AU2013337044B2 - Apparatus and method for producing a rotor blade spar cap - Google Patents

Apparatus and method for producing a rotor blade spar cap Download PDF

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Publication number
AU2013337044B2
AU2013337044B2 AU2013337044A AU2013337044A AU2013337044B2 AU 2013337044 B2 AU2013337044 B2 AU 2013337044B2 AU 2013337044 A AU2013337044 A AU 2013337044A AU 2013337044 A AU2013337044 A AU 2013337044A AU 2013337044 B2 AU2013337044 B2 AU 2013337044B2
Authority
AU
Australia
Prior art keywords
rotor blade
depression
spar cap
fiber
blade spar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2013337044A
Other languages
English (en)
Other versions
AU2013337044A1 (en
Inventor
Urs Bendel
Enno Eyb
Tilman RICHERS
Jan-Peter Witthus
Lenz Simon Zeller
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Senvion GmbH
Original Assignee
Senvion GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Senvion GmbH filed Critical Senvion GmbH
Publication of AU2013337044A1 publication Critical patent/AU2013337044A1/en
Application granted granted Critical
Publication of AU2013337044B2 publication Critical patent/AU2013337044B2/en
Ceased legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/46—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs
    • B29C70/48—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using matched moulds, e.g. for deforming sheet moulding compounds [SMC] or prepregs and impregnating the reinforcements in the closed mould, e.g. resin transfer moulding [RTM], e.g. by vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/342—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/42—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles
    • B29C70/44—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding
    • B29C70/443—Shaping or impregnating by compression not applied for producing articles of definite length, i.e. discrete articles using isostatic pressure, e.g. pressure difference-moulding, vacuum bag-moulding, autoclave-moulding or expanding rubber-moulding and impregnating by vacuum or injection
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
    • F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
    • F01D5/12—Blades
    • F01D5/14—Form or construction
    • F01D5/147—Construction, i.e. structural features, e.g. of weight-saving hollow blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28—Shaping operations therefor
    • B29C70/40—Shaping or impregnating by compression not applied
    • B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
    • B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/06—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts
    • B29K2105/08—Condition, form or state of moulded material or of the material to be shaped containing reinforcements, fillers or inserts of continuous length, e.g. cords, rovings, mats, fabrics, strands or yarns
    • B29K2105/0872—Prepregs
    • B29K2105/089—Prepregs fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082—Blades, e.g. for helicopters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
    • B29L2031/082—Blades, e.g. for helicopters
    • B29L2031/085—Wind turbine blades
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/70—Wind energy
    • Y02E10/72—Wind turbines with rotation axis in wind direction
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Architecture (AREA)
  • General Engineering & Computer Science (AREA)
  • Moulding By Coating Moulds (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Wind Motors (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
AU2013337044A 2012-10-22 2013-10-11 Apparatus and method for producing a rotor blade spar cap Ceased AU2013337044B2 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE102012219226.3A DE102012219226A1 (de) 2012-10-22 2012-10-22 Vorrichtung und Verfahren zur Herstellung eines Rotorblattgurts
DE102012219226.3 2012-10-22
PCT/EP2013/003058 WO2014063790A1 (de) 2012-10-22 2013-10-11 Vorrichtung und verfahren zur herstellung eines rotorblattgurts

Publications (2)

Publication Number Publication Date
AU2013337044A1 AU2013337044A1 (en) 2015-06-11
AU2013337044B2 true AU2013337044B2 (en) 2016-11-10

Family

ID=49484254

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2013337044A Ceased AU2013337044B2 (en) 2012-10-22 2013-10-11 Apparatus and method for producing a rotor blade spar cap

Country Status (12)

Country Link
US (1) US10232568B2 (enExample)
EP (1) EP2909013B1 (enExample)
KR (1) KR101838214B1 (enExample)
CN (1) CN105121139B (enExample)
AU (1) AU2013337044B2 (enExample)
CA (1) CA2887194C (enExample)
DE (1) DE102012219226A1 (enExample)
DK (1) DK2909013T3 (enExample)
ES (1) ES2684977T3 (enExample)
IN (1) IN2015DN03965A (enExample)
WO (1) WO2014063790A1 (enExample)
ZA (1) ZA201503121B (enExample)

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DE102014221966B4 (de) 2014-10-28 2018-07-12 Senvion Gmbh Verfahren zum Herstellen eines Rotorblatts einer Windenergieanlage
DE102014018498A1 (de) * 2014-12-16 2016-06-16 Senvion Gmbh Anordnung pultrudierter Stäbe
DE102015007289A1 (de) * 2015-06-10 2016-12-15 Senvion Gmbh Rotorblatt, Rotorblattgurt und Verfahren zum Herstellen eines Rotorblattgurts
RU2696461C1 (ru) * 2015-11-12 2019-08-01 Эйртек Юроуп С.А Р.Л. Изготовление композиционных деталей
DE102015120572A1 (de) * 2015-11-26 2017-06-01 Airbus Operations Gmbh Harzsperrvorrichtung für ein Infusionswerkzeug
DE102016006572A1 (de) * 2016-06-01 2017-12-07 Senvion Gmbh Vorrichtung und Anordnung zur horizontalen Vormontage eines Windenergieanlagenrotors
DE102016009640A1 (de) * 2016-08-10 2018-02-15 Senvion Gmbh Gurt aus vorgefertigten Elementen mit Gelege und ein Verfahren zu seiner Fertigung
EP3299154A1 (en) * 2016-09-27 2018-03-28 Hexcel Reinforcements SAS Device for manufacturing a composite part
CN106378942B (zh) * 2016-11-16 2018-10-09 连云港中复连众复合材料集团有限公司 一种兆瓦级风力发电机叶片主梁梁帽的制备及其安装方法
DE102016014447A1 (de) * 2016-12-06 2018-06-07 Senvion Gmbh Hinterkantengurt eines Rotorblatts einer Windenergieanlage, Rotorblatt und Verfahren zum Herstellen eines Hinterkantengurts
DE102017112721A1 (de) 2017-06-09 2018-12-13 Wobben Properties Gmbh Verfahren zum Herstellen eines Windenergieanlagen-Rotorblattes
US10677216B2 (en) 2017-10-24 2020-06-09 General Electric Company Wind turbine rotor blade components formed using pultruded rods
US11590721B2 (en) * 2017-12-14 2023-02-28 Lm Wind Power International Technology Ii Aps System and method for manufacturing a reinforced wind turbine blade
US11738530B2 (en) 2018-03-22 2023-08-29 General Electric Company Methods for manufacturing wind turbine rotor blade components
WO2019212554A1 (en) * 2018-05-03 2019-11-07 General Electric Company Methods of manufacturing rotor blade components for a wind turbine
DE102018006086A1 (de) * 2018-08-02 2020-02-06 Senvion Gmbh Verfahren zur Bestimmung von Wellen von Laminatbauteilen eines Rotorblattes
DE102018009339A1 (de) * 2018-11-28 2020-05-28 Senvion Gmbh Verfahren zum Einbringen eines Rotorblattgurts in eine Rotorblattschale, Gurtform, Rotorblatt sowie Windenergieanlage
US11491750B2 (en) 2019-01-07 2022-11-08 Varial Surf Technology, Inc. Moldless vacuum infusion process
EP3711938B1 (en) * 2019-03-21 2021-10-20 LM Wind Power A/S Manufacturing a wind turbine blade shell part and root end assembly for a wind turbine blade shell part
CN110948906B (zh) * 2019-12-09 2024-07-19 宁波市益普乐模塑有限公司 碳纤维汽车门外板的制造工艺
CA3176345A1 (en) * 2020-05-25 2021-12-02 Lm Wind Power A/S Method for manufacturing a wind turbine blade and wind turbine blade obtained thereby
GB202008395D0 (en) * 2020-06-04 2020-07-22 Lm Wind Power As Pultruded fibre-reinforced strip for a reinforced structure, such as a spar cap
CN113464357B (zh) * 2021-03-22 2023-04-25 中材科技(萍乡)风电叶片有限公司 条状件、梁、叶片以及风电机组
US12319019B2 (en) * 2021-03-25 2025-06-03 Mitsubishi Heavy Industries, Ltd. Fiber-reinforced composite material molding apparatus and fiber-reinforced composite material molding method
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Also Published As

Publication number Publication date
KR101838214B1 (ko) 2018-04-26
ES2684977T3 (es) 2018-10-05
DK2909013T3 (en) 2018-09-03
EP2909013A1 (de) 2015-08-26
CN105121139B (zh) 2017-08-25
CN105121139A (zh) 2015-12-02
DE102012219226A1 (de) 2014-04-24
CA2887194C (en) 2017-07-18
ZA201503121B (en) 2016-01-27
IN2015DN03965A (enExample) 2015-10-02
KR20150081299A (ko) 2015-07-13
EP2909013B1 (de) 2018-05-23
AU2013337044A1 (en) 2015-06-11
WO2014063790A1 (de) 2014-05-01
CA2887194A1 (en) 2014-05-01
US10232568B2 (en) 2019-03-19
US20150224721A1 (en) 2015-08-13

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Legal Events

Date Code Title Description
DA3 Amendments made section 104

Free format text: THE NATURE OF THE AMENDMENT IS: AMEND THE INVENTION TITLE TO READ APPARATUS AND METHOD FOR PRODUCING A ROTOR BLADE SPAR CAP

FGA Letters patent sealed or granted (standard patent)
MK14 Patent ceased section 143(a) (annual fees not paid) or expired