur compound may be pre-existing in the aluminum
source used to prepare the catalyst carrier, or dispersed in the catalyst carrier during or after the
preparation of the catalyst carrier. For example, sulfur powder and a sulfur compound can be
mentioned, such as sulfuric acid, sulfate, etc., including aluminum sulfate, ammonium sulfate,
etc. From the point of view that sulfur may be dispersed on the carrier, a sulfur compound with
solubility in water or organic solvents is preferred, and sulfuric acid, aluminum sulfate,
ammonium sulfate and the like can be mentioned as such sulfur compound.
Preferably, a metal acid, metal acid salt, chloride, ammonia complex, carbonyl complex or their
mixture of group VIII element are used as raw materials, and the loading of group VIII element
is realized by means of ion exchange, impregnation or precipitation.
Preferably, a metal acid, metal acid salt, chloride, ammonia complex, carbonyl complex or their
mixture of Sn element are used as raw materials, and the loading of Sn element is realized by
means of successive impregnation or co-impregnation.
Preferably, in step b, the molar ratio nv : nsn of group VIII element and Sn element is 2 to 4,
preferably 2.5 to 3.5.
After loading the group VIII element and Sn element, the acidity of the catalyst surface is
adjusted by adding an alkali metal. Preferably, a metal acid, metal acid salt, chloride, ammonia
complex, carbonyl complex or their mixture of alkali metal element are used as raw materials,
and the loading of alkali metal element is realized by means of ion exchange, impregnation or
precipitation.
In a preferred embodiment, the catalyst of the present invention is optionally kept aside for 24h
after the group VIII element and Sn element are loaded, then is slowly stirred and dried the surface water vapor at about 30°C, dried, optionally kept aside at room temperature for one night, and then calcined at 300 to 750°C for 1 to 12h. The group VIII element and Sn element are present in the form of intermetallic compound of VIII 3Sn. After an alkali metal element is added, the catalyst is calcined again at a temperature of 300 to 500°C for a period of I to 12h.
In a preferred embodiment, the catalyst of the present invention is subjected to a reduction treatment before use, and a known catalyst reduction method can be adopted, that is, a method of reducing a catalyst by contacting a reducing agent such as hydrogen with the catalyst may be used to realize off-site pre-reduction or on-line reduction. Preferably, the reduction temperature is 350 to 800°C and the reduction time is 0.5 to 24h.
In the last aspect, the present invention provides the use of the catalyst of the present invention or the catalyst prepared by the process of the present invention as a catalyst in dehydrogenation of cycloalkanes.
In a preferred embodiment, the cycloalkane is selected from one or more of methylcyclohexane, cyclohexane and decahydronaphthalene, preferably methylcyclohexane or cyclohexane.
In a preferred embodiment, the dehydrogenation reaction is carried out in a fixed bed reactor using methylcyclohexane as raw material. The catalyst loading capacity varies depending on the reactor volume. Before feeding, the catalyst is subjected to a reduction treatment to make the supported metal present in the form of single element. The reduction conditions are: hydrogen pressure: 0.1 to 1OMPa, temperature: 300 to 800°C, time: 0.5 to 24h, preferably hydrogen pressure: 0.2 to 5MPa, temperature: 300 to 550°C, time: 3 to 8h. The reaction conditions are: hydrogen pressure: 0.1 to 1OMPa, temperature: 250 to 500°C, mass space velocity: 0.5 to 20h- 1 ,
hydrogen oil molar ratio: 0 to 15, preferably hydrogen pressure: 0.2 to 2MPa, temperature: 300 to 450°C, mass space velocity: 1 to 10h- 1, hydrogen oil molar ratio: 1 to 10.
The following examples further disclose the present invention, but the present invention is not limited to the following examples.
Comparative Example 1
1g pseudo boehmite is taken and impregnated with aluminum sulfate solution by an impregnation method, with a sulfur loading of 0.5wt%. The obtained S containing aluminum powder is mixed uniformly with 0.2g sesbania powder and 0.2g carboxymethyl cellulose. 12.5g nitric acid of 3.6wt% is added while stirring. The mixture is transferred to a kneader and kneaded for about 1h. After the powder is completely kneaded, it is extruded by a strip extruder (with a diameter of 1 to 2mm and length of about 5mm). The extruded strip carrier is dried at 120°C for 12h and calcined at 700°C for 3h to obtain a formed carrier.
It is then impregnated with H2PtCl 2 solution (containing 0.00748g Pt per mL) by an impregnation method of filling holes and kept aside for 24h, then dried under reduced pressure at 60°C for 3h, 120°C for 12h and calcined at 400°C for 3h.
2mL of the prepared catalyst is reduced online with pure hydrogen to obtain 0.5wt% Pt/A 2 0 3 catalyst. Reduction conditions: hydrogen flow rate 50mL/min. The temperature is raised to 400°C at 10°C/min for 1h, and then it is cooled to the reaction temperature in the hydrogen gas stream. The raw material oil methylcyclohexane is introduced to perform the reaction and the product is analyzed by gas chromatography. Reaction conditions: the temperature is 320°C and the reaction pressure is 0.4MPa. The liquid space velocity of methylcyclohexane is 2h-1 and the hydrogen oil ratio (mol/mol) is 2. The results of dehydrogenation of methylcyclohexane for 5h are shown in Table 1. The results of dehydrogenation of methylcyclohexane for 24h are shown in Table 2.
Comparative Example 2
lOg pseudo boehmite, 0.2g sesbania powder and 0.2g carboxymethyl cellulose are mixed uniformly. 12.5g nitric acid of 3.6wt% is added while stirring. The mixture is transferred to a kneader and kneaded for about 1h. After the powder is completely kneaded, it is extruded by a strip extruder (with a diameter of 1 to 2mm and length of about 5mm). The extruded strip carrier is dried at 120°C for 12h and calcined at 700°C for 3h to obtain a formed carrier.
It is then impregnated with H2PtCl 2 solution (containing 0.00748g Pt per mL) by an impregnation method of filling holes and kept aside for 24h, then dried under reduced pressure at 60°C for 3h, 120°C for 12h and calcined at 400°C for 3h to obtain a single platinum catalyst.
The prepared single platinum catalyst is reduced with pure hydrogen and then is impregnated with SnCl 2 solution by an impregnation method of filling holes, with the molar ratio of ne: nsn=3.
After standing for 24h, it is stirred and the surface water thereof is evaporated while stirring at
30°C, and then dried at 120°C for 12h and calcined at 400°C for 3h. The impregnation method of
filling holes is again used to impregnate it with KNO 3 solution, with a K loading of 0.3wt%.
After standing for 24h, it is dried at 120°C for 12h and calcined 400°C for 3h.
2mL of the prepared catalyst is reduced online with pure hydrogen to obtain 0.5wt%
Pt-Sn-K2 0/A 2 0 3 catalyst. Reduction conditions: hydrogen flow rate 50mL/min. The
temperature is raised to 400°C at 10C/min for 1h, and then it is cooled to the reaction
temperature in the hydrogen gas stream. The raw material oil methylcyclohexane is introduced to
perform the reaction and the product is analyzed by gas chromatography. Reaction conditions:
the temperature is 320°C and the reaction pressure is 0.4MPa. The liquid space velocity of
methylcyclohexane is 2h-1 and the hydrogen oil ratio (mol/mol) is 2. The results of
dehydrogenation of methylcyclohexane for 5h are shown in Table 1. The results of
dehydrogenation of methylcyclohexane for 24h are shown in Table 2.
Comparative Example 3 (PtSn Structure)
1g pseudo boehmite is taken and impregnated with aluminum sulfate solution by an
impregnation method, with a sulfur loading of 0.5wt%. The obtained S containing aluminum
powder is mixed uniformly with 0.2g sesbania powder and 0.2g carboxymethyl cellulose. 12.5g
nitric acid of 3.6wt% is added while stirring. The mixture is transferred to a kneader and kneaded
for about 1h. After the powder is completely kneaded, it is extruded by a strip extruder (with a
diameter of 1 to 2mm and length of about 5mm). The extruded strip carrier is dried at 120°C for
12h and calcined at 700°C for 3h to obtain a formed carrier.
It is then impregnated with H2 PtCl 2 solution (containing 0.00748g Pt per mL) by an
impregnation method of filling holes and kept aside for 24h, then dried under reduced pressure at
60°C for 3h, 120°C for 12h and calcined at 400°C for 3h to obtain a single platinum catalyst.
The prepared single platinum catalyst is reduced with pure hydrogen and then is impregnated
with SnCl2 solution by an impregnation method of filling holes, with the molar ratio of ne:
nsn=0.6. After standing for 24h, it is stirred and the surface water thereof is evaporated while
stirring at 30°C, and then dried at 120°C for 12h and calcined at 400°C for 3h. The impregnation method of filling holes is again used to impregnate it with KNO 3 solution, with a K loading of
0.3wt%. After standing for 24h, it is dried at 120°C for 12h and calcined 400°C for 3h.
2mL of the prepared catalyst is reduced online with pure hydrogen to obtain 0.5wt%
Pt-Sn-K2 0/S-A1 20 3 catalyst. Reduction conditions: hydrogen flow rate 50mL/min. The
temperature is raised to 400°C at 10C/min for h, and then it is cooled to the reaction
temperature in the hydrogen gas stream. The raw material oil methylcyclohexane is introduced to
perform the reaction and the product is analyzed by gas chromatography. Reaction conditions:
the temperature is 320°C and the reaction pressure is 0.4MPa. The liquid space velocity of
methylcyclohexane is 2h-1 and the hydrogen oil ratio (mol/mol) is 2. The results of
dehydrogenation of methylcyclohexane for 5h are shown in Table 1. The results of
dehydrogenation of methylcyclohexane for 24h are shown in Table 2.
Example 1 (Pt3 Sn Structure)
1g pseudo boehmite is taken and impregnated with aluminum sulfate solution by an
impregnation method, with a sulfur loading of 0.5wt%. The obtained S containing aluminum
powder is mixed uniformly with 0.2g sesbania powder and 0.2g carboxymethyl cellulose. 12.5g
nitric acid of 3.6wt% is added while stirring. The mixture is transferred to a kneader and kneaded
for about lh. After the powder is completely kneaded, it is extruded by a strip extruder (with a
diameter of 1 to 2mm and length of about 5mm). The extruded strip carrier is dried at 120°C for
12h and calcined at 700°C for 3h to obtain a formed carrier.
It is then impregnated with H2 PtCl 2 solution (containing 0.00748g Pt per mL) by an
impregnation method of filling holes and kept aside for 24h, then dried under reduced pressure at
60°C for 3h, 120°C for 12h and calcined at 400°C for 3h to obtain a single platinum catalyst.
The prepared single platinum catalyst is reduced with pure hydrogen and then is impregnated
with SnCl 2 solution by an impregnation method of filling holes, with the molar ratio of nt: nsn= 3 .
After standing for 24h, it is stirred and the surface water thereof is evaporated while stirring at
30°C, and then dried at 120°C for 12h and calcined at 400°C for 3h. The impregnation method of
filling holes is again used to impregnate it with KNO 3 solution, with a K loading of 0.3wt%.
After standing for 24h, it is dried at 120°C for 12h and calcined 400°C for 3h.
2mL of the prepared catalyst is reduced online with pure hydrogen to obtain 0.5wt%
Pt-Sn-K2 0/S-A1 20 3 catalyst. Reduction conditions: hydrogen flow rate 50mL/min. The
temperature is raised to 400°C at 10C/min for 1h, and then it is cooled to the reaction
temperature in the hydrogen gas stream. The raw material oil methylcyclohexane is introduced to
perform the reaction and the product is analyzed by gas chromatography. Reaction conditions:
the temperature is 320°C and the reaction pressure is 0.4MPa. The liquid space velocity of
methylcyclohexane is 2h-1 and the hydrogen oil ratio (mol/mol) is 2. The results of
dehydrogenation of methylcyclohexane for 5h are shown in Table 1. The results of
dehydrogenation of methylcyclohexane for 24h are shown in Table 2.
Example 2 (Pt3 Sn Structure)
1g pseudo boehmite is taken and impregnated with aluminum sulfate solution by an
impregnation method, with a sulfur loading of 0.5wt%. The obtained S containing aluminum
powder is mixed uniformly with 0.2g sesbania powder and 0.2g carboxymethyl cellulose. 12.5g
nitric acid of 3.6wt% is added while stirring. The mixture is transferred to a kneader and kneaded
for about 1h. After the powder is completely kneaded, it is extruded by a strip extruder (with a
diameter of 1 to 2mm and length of about 5mm). The extruded strip carrier is dried at 120°C for
12h and calcined at 700°C for 3h to obtain a formed carrier.
It is then impregnated with H2 PtCl 2 solution (containing 0.00748g Pt per mL) by an
impregnation method of filling holes and kept aside for 24h, then dried under reduced pressure at
60°C for 3h, 120°C for 12h and calcined at 400°C for 3h to obtain a single platinum catalyst.
The prepared single platinum catalyst is reduced with pure hydrogen and then is impregnated
with SnCl2 solution by an impregnation method of filling holes, with the molar ratio of n:
nsn=3.4. After standing for 24h, it is stirred and the surface water thereof is evaporated while
stirring at 30°C, and then dried at 120°C for 12h and calcined at 400°C for 3h. The impregnation
method of filling holes is again used to impregnate it with KNO 3 solution, with a K loading of
0.3wt%. After standing for 24h, it is dried at 120°C for 12h and calcined 400°C for 3h.
2mL of the prepared catalyst is reduced online with pure hydrogen to obtain 0.5wt%
Pt-Sn-K2 0/S-A1 20 3 catalyst. Reduction conditions: hydrogen flow rate 50mL/min. The
temperature is raised to 400°C at 10C/min for 1h, and then it is cooled to the reaction temperature in the hydrogen gas stream. The raw material oil methylcyclohexane is introduced to perform the reaction and the product is analyzed by gas chromatography. Reaction conditions: the temperature is 320°C and the reaction pressure is 0.4MPa. The liquid space velocity of methylcyclohexane is 2h-1 and the hydrogen oil ratio (mol/mol) is 2. The results of dehydrogenation of methylcyclohexane for 5h are shown in Table 1. The results of dehydrogenation of methylcyclohexane for 24h are shown in Table 2.
Example 3 (Pt3 Sn Structure)
1g pseudo boehmite is taken and impregnated with aluminum sulfate solution by an impregnation method, with a sulfur loading of 0.8wt%. The obtained S containing aluminum powder is mixed uniformly with 0.2g sesbania powder and 0.2g carboxymethyl cellulose. 12.5g nitric acid of 3.6wt% is added while stirring. The mixture is transferred to a kneader and kneaded for about 1h. After the powder is completely kneaded, it is extruded by a strip extruder (with a diameter of 1 to 2mm and length of about 5mm). The extruded strip carrier is dried at 120°C for 12h and calcined at 700°C for 3h to obtain a formed carrier.
It is then impregnated with H2PtCl 2 solution (containing 0.00748g Pt per mL) by an impregnation method of filling holes and kept aside for 24h, then dried under reduced pressure at 60°C for 3h, 120°C for 12h and calcined at 400°C for 3h to obtain a single platinum catalyst.
The prepared single platinum catalyst is reduced with pure hydrogen and then is impregnated with SnCl 2 solution by an impregnation method of filling holes, with the molar ratio of n: nsn=3. After standing for 24h, it is stirred and the surface water thereof is evaporated while stirring at 30°C, and then dried at 120°C for 12h and calcined at 400°C for 3h. The impregnation method of filling holes is again used to impregnate it with KNO 3 solution, with a K loading of 0.3wt%. After standing for 24h, it is dried at 120°C for 12h and calcined 400°C for 3h.
2mL of the prepared catalyst is reduced online with pure hydrogen to obtain 0.5wt% Pt-Sn-K2 0/S-A1 20 3 catalyst. Reduction conditions: hydrogen flow rate 50mL/min. The temperature is raised to 400°C at 10C/min for 1h, and then it is cooled to the reaction temperature in the hydrogen gas stream. The raw material oil methylcyclohexane is introduced to perform the reaction and the product is analyzed by gas chromatography. Reaction conditions: the temperature is 320°C and the reaction pressure is 0.4MPa. The liquid space velocity of methylcyclohexane is 2h-1 and the hydrogen oil ratio (mol/mol) is 2. The results of dehydrogenation of methylcyclohexane for 5h are shown in Table 1. The results of dehydrogenation of methylcyclohexane for 24h are shown in Table 2.
Example 4 (Pt3 Sn Structure)
1g pseudo boehmite is taken and impregnated with aluminum sulfate solution by an
impregnation method, with a sulfur loading of 0.3wt%. The obtained S containing aluminum
powder is mixed uniformly with 0.2g sesbania powder and 0.2g carboxymethyl cellulose. 12.5g
nitric acid of 3.6wt% is added while stirring. The mixture is transferred to a kneader and kneaded
for about 1h. After the powder is completely kneaded, it is extruded by a strip extruder (with a
diameter of 1 to 2mm and length of about 5mm). The extruded strip carrier is dried at 120°C for
12h and calcined at 700°C for 3h to obtain a formed carrier.
It is then impregnated with H2 PtCl 2 solution (containing 0.00748g Pt per mL) by an
impregnation method of filling holes and kept aside for 24h, then dried under reduced pressure at
60°C for 3h, 120°C for 12h and calcined at 400°C for 3h to obtain a single platinum catalyst.
The prepared single platinum catalyst is reduced with pure hydrogen and then is impregnated
with SnCl 2 solution by an impregnation method of filling holes, with the molar ratio of n: nsn=3.
After standing for 24h, it is stirred and the surface water thereof is evaporated while stirring at
30°C, and then dried at 120°C for 12h and calcined at 400°C for 3h. The impregnation method of
filling holes is again used to impregnate it with KNO 3 solution, with a K loading of 0.3wt%.
After standing for 24h, it is dried at 120°C for 12h and calcined 400°C for 3h.
2mL of the prepared catalyst is reduced online with pure hydrogen to obtain 0.5wt%
Pt-Sn-K2 0/S-A1 20 3 catalyst. Reduction conditions: hydrogen flow rate 50mL/min. The
temperature is raised to 400°C at 10C/min for 1h, and then it is cooled to the reaction
temperature in the hydrogen gas stream. The raw material oil methylcyclohexane is introduced to
perform the reaction and the product is analyzed by gas chromatography. Reaction conditions:
the temperature is 320°C and the reaction pressure is 0.4MPa. The liquid space velocity of
methylcyclohexane is 2h-1 and the hydrogen oil ratio (mol/mol) is 2. The results of
dehydrogenation of methylcyclohexane for 5h are shown in Table 1. The results of
dehydrogenation of methylcyclohexane for 24h are shown in Table 2.
Example 5 (Pt3 Sn Structure)
1g pseudo boehmite is taken and impregnated with aluminum sulfate solution by an
impregnation method, with a sulfur loading of 0.5wt%. The obtained S containing aluminum
powder is mixed uniformly with 0.2g sesbania powder and 0.2g carboxymethyl cellulose. 12.5g
nitric acid of 3.6wt% is added while stirring. The mixture is transferred to a kneader and kneaded
for about 1h. After the powder is completely kneaded, it is extruded by a strip extruder (with a
diameter of 1 to 2mm and length of about 5mm). The extruded strip carrier is dried at 120°C for
12h and calcined at 700°C for 3h to obtain a formed carrier.
It is then impregnated with H2 PtCl 2 solution (containing 0.00748g Pt per mL) by an
impregnation method of filling holes and kept aside for 24h, then dried under reduced pressure at
60°C for 3h, 120°C for 12h and calcined at 400°C for 3h to obtain a single platinum catalyst.
The prepared single platinum catalyst is reduced with pure hydrogen and then is impregnated
with SnCl 2 solution by an impregnation method of filling holes, with the molar ratio of n: nsn=3.
After standing for 24h, it is stirred and the surface water thereof is evaporated while stirring at
30°C, and then dried at 120°C for 12h and calcined at 400°C for 3h. The impregnation method of
filling holes is again used to impregnate it with KNO 3 solution, with a K loading of 0.3wt%.
After standing for 24h, it is dried at 120°C for 12h and calcined 400°C for 3h.
2mL of the prepared catalyst is reduced online with pure hydrogen to obtain 0.5wt%
Pt-Sn-K2 0/S-A1 20 3 catalyst. Reduction conditions: hydrogen flow rate 50mL/min. The
temperature is raised to 400°C at 10°C/min for 1h, and then it is raised to the reaction temperature
in the hydrogen gas stream. The raw material oil cyclohexane is introduced to perform the
reaction and the product is analyzed by gas chromatography. Reaction conditions: the
temperature is 480°C and the reaction pressure is 0.4MPa. The liquid space velocity of
cyclohexane is 2h-1 and the hydrogen oil ratio (mol/mol) is 4. The results of dehydrogenation of
cyclohexane for 5h and 24h are shown in Table 3.
Table 1. Results of dehydrogenation of methylcyclohexane for 5h
Comparative Comparative Comparative Example Example Example Example
Example 1 Example 2 Example 3 1 2 3 4
Reaction
temperature 320 320 320 320 320 320 320
(°C)
Conversion 96.2 95.2 31.4 99.3 99.4 99.2 98.8 (0%)
Toluene selectivity 99.2 98.8 96.8 99.6 99.5 99.4 99.1
(0%)
Methane
concentration 73 117 86 24 26 27 32
(ppm)
Table 2. Results of dehydrogenation of methylcyclohexane for 24h
Comparative Comparative Comparative Example Example Example Example
Example 1 Example 2 Example 3 1 2 3 4
Reaction
temperature 320 320 320 320 320 320 320
(°C)
Conversion 94.1 90.4 27.9 99.3 99.2 99.0 98.6 (0%)
Toluene selectivity 99.0 98.7 96.5 99.6 99.6 99.5 99.0 (0%)
Methane
concentration 78 98 79 24 23 21 31
(ppm)
Table 3. Results of dehydrogenation of cyclohexane for 5h and 24h
Example 5 Reaction for 5h Reaction for 24h
Reaction temperature (°C) 480 480
Conversion (%) 89.1 88.6
Benzene selectivity (%) 91.2 90.8
It can be seen from the above Examples and Comparative Examples that the catalyst provided by
the present invention has higher cycloalkane conversion and aromatic hydrocarbon selectivity
and better stability when used in dehydrogenation reactions of methylcyclohexane and
cyclohexane.
The above is only an embodiment of the present invention. It should be pointed out that
improvements and modifications made by those skilled in the art within the scope of the
principle of the present invention should also be regarded as the protection scope of the present
invention.
The reference to any prior art in this specification is not, and should not be taken as, an
acknowledgement or any form of suggestion that such prior art forms part of the common
general knowledge.
It will be understood that the terms "comprise" and "include" and any of their derivatives (e.g.
comprises, comprising, includes, including) as used in this specification, and the claims that
follow, is to be taken to be inclusive of features to which the term refers, and is not meant to
exclude the presence of any additional features unless otherwise stated or implied.
In some cases, a single embodiment may, for succinctness and/or to assist in understanding the
scope of the disclosure, combine multiple features. It is to be understood that in such a case,
these multiple features may be provided separately (in separate embodiments), or in any other
suitable combination. Alternatively, where separate features are described in separate
embodiments, these separate features may be combined into a single embodiment unless
otherwise stated or implied. This also applies to the claims which can be recombined in any
combination. That is a claim may be amended to include a feature defined in any other claim.
Further a phrase referring to "at least one of' a list of items refers to any combination of those items, including single members. As an example, "at least one of: a, b, or c" is intended to cover: a, b, c, a-b, a-c, b-c, and a-b-c.
Claims (20)
1. A catalyst for dehydrogenation of cycloalkanes, comprising an alumina carrier, a group VIII element, Sn element, sulfur element and at least one doping metal selected from alkali metals, wherein the group VIII element and Sn element are present in the formof VIII3Sn intermetallic compound, the alumina carrier has a specific surface area of above 150m 2 /g, a pore volume of above 0.5cm 3/g, an average pore diameter of 70 to 200A.
2. The catalyst according to claim 1, wherein the alumina carrier has a specific surface area of above 210m 2 /g, a pore volume of above 0.55cm3/g, and an average pore diameter of 80 to 150A.
3. The catalyst according to claim 1 or 2, wherein the group VIII element is selected from one or more of Pt, Pd and Ir, and the content of the group VIII element is 0.2 to 5.wt%, based on the weight of the catalyst.
4. The catalyst according to claim 3, wherein the content of the group VIII element is 0.3 to 2.Owt%, based on the weight of the catalyst.
5. The catalyst according to any one of claims 1 to 4, wherein the content of Sn element is 0.04 to 1.Owt%, based on the weight of the catalyst.
6. The catalyst according to claim 5, wherein the content of Sn element is 0.06 to 0.4wt%, based on the weight of the catalyst.
7. The catalyst according to any one of claims 1 to 6, wherein the content of sulfur element is 0.1 to 3wt%, based on the weight of the catalyst.
8. The catalyst according to claim 7, wherein the content of sulfur element is 0.3 to lwt%, based on the weight of the catalyst.
9. The catalyst according to any one of claims 1 to 8, wherein the content of the alkali metal element is 0.1 to lwt%, based on the weight of the catalyst.
10. The catalyst according to claim 9, wherein the content of the alkali metal element is 0.2 to 0.5wt%, based on the weight of the catalyst.
11. A process for preparing the catalyst according to any one of claims 1 to 10, comprising the steps of: a. mixing an aluminum source and an adhesive uniformly, kneading and extruding to obtain an alumina carrier; b. drying and calcining, followed by loading a group VIII element and Sn element; c. drying and calcining, followed by adding an alkali metal compound; d. calcining and performing a reduction treatment to make the alkali metal present in the form of oxide and the supported metal present in the formof VIII3Sn intermetallic compound, wherein sulfur or a sulfur compound are present in the aluminum source, or sulfur or a sulfur compound are added to the alumina carrier during or after the preparation of the alumina carrier.
12. The process according to claim 11, wherein the aluminum source is selected from one or
more of pseudo boehmite, boehmite and aluminum hydroxide, preferably pseudo boehmite.
13. The process according to claim 11 or 12, wherein the sulfur or sulfur compound is selected
from one or more of sulfur powder, sulfuric acid and sulfate.
14. The process according to any one of claims 11 to 13, wherein a metal acid, metal acid salt,
chloride, ammonia complex, carbonyl complex or their mixture of group VIII element are used
as raw materials, and the loading of group VIII element is realized by means of ion exchange,
impregnation or precipitation.
15. The process according to any one of claims 11 to 14, wherein a metal acid, metal acid salt,
chloride, ammonia complex, carbonyl complex or their mixture of Sn element are used as raw
materials, and the loading of Sn element is realized by means of successive impregnation or
co-impregnation.
16. The process according to any one of claims 11 to 15, wherein in step b, the molar ratio nvm:
nsn of group VIII element and Sn element is 2 to 4, preferably 2.5 to 3.5.
17. The process according to any one of claims 11 to 16, wherein the metal acid, metal acid salt,
chloride, ammonia complex, carbonyl complex or their mixture of alkali metal element are used
as raw materials, and the loading of alkali metal element is realized by means of ion exchange,
impregnation or precipitation.
18. The process according to any one of claims 11 to 17, wherein drying is carried out after loading the group VIII element and Sn element, and after standing, calcining is carried out at a temperature of 300 to 750°C for a period of I to 12h.
19. The process according to any one of claims 11 to 18, wherein the catalyst is reduced with a
reducing agent, such as hydrogen, at a temperature of 350-800°C for a period of 0.5 to 24h.
20. Use of the catalyst according to any one of claims 1 to 10 in dehydrogenation of
cycloalkanes.
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