AU2018228986B2 - Air conditioner - Google Patents

Air conditioner Download PDF

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Publication number
AU2018228986B2
AU2018228986B2 AU2018228986A AU2018228986A AU2018228986B2 AU 2018228986 B2 AU2018228986 B2 AU 2018228986B2 AU 2018228986 A AU2018228986 A AU 2018228986A AU 2018228986 A AU2018228986 A AU 2018228986A AU 2018228986 B2 AU2018228986 B2 AU 2018228986B2
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AU
Australia
Prior art keywords
temperature
heat exchange
indoor heat
indoor
exchange temperature
Prior art date
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Application number
AU2018228986A
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AU2018228986A1 (en
Inventor
Hideki Honjo
Hiroki Okuno
Junnosuke Saigawa
Yoshihito Watanabe
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Fujitsu General Ltd
Original Assignee
Fujitsu General Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2017036408A external-priority patent/JP6824779B2/en
Priority claimed from JP2017184926A external-priority patent/JP6399181B1/en
Application filed by Fujitsu General Ltd filed Critical Fujitsu General Ltd
Publication of AU2018228986A1 publication Critical patent/AU2018228986A1/en
Application granted granted Critical
Publication of AU2018228986B2 publication Critical patent/AU2018228986B2/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/0007Indoor units, e.g. fan coil units
    • F24F1/0059Indoor units, e.g. fan coil units characterised by heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/30Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/70Control systems characterised by their outputs; Constructional details thereof
    • F24F11/80Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air
    • F24F11/86Control systems characterised by their outputs; Constructional details thereof for controlling the temperature of the supplied air by controlling compressors within refrigeration or heat pump circuits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • F24F13/22Means for preventing condensation or evacuating condensate
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2110/00Control inputs relating to air properties
    • F24F2110/10Temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2140/00Control inputs relating to system states
    • F24F2140/20Heat-exchange fluid temperature
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2140/00Control inputs relating to system states
    • F24F2140/30Condensation of water from cooled air

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

Provided is an air conditioner wherein, in the protective control during indoor heat exchange-heating operation, a compressor (21) is stopped when an indoor heat exchange temperature (Tc) becomes equal to or higher than a second threshold indoor heat exchange temperature (Tch2) which is higher than a first threshold indoor heat exchange temperature (Tch1) in the protective control during warming operation. Alternatively, the compressor (21) is stopped when a discharge temperature (Td) is equal to or higher than a first threshold discharge temperature (Tdh1) in the protective control during warming operation. Alternatively, as a mode which is not executed in the protective control during warming operation, the compressor (21) is stopped and the suction pressure of the compressor (21) is prevented from rising, when an outdoor heat exchange temperature (Te) is equal to or higher than a threshold outdoor heat exchange temperature (Teh). As a result, it is possible to provide an air conditioner that prevents the discharge pressure of the compressor from exceeding the upper limit value of the use range when the operation of decreasing the number of fungi or bacteria is performed.

Description

AIR CONDITIONER TECHNICAL FIELD
[0001] The present invention relates to an air conditioner that suppresses a growth of fungus
and bacteria in an indoor unit.
BACKGROUNDART
[0002] Any discussion of the prior art throughout the specification should in no way be
considered as an admission that such prior art is widely known or forms part of common general
knowledge in the field.
[0003] When the air conditioner performs a cooling operation, condensed water is generated
in an indoor heat exchanger that functions as an evaporator. The condensed water generated
in the indoor heat exchanger causes the growth of fungus and bacteria in the indoor heat
exchanger, and when the fungus and the bacteria grow, the conditioned air blown from the
indoor unit has an unpleasant odor. The air conditioner which dries the inside of the indoor unit
including the indoor heat exchanger after the cooling operation is proposed (for example, refer to
PTL 1 and PTL 2).
CITATION LIST
Patent Literature
[0004] PTL 1: JP-A-10-62000
[0005] PTL 2: JP-A-2016-65687
SUMMARY OF INVENTION
Technical Problem
[0006] In the air conditioner described in PTL 1 and PTL 2, the indoor heat exchanger is
heated to dry the inside of the indoor unit after the cooling operation. However, in the
above-mentioned heating for drying, a temperature of the indoor heat exchanger is not much
different from a temperature in a heating operation, and does not lead to a decrease in the
number of fungus and bacteria. Generally, in the operation of drying the inside of the indoor unit
as described above, the temperature of the indoor heat exchanger is set to about 400C, only the
growth of fungus and bacteria is suppressed at the temperature. However, when the cooling
operation is performed again, there is a possibility that fungi and bacteria of which growth is
suppressed may be grown again.
[0007] In order to reduce the number of fungi and bacteria, it is considered to further heat the
indoor heat exchanger to raise the temperature of the indoor heat exchanger, for example, to set
a target temperature of the indoor heat exchanger to 500C or higher. At this time, it is desirable
to make the target temperature as high as possible in order to significantly reduce the number of
fungi and bacteria in a short time.
[0008] On the other hand, the air conditioner is configured to be able to perform a protection
control so that a discharge pressure of a compressor does not exceed the upper limit value of the
use range. As one type of protection control, a temperature lower than the temperature
corresponding to the upper limit value of the use range of the discharge pressure of the
compressor is set to a threshold temperature, and the compressor is stopped when the indoor
heat exchange temperature exceeds this threshold temperature.
[0009] In the air conditioner that can perform a protection control as described above, if a
threshold temperature for the protection control described above is lower than the target
temperature of the indoor heat exchanger in sterilization when the indoor heat exchanger is
heated in order to reduce the number of fungi and bacteria, there is a problem that the number of
fungi and bacteria cannot be reduced since the compressor is stopped by the protection control
before the indoor heat exchange temperature reaches the target temperature.
[0010] The present invention solves the problem described above, and an object thereof is to
provide an air conditioner that prevents the discharge pressure of the compressor from
exceeding the upper limit value of the use range when performing an operation to reduce the
number of fungi and bacteria.
Solution to Problem
[0011] In order to solve the above described problems, an air conditioner of the present
invention includes an indoor heat exchanger, an indoor unit including an indoor heat exchange
temperature sensor detecting an indoor heat exchange temperature, the indoor heat exchange
temperature being a temperature of the indoor heat exchanger, an outdoor unit including a
compressor, and control means for controlling the compressor. The control means can perform
a first protection control and second protection control when the control means causes the
indoor heat exchanger to function as a condenser. A first protection control is performed when
the indoor heat exchange temperature is a temperature higher than a predetermined first
threshold indoor heat exchange temperature and a second protection control is performed when
the indoor heat exchange temperature is a temperature higher than a predetermined second
threshold indoor heat exchange temperature higher than the first threshold indoor heat
exchangetemperature.
Advantageous Effects of Invention
[0012] According to one aspect of the air conditioner of the present invention configured as
described above, when the indoor heat exchange temperature is a temperature higher than a
predetermined second threshold indoor heat exchange temperature higher than the first
threshold indoor heat exchange temperature, the second protection control is performed.
Accordingly, the discharge pressure of the compressor is prevented from exceeding the upper
limit value of the use range when performing an operation to reduce the number of fungi and
bacteria.
[0013] According to one aspect of the present invention, there is provided an air conditioner
comprising: an indoor heat exchanger; an indoor unit including an indoor heat exchange
temperature sensor detecting an indoor heat exchange temperature, the indoor heat exchange
temperature being a temperature of the indoor heat exchanger; an outdoor unit including a
compressor; and control means for controlling the compressor, wherein the control means
performs a first protection control or a second protection control when the control means causes
the indoor heat exchanger to function as a condenser, the first protection control is performed in
a heating operation when the indoor heat exchange temperature is a temperature higher than a
predetermined first threshold indoor heat exchange temperature, and the second protection
control is performed in an indoor heat exchange heating operation maintaining the indoor heat
exchange temperature between 450C and 590C for reducing the number of fungi and bacteria
existing in the indoor heat exchanger, when the indoor heat exchange temperature is a
temperature higher than a predetermined second threshold indoor heat exchange temperature
higher than the first threshold indoor heat exchange temperature.
[0014] Unless the context clearly requires otherwise, throughout the description and the
claims, the words "comprise", "comprising", and the like are to be construed in an inclusive sense as opposed to an exclusive or exhaustive sense; that is to say, in the sense of "including, but not limited to".
BRIEF DESCRIPTION OF DRAWINGS
[0015] FIG. 1 is a view illustrating an air conditioner according to an embodiment of the
present invention, (A) is an external perspective view of an indoor unit and an outdoor unit, and
(B) is a sectional view taken along line X-X in (A).
[0016] FIG. 2 is a diagram illustrating an air conditioner according to an embodiment of the
present invention, (A) is a refrigerant circuit diagram, and (B) is a block diagram of outdoor unit
control means and indoor unit control means.
[0017] FIG. 3 is a flowchart showing a flow of a process of a heating operation control.
[0018] FIG. 4 is a flowchart showing a flow of a process of a protection control in a heating
operation.
[0019] FIG. 5 is data showing a survival rate of fungus or bacteria for each indoor heat
exchange temperature, (A) is for fungus, and (B) is for Escherichia coli.
[0020] FIG. 6 is a control table of each fan in an indoor heat exchange heating operation, (A)
is an indoor fan control table, and (B) is an outdoor fan control table.
[0021] FIG. 7 is a flowchart showing a flow of a process of a main routine of an indoor heat
exchange heating operation.
[0022] FIG. 8 is a subroutine of an indoor heat exchange heating operation, and is a flowchart
showing a flow of a process of an operation control before heating.
[0023] FIG. 9 is a subroutine of an indoor heat exchange heating operation, and is a flowchart
showing a flow of a process of an indoor fan control when maintaining a temperature.
[0024] FIG. 10 is a subroutine of an indoor heat exchange heating operation, and is a
flowchart showing a flow of a process of an outdoor fan control when maintaining a temperature.
[0025] FIG. 11 is a flowchart showing a flow of a process of a protection control in an indoor
heat exchange heating operation.
[0026] FIG. 12 is a flowchart showing a flow of a process of a wet control operation.
REFERENCE SIGNS LIST
[0027] 1: air conditioner, 2: outdoor unit, 3: indoor unit, 10: refrigerant circuit, 21: compressor,
27: outdoor fan, 32: indoor fan, 35: vertical wind direction plate, 71: discharge temperature
sensor, 72: outdoor heat exchange temperature sensor, 73: outside air temperature sensor, 74:
indoor heat exchange temperature sensor, 75: indoor temperature sensor, 200: outdoor unit
control means, 210: outdoor unit CPU, 300: indoor unit control means, 310: indoor unit CPU,
400: indoor fan control table, 500: outdoor fan control table, Tc: indoor heat exchange
temperature, Tch1: first threshold indoor heat exchange temperature, Tch2: second threshold
indoor heat exchange temperature, Tc1 to Tc5: first to fifth threshold indoor heat exchange
temperature, ATc: indoor heat exchange temperature change, Te: outdoor heat exchange
temperature, Teh: threshold outdoor heat exchange temperature, Td: discharge temperature,
Tdh1: first threshold discharge temperature, Tdh2: second threshold discharge temperature, Ti:
indoor temperature, Tip: threshold indoor temperature, To: outside air temperature, Top1: first
threshold outside air temperature, Top2: second threshold outside air temperature, Top3: third
threshold outside air temperature, Tp: set temperature, AT: temperature difference, Tch1: first vertical indoor heat exchange temperature, Tch2: second vertical indoor heat exchange temperature, tpl: first predetermined time, tp2: second predetermined time, tp3: third predetermined time, tc: compressor release interval time, tfi: indoor fan release interval time, Rc: compressor rotation speed, Rcr: compressor release rotation speed, Rcm: compressor minimum rotation speed, Rfi: indoor fan rotation speed. Rfia: indoor fan rotation speed before heating, Rfir: indoorfan release rotation speed, Rfim: indoorfan minimum rotation speed, Rfip: indoor fan initial rotation speed, Rfo: outdoor fan rotation speed, Rfoa: outdoor fan rotation speed before heating, Rfob: outdoor fan rotation speed when maintaining, D: expansion valve opening degree, Dp: predetermined expansion valve opening degree
DESCRIPTION OF EMBODIMENTS
[0028] Hereinafter, embodiments of the present invention will be described in detail based on
the attached drawings. As an embodiment, an air conditioner in which an outdoor unit and an
indoor unit are connected by two refrigerant pipings will be described as an example. The
present invention is not limited to the following embodiments, and various modifications can be
made without departing from the spirit of the present invention.
[Example]
[0029] As shown in FIG. 1(A), an air conditioner 1 in the present embodiment includes an
outdoor unit 2 which is installed outdoors and an indoor unit 3 which is installed indoors and
connected to the outdoor unit 2 by a liquid pipe 4 and a gas pipe 5.
<Shape of Indoor unit and Arrangement of Device>
[0030] The indoor unit 3 has an indoor unit housing 30 which is horizontally long and
substantially rectangular. The indoor unit housing 30 is formed of a top panel 30a, a right side panel 30b, a left side panel 30c, a bottom panel 30d, and a front panel 30e. All of the panels are formed using a resin material.
[0031] The top panel 30a is formed in a substantially rectangular shape to form the top
surface of the indoor unit housing 30. As shown to FIG. 1(B), a suction port 30f which takes
indoor air to the inside of the indoor unit 3 is provided in the top panel 30a. Although it is not
shown in the drawing, the suction port 30f is formed in a lattice shape.
[0032] The right side panel 30b and the left side panel 30c form left and right sides of the
indoor unit housing 30. The right side panel 30b and the left side panel 30c are formed in a
curved surface having a predetermined curvature, and have a left-right symmetric shape.
[0033] The bottom panel 30d is formed in a substantially rectangular shape to form the
bottom surface of the indoor unit housing 30. As shown in FIG. 1(B), a base 30j, which will be
described later, is fixed to the bottom panel 30d.
[0034] The front panel 30e is formed in a substantially rectangular shape and is disposed to
cover the front face of the indoor unit housing 30. The front panel 30e forms a design surface of
the indoor unit 3.
[0035] As described above, the top panel 30a is provided with the suction port 30f, and a
blowing port 30g for blowing the indoor air heat-exchanged with a refrigerant in the indoor heat
exchanger 31 which will be described later indoors is provided below the front panel 30e. An
indoor fan 32 for sucking the indoor air from the suction port 30f and blowing the indoor air from
the blowing port 30g is provided in an air flow passage 30h connecting the suction port 30f and
the blowing port 30g. The indoor heat exchanger 31 formed into a reverse V-shape by having a bent portion 30n is arranged above the indoor fan 32. The indoor heat exchanger 31 and the indoor fan 32 are fixed to the base 30j for attaching the indoor unit 3 to a wall surface.
[0036] The blowing port 30g is formed by a lower portion of the base 30j and a lower face of
the casing 30k attached to the front panel 30e. Top surfaces of the base 30j and the casing 30k
are a drain pan 30m which receives dew condensation water generated in the indoor heat
exchanger 31.
[0037] The blowing port 30g is provided with two vertical wind direction plates 35 deflecting
the air blown from the blowing port 30g in a vertical direction. Each of two vertical wind direction
plates 35 is formed of a resin material, and when the indoor unit 3 is stopped, the vertical wind
direction plates 35 can pivot to close the blowing port 30g. The vertical wind direction plates 35
are fixed to a rotation shaft (not shown), and the vertical wind direction plates 35 pivot in the
vertical direction to deflect the air blown from the blowing port 30g in the vertical direction.
[0038] A plurality of horizontal wind direction plates 36 deflecting the air blown from the
blowing port 30g in a horizontal direction are provided on the upstream side of the blowing port
g (the inside of the indoor unit housing 30) as seen from the vertical wind direction plate 35.
The horizontal wind direction plates 36 are formed of a resin material and are fixed to a rotation
shaft (not shown), and the horizontal wind direction plates 36 pivot in a horizontal direction to
deflect the air blown from the blowing port 30g in the horizontal direction.
[0039] A filter 38 for removing dust contained in the air taken into the inside of the indoor unit
3 is arranged upstream of the indoor heat exchanger 31 (between the indoor heat exchanger 31
and the suction port 30f) in the air flow passage 30h. The filter 38 is formed, for example, by
knitting fibers formed of a resin material in a mesh shape. When the indoor air taken into the inside of the housing 30 of the indoor unit 3 from the suction port 30f passes through the filter 38, dust larger than the mesh of the filter 38 contained in the indoor air is captured by the filter 38.
<Configuration of Air Conditioner and Refrigerant Circuit>
[0040] Next, each of devices constituting the outdoor unit 2 and the indoor unit 3, and the
refrigerant circuit of the air conditioner 1 in which the outdoor unit 2 and the indoor unit 3 are
connected by the refrigerant piping will be described in detail with reference to FIG. 2. As
described above, the outdoor unit 2 and the indoor unit 3 are connected by the liquid pipe 4 and
the gas pipe 5 which are the refrigerant pipings. In detail, a closing valve 25 of the outdoor unit
2 and the liquid pipe connection portion 33 of the indoor unit 3 are connected by the liquid pipe 4.
In addition, a closing valve 26 of the outdoor unit 2 and a gas pipe connection portion 34 of the
indoor unit 3 are connected by the gas pipe 5. The refrigerant circuit 10 of the air conditioner 1
is configured as described above.
<Configuration of Outdoor Unit>
[0041] The outdoor unit 2 includes a compressor 21, a four-way valve 22, an outdoor heat
exchanger 23, an outdoor fan 27, a closing valve 25 to which the liquid pipe 4 is connected, and
a closing valve 26 to which the gas pipe 5 is connected, an expansion valve 24 and an outdoor
unit control means 200. Each of devices excluding the outdoor fan 27 and the outdoor unit
control means 200 is connected to one another by each of the refrigerant pipings which will be
described in detail below to constitute an outdoor unit refrigerant circuit 10a which forms a part of
the refrigerant circuit 10.
[0042] The compressor 21 is a variable displacement compressor which can change an
operation displacement by an inverter (not shown) controlling the rotation speed. A refrigerant discharge side of the compressor 21 is connected to a port a of the four-way valve 22 by a discharge pipe 61. A refrigerant inlet side of the compressor 21 is connected to a port c of the four-way valve 22 by an inlet pipe 66.
[0043] The four-way valve 22 is a valve for switching the flow direction of the refrigerant, and
has four ports a, b, c, d. The port a is connected to the refrigerant discharge side of the
compressor 21 by the discharge pipe 61 as described above. The port b is connected to one
refrigerant inlet/outlet of the outdoor heat exchanger 23 by a refrigerant piping 62. The port c is
connected to the refrigerant inlet side of the compressor 21 by the inlet pipe 66 as described
above. The port d is connected to the closing valve 26 by the outdoor unit gas pipe 64.
[0044] The outdoor heat exchanger 23 performs a heat exchange between the refrigerant
and the outside air taken into the outdoor unit 2 by the rotation of the outdoor fan 27 which will be
described later. One refrigerant inlet/outlet of the outdoor heat exchanger 23 is connected to
the port b of the four-way valve 22 by the refrigerant piping 62 as described above, and the other
refrigerant inlet/outlet is connected to the closing valve 25 by the outdoor unit liquid pipe 63.
[0045] The expansion valve 24 is, for example, an electronic expansion valve. The
expansion valve 24 adjusts the amount of refrigerant flowing to the indoor unit 3 by adjusting the
opening degree thereof according to a cooling capacity and a heating capacity required in the
indoor unit 3.
[0046] The outdoor fan 27 is formed of a resin material and arranged in the vicinity of the
outdoor heat exchanger 23. The outdoor fan 27 is rotated by a fan motor (not shown) to take
the outside air from the suction port (not shown) of the outdoor unit 2 into the inside of the
outdoor unit 2 and discharges the outside air heat-exchanged with the refrigerant in the outdoor heat exchanger 23 from the blowing port (not shown) of the outdoor unit 2 to the outside of the outdoor unit 2.
[0047] In addition to each of the devices described above, the outdoor unit 2 is provided with
three sensors which will be described below. As shown in FIG. 1(A), the discharge pipe 61 is
provided with a discharge temperature sensor 71 which detects the temperature of the
refrigerant discharged from the compressor 21. An outdoor heat exchange temperature sensor
72 which detects the temperature of the outdoor heat exchanger 23 (hereinafter, described as
outdoor heat exchange temperature) is provided in a substantially intermediate portion of a
refrigerant path (not shown) of the outdoor heat exchanger 23. Further, an outside air
temperature sensor 73 which detects the temperature of the outside air flowing to the inside of
the outdoor unit 2, that is, the outside air temperature, is provided in the vicinity of a suction port
(not shown) of the outdoor unit 2.
[0048] The outdoor unit control means 200 is mounted on a control board stored in an electric
component box (not shown) of the outdoor unit 2. As shown in FIG. 2(B), the outdoor unit
control means 200 includes a CPU 210, a storage unit 220, a communication unit 230, and a
sensor input unit 240.
[0049] The storage unit 220 includes a ROM and a RAM, and stores a control program of the
outdoor unit 2, a detection value corresponding to a detection signal from various sensors, a
control state of the compressor 21 and the outdoor fan 27, and the like. The communication
unit 230 is an interface which communicates with the indoor unit 3. The sensor input unit 240
acquires a detection result from various sensors of the outdoor unit 2 and outputs the detection
result to the CPU 210.
[0050] The CPU 210 acquires the detection result from each sensor of the outdoor unit 2
described above via the sensor input unit 240. The CPU 210 acquires a control signal
transmitted from the indoor unit 3 via the communication unit 230. The CPU 210 performs a
drive control of the compressor 21 and the outdoor fan 27 based on the acquired detection result
and control signal. The CPU 210 performs a switching control of the four-way valve 22 based
on the acquired detection result and control signal. Furthermore, the CPU 210 adjusts the
opening degree of the expansion valve 24 based on the acquired detection result and control
signal.
<Configuration of Indoor Unit>
[0051] The indoor unit 3 includes the liquid pipe connection portion 33 to which the liquid pipe
4 is connected, the gas pipe connection portion 34 to which the gas pipe 5 is connected, and an
indoor unit control means 300 in addition to the indoor heat exchanger 31, the indoor fan 32, the
vertical wind direction plate 35, the horizontal wind direction plate 36, and the filter 38 described
above. Each of devices excluding the indoor fan 32, the vertical wind direction plate 35, the
horizontal wind direction plate 36, the filter 38 and the indoor unit control means 300 is
connected to one another by each of the refrigerant pipings which will be described in detail
below to constitute an indoor unit refrigerant circuit 10b which forms a part of the refrigerant
circuit 10.
[0052] The indoor heat exchanger 31 performs a heat exchange between the refrigerant and
the indoor air taken into the inside of the indoor unit 3 from the suction port 30f of the indoor unit
3 by the rotation of the indoor fan 32, one refrigerant inlet/outlet is connected to the liquid pipe
connection portion 33 by an indoor unit liquid pipe 67, and the other refrigerant inlet/outlet is
connected to the gas pipe connection portion 34 by an indoor unit gas pipe 68. The indoor heat
exchanger 31 functions as an evaporator in a case where the indoor unit 3 performs the cooling operation, and functions as a condenser in a case where the indoor unit 3 performs the heating operation. In the liquid pipe connection portion 33 and the gas pipe connection portion 34, each of the refrigerant pipings is connected by welding, and a flare nut or the like.
[0053] The indoor fan 32 is formed of a resin material, and as described above, is arranged
downstream of the indoor heat exchanger 31 in the air flow passage 30h. The indoor fan 32 is
rotated by a fan motor (not shown) to take the indoor air from the suction port 30f of the indoor
unit 3 into the indoor unit 3 and discharges the indoor air heat-exchanged with the refrigerant in
the indoor heat exchanger 31 from the blowing port 30g of the indoor unit 3 indoors.
[0054] In addition to each of the devices described above, the indoor unit 3 is provided with
two sensors which will be described below. An indoor heat exchange temperature sensor 74
that detects the temperature of the indoor heat exchanger 31 (hereinafter, described as indoor
heat exchange temperature) is provided in a substantially intermediate portion of a refrigerant
path (not shown) of the indoor heat exchanger 31. Further, as shown in FIG. 1(B), an indoor
temperature sensor 75 which detects the temperature of the air taken into the inside of the indoor
unit 3 from the suction port 30f, that is, the indoor temperature is provided between the suction
port 30f of the indoor unit 3 and the filter 38.
[0055] The indoor unit control means 300 is mounted on a control board stored in an electric
component box (not shown) of the indoor unit 3. As shown in FIG. 2(B), the indoor unit control
means 300 includes a CPU 310, a storage unit 320, a communication unit 330, and a sensor
input unit 340.
[0056] The storage unit 320 includes a ROM and a RAM, and stores a control program of the
indoor unit 3, a detection value corresponding to a detection signal from various sensors, a
control state of the indoor fan 32, and the like. The communication unit 330 is an interface for communicating with the outdoor unit control means 200 of the outdoor unit 2. The sensor input unit 340 acquires a detection result from the indoor heat exchange temperature sensor 74 or the indoor temperature sensor 75 of the indoor unit 3 and outputs the detection result to the CPU
110.
[0057] The CPU 310 acquires the detection result from each sensor of the indoor unit 3
described above via the sensor input unit 340. In addition, the CPU 310 acquires an operation
information signal including an operation mode (cooling operation and heating operation), an air
volume, and the like, which is transmitted from a remote controller (not shown) operated by the
user via the communication unit 330. The CPU 310 performs a drive control of the indoor fan
32, the vertical wind direction plate 35, and the horizontal wind direction plate 36 based on the
acquired detection result and an operation information signal.
<Operation of Refrigerant Circuit>
[0058] Next, a flow of the refrigerant and the operation of each part in the refrigerant circuit 10
in an air conditioning operation of the air conditioner 1 in the present embodiment will be
described with reference to FIG. 2(A). In the following description, first, a case where the indoor
unit 3 performs the cooling operation will be described, and then, a case where the indoor unit 3
performs the heating operation will be described. In FIG. 2(A), a solid arrow indicates the flow
of the refrigerant in the cooling operation, and a broken arrow indicates the flow of the refrigerant
in the heating operation.
<Cooling Operation>
[0059] When the indoor unit 3 performs the cooling operation, as shown in FIG. 2(A), the
four-way valve 22 is switched to be in a state indicated by a solid line, that is, switched such that the port a and the port b of the four-way valve 22 communicate with each other and the port c and the port d communicate with each other. Thus, in the refrigerant circuit 10, the outdoor heat exchanger 23 functions as a condenser and the indoor heat exchanger 31 functions as an evaporator, and the refrigerant circuit 10 is a cooling cycle in which the refrigerant circulates in the direction indicated by the solid arrow.
[0060] In the state of the refrigerant circuit 10 as described above, the high-pressure
refrigerant discharged from the compressor 21 flows into the four-way valve 22 by flowing
through the discharge pipe 61 and flows into the outdoor heat exchanger 23 by flowing from the
four-way valve 22 through the refrigerant piping 62. The refrigerant flowing into the outdoor
heat exchanger 23 is condensed by the heat exchange with the outside air taken into the inside
of the outdoor unit 2 by the rotation of the outdoor fan 27. The refrigerant flowing from the
outdoor heat exchanger 23 into the outdoor unit liquid pipe 63 is decompressed when the
refrigerant passes through the expansion valve 24 that has an opening degree corresponding to
the cooling capacity required by the user in the indoor unit 3, and flows into the liquid pipe 4 via
the closing valve 25.
[0061] The refrigerant flowing through the liquid pipe 4 and flowing into the indoor unit 3 via
the liquid pipe connection portion 33 flows through the indoor unit liquid pipe 67 and flows into
the indoor heat exchanger 31, and the refrigerant is heat-exchanged with the indoor air taken
from the suction port 30f into the air flow passage 30h of the indoor unit 3 by the rotation of the
indoor fan 32 and is evaporated. Thus, the indoor heat exchanger 31 functions as an
evaporator and the indoor air heat-exchanged with the refrigerant in the indoor heat exchanger
31 is blown into the room from the blowing port 30g, thereby a cooling in the room in which the
indoor unit 3 is installed is performed.
[0062] The refrigerant flowing out from the indoor heat exchanger 31 flows through the indoor
unit gas pipe 68 and flows into the gas pipe 5 via the gas pipe connection portion 34. The
refrigerant flowing through the gas pipe 5 and flowing into the outdoor unit 2 through the closing
valve 26 flows through the outdoor unit gas pipe 64, the four-way valve 22, and the inlet pipe 66
in this order, and is taken into the compressor 21 and compressed again.
<Heating Operation>
[0063] When the indoor unit 3 performs the heating operation, as shown in FIG. 2(A), the
four-way valve 22 is switched to be in a state indicated by a broken line, that is, switched such
that the port a and the port d of the four-way valve 22 communicate with each other and the port
b and the port c communicate with each other. Thus, in the refrigerant circuit 10, the outdoor
heat exchanger 23 functions as an evaporator and the indoor heat exchanger 31 functions as a
condenser, and the refrigerant circuit 10 is a heating cycle in which the refrigerant circulates in
the direction indicated by the broken arrow.
[0064] In the state of the refrigerant circuit 10 as described above, the high-pressure
refrigerant discharged from the compressor 21 flows into the four-way valve 22 by flowing
through the discharge pipe 61 and flows into the gas pipe 5 via the closing valve 26 by flowing
through the outdoor unit gas pipe 64 from the four-way valve 22. The refrigerant flowing
through the gas pipe 5 flows into the indoor unit 3 via the gas pipe connection portion 34.
[0065] The refrigerant flowing into the indoor unit 3 flows through the indoor unit gas pipe 68
and flows into the indoor heat exchanger 31, and the refrigerant is heat-exchanged with the
indoor air taken from the suction port 30f into the air flow passage 30h of the indoor unit 3 by the
rotation of the indoor fan 32 and is condensed. Thus, the indoor heat exchanger 31 functions
as a condenser and the indoor air heat-exchanged with the refrigerant in the indoor heat exchanger 31 is blown into the room from the blowing port 30g, thereby a heating in the room in which the indoor unit 3 is installed is performed.
[0066] The refrigerant flowing out from the indoor heat exchanger 31 flows through the indoor
unit liquid pipe 67 and flows into the liquid pipe 4 via the liquid pipe connection portion 33. The
refrigerant flowing through the liquid pipe 4 and flowing into the outdoor unit 2 through the closing
valve 25 flows through the outdoor unit liquid pipe 63 and is decompressed when the refrigerant
passes through the expansion valve 24 that has an opening degree corresponding to the heating
capacity required by the user in the indoor unit 3.
[0067] The refrigerant flowing into the outdoor heat exchanger 23 through the expansion
valve 24 is evaporated by the heat exchange with the outside air taken into the inside of the
outdoor unit 2 by the rotation of the outdoor fan 27. The refrigerant flowing from the outdoor
heat exchanger 23 into the refrigerant piping 62 flows through the four-way valve 22 and the inlet
pipe 66, and is taken into the compressor 21 to be compressed again.
<Drive Control of Compressor, Outdoor Fan, and Indoor fan in Heating Operation>
[0068] Next, a drive control of the compressor 21, the outdoor fan 27 and the indoor fan 32 in
the heating operation (hereinafter, described as heating operation control) will be described in
detail using the flowchart shown in FIG. 3. In FIG. 3, ST represents a step of a process, and the
numbers following this represent a step number.
[0069] The outdoor unit control means 200 and the indoor unit control means 300 described
above constitute the control means of the present invention. Therefore, in the following
description of a control and a process including FIG. 3, the description of the control of the air
conditioner 1 will be made mainly by using control means, and the description of the control of the individual device of the outdoor unit 2 and the indoor unit 3 will be made mainly by using
(CPU 210 of) the outdoor unit control means 200 and (CPU 310 of) the indoor unit control means
300 appropriately.
[0070] When there is a start instruction of the heating operation by the instruction of the user,
the control means acquires an indoor temperature (hereinafter, described as indoor temperature
Ti) and reads out a set temperature (hereinafter, described as set temperature Tp) (ST1).
Specifically, the CPU 310 of the indoor unit control means 300 periodically (for example, every
seconds) acquires the indoor temperature Ti detected by the indoor temperature sensor 75
via the sensor input unit 340. Further, the CPU 310 reads out the set temperature Tp which is
set by the operation of the remote controller (not shown) by the user and stored in the storage
unit 320.
[0071] Next, the control means calculates a temperature difference (hereinafter, described as
temperature difference AT) between the set temperature Tp read out in ST1 and the acquired
indoor temperature Ti (ST2). Specifically, the CPU 310 subtracts the indoor temperature Ti
from the set temperature Tp to calculate the temperature difference AT.
[0072] Next, the control means drives the compressor 21 at the rotation speed of the
compressor 21 (hereinafter, described as compressor rotation speed Rc) corresponding to the
temperature difference AT calculated in ST2 (ST3). Specifically, the CPU 310 transmits the
compressor rotation speed Rc according to the calculated temperature difference AT to the
outdoor unit 2 via the communication unit 330. The CPU 210 of the outdoor unit control means
200 receiving the compressor rotation speed Rc transmitted from the indoor unit 3 via the
communication unit 230 drives the compressor 21 at the received compressor rotation speed
Rc.
[0073] Next, the control means sets the opening degree of the expansion valve 24
(hereinafter, described as expansion valve opening degree D) to an opening degree
corresponding to the heating capacity required by the user in the indoor unit 3 (ST4).
Specifically, the CPU 310 adjusts the expansion valve opening degree D such that the discharge
temperature of the compressor 21 detected by the discharge temperature sensor 71 in the
heating operation becomes a predetermined target temperature.
[0074] Next, the control means drives the outdoor fan 27 at the rotation speed of the outdoor
fan 27 (hereinafter, described as outdoor fan rotation speed Rfo) corresponding to the
compressor rotation speed Rc determined in ST3 (ST5). Specifically, the CPU 210 drives the
outdoor fan 27 at the outdoor fan rotation speed Rfo corresponding to the compressor rotation
speed Rc.
[0075] Next, the control means determines whether or not the air volume of the conditioned
air blown from the blowing port 30g of the indoor unit 3 by the user is set automatically (ST6).
When the air volume is set automatically (ST6-Yes), the control means drives the indoor fan 32
at the rotation speed of the indoor fan 32 (hereinafter, described as indoorfan rotation speed Rfi)
corresponding to the temperature difference AT calculated in ST2 (ST7). When the air volume
is not set automatically (ST6-No), the control means drives the indoor fan 32 at the indoor fan
rotation speed Rfi corresponding to the air volume set by the user (ST8). Specifically, the CPU
310 drives the indoor fan 32 at the indoor fan rotation speed Rfi corresponding to any of the
temperature difference AT or the air volume set by the user.
[0076] Next, the control means controls the vertical wind direction plate 35 and the horizontal
wind direction plate 36 such that a wind direction becomes a wind direction set by the user (ST9),
and the process returns to ST1. Specifically, when a setting by the user is "swing", the CPU
310 makes the vertical wind direction plate 35 automatically pivot vertically, and makes the horizontal wind direction plate 36 automatically pivot horizontally. In addition, when a setting by the user is a predetermined position, the vertical wind direction plate 35 and the horizontal wind direction plate 36 pivot so as to be at the position set by the user.
<Protection Control in Heating Operation>
[0077] Next, a protection control in the heating operation, which prevents the discharge
pressure of the compressor 21 from exceeding an upper limit value of the use range when the
heating operation is performed, will be described with reference to FIG. 4. In FIG. 4, ST
represents a step of a process, and the numbers following this represent a step number.
[0078] First, the control means acquires the temperature of the indoor heat exchanger 31
(hereinafter, described as indoor heat exchange temperature Tc) and the discharge temperature
of the compressor 21 (hereinafter, described as discharge temperature Td) (ST11).
Specifically, the CPU 310 periodically (for example, every 30 seconds) acquires the indoor heat
exchange temperature Tc detected by the indoor heat exchange temperature sensor 74 via the
sensor input unit 340. On the other hand, the CPU 210 periodically (for example, every 30
seconds) acquires the discharge temperature Td detected by the discharge temperature sensor
71 via the sensor input unit 240.
[0079] Next, the control means determines whether or not the indoor heat exchange
temperature Tc acquired in ST11 is equal to or higher than a predetermined temperature
(hereinafter, described as first threshold indoor heat exchange temperature Tch1) (ST12).
Specifically, the CPU 310 reads out the first threshold indoor heat exchange temperature Tch1
stored in advance in the storage unit 320 and compares the first threshold indoor heat exchange
temperature Tch1 with the indoor heat exchange temperature Tc. Here, the first threshold
indoor heat exchange temperature Tchl is obtained by performing a test or the like in advance, and is a temperature which is lower than the indoor heat exchange temperature Tc corresponding to the upper limit value of the use range of the discharge pressure of the compressor 21 described above by a predetermined temperature, for example, 550C.
[0080] When the indoor heat exchange temperature Tc is equal to or higher than the first
threshold indoor heat exchange temperature Tch1 (ST12-Yes), the control means reduces the
rotation speed of the compressor 21 by a predetermined compressor release rotation speed
(hereinafter, described as a compressor release rotation speed Rcr) every predetermined
compressor release interval time (hereinafter, described as a compressor release interval time
tc) (ST16). Specifically, the CPU 310 transmits a signal that the indoor heat exchange
temperature Tc is determined to be equal to or higher than the first threshold indoor heat
exchange temperature Tch1 to the outdoor unit 2 via the communication unit 330, and the CPU
210 receiving this signal via the communication unit 230 controls the compressor 21 such that
the current compressor rotation speed Rc becomes a rotation speed which is reduced by the
compressor release rotation speed Rcr every compressor release interval time tc. Here, the
compressor release interval time tc and the compressor release rotation speed Rcr are values
that it is confirmed that the compressor release interval time tc and the compressor release
rotation speed Rcr have an effect of lowering the indoor heat exchange temperature Tc by
performing a test in advance, for example, the compressor release interval time tc is 60 seconds,
and the compressor release rotation speed Rcr is 2 rps.
[0081] The control means that has completed the process of ST16 acquires the indoor heat
exchange temperature Tc (ST17), and determines whether or not the acquired indoor heat
exchange temperature Tc is equal to or higher than the first threshold indoor heat exchange
temperature Tch1 (ST18). Specifically, the CPU 310 acquires the indoor heat exchange temperature Tc, and determines whether or not the acquired indoor heat exchange temperature
Tc is equal to or higher than the first threshold indoor heat exchange temperature Tchl.
[0082] When the acquired indoor heat exchange temperature Tc is not equal to or higher than
the first threshold indoor heat exchange temperature Tchl (ST18-No), the control means returns
the process to ST11. When the acquired indoor heat exchange temperature Tc is equal to or
higher than the first threshold indoor heat exchange temperature Tchl (ST18-Yes), the control
means stops the heating operation (ST19), and ends the protection control in the heating
operation. Specifically, the CPU 310 stops the indoor fan 32 when the acquired indoor heat
exchange temperature Tc is equal to or higher than the first threshold indoor heat exchange
temperature Tchl, and transmits a signal indicating that the acquired indoor heat exchange
temperature Tc is equal to or higher than the first threshold indoor heat exchange temperature
Tchl to the outdoor unit 2 via the communication unit 330. The CPU 210 that receives this
signal via the communication unit 230 stops the compressor 21 and the outdoor fan 27.
[0083] In ST12, when the indoor heat exchange temperature Tc is not equal to or higher than
the first threshold indoor heat exchange temperature Tchl (ST12-No), the control means
determines whether or not the discharge temperature Td detected in ST11 is equal to or higher
than a predetermined first threshold discharge temperature (hereinafter, described as a first
threshold discharge temperature Tdh1) and lower than a predetermined second threshold
discharge temperature (hereinafter, described as a second threshold discharge temperature
Tdh2) higher than the first threshold discharge temperature Tdh1 (ST13). Specifically, the CPU
210 periodically (for example, every 30 seconds) acquires the discharge temperature Td
detected by the discharge temperature sensor 71 via the sensor input unit 240 and determines
whether or not the acquired discharge temperature Td is equal to or higher than the first threshold discharge temperature Tdh1 stored in the storage unit 220 and lower than the second threshold discharge temperature Tdh2.
[0084] Here, the first threshold discharge temperature Tdhl and the second threshold
discharge temperature Tdh2 are obtained by performing a test or the like in advance, and are
stored in the storage unit 220. The first threshold discharge temperature Tdhl and the second
threshold discharge temperature Tdh2 are temperatures which are lower than the discharge
temperature Td corresponding to the upper limit value of the use range of the discharge pressure
of the compressor 21 described above by a predetermined temperature, for example, the first
threshold discharge temperature Tdh1 is 1050C and the second threshold discharge
temperature Tdh2 is 1150C.
[0085] When the acquired discharge temperature Td is equal to or higher than the first
threshold discharge temperature Tdh1 and lower than the second threshold discharge
temperature Tdh2 (ST13-Yes), the control means reduces the rotation speed of the compressor
21 by the compressor release rotation speed Rcr every compressor release interval time tc
(ST15), and the process returns to ST11. Since the process of ST15 has the same contents as
the process of ST16 described above, detailed description will be omitted. In the process of
ST15 and ST16, in a case where the compressor rotation speed Rc is reduced by the
compressor release rotation speed Rcr, thereby the compressor rotation speed Rc is decreased
to the lower limit rotation speed in the use range, the compressor rotation speed Rc is
maintained at the lower limit rotation speed when the process of ST15 and ST16 is performed
next.
[0086] In ST13, when the acquired discharge temperature Td is not equal to or higher than
the first threshold discharge temperature Tdh1 and lower than the second threshold discharge
temperature Tdh2 (ST13-No), the control means determines whether or not the acquired discharge temperature Td is equal to or higher than the second threshold discharge temperature
Tdh2 (ST14). Specifically, the CPU 210 determines whether or not the acquired discharge
temperature Td is equal to or higher than the second threshold discharge temperature Tdh2.
[0087] When the acquired discharge temperature Td is equal to or higher than the second
threshold discharge temperature Tdh2 (ST14-Yes), the control means causes the process to
proceed to ST19. When the acquired discharge temperature Td is not equal to or higher than
the second threshold discharge temperature Tdh2 (ST14-No), that is, when the acquired
discharge temperature Td is lower than the first threshold discharge temperature Tdhl, the
control means returns the process to ST11.
<Regarding Indoor Heat Exchange Heating Operation>
[0088] Next, the indoor heat exchange heating operation of the present invention will be
described with reference to FIGs. 5 to 11. Here, the purpose of the indoor heat exchange
heating operation is to kill fungi and bacteria to reduce the number of the fungi and bacteria by
setting the refrigerant circuit 10 of the air conditioner 1 to be in the same state as in the heating
operation and making the temperature of the indoor heat exchanger 31 higher than the
temperature in the heating operation (about 400C). In the present embodiment, the remote
controller (not shown) for operating the indoor unit 3 is provided with a button for instructing a
start of the indoor heat exchange heating operation, and when the user operates this button, the
indoor heat exchange heating operation is performed, but the indoor heat exchange heating
operation may be automatically performed when the cooling operation or a dehumidifying
operation ends. In addition, in the air conditioner 1, optimal timing is determined and the indoor
heat exchange heating operation may be performed, for example, the indoor heat exchange
heating operation is performed when the indoor unit 3 includes a human detection sensor and it
is detected by the human detection sensor that the user is not in the room.
[0089] By performing a test, the applicant found that the number of fungi and bacteria can be
significantly reduced by maintaining the indoor heat exchange temperature Tc at 550C or higher
for 10 minutes when the above described indoor heat exchange heating operation is performed.
Hereinafter, the obtained knowledge will be described with reference to FIG. 5.
[0090] A graph shown in FIG. 5 represents the number of fungi and bacteria according to a
time change when the indoor heat exchange temperature Tc is maintained at a constant
temperature in a state where dew condensation water exists in the indoor heat exchanger 31.
FIG. 5 (A) is a graph of Cladosporium (hereinafter, described as "fungus"), which is a species of
fungus (black mold) that looks blackish. A horizontal axis of the graph in FIG. 5(A) is a heating
time (unit: minute) which is the time for maintaining the indoor heat exchange temperature Tc at
400C, 450C, and 500C, and a vertical axis is a survival rate of fungus in which the number of fungi
(the number of fungus colonies) is set to 100 when a heating time is 0 minutes (before heating)
(fungus survival rate in FIG. 5(A), Unit: %).
[0091] As shown in FIG. 5(A), in a case where the indoor heat exchange temperature Tc is
400C, the number of fungi hardly changes even when the heating time becomes 10 minutes, and
the fungus survival rate after 10 minutes is almost 100%. On the other hand, in a case where
the indoor heat exchange temperature Tc is 450C or 500C, the fungus survival rate becomes
smaller than 10% at any indoor heat exchange temperature Tc at the time when the heating time
becomes 5 minutes. In particular, in a case where the indoor heat exchange temperature Tc is
set to 500C, the fungus survival rate becomes less than 1% at the time when the heating time
becomes 5 minutes, and the number of fungi is significantly reduced in a short time.
[0092] FIG. 5 (B) is a graph about Escherichia coli which is a species of bacteria. A
horizontal axis of the graph in FIG. 5(B) is a heating time (unit: minute) which is the time for
maintaining the indoor heat exchange temperature Tc at 400C, 450C, 500C, and 550C, and a vertical axis is a survival rate of E. coli in which the number of Escherichia coli is set to 100 when a heating time is 0 minutes (before heating) (bacteria survival rate in FIG. 5(B), Unit: %).
[0093] As shown in FIG. 5(B), in a case where the indoor heat exchange temperature Tc is
500C or less, the bacteria survival rate does not become 50% or less even when the heating time
becomes 10 minutes, and thus it cannot be said that the number of bacteria can be significantly
reduced. On the other hand, in a case where the indoor heat exchange temperature Tc is 550C,
the bacteria survival rate becomes smaller than 10% at the time when the heating time becomes
4 minutes, the bacteria survival rate is almost 1% at the time when the heating time becomes 5
minutes, and the bacteria survival rate is less than 1% when the heating time is further extended
to 10 minutes. That is, the number of bacteria can be significantly reduced by maintaining the
indoor heat exchange temperature Tc at 550C for 10 minutes.
[0094] In the graph of FIG. 5 described above, in order to significantly reduce the survival rate
of fungus and bacteria existing in the indoor heat exchanger 31, it is preferable that the indoor
heat exchange temperature Tc is set to 550C or higher, and this state is maintained for 10
minutes in a state where dew condensation water exists in the indoor heat exchanger 31, for
example, in a state where dew condensation water generated in the indoor heat exchanger 31
when the air conditioner 1 performs the cooling operation is left after the cooling operation ends.
This is because the amount of heat acting on the fungus and bacteria from dew condensation
water is more than the amount of heat acting on the fungus and bacteria only from the surface of
the indoor heat exchanger 31 without the dew condensation water since the entire surface of
fungus and bacteria is covered with the dew condensation water.
[0095] Dew condensation water generated in the indoor heat exchanger 31 when the air
conditioner 1 performs the cooling operation is not dried completely in a portion, through which
air is difficult to pass, in the vicinity of a V-shaped bent portion 30n in the indoor heat exchanger
31 and the drain pan 30m even when a drying operation is performed to evaporate the dew
condensation water by driving the indoor fan 32 after the cooling operation ends to make air pass
through the indoor heat exchanger 31. As described above, even if there is a portion where the
dew condensation water is not completely dried and stagnates for a long time, the dew
condensation water stagnating in a portion through which air is difficult to pass as described
above becomes 550C or higher when the indoor heat exchange heating operation according to
the present embodiment is performed. Therefore the fungus and bacteria survival rate growing
in the portion can be significantly reduced.
<Indoor Fan Control Table and Outdoor fan Control Table>
[0096] Next, tables used for controlling the indoor fan 32 and controlling the outdoor fan 27 in
the indoor heat exchange heating operation, which is used when performing the indoor heat
exchange heating operation, will be described with reference to FIG. 6
<Indoor Fan Control Table>
[0097] First, an indoor fan control table 400 shown in FIG. 6(A) will be described. Theindoor
fan control table 400 is obtained by performing a test or the like in advance and is stored in the
storage unit 320 of the indoor unit control means 300. In the indoor fan control table 400, it is
found that the indoor heat exchange temperature Tc can be maintained in a range of 550C to
570C by controlling the indoor fan 32 based on the indoor fan control table 400 when the indoor
heat exchanger 31 functions as a condenser in the indoor heat exchange heating operation.
[0098] In the indoor fan control table 400, the indoor heat exchange temperature Tc (unit: °C)
and the indoor fan rotation speed Rfi (unit: rpm) according to the indoor heat exchange
temperature Tc when rising / when maintaining / when decreasing are determined. Here,
"when the indoor heat exchange temperature Tc increases ("when Tc increases" in FIG. 6(A))"
means that when two indoor heat exchange temperatures Tc detected by intervals are used, the
indoor heat exchange temperature Tc detected later is higher than the indoor heat exchange
temperature Tc detected earlier. Further, "when the indoor heat exchange temperature Tc is
maintained ("when Tc is maintained" in FIG. 6(A))" means that the indoor heat exchange
temperature Tc detected earlier is equal to the indoor heat exchange temperature Tc detected
later. In addition, "when the indoor heat exchange temperature Tc decreases ("when Tc
decreases" in FIG. 6(A))" means that when two indoor heat exchange temperatures Tc detected
by intervals are used, the indoor heat exchange temperature Tc detected later is lower than the
indoor heat exchange temperature Tc detected earlier.
[0099] Specifically, in a case where the indoor heat exchange temperature Tc is 570C or
higher, the indoor fan rotation speed Rfi "when Tc increases" is a rotation speed obtained by
adding 70 rpm to the current indoor fan rotation speed Rfi. In a case where the indoor heat
exchange temperature Tc is 550C or higher and lower than 570C, the current indoor fan rotation
speed Rfi is not changed. In a case where the indoor heat exchange temperature Tc is 530C or
higher and lower than 550C, and in a case where the indoor heat exchange temperature Tc is
lower than 530C, a rotation speed is obtained by subtracting 10 rpm from the current indoor fan
rotation speed Rfi.
[00100] In a case where the indoor heat exchange temperature Tc is lower than 530C or in a
case where the indoor heat exchange temperature Tc is 530C or higher and lower than 550C
when the indoor heat exchange temperature Tc is rising, the indoor fan rotation speed Rfi is
reduced by 10 rpm every time the indoor heat exchange temperature Tc is detected (for
example, every 30 seconds). Accordingly, the amount of air flowing to the indoor heat exchanger 31 decreases, and the indoor heat exchange temperature Tc becomes 550C or higher quickly.
[00101] In a case where the indoor heat exchange temperature Tc is 550C or higher and lower
than 570C when the indoor heat exchange temperature Tc is rising, the indoor fan rotation speed
Rfi is not changed. Accordingly, the amount of air flowing to the indoor heat exchanger 31 is not
changed, and the indoor heat exchange temperature Tc is maintained in a range of 550C or
higher and lower than 570C. When the indoor heat exchange temperature Tc is 570C or higher,
the indoor heat exchange temperature Tc is prevented from being 590C or higher by increasing
the indoor fan rotation speed Rfi by 70 rpm to make the amount of air flowing to the indoor heat
exchanger 31 increase.
[00102] Next, in a case where the indoor heat exchange temperature Tc is 570C or higher, the
indoor fan rotation speed Rfi "when Tc is maintained" is a rotation speed obtained by adding 50
rpm to the current indoor fan rotation speed Rfi. In a case where the indoor heat exchange
temperature Tc is 550C or higher and lower than 570C, the current indoor fan rotation speed Rfi
is not changed. In a case where the indoor heat exchange temperature Tc is 530C or higher
and lower than 550C, a rotation speed is obtained by subtracting 30 rpm from the current indoor
fan rotation speed Rfi. In a case where the indoor heat exchange temperature Tc is lower than
530C, a rotation speed is obtained by subtracting 40 rpm from the current indoor fan rotation
speed Rfi.
[00103] Ina case where the indoor heat exchange temperature Tc is lower than 530C when the
indoor heat exchange temperature Tc is not changed, the indoor fan rotation speed Rfi is
reduced by 40 rpm every time the indoor heat exchange temperature Tc is detected (for
example, every 30 seconds). In a case where the indoor heat exchange temperature Tc is
530C or higher and lower than 550C, the indoor fan rotation speed Rfi is reduced by 30 rpm every time the indoor heat exchange temperature Tc is detected. Accordingly, the amount of air flowing to the indoor heat exchanger 31 decreases, and the indoor heat exchange temperature
Tc becomes 550C or higher quickly. Since "when Tc is maintained" is considered to be a state
in which the indoor heat exchange temperature Tc hardly increases compared with "when Tc
increases", a rotation speed to be reduced from the indoor fan rotation speed Rfi is increased
such that the indoor fan rotation speed Rfi is lower than the indoor fan rotation speed Rfi "when
Tc increases" even if the indoor heat exchange temperature Tc is the same.
[00104] Ina case where the indoor heat exchange temperature Tc is 550C or higher and lower
than 570C when the indoor heat exchange temperature Tc is not changed, the indoor fan rotation
speed Rfi is not changed. Accordingly, the amount of air flowing to the indoor heat exchanger
31 is not changed, and the indoor heat exchange temperature Tc is maintained in a range of
550C or higher and lower than 570C. When the indoor heat exchange temperature Tc is 570C
or higher, the indoor heat exchange temperature Tc is prevented from being 590C or higher by
increasing the indoor fan rotation speed Rfi by 50 rpm to make the amount of air flowing to the
indoor heat exchanger 31 increase. Since "when Tc is maintained" is considered to be a state
in which the indoor heat exchange temperature Tc hardly increases compared with "when Tc
increases", a rotation speed to be added to the indoor fan rotation speed Rfi is reduced such that
the indoor fan rotation speed Rfi is lower than the indoor fan rotation speed Rfi "when Tc
increases" even if the indoor heat exchange temperature Tc is the same.
[00105] In the indoor fan rotation speed Rfi "when Tc decreases", the current indoor fan
rotation speed Rfi is not changed in a case where the indoor heat exchange temperature Tc is
570C or higher and in a case where the indoor heat exchange temperature Tc is 550C or higher
and lower than 570C. In a case where the indoor heat exchange temperature Tc is 530C or
higher and lower than 550C, and in a case where the indoor heat exchange temperature Tc is lower than 530C, a rotation speed is obtained by subtracting 40 rpm from the current indoor fan rotation speed Rfi.
[00106] In a case where the indoor heat exchange temperature Tc is lower than 530C or in a
case where the indoor heat exchange temperature Tc is 530C or higher and lower than 550C
when the indoor heat exchange temperature Tc is decreasing, the indoor fan rotation speed Rfi
is reduced by 40 rpm to make the amount of air flowing to the indoor heat exchanger 31
decrease every time the indoor heat exchange temperature Tc is detected (for example, every
seconds). Accordingly, the amount of air flowing to the indoor heat exchanger 31 is caused
to decrease, and the indoor heat exchange temperature Tc is caused to become 550C or higher
quickly. Since "when Tc decreases" is considered to be a state in which the indoor heat
exchange temperature Tc decreases, a rotation speed to be reduced from the indoor fan rotation
speed Rfi is increased such that the indoor fan rotation speed Rfi is further lower than the indoor
fan rotation speed Rfi "when Tc is maintained" even if the indoor heat exchange temperature Tc
is the same.
[00107] Ina case where the indoor heat exchange temperature Tc is 550C or higher and lower
than 570C or in a case where the indoor heat exchange temperature Tc is 570C or higher when
the indoor heat exchange temperature Tc decreases, the indoor fan rotation speed Rfi is not
changed. Accordingly, the amount of air flowing to the indoor heat exchanger 31 is not
changed, and the indoor heat exchange temperature Tc is maintained in a range of 550C or
higher and lower than 570C. Since "when Tc decreases" is considered to be a state in which
the indoor heat exchange temperature Tc hardly increases compared with "when Tc is
maintained", the indoor heat exchange temperature Tc is not 590C or higher even if the indoor
fan rotation speed Rfi is not changed in a case where the indoor heat exchange temperature Tc
is 550C or higher.
[00108] When the indoor fan control table 400 described above is used to increase or reduce
the indoor fan rotation speed Rfi, the indoor fan rotation speed Rfi is increased or reduced
between an upper limit rotation speed and a lower limit rotation speed of the indoor fan rotation
speed Rfi (corresponding to the indoor fan minimum rotation speed Rfim described later).
Here, the upper limit rotation speed is, for example, 900 rpm, and the lower limit rotation speed
is, for example, 300 rpm. When the indoor fan rotation speed Rfi is increased by a rotation
speed determined by using the indoor fan control table 400 and reaches 900 rpm, after that, the
indoor fan rotation speed Rfi is maintained at 900 rpm even in a case where the indoor fan
rotation speed Rfi is increased. When the indoor fan rotation speed Rfi is reduced by a rotation
speed determined by using the indoor fan control table 400 and reaches 300 rpm, after that, the
indoor fan rotation speed Rfi is maintained at 300 rpm even in a case where the indoor fan
rotation speed Rfi is reduced.
[00109] In addition, 300 rpm of the lower limit rotation speed in the indoor heat exchange
heating operation is a rotation speed lower than the lower limit rotation speed (for example, 420
rpm) of the indoor fan 32 in the heating operation. This is for increasing the indoor heat
exchange temperature Tc quickly by reducing the rotation speed of the indoor fan 32 as much as
possible to reduce the amount of air flowing to the indoor heat exchanger 31 in the indoor heat
exchange heating operation.
<Outdoor Fan Control Table>
[00110] First, an outdoor fan control table 500 shown in FIG. 6(B) will be described. The
outdoor fan control table 500 is obtained by performing a test in advance and is stored in the
storage unit 220 of the outdoor unit control means 200. In the outdoor fan control table 500, it is
found that the discharge pressure of the compressor 21 can be prevented from exceeding the
upper limit value of the use range by controlling the outdoor fan 27 based on the outdoor fan control table 500 when the indoor fan 32 is controlled based on the indoor fan control table 400 so as to maintain the indoor heat exchange temperature Tc at 550C to 570C in the indoor heat exchange heating operation.
[00111] In the outdoor fan control table 500, the rotation speed of the outdoor fan (Unit: rpm,
hereinafter, described as outdoor fan rotation speed Rfo) is determined according to an outside
air temperature detected by the outside air temperature sensor 73 (unit: °C, hereinafter,
described as outside air temperature To) and an indoor temperature Ti (Unit: °C). Specifically,
in a case where the outside air temperature To is 240C or higher, the outdoor fan rotation speed
Rfo is set to 0 rpm regardless of the indoor temperature Ti. In a case where the outside air
temperature To is 160C or higher and lower than 240C, the outdoor fan rotation speed Rfo is 0
rpm when the indoor temperature Ti is 270C or higher, and the outdoor fan rotation speed Rfo is
190 rpm when the indoor temperature Ti is lower than 270C. In a case where the outside air
temperature To is lower than 160C, the outdoor fan rotation speed Rfo is controlled in the same
manner as in the heating operation, that is, a rotation speed corresponding to the compressor
rotation speed Rc.
[00112] The evaporation pressure in the outdoor heat exchanger 23 functioning as an
evaporator in the indoor heat exchange heating operation is higher in a case where the outside
air temperature To is 240C or higher than in a case where the outside air temperature To is lower
than 240C. When the evaporation pressure becomes high, there is a possibility that the
discharge pressure of the compressor 21 becomes high and exceeds the upper limit value of the
use range since the condensing pressure in the indoor heat exchanger 31 functioning as a
condenser also becomes high. Therefore, in a case where the outside air temperature To is
240C or higher, the evaporation capacity in the outdoor heat exchanger 23 is reduced to prevent the evaporation pressure from increasing by making the outdoor fan rotation speed Rfo at 0 rpm regardless of the indoor temperature Ti, that is, stopping the rotation.
[00113] The condensation capacity in the indoor heat exchanger 31 functioning as a
condenser decreases and the condensing pressure increases in a case where the outside air
temperature To is 16°C or higher and lower than 240C, and the indoor temperature Ti is 270C or
higher compared with in a case where the indoor temperature Ti is lower than 270C. At this
time, there is a possibility that the discharge pressure of the compressor 21 also increases and
exceeds the upper limit value of the use range since the condensing pressure, which is originally
high, further increases when the evaporation capacity in the outdoor heat exchanger 23
increases by driving the outdoor fan 27 and the evaporation pressure increases. Therefore,ina
case where the outside air temperature To is 160C or higher and lower than 240C, and the indoor
temperature Ti is 270C or higher, the evaporation capacity in the outdoor heat exchanger 23 is
reduced to prevent the evaporation pressure from increasing by making the outdoor fan rotation
speed Rfo at 0 rpm, that is, stopping the rotation.
[00114] Even if the outdoor fan 27 is driven, the discharge pressure of the compressor 21 does
not easily exceed the upper limit value of the use range since the condensing pressure is low in
a case where the outside air temperature To is 160C or higher and lower than 240C, and the
indoor temperature Ti is lower than 270C compared with in a case where the indoor temperature
Ti is 270C or higher. Therefore, the outdoor fan rotation speed Rfo is driven at a rotation speed
at which the discharge pressure of the compressor 21 does not exceed the upper limit value of
the use range due to the increase in evaporation pressure, for example, at 190 rpm, which is the
rotation speed in the present embodiment in a case where the outside air temperature To is
160C or higher and lower than 240C, and the indoor temperature Ti is lower than 270C.
Accordingly, the evaporation pressure in the outdoor heat exchanger 23 is increased while preventing the discharge pressure of the compressor 21 from increasing excessively, and the condensing temperature in the indoor heat exchanger 31, that is, the indoor heat exchange temperature Tc is rapidly increased.
[00115] In addition, 190 rpm which is the outdoor fan rotation speed Rfo in a case where the
outside air temperature To is 160C or higher and lower than 240C and the indoor temperature Ti
is lower than 270C in the indoor heat exchange heating operation is a rotation speed lower than
the lower limit rotation speed (for example, 500 rpm) of the outdoor fan 27 in the heating
operation. This is in consideration of the fact that in the indoor heat exchange heating
operation, the discharge pressure of the compressor 21 easily exceeds the upper limit value of
the use range due to the indoor heat exchange temperature Tc being raised to a temperature
higher than that in the heating operation and this is to reduce the amount of air flowing to the
outdoor heat exchanger 23 functioning as an evaporator in the indoor heat exchange heating
operation more than that in the heating operation, and prevent the discharge pressure of the
compressor 21 from increasing excessively by suppressing an increase in the evaporation
pressure in the outdoor heat exchanger 23.
[00116] The evaporation pressure in the outdoor heat exchanger 23 hardly increases even
when the outdoor fan 27 is driven in a case where the outside air temperature To is lower than
160C compared with in a case where the outside air temperature To is 160C or higher.
Therefore, in a case where the outside air temperature To is lower than 160C, the outdoor fan
rotation speed Rfo is controlled in the same manner as in the heating operation regardless of the
indoor temperature Ti, that is, a rotation speed corresponding to the compressor rotation speed
Rc. Accordingly, the evaporation pressure in the outdoor heat exchanger 23 is increased and
the condensing temperature in the indoor heat exchanger 31, that is, the indoor heat exchange
temperature Tc is rapidly increased.
<Control of Indoor Heat Exchange Heating Operation>
[00117] Next, a flow of a process in the indoor heat exchange heating operation will be
described with reference to FIGs. 7 to 10. FIG. 7 is a main routine of a process performed by
control means of the air conditioner 1 in the indoor heat exchange heating operation. FIG. 8 is
a subroutine of a process performed by the control means in the indoor heat exchange heating
operation, and illustrates a flow of a process in operation control before heating so as to
suppress generation of dew condensation water in the inside of the indoor unit 3 before heating
the indoor heatexchanger31.
[00118] FIG. 9 is a subroutine of a process performed by control means in the indoor heat
exchange heating operation, and illustrates a flow of a process in an indoor fan control when
maintaining a temperature so as to maintain the indoor heat exchange temperature Tc in a range
of 550C to 570C by using the indoor fan control table 400 shown in FIG. 6(A). FIG. 10 is a
subroutine of a process performed by control means in the indoor heat exchange heating
operation, and illustrates a flow of a process in an outdoor fan control when maintaining a
temperature performed when the indoor heat exchange temperature Tc is maintained in a range
of 550C to 570C by using the outdoor fan control table 500 shown in FIG. 6(B).
[00119] In each of the flowcharts of FIGs. 7 to 10, ST represents a step of s process, and the
numbers following this represent a step number. In Tcl to Tc4 (hereinafter, described as first
indoor heat exchange temperature Tcl to fourth indoor heat exchange temperature Tc4) shown
in FIGs. 7 and 9, the second indoor heat exchange temperature Tc2 to the fourth indoor heat
exchange temperature Tc4 correspond to the indoor heat exchange temperature Tc described in
the indoor fan control table 400, the second indoor heat exchange temperature Tc2 is 530C, the
third indoor heat exchange temperature Tc3 is 550C, and the fourth indoor heat exchange
temperature Tc4 is 570C. The first indoor heat exchange temperature Tcl is a temperature at which a temperature maintaining operation described later is started, and is a temperature which is lower than the second indoor heat exchange temperature Tc2 by a predetermined temperature, for example, 500C. The third indoor heat exchange temperature Tc3 is a first temperature of the present invention, the fourth indoor heat exchange temperature Tc4 is a second temperature of the present invention, and the first indoor heat exchange temperature
Tcl is a third temperature of the present invention.
<Main Routine: Indoor Heat Exchange Heating Operation Control>
[00120] Next, a process in the indoor heat exchange heating operation will be described with
reference to FIG. 7. When an instruction to perform the indoor heat exchange heating
operation from the user is received or the air conditioner 1 ends the cooling operation, the control
means first performs the operation control before heating which is a subroutine of the indoor heat
exchange heating operation control (ST41). The operation control before heating will be
described later.
[00121] Next, the control means drives the compressor 21 at a predetermined minimum
rotation speed (hereinafter, described as compressor minimum rotation speed Rcm) (ST42).
Specifically, the CPU 210 of the outdoor unit control means 200 reads out the minimum
compressor minimum rotation speed Rcm stored in advance in the storage unit 220, and drives
the compressor 21 at the read compressor minimum rotation speed Rcm. Here, the
compressor minimum rotation speed Rcm is obtained by performing a test or the like in advance,
and the compressor minimum rotation speed Rcm is a rotation speed at which it is found that the
discharge pressure of the compressor 21 does not exceed the upper limit value of the use range
even in a situation where the indoor heat exchange temperature Tc is set to a temperature
higher than that in the normal heating operation in the indoor heat exchange heating operation.
The compressor minimum rotation speed Rcm is, for example, 30 rps.
[00122] Next, the control means sets the expansion valve 24 to a predetermined opening
degree (hereinafter, described as predetermined expansion valve opening degree Dp) (ST43).
Specifically, the CPU 210 of the outdoor unit control means 200 applies a driving pulse
corresponding to the predetermined expansion valve opening degree Dp to a step motor (not
shown) of the expansion valve 24 such that the predetermined expansion valve opening degree
Dp stored in advance in the storage unit 220 is read out and the expansion valve opening degree
D becomes the read out predetermined expansion valve opening degree Dp. Here, the
predetermined expansion valve opening degree Dp is obtained by performing a test or the like in
advance, and is an opening degree in which the refrigerant with the amount necessary to make
the indoor heat exchange temperature Tc a temperature in a range of 550C or higher and lower
than 570C only by controlling the indoor fan 32 can flow to the indoor heat exchanger 31 when
the air conditioner 1 performs the indoor heat exchange heating operation of the present
invention. The predetermined expansion valve opening degree Dp is, for example, 200 pulses
when expressed by the number of driving pulses applied to the expansion valve 24.
[00123] Next, the control means sets the outdoor fan rotation speed Rfo to a rotation speed
corresponding to the compressor rotation speed Rc (ST44). Specifically, the CPU 210 drives
the outdoor fan 27 at the outdoor fan rotation speed Rfo corresponding to the compressor
rotation speed Rc. In addition, at the time of performing the process of ST43, since the outdoor
fan 27 is already driven by the operation control before heating to be described later, in ST43,
the outdoor fan rotation speed Rfo is changed to a rotation speed corresponding to the
compressor rotation speed Rc, and the outdoor fan rotation speed Rfo at this time is, for
example, 500 rpm.
[00124] Next, the control means sets the indoor fan 32 to a predetermined rotation speed
(hereinafter, described as indoor fan initial rotation speed Rfip) (ST45). Specifically, the CPU
310 of the indoor unit control means 300 reads out the indoor fan initial rotation speed Rfip
stored in advance in the storage unit 320 and drives the indoor fan 32 by setting the indoor fan
rotation speed Rfi as the read out indoor fan initial rotation speed Rfip. Here, the indoor fan
initial rotation speed Rfip is obtained by performing a test or the like in advance, and is a rotation
speed that can increase the indoor heat exchange temperature Tc as quickly as possible while
preventing a protection stop by a protection control in the indoor heat exchange heating
operation which will be described later when the indoor heat exchange temperature Tc increases
rapidly due to the small amount of the indoor air supplied to the indoor heat exchanger 31 by the
rotation of the indoor fan 32. The indoor fan initial rotation speed Rfip is, for example, 600 rpm.
Further, at the time of performing the process of ST44, since the indoor fan 32 is already driven
by the operation control before heating which will be described later, the indoor fan rotation
speed Rfi is changed to the indoor fan initial rotation speed Rfip in ST44.
[00125] Next, the control means sets the vertical wind direction plate 35 in the horizontal
position(ST46). Specifically, the CPU 310 pivots the vertical wind direction plate 35 so as to be
in the horizontal position. When the vertical wind direction plate 35 is in the horizontal position,
some of the air which is warmed by the indoor heat exchanger 31 and blown from the blowing
port 30g can be sucked into the suction port 30f. Therefore, the indoor heat exchange
temperature Tc increases faster than that in a case where the vertical wind direction plate 35 is
at a position other than the horizontal position.
[00126] Next, the control means starts measurement of a timer 1 (ST47). Specifically, the
CPU 310 has a timer measurement function, and the CPU 310 starts the measurement of the
timer. The timer measurement function maybe provided in the CPU 210, or maybe provided
other than the CPU 210 and the CPU 310. Next, the control means acquires the indoor heat
exchange temperature Tc (ST48). Specifically, the CPU 310 periodically (for example, every seconds) acquires the indoor heat exchange temperature Tc detected by the indoor heat exchange temperature sensor 74 via the sensor input unit 340.
[00127] Next, the control means determines whether or not the indoor heat exchange
temperature Tc acquired in ST48 is lower than the first indoor heat exchange temperature Tc1
(ST49). Specifically, the CPU 310 reads out the first indoor heat exchange temperature Tc1
from the storage unit 320 and compares the first indoor heat exchange temperature Tc1 with the
acquired indoor heat exchange temperature Tc.
[00128] When the acquired indoor heat exchange temperature Tc is lower than the first indoor
heat exchange temperature Tc1 (ST49-Yes), the control means determines whether or not a
predetermined time (hereinafter, described as first predetermined time tpl) elapsed after the
measurement of the timer 1 is started in ST47 (ST58). Specifically, the CPU 310 determines
whether or not the first predetermined time tpl elapsed after the measurement of the timer 1 was
started in ST47. Here, the first predetermined time tpl is predetermined and stored in the
storage unit 320, and is, for example, 10 minutes.
[00129] When the first predetermined time tpl elapsed (ST58-Yes), the control means resets
the timer 1 (ST61) and ends a control of the indoor unit heat exchange heating operation.
Specifically, the CPU 310 resets the timer 1 and stops the indoor fan 32, and transmits a signal,
which includes an instruction to end the control of the indoor unit heat exchange heating
operation, to the outdoor unit 2 via the communication unit 330. The CPU 210 that receives this
signal via the communication unit 230 stops the compressor 21 and the outdoor fan 27.
[00130] When the first predetermined time tpl has not elapsed (ST58-No), the control means
determines whether or not the current indoor fan rotation speed Rfi is a predetermined minimum
rotation speed (hereinafter, described as the indoor fan minimum rotation speed Rfim) (ST59).
Specifically, the CPU 310 reads out the indoor fan minimum rotation speed Rfim stored in
advance in the storage unit 320, and compares the indoor fan minimum rotation speed Rfim with
the current indoor fan rotation speed Rfi. Here, the indoor fan minimum rotation speed Rfim is
the lower limit rotation speed of the use range of the indoor fan 32, and is, for example, 300 rpm.
[00131] When the current indoor fan rotation speed Rfi is the indoor fan minimum rotation
speed Rfim (ST59-Yes), the control means maintains the indoor fan minimum rotation speed
Rfim (ST60), that is, the control means continues to drive the indoor fan 32 at the indoor fan
minimum rotation speed Rfim, and returns the process to ST48. Specifically, the CPU 310
continues to drive the indoor fan 32 at the indoor fan minimum rotation speed Rfim.
[00132] On the other hand, when the current indoor fan rotation speed Rfi is not the indoor fan
minimum rotation speed Rfim (ST59-No), the control means reduces the indoor fan rotation
speed Rfi by a predetermined indoor fan release rotation speed (hereinafter, described as indoor
fan release rotation speed Rfir) every predetermined indoor fan release interval time
(hereinafter, described as indoor fan release interval time tfi) (ST62), and returns the process to
ST48. Specifically, the CPU 310 reduces the indoor fan rotation speed Rfi by the indoor fan
release rotation speed Rfir every indoor fan release interval time tfi. The indoor fan release
interval time tfi and the indoor fan release rotation speed Rfir are determined by performing a test
or the like in advance, and it can be confirmed that the indoor heat exchange temperature Tc is
increased while preventing a protection stop by a protection control in the indoor heat exchange
heating operation which will be described later when the indoor heat exchange temperature Tc
increases rapidly. The indoor fan release interval time tfi is, for example, 60 seconds, and the
indoor fan release rotation speed Rfir is, for example, 50 rpm.
[00133] The processes of ST47 to ST49 and ST58to ST62 described above are processes in
an operation for increasing the indoor heat exchange temperature Tc in the indoor unit heat exchange heating operation to the first indoor heat exchange temperature Tc (hereinafter, described as temperature increasing operation). By performing the temperature increasing operation, the indoor heat exchange temperature Tc is increased to the first indoor temperature
Tcl as quickly as possible (500C in the present embodiment) while preventing a protection stop
by a protection control in the indoor heat exchange heating operation which will be described
later.
[00134] In the process of ST58, in a case where the indoor heat exchange temperature Tc
does not become equal to or higher than the first indoor heat exchange temperature Tcl even
when the first predetermined time tpl elapsed, the indoor heat exchange heating operation is
ended. The reason why the indoor heat exchange heating operation is ended is to avoid
unnecessary operation as a result of continuing the indoor heat exchange heating operation as it
is since the indoor heat exchange temperature Tc hardly increases for some reason when the
indoor heat exchange temperature Tc does not become equal to or higher than the first indoor
heat exchange temperature Tcl even if the temperature increasing operation described above is
performed for the first predetermined time tpl.
[00135] In ST49, when the acquired indoor heat exchange temperature Tc is not lower than the
first indoor heat exchange temperature Tcl (ST49-No), the control means starts the
measurement of the timer 2 (ST50). Specifically, the CPU 310 starts the measurement of the
timer 2.
[00136] Next, the control means performs the indoor fan control when maintaining a
temperature, which is a subroutine of the control of the indoor heat exchange heating operation
(ST51), and performs the outdoor fan control when maintaining a temperature, which is a
subroutine of the control of the indoor heat exchange heating operation (ST52). Theindoorfan control when maintaining a temperature and the outdoor fan control when maintaining a temperature will be described later.
[00137] Next, the control means determines whether or not the flag is 1 (ST53). The flag is
included, for example, by the CPU 310, and when the indoor heat exchange temperature Tc
increases in the indoor heat exchange heating operation and becomes equal to or higher than
the third indoor heat exchange temperature Tc3 for the first time (550C in the present
embodiment), the flag is changed from 0 to 1. The flag is 0 by default (in factory default).
[00138] When the flag is 1 (ST53-Yes), that is, when the indoor heat exchange temperature Tc
already became the third indoor heat exchange temperature Tc3, the control means resets the
timer 1 (ST63), and causes the process to proceed to ST56. Specifically, when the CPU 310
confirms the flag as 1, the CPU 310 resets the timer 1.
[00139] When the flag is not 1 (ST53-No), that is, when the indoor heat exchange temperature
Tc has not yet become the third indoor heat exchange temperature Tc3, the control means
determines whether or not the indoor heat exchange temperature Tc acquired in ST48 is equal
to or higher than the third indoor heat exchange temperature Tc3 (ST54). Specifically, the CPU
310 reads out the third indoor heat exchange temperature Tc3 from the storage unit 320, and
compares the third indoor heat exchange temperature Tc3 with the acquired indoor heat
exchange temperature Tc.
[00140] When the acquired indoor heat exchange temperature Tc is equal to higher than the
third indoor heat exchange temperature Tc3 (ST54-Yes), the control means sets the flag to 1
and resets the timer 1 (ST55), and causes the process to proceed to ST56. Specifically, the
CPU 310 sets the flag to 1 and resets the timer 1.
[00141] When the acquired indoor heat exchange temperature Tc is not equal to or higher than
the third indoor heat exchange temperature Tc3 (ST54-No), the control means determines
whether or not the first predetermined time tpl elapsed after the measurement of the timer 1 is
started inST47(ST64). The process of ST63 is performed by the CPU 310 in the same manner
as the process of ST58.
[00142] When the first predetermined time tpl elapsed (ST64-Yes), the control means resets
the timer 1 (ST65) and ends a control of the indoor unit heat exchange heating operation. The
process of ST65 is performed by the CPU 310 in the same manner as the process of ST61.
When the first predetermined time tpl has not elapsed (ST64-No), the control means returns the
process to ST53.
[00143] In the process of ST64, in a case where the indoor heat exchange temperature Tc
does not become equal to or higher than the third indoor heat exchange temperature Tc3 even
when the first predetermined time tpl elapsed, the indoor heat exchange heating operation is
ended. The reason why the indoor heat exchange heating operation is ended is to avoid an
unnecessary operation as a result of continuing the indoor heat exchange heating operation as it
is since the indoor heat exchange temperature Tc hardly increases for some reason when the
indoor heat exchange temperature Tc does not become equal to or higher than the third indoor
heat exchange temperature Tc3 even if the temperature increasing operation described above
and a temperature maintaining operation which will be described later is performed for the first
predetermined time tpl.
[00144] The control means which ended the process of ST55 determines whether or not a
predetermined time (hereinafter, described as second predetermined time tp2) elapsed after the
measurement of the timer 2 is started in ST50 (ST56). Specifically, the CPU 310 determines
whether or not the second predetermined time tp2 elapsed after the measurement of the timer 2 was started in ST50. Here, the second predetermined time tp2 is predetermined and stored in the storage unit 320. The second predetermined time tp2 is a time to maintain the indoor heat exchange temperature Tc at 550C or higher, for example, 10 minutes in order to significantly reduce the number of fungi and bacteria existing in the indoor heat exchanger 31 described above.
[00145] When the second predetermined time tp2 has not elapsed (ST56-No), the control
means returns the process to ST51. When the second predetermined time tp2 elapsed
(ST56-Yes), the control means resets the timer 2 and the flag (ST57), and ends a control of the
indoor unit heat exchange heating operation. Specifically, the CPU 310 resets the timer 2 and
the flag. Specifically, the CPU 310 stops the indoor fan 32, and transmits a signal, which
includes an instruction to end the control of the indoor unit heat exchange heating operation, to
the outdoor unit 2 via the communication unit 330. The CPU 210 that receives this signal via
the communication unit 230 stops the compressor 21 and the outdoor fan 27.
[00146] The processes ofST50 toST56 and ST63 toST65 described above are processesfor
an operation to maintain the indoor heat exchange temperature Tc at the third indoor heat
exchange temperature Tc3 (550C in the present embodiment) or higher for the second
predetermined time tp2 (hereinafter, described as temperature maintaining operation). By
continuing the temperature maintaining operation for the second predetermined time tp2, the
number of fungi and bacteria existing in the indoor heat exchanger 31 can be significantly
reduced as compared with a case of the drying operation in the related art in which the indoor
heat exchange temperature Tc is about 400C.
<Subroutine: Operation Control before Heating>
[00147] Next, an operation control before heating which is a subroutine of a control of the
indoor heat exchange heating operation will be described with reference to FIG. 8. In the
operation control before heating, the compressor 21 is stopped, and the refrigerant does not
circulate in the refrigerant circuit 10.
[00148] First, the control means determines whether or not the cooling operation is performed
before the indoor heat exchange heating operation (ST71). When the cooling operation is not
performed (ST71-No), the control means ends the operation control before heating. When the
cooling operation is performed (ST71-Yes), the control means starts the measurement of the
timer3(ST72). Specifically, the CPU 310 starts the measurement of the timer 3.
[00149] Next, the control means sets the indoor fan rotation speed Rfi to a predetermined
rotation speed (hereinafter, described as indoor fan rotation speed before heating Rfia) and
drives the indoor fan 32 (ST73). Specifically, the CPU 310 sets the indoor fan rotation speed Rfi
to the indoor fan rotation speed before heating Rfia and drives the indoor fan 32. Here, the
indoor fan rotation speed before heating Rfia is determined by performing a test or the like in
advance, and is a rotation speed which can suppress generation of the dew condensation water
resulting from a temperature difference of the temperature of the indoor unit 3 and the indoor
heat exchange temperature Tc in the temperature increasing operation by allowing the indoor air
to pass through the inside of the indoor unit 3 for a third predetermined time tp3 which will be
described later to warm the indoor unit 3 cooled in the cooling operation. The indoor fan
rotation speed before heating Rfia is, for example, 900 rpm.
[00150] Next, the control means sets the outdoor fan rotation speed Rfo to a predetermined
rotation speed (hereinafter, described as outdoor fan rotation speed before heating Rfoa) and
drives the outdoor fan 27 (ST74). Specifically, the CPU 210 sets the outdoor fan rotation speed
Rfo to the outdoor fan rotation speed before heating Rfoa and drives the outdoor fan 27. Here, the outdoor fan rotation speed before heating Rfoa is obtained by performing a test or the like in advance, and is a rotation speed which can suppress over-temperature of the outdoor unit control means 200 when the indoor heat exchange heating operation is performed by cooling the outdoor unit control means 200 which generates heat in the cooling operation (in particular, an inverter unit (not shown) driving the compressor 21) for a third predetermined time tp3 which will be described later. The outdoor fan rotation speed before heating Rfoa is, for example, 650 rpm.
[00151] Next, the control means determines whether or not a predetermined time (hereinafter,
described as third predetermined time tp3) elapsed after the measurement of the timer 3 is
started in ST72 (ST75). Specifically, the CPU 310 determines whether or not the third
predetermined time tp3 elapsed after the measurement of the timer 3 was started in ST75.
Here, the third predetermined time tp3 is predetermined and stored in the storage unit 320. The
third predetermined time tp3 is time when the indoor unit 3 cooled during the cooling operation
can be warmed to an extent that the dew condensation water is not generated in the temperature
increasing operation, and the outdoor unit control means 200 which generates heat in the
cooling operation can be cooled when the indoor fan rotation speed Rfi is set to the indoor fan
rotation speed before heating Rfia and the outdoor fan rotation speed Rfo is set to the outdoor
fan rotation speed before heating Rfoa to be driven for the third predetermined time tp3. The
third predetermined time tp3 is, for example, 15 minutes.
[00152] When the third predetermined time tp3 has not elapsed (ST75-No), the control means
returns the process to ST75. When the third predetermined time tp3 elapsed (ST75-Yes), the
control means resets the timer 3 (ST76) and ends an operation control before heating to return to
a main routine.
[00153] As described above, when the cooling operation is performed before the indoor heat
exchange heating operation, the housing 30 of the indoor unit 3 cooled in the cooling operation
can be warmed by performing the operation control before heating prior to the temperature
increasing operation. Accordingly, since it is possible to suppress the generation of the dew
condensation water in the housing 30 due to the temperature difference between the
temperature of the indoor unit 3 and the indoor heat exchange temperature Tc in the
temperature increasing operation, the dew condensation water is prevented from scattering from
the blowing port 30g of the indoor unit 3 into the room when the indoor heat exchange heating
operation is performed. Further, by driving the outdoor fan 27 by the operation control before
heating, it is possible to cool the outdoor unit control means 200 having a high temperature in the
cooling operation in which the outside air temperature is high.
<Subroutine: Indoor Fan Control when Maintaining Temperature>
[00154] Next, an indoor fan control when maintaining a temperature which is a subroutine of a
control of the indoor heat exchange heating operation will be described with reference to FIG. 9.
Since the drive control of the indoor fan 32 is performed only by the indoor unit control means
300, in the following description, the description of the control will be made mainly by using the
CPU 310 of the indoor unit control means 300.
[00155] Next, the CPU 310 acquires the indoor heat exchange temperature Tc (ST80). Since
the indoor heat exchange temperature Tc is acquired in the same method as ST11 in the
protection control in the heating operation, which is described in FIG. 4, description will be
omitted. Next, the CPU 310 uses two indoor heat exchange temperatures Tc acquired by
intervals, and calculates a temperature difference (hereinafter, described as an indoor heat
exchange temperature difference ATc) obtained by subtracting the indoor heat exchange temperature Tc acquired immediately before (for example, 30 seconds before) from the indoor heat exchange temperature Tc acquired most recently (ST81).
[00156] Next, the CPU 310 determines whether or not the indoor heat exchange temperature
difference ATc calculated in ST81 is more than 0, that is, whether or not the indoor heat
exchange temperature Tc is increasing (ST82). When the indoor heat exchange temperature
difference ATc is more than 0 (ST82-Yes), the CPU 310 refers to "when Tc increases" of the
indoor fan control table 400 of FIG. 6 stored in the storage unit 320, and the processes of ST83
to ST85 below are performed.
[00157] First, the CPU 310 determines whether or not the current indoor heat exchange
temperature Tc is lower than the third indoor heat exchange temperature Tc3 (ST83). When
the current indoor heat exchange temperature Tc is lower than the third indoor heat exchange
temperature Tc3 (ST83-Yes), the CPU 310 sets the indoor fan rotation speed Rfi to a rotation
speed obtained by subtracting 10 rpm from the current indoor fan rotation speed Rfi (ST86), and
ends the indoor fan control when maintaining a temperature to return to the main routine.
[00158] When the current indoor heat exchange temperature Tc is not lower than the third
indoor heat exchange temperature Tc3 (ST83-No), the CPU 310 determines whether or not the
current indoor heat exchange temperature Tc is equal to or higher than the third indoor heat
exchange temperature Tc3 and lower than the fourth indoor heat exchange temperature Tc4
(ST84). When the current indoor heat exchange temperature Tc is equal to or higher than the
third indoor heat exchange temperature Tc3 and lower than the fourth indoor heat exchange
temperature Tc4 (ST84-Yes), the CPU 310 does not change the indoor fan rotation speed Rfi
(ST87), and ends the indoor fan control when maintaining a temperature to return to the main
routine.
[00159] When the current indoor heat exchange temperature Tc is equal to or higher than the
third indoor heat exchange temperature Tc3 and lower than the fourth indoor heat exchange
temperature Tc4 (ST84-No), that is, when the current indoor heat exchange temperature Tc is
equal to or higher than the fourth indoor heat exchange temperature Tc4, the CPU 310 sets the
indoor fan rotation speed Rfi to a rotational speed obtained by adding 70 rpm to the current
indoor fan rotation speed Rfi (ST85), and ends the indoor fan control when maintaining a
temperature to return to the main routine.
[00160] In ST82, when the indoor heat exchange temperature difference ATc is not more than
(ST82-No), the CPU 310 determines whether or not the indoor heat exchange temperature
difference ATc calculated in ST81 is 0, that is, whether or not the indoor heat exchange
temperature Tc is changed (ST88). When the indoor heat exchange temperature difference
ATc is 0 (ST88-Yes), the CPU 310 executes the processes of ST89 to ST95 below by referring to
"when Tc is maintained" of the indoor fan control table 400 of FIG. 6 stored in the storage unit
320.
[00161] First, the CPU 310 determines whether or not the current indoor heat exchange
temperature Tc is lower than the second indoor heat exchange temperature Tc2 (ST89). When
the current indoor heat exchange temperature Tc is lower than the second indoor heat exchange
temperature Tc2 (ST89-Yes), the CPU 310 sets the indoor fan rotation speed Rfi to a rotation
speed obtained by subtracting 40 rpm from the current indoor fan rotation speed Rfi (ST93), and
ends the indoor fan control when maintaining a temperature to return to the main routine.
[00162] When the current indoor heat exchange temperature Tc is not lower than the second
indoor heat exchange temperature Tc2 (ST89-No), the CPU 310 determines whether or not the
current indoor heat exchange temperature Tc is equal to or higher than the second indoor heat
exchange temperature Tc2 and lower than the third indoor heat exchange temperature Tc3
(ST90). When the current indoor heat exchange temperature Tc is equal to or higher than the
second indoor heat exchange temperature Tc2 and lower than the third indoor heat exchange
temperature Tc3 (ST90-Yes), the CPU 310 sets the indoor fan rotation speed Rfi to a rotation
speed obtained by subtracting 30 rpm from the current indoor fan rotation speed Rfi (ST94), and
ends the indoor fan control when maintaining a temperature to return to the main routine.
[00163] When the current indoor heat exchange temperature Tc is not equal to or higher than
the second indoor heat exchange temperature Tc2 and lower than the third indoor heat
exchange temperature Tc3 (ST90-No), the CPU 310 determines whether or not the current
indoor heat exchange temperature Tc is equal to or higher than the third indoor heat exchange
temperature Tc3 and lower than the fourth indoor heat exchange temperature Tc4 (ST91).
When the current indoor heat exchange temperature Tc is equal to or higher than the third indoor
heat exchange temperature Tc3 and lower than the fourth indoor heat exchange temperature
Tc4 (ST91-Yes), the CPU 310 does not change the indoor fan rotation speed Rfi (ST95), and
ends the indoor fan control when maintaining a temperature to return to the main routine.
[00164] When the current indoor heat exchange temperature Tc is equal to or higher than the
third indoor heat exchange temperature Tc3 and lower than the fourth indoor heat exchange
temperature Tc4 (ST93-No), that is, when the current indoor heat exchange temperature Tc is
equal to or higher than the fourth indoor heat exchange temperature Tc4, the CPU 310 sets the
indoor fan rotation speed Rfi to a rotational speed obtained by adding 50 rpm to the current
indoor fan rotation speed Rfi (ST98), and ends the indoor fan control when maintaining a
temperature to return to the main routine.
[00165] In ST88, when the indoor heat exchange temperature difference ATc is not 0
(ST88-No), that is, when the indoor heat exchange temperature Tc decreases, the CPU 310 executes the processes of ST96 to ST98 below by referring to "when Tc decreases" of the indoor fan control table 400 of FIG. 6 stored in the storage unit 320.
[00166] First, the CPU 310 determines whether or not the current indoor heat exchange
temperature Tc is lower than the third indoor heat exchange temperature Tc3 (ST96). When
the current indoor heat exchange temperature Tc is lower than the third indoor heat exchange
temperature Tc3 (ST96-Yes), the CPU 310 sets the indoor fan rotation speed Rfi to a rotation
speed obtained by subtracting 40 rpm from the current indoor fan rotation speed Rfi (ST98), and
ends the indoor fan control when maintaining a temperature to return to the main routine.
[00167] When the current indoor heat exchange temperature Tc is lower than the third indoor
heat exchange temperature Tc3 (ST96-No), that is, when the current indoor heat exchange
temperature Tc is equal to or higher than the third indoor heat exchange temperature Tc3, the
CPU 310 does not change the indoor fan rotation speed Rfi (ST97), and ends the indoor fan
control when maintaining a temperature to return to the main routine.
[00168] As described above, when the indoor fan control when maintaining a temperature is
performed by using the indoor fan control table 400, the indoor fan rotation speed Rfi is set
between the upper limit rotation speed and the lower limit rotation speed (900 rpm and 300 rpm)
of the indoor fan rotation speed Rfi. When the indoor fan rotation speed Rfi is increased by a
rotation speed determined by using the indoor fan control table 400 and reaches 900 rpm, after
that, the indoor fan rotation speed Rfi is maintained at 900 rpm even in a case where the indoor
fan rotation speed Rfi is increased. When the indoor fan rotation speed Rfi is reduced by a
rotation speed determined by using the indoor fan control table 400 and reaches 300 rpm, after
that, the indoor fan rotation speed Rfi is maintained at 300 rpm even in a case where the indoor
fan rotation speed Rfi is reduced.
[00169] As described above, in the temperature maintaining operation performed in the indoor
heat exchange heating operation, the indoor heat exchange temperature Tc can be maintained
between at the third indoor heat exchange temperature Tc3 (=55°C) and at the fourth indoor
heat exchange temperature Tc4 (=570C) for 10 minutes by performing the indoor fan control
when maintaining a temperature by using the indoor fan control table 400.
<Subroutine: Outdoor Fan Control when Maintaining Temperature>
[00170] Next, an outdoor fan control when maintaining a temperature which is a subroutine of
a control of the indoor heat exchange heating operation will be described. Since the drive
control of the outdoor fan 27 is performed only by the outdoor unit control means 200, in the
following description, the description of the control will be made mainly by using the CPU 210 of
the outdoor unit control means 200.
[00171] First, the CPU 210 acquires the indoor temperature Ti from the indoor unit 3 via the
communication unit 230, and acquires the outside air temperature To detected by the outside air
temperature sensor 73 via the sensor input unit 240 (ST111). The CPU 210 acquires the indoor
temperature Ti and the outside air temperature To periodically (for example, every 30 seconds).
[00172] Next, the CPU 210 determines whether or not the outside air temperature To acquired
in ST11 is lower than a predetermined first outside air temperature (hereinafter, described as
first threshold outside air temperature Top1) (ST112). For example, the first threshold outside
air temperature Top1 is 160 C, which is the outside air temperature defined in the outdoor fan
control table 500 of FIG. 6(B).
[00173] When the acquired outside air temperature To is lower than the first threshold outside
air temperature Top1 (ST112-Yes), the CPU 210 drives the outdoor fan 27 at the outdoor fan rotation speed Rfo corresponding to the compressor rotation speed Rc (ST117), and ends the outdoor fan control when maintaining a temperature to return to the main routine by referring to the outdoor fan control table 500 stored in the storage unit 220.
[00174] When the acquired outside air temperature To is not lower than the first threshold
outside air temperature Top1 (ST112-No), the CPU 210 determines whether or not the acquired
outside air temperature To is equal to or higher than the first threshold outside air temperature
Top1 and lower than a predetermined second outside air temperature (hereinafter, described as
second threshold outside air temperature Top2) (ST113). The second threshold outside air
temperature Top2 is a temperature higher than the first threshold outside air temperature Top1,
for example, 24°C, which is the outside air temperature defined in the outdoor fan control table
500 of FIG. 6(B).
[00175] When the acquired outside air temperature To is not equal to or higher than the first
threshold outside air temperature Top1 and lower than the second threshold outside air
temperature Top2 (ST113-No), that is, when the acquired outside air temperature To is equal to
or higher than the second threshold outside air temperature Top2, the CPU 210 sets the outdoor
fan rotation speed Rfo to 0 rpm (ST118), that is, the CPU 210 stops the outdoor fan 27, and ends
the outdoor fan control when maintaining a temperature to return to the main routine by referring
to the outdoor fan control table 500 stored in the storage unit 220.
[00176] When the acquired outside air temperature To is equal to or higher than the first
threshold outside air temperature Top1 and lower than the second threshold outside air
temperature Top2 (ST113-Yes), the CPU 210 determines whether or not the indoor temperature
Ti acquired in ST11 is lower than a predetermined indoor temperature (hereinafter, described
as threshold indoor temperature Tip) (ST114). For example, the threshold indoor temperature
Tip is 270C, which is the indoor temperature defined in the outdoor fan control table 500 of FIG.
6(B).
[00177] When the acquired indoor temperature Ti is not lower than the threshold indoor
temperature Tip (ST114-No), that is, when the acquired indoor temperature Ti is equal to or
higher than the threshold indoor temperature Tip, the CPU 210 causes the process to proceed to
ST118. When the acquired indoor temperature Ti is lower than the threshold indoor
temperature Tip (ST114-Yes), the CPU 210 determines whether or not the current outdoor fan
rotation speed Rfo is 0 rpm (ST115).
[00178] When the current outdoor fan rotation speed Rfo is 0 rpm (ST115-Yes), the CPU 210
causes the process to proceed to ST118, that is, maintains the state in which the outdoor fan 27
is stopped. When the current outdoor fan rotation speed Rfo is not 0 rpm (ST115-No), the CPU
210 sets the outdoor fan rotation speed Rfo to a predetermined rotation speed (hereinafter,
described as outdoor fan rotation speed Rfob when maintaining) (ST116), and ends the outdoor
fan control when maintaining a temperature to return to the main routine. For example, the
outdoor fan rotation speed Rfob when maintaining is 190 rpm which is the outdoor fan rotation
speed Rfo defined in the outdoor fan control table 500 of FIG. 6(B).
[00179] As described above, in the temperature maintaining operation performed in the indoor
heat exchange heating operation, the outdoor fan control when maintaining a temperature is
performed by using the outdoor fan control table 500. Accordingly, when the indoor heat
exchange temperature Tc is maintained in a range of 550C to 570C by controlling the outdoor fan
27 based on the outdoor fan control table 500, the discharge pressure of the compressor 21 can
be prevented from exceeding the upper limit value of the use range.
[00180] As described in the process of ST115, in the outdoor fan control when maintaining a
temperature, once the outdoor fan 27 is stopped, after that, the outdoor fan 27 is not driven until
the indoor heat exchange heating operation is ended. The reason for this is to prevent the
discharge pressure of compressor 21 form increasing to exceed the upper limit value of the use
range since the evaporation capacity in the outdoor heat exchanger 23 is increased and the
evaporation pressure is increased due to the restart of the outdoor fan 27 when the indoor heat
exchange temperature Tc is maintained at 550C or higher.
<Protection Control in Indoor Heat Exchange Heating Operation>
[00181] Next, a protection control in the indoor heat exchange heating operation, which
prevents the discharge pressure of the compressor 21 from exceeding an upper limit value of the
use range when the indoor heat exchange heating operation described above is performed, will
be described with reference to FIG. 11. In FIG. 11, ST represents a step of a process, and the
numbers following this represent a step number. The protection control in the indoor heat
exchange heating operation is performed when the indoor heat exchange heating operation is
performed, and is different from the protection control in the heating operation, which is
performed when the heating operation is performed.
[00182] First, the control means acquires the indoor heat exchange temperature Tc, the
discharge temperature Td, the temperature of the outdoor heat exchanger 23 (hereinafter,
described as outdoor heat exchange temperature Te), and the outside air temperature To
(ST131). Among these, since the indoor heat exchange temperature Tc and the discharge
temperature Td are acquired in the same method as ST11 in the protection control in the heating
operation, which is described in FIG. 4, description will be omitted. Since the outside air
temperature To is acquired in the same method as ST11 in the outdoor fan control when
maintaining a temperature, which is described in FIG. 10, description will be omitted. With respect to the outdoor heat exchange temperature Te, the CPU 210 periodically (for example, every 30 seconds) acquires the outdoor heat exchange temperature Te detected by the outdoor heat exchange temperature sensor 72 via the sensor input unit 240.
[00183] Next, the control means determines whether or not the indoor heat exchange
temperature Tc acquired in ST131 is equal to or higher than a predetermined temperature which
is a temperature higher than the first threshold indoor heat exchange temperature Tch1
(hereinafter, described as second threshold indoor heat exchange temperature Tch2) (ST132).
Specifically, the CPU 310 reads out the second threshold indoor heat exchange temperature
Tch2 stored in advance in the storage unit 320 and compares the second threshold indoor heat
exchange temperature Tch2 with the indoor heat exchange temperature Tc. The second
threshold indoor heat exchange temperature Tch2 is obtained by performing a test or the like in
advance. The second threshold indoor heat exchange temperature Tch2 is higher than the first
threshold indoor heat exchange temperature Tch1, and is a temperature which is lower than the
indoor heat exchange temperature Tc corresponding to the upper limit value of the use range of
the discharge pressure of the compressor 21 described above by a predetermined temperature.
The second threshold indoor heat exchange temperature Tch2 is, for example, 590C.
[00184] When the indoor heat exchange temperature Tc is equal to or higher than the second
threshold indoor heat exchange temperature Tch2 (ST132-Yes), the control means stops the
indoor heat exchange heating operation (ST136), and ends the process of the protection control
in the indoor heat exchange heating operation. The operation of the air conditioner 1 may be
stopped after performing the process of ST136. In addition, the compressor 21 may be stopped
and a blowing operation continuing to drive only the indoor fan 32 may be performed.
Alternatively, the compressor 21 may be driven at a predetermined rotation speed. The drying
operation of the indoor heat exchanger 31 may be continued for a certain period of time by making the opening degree D of the expansion valve 24 higher than the predetermined expansion valve opening degree Dp in the indoor heat exchange heating operation and driving the indoor fan 32 at the indoor fan rotation speed Rfi higher than that in the indoor heat exchange heating operation. In the drying operation, the discharge pressure of the compressor 21 is reduced more than that in the indoor heat exchange heating operation since the opening degree
D of the expansion valve 24 is made larger than that in the indoor heat exchange heating
operation and the indoor fan rotation speed Rfi is also increased.
[00185] When the indoor heat exchange temperature Tc is not equal to or higher than the
second threshold indoor heat exchange temperature Tch2 (ST132-No), the control means
determines whether or not the discharge temperature Td acquired in ST131 is equal to or higher
than the first threshold discharge temperature Tdh1 (ST133). Specifically, the CPU 210
determines whether or not the discharge temperature Td is equal to or higher than the first
threshold discharge temperature Tdh1.
[00186] When the acquired discharge temperature Td is equal to or higher than the first
threshold discharge temperature Tdh1 (ST133-Yes), the control means causes the process to
proceed to ST136.
[00187] When the acquired discharge temperature Td is not equal to or higher than the first
threshold discharge temperature Tdh1 (ST133-No), the control means determines whether or
not the outdoor heat exchange temperature Te acquired in ST131 is equal to or higher than a
predetermined outdoor heat exchange temperature (hereinafter, described as threshold outdoor
heat exchange temperature Teh) (ST134). Specifically, the CPU 210 determines whether or
not the acquired outdoor heat exchange temperature Te is equal to or higher than the threshold
outdoor heat exchange temperature Teh. Here, the threshold outdoor heat exchange
temperature Teh is obtained by performing a test in advance and stored in the storage unit 220.
When the outdoor heat exchange temperature Te is equal to or higher than the threshold
outdoor heat exchange temperature Teh, the threshold outdoor heat exchange temperature Teh
is a temperature at which there is a possibility that the suction pressure of the compressor 21
increases and the compression ratio (ratio of discharge pressure to suction pressure) of the
compressor 21 falls below the lower limit value of the use range.
[00188] When the acquired outdoor heat exchange temperature Te is equal to or higher than
the threshold outdoor heat exchange temperature Teh (ST134-Yes), the control means causes
the process to proceed to ST136.
[00189] When the acquired outdoor heat exchange temperature Te is not equal to or higher
than the threshold outdoor heat exchange temperature Teh (ST134-No), the control means
determines whether or not the outside air temperature To acquired in ST131 is equal to or higher
than a predetermined outside air temperature (Hereafter, described as third threshold outside air
temperature Top 3) (ST135). Specifically, the CPU 310 determines whether or not the acquired
outside air temperature To is equal to or higher than the third threshold outside air temperature
Top3. Here, the third threshold outside air temperature Top3 is obtained by performing a test in
advance and is stored in the storage unit 220. If the indoor heat exchange heating operation is
performed when the outside air temperature To is equal to or higher than the third threshold
outside air temperature Top3, the third threshold outside air temperature Top3 is a temperature
at which there is a possibility that the discharge pressure of the compressor 21 excessively
increases and exceeds the lower limit value of the use range of the discharge pressure of the
compressor 21. The third threshold outside air temperature Top3 is a temperature which is
higher than the first threshold outside air temperature Top1 and the second threshold outside air
temperature Top2 described above, for example, 43°C.
[00190] When the acquired outside air temperature To is not equal to or higher than the third
threshold outside air temperature Top3 (ST134-No), the control means returns the process to
ST131. When the acquired outside air temperature To is equal to or higher than the third
threshold outside air temperature Top3 (ST134-Yes), the control means returns the process to
ST136.
[00191] As described above, in the protection control in the indoor heat exchange heating
operation, the compressor 21 is not stopped until the indoor heat exchange temperature Tc
becomes equal to or higher than the second threshold indoor heat exchange temperature Tch2
(=59°C) higher than the first threshold indoor heat exchange temperature Tch1 (=550C) in the
protection control in the heating operation. Accordingly, the discharge pressure of the
compressor 21 can be prevented from exceeding the upper limit value of the use range since the
indoor heat exchange temperature Tc can be maintained at 550C to 570C in the outdoor heat
exchange heating operation, and the compressor 21 is stopped when the indoor heat exchange
temperature Tc is equal to or higher than the second threshold indoor heat exchange
temperature Tch2.
[00192] Further, in the protection control in the indoor heat exchange heating operation, the
compressor 21 is stopped when the discharge temperature Td of the compressor 21 is equal to
or higher than the first threshold discharge temperature Tdh1 (=1050C) which is a temperature
lower than the second threshold discharge temperature Tdh2 (=1150C), the second threshold
discharge temperature Tdh2 being a threshold temperature at which the compressor 21 is
stopped in the protection control in the heating operation. When the indoor heat exchange
temperature Tc is maintained at 550C to 570C in the indoor heat exchange heating operation, the
discharge temperature Td of the compressor 21 easily increases, and the discharge pressure
also easily increases. Therefore, when the discharge temperature Td is equal to or higher than the first threshold discharge temperature Tdh1 lower than the second threshold discharge temperature Tdh2, the discharge pressure of the compressor 21 can be prevented from exceeding the upper limit value of the use range effectively by stopping the compressor 21.
[00193] Furthermore, in the protection control in the indoor heat exchange heating operation,
the stop of the compressor 21 at the outdoor heat exchange temperature Te which is not
included in the protection control in the heating operation. It is considered that the indoor heat
exchange heating operation of the present invention is often performed in summer when the
cooling operation, in which the possibility of the growth of fungus and bacteria due to the
condensed water generated in the indoor heat exchanger 31 is high, is performed. In summer,
the outside air temperature To is high, and the outdoor heat exchange temperature Te of the
outdoor heat exchanger 23 functioning as an evaporator is high in the indoor heat exchange
heating operation due to the high outside air temperature To. In this case, the suction pressure
of the compressor 21 may increase due to the increase in the outdoor heat exchange
temperature Te. Accordingly, in the protection control of the indoor heat exchange heating
operation, when the outdoor heat exchange temperature Te is equal to or higher than the
threshold outdoor heat exchange temperature Teh, the compression ratio of the compressor 21
can be prevented from falling below the lower limit value of the use range by stopping the
compressor 21 to prevent the suction pressure of the compressor 21 from increasing.
<Regarding Wet Control Operation>
[00194] In the present invention, prior to the above described indoor heat exchange heating
operation, the wet control operation may be performed as follows. In the wet control operation,
the indoor heat exchange temperature is controlled so as to wet a surface of the indoor heat
exchanger 31 with a specific water amount of the dew condensation water based on the
temperature and humidity of the indoor heat exchanger 31 after the cooling operation. As described above, if the indoor heat exchange temperature is maintained at a high temperature in the state where the dew condensation water is present on the surface of the indoor heat exchanger 31, the survival rate of fungi and bacteria existing on the surface of the indoor heat exchanger 31 can be significantly reduced. Here, in the indoor unit 3, an information signal including humidity information of the measured humidity is supplied to the sensor input unit 340 of the indoor unit control means 300 from an indoor humidity sensor (not shown) that measures relative humidity in the indoor unit 3.
[00195] As shown in FIG. 12, when the end of the cooling operation is recognized, the control
means stops the rotation of the indoor fan 32 in ST137. The stationary state of the indoor fan 32
prevents the dew condensation water from evaporating from the surface of the indoor heat
exchanger 31. At this time, a position of the four-way valve 22 in the cooling operation is
maintained. In ST137, the control means may reduce the rotation speed of the indoor fan 32
and perform the intermittent rotation in addition to stopping the rotation of the indoor fan 32.
The rotation of the indoor fan 32 may be appropriately adjusted according to the water amount of
the dew condensation water.
[00196] In ST138, the control means specifies the wetting amount of the indoor heat
exchanger 31 from the water amount of the dew condensation water generated on the surface of
the indoor heat exchanger 31. The control means estimates the saturated water vapor amount
from the output signal of the indoor temperature sensor 75 and the indoor humidity sensor in
specifying the wetting amount. The control means specifies the water amount of the dew
condensation water from a value of the estimated saturated water vapor amount and duration
time or elapsed time measured by a timer (not shown) built in the indoor unit 3. Generally, after
the cooling operation, the temperature of the indoor heat exchanger 31 is low, and the dew
condensation water is generated on the surface of the indoor heat exchanger 31.
[00197] In a case where the estimated wetting amount falls short of the predetermined
specified amount, the control means cools the indoor heat exchanger 31 in ST139. The control
means instructs operations of the expansion valve 24 and the compressor 21 to lower an
evaporation temperature of the refrigerant in the indoor heat exchanger 31 in cooling the indoor
heat exchanger 31. As a result, the temperature of the indoor heat exchanger 31 is reduced,
and the generation of the dew condensation water is promoted. On the surface of the indoor
heat exchanger 31, sufficient wetting is secured. A predetermined specified amount for the
wetting amount may be set to a water amount in which effectiveness of wet-heat sterilization is
not lost due to evaporation during heating of the indoor heat exchanger 31 in order to perform
wet-heat sterilization that can kill bacteria at a temperature lower than a temperature in the
drying state to reduce the number of bacteria by applying heat to bacteria and fungus in a high
humidity state.
[00198] When the estimated wetting amount reaches the predetermined specified amount, the
control means heats the indoor heat exchanger 31 in ST140. Condensation of the refrigerant is
used to heat the indoor heat exchanger 31. At this time, the control means switches the
four-way valve 22. The four-way valve 22 is switched to a position in the heating operation.
Here, the temperature of the indoor heat exchanger 31 at the time of heating is set to 45 degrees
Celsius or higher. Preferably, the temperature of the indoor heat exchanger 31 is set to 60
degrees Celsius or higher. Accordingly, the indoor heat exchanger 31 is heated without
evaporating the dew condensation water on the surface of the indoor heat exchanger 31 without
the drying operation performed in the related art. The dew condensation water is heated by the
indoor heat exchanger 31. Bacteria and fungi are heated in the heated dew condensation
water. Therefore, bacteria and fungi are wet heat sterilized. The number of bacteria and fungi
can be reduced by killing bacteria and fungi.
[00199] In particular, when the temperature of the indoor heat exchanger 31 is set to 45
degrees Celsius or higher, the dew condensation water is heated to 45 degrees Celsius or
higher, and the wet-heat sterilization of bacteria and fungus is effectively realized. Further,
when the temperature of the indoor heat exchanger 31 is set to 60 degrees Celsius or higher, the
wet-heat sterilization of bacteria and fungus is further effectively realized. The time to
sterilization can be shortened. However, it is desirable that the temperature of the indoor heat
exchanger 31 is set to 70 degrees Celsius or lower, a temperature as low as possible, in order to
suppress evaporation of the dew condensation water as much as possible. Inastatewherethe
heat exchanger is dried, even if the temperature is set to 45 degrees Celsius or higher, it does
not lead to the sterilization of bacteria and fungus.
[00200] The opening degree of the expansion valve 24 and the rotation of the fans 27 and 32
are appropriately adjusted such that the temperature of the indoor heat exchanger 31 does not
exceed 60 degrees to become an overload condition when heating the indoor heat exchanger
31.
[00201] In ST141, the control means determines the completion of wet-heat sterilization. In
the determination, for example, the control means uses the measurement of the timer. The
timer measures the duration time of the set temperature. When the duration time of the set
temperature reaches the specified value, the control means ends the wet-heat sterilization.
When the duration time of the set temperature is lower than the specified value, the control
means continues the heating operation. The specified value of the duration time of the set
temperature may be equal to or longer than the time when the effect of wet-heat sterilization can
be obtained. According to the experiments by an applicant, it is known that the effect of
wet-heat sterilization can be obtained by setting the time to 3 minutes or longer for Escherichia
coli and 5 minutes or longer for black fungus. In addition, it has been found that 10 minutes or longer is desirable for Legionella bacteria. At this time, the control means observes the operation of the compressor 21 in ST142. When the overload of the compressor 21 is detected in heating up to the set temperature, the control means lowers the discharge temperature of the compressor 21 in ST7, and the heating operation is ended. When the overload is not detected, the heating operation is continued until it is determined that wet-heat sterilization is completed in
ST141.
[00202] Here, the overload condition of the compressor 21 set at the time of condensation is
alleviated compared with the overload condition of the compressor 21 set in the heating
operation. That is, the discharge temperature which is the threshold of the overload condition is
set to be high, or the time until the overload protection operation is set to be long when the
discharge temperature exceeds the threshold of the overload condition for a predetermined
time. Since the overload condition of the compressor 21 is alleviated in the wet control
operation, the indoor heat exchanger 31 can be heated to a higher temperature than that in the
heating operation. The wet-heat sterilization of bacteria and fungus is realized.
[00203] In the wet control operation of the air conditioner 1, the drying process in the indoor
unit 3 may be performed following the wet-heat sterilization process. In the drying process, the
rotation of the indoor fan 32 is started in a state where the heating of the indoor heat exchanger
31 is maintained. The control means specifies the rotation speed of the indoor fan 32 when the
indoor fan 32 rotates. The rotation of the indoor fan 32 promotes the evaporation of the heated
dew condensation water. At this time, the blowing port of the indoor unit 3 maybe closed by the
vertical wind direction plate 35. When closing the blowing port, the control means may specify
the minimum angle of the vertical wind direction plate 35. Blowing of a warm air after the
cooling operation is avoided in this manner. The growth of bacteria and fungus remaining in the wet-heat sterilization is suppressed by continuing the dry heating following the process of the wet-heat sterilization.

Claims (9)

1. An air conditioner comprising:
an indoor heat exchanger;
an indoor unit including an indoor heat exchange temperature sensor detecting an
indoor heat exchange temperature, the indoor heat exchange temperature being a temperature
of the indoor heat exchanger;
an outdoor unit including a compressor; and
control means for controlling the compressor,
wherein the control means performs a first protection control or a second protection
control when the control means causes the indoor heat exchanger to function as a condenser,
the first protection control is performed in a heating operation when the indoor heat
exchange temperature is a temperature higher than a predetermined first threshold indoor heat
exchange temperature, and
the second protection control is performed in an indoor heat exchange heating
operation maintaining the indoor heat exchange temperature between 45C and 59°C for
reducing the number of fungi and bacteria existing in the indoor heat exchanger, when the indoor
heat exchange temperature is a temperature higher than a predetermined second threshold
indoor heat exchange temperature higher than the first threshold indoor heat exchange
temperature.
2. The air conditioner according to claim 1,
wherein the second threshold indoor heat exchange temperature is a temperature
higher than a target temperature of the indoor heat exchange temperature in the indoor heat
exchange heating operation.
3. The air conditioner according to claim 1 or claim 2, wherein in the first protection control, the control means stops the heating operation when the indoor heat exchange temperature is a temperature higher than the first threshold indoor heat exchange temperature, and in the second protection control, the control means stops the indoor heat exchange heating operation when the indoor heat exchange temperature is a temperature higher than the second threshold indoor heat exchange temperature.
4. The air conditioner according to any one of claims 1 to 3,
wherein the outdoor unit includes a discharge temperature sensor detecting a
discharge temperature which is a temperature of a refrigerant discharged from the compressor,
the second protection control is performed when, in addition to the indoor heat
exchange temperature, the discharge temperature is a temperature higher than a predetermined
first threshold discharge temperature, and
the first protection control is performed when, in addition to the indoor heat exchange
temperature, the discharge temperature is a predetermined second discharge temperature
higher than the first threshold discharge temperature.
5. The air conditioner according to any one of claims 1 to 4,
wherein the outdoor unit includes an outdoor heat exchanger and an outdoor heat
exchange temperature sensor detecting an outdoor heat exchange temperature which is a
temperature of the outdoor heat exchanger, and
the second protection control is performed when, in addition to the indoor heat
exchange temperature and the discharge temperature, the outdoor heat exchange temperature
is a temperature higher than a predetermined threshold outdoor heat exchange temperature.
6. The air conditioner according to any one of claims 1 to 5, wherein the outdoor unit includes an outside air temperature sensor detecting an outside air temperature, and the second protection control is performed when, in addition to the indoor heat exchange temperature, the discharge temperature and the outdoor heat exchange temperature, the outside air temperature is a temperature higher than a predetermined threshold outside air temperature.
7. The air conditioner according to claim 3,
wherein in each of a stop of the heating operation in the first protection control and a
stop of the indoor heat exchange heating operation in the second protection control, the
compressor is stopped.
8. The air conditioner according to claim 1,
wherein the control means heats the indoor heat exchanger without evaporating dew
condensation water on a surface of the indoor heat exchanger in the indoor heat exchange
heating operation.
9. The air conditioner according to claim 8,
wherein the control means performs a wet control operation to cause the indoor heat
exchanger to function as an evaporator so as to wet a surface of the indoor heat exchanger with
a specific water amount of dew condensation water prior to the indoor heat exchange heating
operation.
AU2018228986A 2017-02-28 2018-02-22 Air conditioner Active AU2018228986B2 (en)

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JP2017-036408 2017-02-28
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JP2017-184926 2017-09-26
PCT/JP2018/006448 WO2018159446A1 (en) 2017-02-28 2018-02-22 Air conditioner

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