AU2009313843B2 - Forming for obtaining equal characteristic in the sheets; apparatus for friction stir welding with cooling element - Google Patents

Forming for obtaining equal characteristic in the sheets; apparatus for friction stir welding with cooling element Download PDF

Info

Publication number
AU2009313843B2
AU2009313843B2 AU2009313843A AU2009313843A AU2009313843B2 AU 2009313843 B2 AU2009313843 B2 AU 2009313843B2 AU 2009313843 A AU2009313843 A AU 2009313843A AU 2009313843 A AU2009313843 A AU 2009313843A AU 2009313843 B2 AU2009313843 B2 AU 2009313843B2
Authority
AU
Australia
Prior art keywords
blank
titanium
component
forming
weld nugget
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
AU2009313843A
Other languages
English (en)
Other versions
AU2009313843A1 (en
Inventor
Gary W. Coleman
Paul D. Edwards
Luis R. Leon
Gregory L. Ramsey
Daniel G. Sanders
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Boeing Co
Original Assignee
Boeing Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Boeing Co filed Critical Boeing Co
Publication of AU2009313843A1 publication Critical patent/AU2009313843A1/en
Application granted granted Critical
Publication of AU2009313843B2 publication Critical patent/AU2009313843B2/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/021—Deforming sheet bodies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D26/00—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces
    • B21D26/02—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure
    • B21D26/053—Shaping without cutting otherwise than using rigid devices or tools or yieldable or resilient pads, i.e. applying fluid pressure or magnetic forces by applying fluid pressure characterised by the material of the blanks
    • B21D26/055—Blanks having super-plastic properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/1245—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding characterised by the apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
    • B23K20/12—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding
    • B23K20/122—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding
    • B23K20/128—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating the heat being generated by friction; Friction welding using a non-consumable tool, e.g. friction stir welding making use of additional material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20—Bonding
    • B23K26/21—Bonding by welding
    • B23K26/24—Seam welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00—Articles made by soldering, welding or cutting
    • B23K2101/006—Vehicles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/02—Iron or ferrous alloys
    • B23K2103/04—Steel or steel alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/08—Non-ferrous metals or alloys
    • B23K2103/10—Aluminium or alloys thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/08—Non-ferrous metals or alloys
    • B23K2103/14—Titanium or alloys thereof
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2203/00—Investigating strength properties of solid materials by application of mechanical stress
    • G01N2203/02—Details not specific for a particular testing method
    • G01N2203/026—Specifications of the specimen
    • G01N2203/0296—Welds

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Optics & Photonics (AREA)
  • Plasma & Fusion (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
AU2009313843A 2008-11-15 2009-11-13 Forming for obtaining equal characteristic in the sheets; apparatus for friction stir welding with cooling element Active AU2009313843B2 (en)

Applications Claiming Priority (5)

Application Number Priority Date Filing Date Title
US19929608P 2008-11-15 2008-11-15
US61/199,296 2008-11-15
US12/617,022 2009-11-12
US12/617,022 US10843291B2 (en) 2008-11-15 2009-11-12 Welding in preparation for superplastic forming
PCT/US2009/064417 WO2010057012A1 (en) 2008-11-15 2009-11-13 Forming for obtaining equal characteristic in the sheets; apparatus for friction stir welding with cooling element

Publications (2)

Publication Number Publication Date
AU2009313843A1 AU2009313843A1 (en) 2010-05-20
AU2009313843B2 true AU2009313843B2 (en) 2015-05-07

Family

ID=41664747

Family Applications (1)

Application Number Title Priority Date Filing Date
AU2009313843A Active AU2009313843B2 (en) 2008-11-15 2009-11-13 Forming for obtaining equal characteristic in the sheets; apparatus for friction stir welding with cooling element

Country Status (9)

Country Link
US (1) US10843291B2 (enExample)
EP (2) EP2957377B1 (enExample)
JP (1) JP5838091B2 (enExample)
CN (1) CN102186621B (enExample)
AU (1) AU2009313843B2 (enExample)
CA (5) CA2935835C (enExample)
ES (2) ES2554548T3 (enExample)
RU (1) RU2530927C2 (enExample)
WO (1) WO2010057012A1 (enExample)

Families Citing this family (22)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10843291B2 (en) 2008-11-15 2020-11-24 The Boeing Company Welding in preparation for superplastic forming
USD762253S1 (en) * 2011-07-29 2016-07-26 Japan Transport Engineering Company Friction stir welding tool
CN102430635A (zh) * 2011-11-04 2012-05-02 中国科学院深圳先进技术研究院 板材高压水射流柔性渐进成形方法及装置
JP6015373B2 (ja) * 2012-11-16 2016-10-26 株式会社豊田自動織機 密閉容器の製造方法
JP6294507B2 (ja) * 2014-11-24 2018-03-14 株式会社Uacj アルミニウム合金板の熱間ブロー成形方法
JP6350334B2 (ja) * 2015-02-19 2018-07-04 日本軽金属株式会社 接合方法及び複合圧延材の製造方法
US9845728B2 (en) * 2015-10-15 2017-12-19 Rohr, Inc. Forming a nacelle inlet for a turbine engine propulsion system
JP6140863B1 (ja) * 2016-04-04 2017-05-31 株式会社Ｊｓｏｌ 摩擦攪拌接合解析における材料構成則の定数同定方法及び定数同定システム
US20170304933A1 (en) * 2016-04-20 2017-10-26 Brigham Young University Friction stir additive processing and methods thereof
US10926857B2 (en) * 2016-06-17 2021-02-23 The Boeing Company Pressurized bulkhead
WO2018027074A1 (en) * 2016-08-03 2018-02-08 Shiloh Industries, Inc. Hybrid weld joint and method of forming the same
CN106312459B (zh) * 2016-09-27 2018-10-12 晋西工业集团有限责任公司 一种铝制异形长薄板的加工工艺
JP6357566B2 (ja) * 2016-11-22 2018-07-11 株式会社神戸製鋼所 アルミニウム構造部材の製造方法
US11433990B2 (en) 2018-07-09 2022-09-06 Rohr, Inc. Active laminar flow control system with composite panel
CN108817647B (zh) * 2018-07-11 2019-10-01 南昌航空大学 一种钛-钢异种金属结构及其制备方法
US20240100624A1 (en) * 2018-08-28 2024-03-28 MELD Manufacturing Corporation Solid-state joining of features to cast parts
CN110238612A (zh) * 2019-06-03 2019-09-17 中国兵器科学研究院宁波分院 一种焊接钛合金型材及其制备方法
CN112468631B (zh) * 2020-12-18 2021-06-04 深圳市众为精密科技有限公司 一种应用于5g手机的超塑性成形复杂精密结构件
EP4275835B1 (en) * 2022-05-12 2024-12-04 Creuzet Aeronautique Inlet lip skin manufacturing method
CN114798886B (zh) * 2022-05-27 2023-12-08 北京航星机器制造有限公司 一种铝合金局部大变形蒙皮的成形方法及模具
CN115635256B (zh) * 2022-10-31 2025-06-03 天津航天长征火箭制造有限公司 一种薄壁箱底近无减薄搅拌摩擦焊接及形位尺寸控制方法
CN119115200B (zh) * 2024-09-25 2025-11-25 北京星航机电装备有限公司 一种防止机翼骨架和蒙皮发生焊接变形的方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030047587A1 (en) * 2001-03-15 2003-03-13 Yasuhisa Aono Welding processes for iron-base ultra fine grained materials and structural components manufactured by the processes
US20040197532A1 (en) * 2003-04-07 2004-10-07 Barnes Anthony John Method of forming and blank therefor
US20060086774A1 (en) * 2004-10-21 2006-04-27 The Boeing Company Formed structural assembly and associated preform and method

Family Cites Families (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2882588A (en) 1954-03-10 1959-04-21 Metal Specialty Company Simultaneous pressure welding and pressure forming
US4560856A (en) * 1982-09-01 1985-12-24 Westinghouse Electric Corp. Pulsed laser machining apparatus
US5654060A (en) * 1995-06-16 1997-08-05 The Boeing Company High temperature insulation system
US6045028A (en) 1998-07-17 2000-04-04 Mcdonnell Douglas Corporation Integral corrosion protection of friction-welded joints
EP1315593A1 (en) * 2000-05-05 2003-06-04 Brigham Young University Friction stir welding of polymeric materials
US6712916B2 (en) 2000-12-22 2004-03-30 The Curators Of The University Of Missouri Metal superplasticity enhancement and forming process
IL142101A0 (en) * 2001-03-19 2002-03-10 Rotem Ind Ltd Improved process and apparatus for friction stir welding
US6537682B2 (en) * 2001-03-27 2003-03-25 The Boeing Company Application of friction stir welding to superplastically formed structural assemblies
JP2005508256A (ja) * 2001-11-02 2005-03-31 ザ・ボーイング・カンパニー 圧縮残留応力パターンを有する溶接継手を形成するための方法及び装置
JP3510612B2 (ja) * 2001-11-27 2004-03-29 川崎重工業株式会社 摩擦撹拌接合方法
US7850058B2 (en) * 2004-03-31 2010-12-14 The Boeing Company Superplastic forming of titanium assemblies
US7431196B2 (en) * 2005-03-21 2008-10-07 The Boeing Company Method and apparatus for forming complex contour structural assemblies
US7416105B2 (en) * 2005-05-06 2008-08-26 The Boeing Company Superplastically forming of friction welded structural assemblies
JP4861656B2 (ja) 2005-08-12 2012-01-25 昭和電工株式会社 摩擦攪拌接合方法および中空体の製造方法
US8281977B2 (en) * 2006-10-02 2012-10-09 Nippon Light Metal Company, Ltd. Joining method and friction stir welding method
US10843291B2 (en) 2008-11-15 2020-11-24 The Boeing Company Welding in preparation for superplastic forming
US20100136369A1 (en) * 2008-11-18 2010-06-03 Raghavan Ayer High strength and toughness steel structures by friction stir welding

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20030047587A1 (en) * 2001-03-15 2003-03-13 Yasuhisa Aono Welding processes for iron-base ultra fine grained materials and structural components manufactured by the processes
US20040197532A1 (en) * 2003-04-07 2004-10-07 Barnes Anthony John Method of forming and blank therefor
US20060086774A1 (en) * 2004-10-21 2006-04-27 The Boeing Company Formed structural assembly and associated preform and method

Also Published As

Publication number Publication date
RU2530927C2 (ru) 2014-10-20
US10843291B2 (en) 2020-11-24
ES2676427T3 (es) 2018-07-19
CA2935835A1 (en) 2010-05-20
CA2734163C (en) 2016-09-13
WO2010057012A1 (en) 2010-05-20
RU2011123378A (ru) 2012-12-27
CA2935845A1 (en) 2010-05-20
EP2364235B1 (en) 2015-09-30
EP2364235A1 (en) 2011-09-14
JP2012508651A (ja) 2012-04-12
ES2554548T3 (es) 2015-12-21
CA2935834A1 (en) 2010-05-20
CA2734163A1 (en) 2010-05-20
CA2935845C (en) 2020-01-07
AU2009313843A1 (en) 2010-05-20
CN102186621B (zh) 2015-06-24
CA2935846A1 (en) 2010-05-20
CA2935835C (en) 2020-06-30
EP2957377B1 (en) 2018-04-04
JP5838091B2 (ja) 2015-12-24
EP2957377A1 (en) 2015-12-23
CN102186621A (zh) 2011-09-14
CA2935834C (en) 2021-10-19
US20130240609A1 (en) 2013-09-19
CA2935846C (en) 2020-06-23

Similar Documents

Publication Publication Date Title
AU2009313843B2 (en) Forming for obtaining equal characteristic in the sheets; apparatus for friction stir welding with cooling element
EP1439933B1 (en) Apparatus and method for forming weld joints having compressive residual stress patterns
US9015948B2 (en) Joining fuselage skins using friction stir welding
EP2853336B1 (en) Method of and system for fabricating a module through welding and peening the weld seam and/or the members
Sanders et al. Superplastic forming of friction stir welds in Titanium alloy 6Al‐4V: preliminary results
US11524325B2 (en) Friction forming
Sanders et al. Effects on the surface texture, superplastic forming, and fatigue performance of titanium 6Al-4V friction stir welds
Muhammad et al. Progress and trends in ultrasonic vibration assisted friction stir welding
Akinlabi et al. Friction stir welding
Meyer Engineering feasibility study of ultrasonic applications for aircraft manufacture
Zuo et al. Study on the morphology and mechanical properties of dissimilar Al/Al-Li alloy T-joints by friction stir welding
Werner et al. New lightweight construction prospects enabled by hydroforming
Goodyear Application of superplastically formed and diffusion bonded aluminum to a laminar flow control leading edge

Legal Events

Date Code Title Description
FGA Letters patent sealed or granted (standard patent)