AU2006246831B2 - Mattress comprising an active heat absorbing/releasing layer in combination with a spacer material layer - Google Patents

Mattress comprising an active heat absorbing/releasing layer in combination with a spacer material layer Download PDF

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Publication number
AU2006246831B2
AU2006246831B2 AU2006246831A AU2006246831A AU2006246831B2 AU 2006246831 B2 AU2006246831 B2 AU 2006246831B2 AU 2006246831 A AU2006246831 A AU 2006246831A AU 2006246831 A AU2006246831 A AU 2006246831A AU 2006246831 B2 AU2006246831 B2 AU 2006246831B2
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AU
Australia
Prior art keywords
layer
mattress
temperature
spacer material
support element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
AU2006246831A
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AU2006246831A1 (en
Inventor
Hans-Eric Schmidt
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NorviGroup Denmark AS
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Quilts of Denmark AS
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Publication of AU2006246831A1 publication Critical patent/AU2006246831A1/en
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Publication of AU2006246831B2 publication Critical patent/AU2006246831B2/en
Ceased legal-status Critical Current
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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C21/00Attachments for beds, e.g. sheet holders, bed-cover holders; Ventilating, cooling or heating means in connection with bedsteads or mattresses
    • A47C21/04Devices for ventilating, cooling or heating
    • A47C21/042Devices for ventilating, cooling or heating for ventilating or cooling
    • A47C21/046Devices for ventilating, cooling or heating for ventilating or cooling without active means, e.g. with openings or heat conductors
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/002Mattress or cushion tickings or covers
    • A47C27/007Mattress or cushion tickings or covers permeable to liquid or air in a special way
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/12Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton
    • A47C27/124Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with fibrous inlays, e.g. made of wool, of cotton with feathers, down or similar inlays

Description

WO 2006/122556 PCT/DK2006/000267 Mattress comprising an active heat absorbing/releasing layer in combi nation with a spacer material layer FIELD OF THE INVENTION 5 The present invention relates to a mattress. BACKGROUND OF THE INVENTION During sleep the human body goes through different phases, and in these phases the body temperature varies both as a result of internal temperature 10 changes in the body during sleep and because of variations of the tempera ture in the surroundings. These temperature variations disturb the sleep. It is especially important in connection with the sleep that the most important phase - the REM phase - is undisturbed, because in this phase the brain is recharged and prepared for the next waken period. Another effect of the tem is perature changes is that the quilt covering the person is kicked of during sleep, which often results in the person waking up later by freezing. Further, the temperature changes might also result in a sweaty, wet mattress. In both cases the temperature change does not only disturb the sleep, but might also result in sickness. 20 New materials have been developed in an attempt to address special cloth ing and other thermal regulating system requirements. For example, micro encapsulated phase change materials have been described as a suitable component for substrate coatings when exceptional heat transfer and storage 25 capabilities are desired. In US 5,290,904 substrates are described, which are coated with a binder containing microcapsules filled with energy absorbing phase change mate rial. These microcapsules enable the substrate to exhibit extended or en 30 hanced heat retention or storage properties. Also by way of example, microencapsulated phase change materials have been described as a suitable component for inclusion in fibres, when excep- WO 2006/122556 PCT/DK2006/000267 2 tional heat transfer and storage capabilities are desired. In US 4,756,958 a fibre with integral micro spheres filled with phase change material or plastic crystals has enhanced thermal properties at predetermined temperatures. This document further teaches that such fibres may be woven to form a fabric 5 having the enhanced thermal storage properties. Generally speaking, phase change materials have the capability of absorbing or releasing thermal energy to reduce or eliminate heat transfer at the tem perature stabilizing range of the particular temperature stabilizing material. 10 The phase change material inhibits or stops the flow of thermal energy through the coating during the time where the phase change material is ab sorbing or releasing heat, typically during the material's change of phase. This action is transient, i.e. it will be effective as a barrier to thermal energy until the total latent heat of the temperature stabilizing material is absorbed or 15 released during the heating or cooling process. Thermal energy may be stored or removed from the phase change material, and can effectively be recharged by a source of heat or cold. By selecting an appropriate phase change material, a substrate can be coated or a fibre manufactured incorpo rating a phase change material for use in a particular application where the 20 stabilization of temperatures is desired. One approach of solving the above-mentioned sleeping problem is by intro ducing a layer of phase change material above the core of the mattress. Phase change material has the ability of absorbing and releasing heat 25 to/from said body depending on the temperature of the body during sleep and by using phase change material in the mattress, it is the intention that tem perature variations of the body should be minimised during sleep. A problem with this solution is that during sleep moist from the body is generated and the moist is then absorbed in the layer following in the phase change material 30 which typically either is the core of the mattress or a layer of synthetic filling between the core and the phase change material. The moist decreases the effect of the phase change material considerably, whereby the introduction of 3 the phase change material does not sufficiently solve the problem of minimis ing the temperature variations during sleep. US 2002/0164474 describes a composite material for cooling and insulating 5 a user in a cold environment where the material i.e. provides a path for evaporation or direct absorption of perspiration from the skin of the wearer an where one application of the composite material is described as a metabolic heating or cooling blanket useful for treating hypothermia or fever patients and therapeutic heating or cooling orthopaedic joint supports. 10 WO 2005/016074 describes a temperature regulating mat having a basic mat structure with compartments filled with Phase Change Materials which allow the mat to operate at a stable temperature defined by the mat's use being, principally, to keep people cool in hot environments. 15 None of the above documents, however, solves the problem with moist de scribed above. SUMMARY OF THE INVENTION 20 In a first aspect, there is provided a mattress comprising a support element, wherein said support element is covered by a first layer of a material having temperature regulating properties by absorbing and releasing heat and a second layer of spacer material between the first layer and support element, wherein said spacer material allows air circulation from the surroundings di 25 rectly beneath said first layer. By using a material with temperature regulating properties together with a layer of spacer material, very good properties of minimizing temperature variations are obtained. By using spacer material, moist can easily vanish 30 because of air circulation from the surroundings, and by minimizing the moist, tests have shown that the functionality of temperature regulating materials such as e.g. phase change materials is improved considerably. Thereby, the 2584427_1 (GMMatters) WO 2006/122556 PCT/DK2006/000267 4 temperature regulating material can be used to fulfill the quite strict require ment to temperature variation which is necessary in order to get an undis turbed sleep - and especially an undisturbed REM sleep. Further, by using the temperature regulating material in the mattress it is avoided that the user 5 gets sick, both because a better sleep improves the immune system and be cause the risk of the person unintentionally kicking of the quilt or making the mattress wet because of sweat is reduced. Further, since the risk of the mat tress getting sweaty is reduced, the frequency of which the mattress and/or mattress covers have to be cleaned can be reduced. 10 Examples of spacer material are distance mess, a 3mesh@ product from MOller Textil. By using this product it is possible to adjust the hardness and the spring characteristics. is In an embodiment the temperature regulating material comprises a phase change material. This material has proven to be a good material to be used on a mattress and can be adapted to optimally minimize the temperature variations in temperature ranges around the human body temperature. 20 In an embodiment the mattress further comprises a third layer of down above said second layer. Compared to e.g. fiber filling, down filling has very good moist absorbing properties, and this therefore further reduces the moist and improves the functionality of the phase change layer. 25 In an embodiment the mattress further comprises a fourth layer of spacer material, said fourth layer positioned on the opposite site of the support ele ment than the second layer, whereby each spacer material covers each side of said support element. This ensures that moist from both sides of said mat tress is minimized because of a possible air circulation around the mattress. 30 In an embodiment the third layer of down comprise goose downs. Goose downs have proven to be very good at absorbing moist, whereby the func tionality of the temperature regulating material is improved.
5 In an embodiment the second layer has a thickness between 3 mm and 50 mm. In an embodiment the third layer has a thickness between 1 mm and 20 mm. 5 In an embodiment the mattress further comprises at least one cover layer. This protects the layer of phase change material BRIEF DESCRIPTION OF THE DRAWINGS 10 In the following, preferred embodiments of the invention will be described referring to the figures, where figure 1 illustrates an embodiment of a mattress, is figure 2 illustrates another embodiment of a mattress, figure 3 illustrates the functionality of the mattress, figure 4 illustrates the human body temperature variations when using a mat 20 tress of the present disclosure compared to the human body temperature variations when using prior art mattresses, figure 5 illustrates a further embodiment of a mattress, 25 figure 6 illustrates a further embodiment of a mattress, figure 7 illustrates the functionality of the mattress according to the embodi ment of the mattress illustrated in figure 6. 30 DESCRIPTION OF PREFERRED EMBODIMENTS Figure 1 illustrates a mattress. The mattress 101 is in contact with a large part of the human body 103 during sleep. A cross section of the mattress 101 is illustrated at 102. The mattress comprises a support element 105, e.g. a 2584427_1 (GHMatters) 6 core based on foam and/or springs, wherein the support element is covered by a first layer of a material having temperature regulating properties such as phase change material 107 and a second layer of spacer material 109 5 As an alternative, a top mattress to be placed on top of an existing spring based mattress could comprise the second layer of spacer material and the first layer of temperature regulating material. Further, a layer could be pro vided above the temperature regulating material 107 to protect the tempera ture regulating layer. 1.0 In figure 2, another embodiment of a mattress is illustrated, here beside the first layer of temperature regulating material 207, the mattress comprises a third layer of down 201 positioned between the spacer material layer 209 and the support element 205. 15 In figure 3, the functionality of the mattress is illustrated. The human body is illustrated at 301, the temperature regulating material is illustrated at 303 and the spacer material layer is illustrated at 305. When the temperature of the human body 301 increases, the extra heat is stored in the temperature regu 20 lating layer 303, and the body temperature is lowered. When the body tem perature of the human body 301 decreases, the stored extra heat is released from the temperature regulating layer 303 whereby the body temperature is raised. Further, the spacer material layer makes it possible for air circulation, which minimises moist from the surroundings and moist released from the 25 human body 301. In figure 4, the human body temperature variations when using mattresses according to an embodiment of the present invention are compared to the human body temperature variations when using prior art mattresses. On the 30 horizontal axis the time is shown, and on the vertical axis the body tempera ture is shown. The body temperature when using a prior art mattress is illus trated by the curve 405, whereas the body temperature when using a mat tress according to an embodiment of the present invention is illustrated by 2584427_1 (GHMatters) 7 the curve 403. Further, the interval 401 on the vertical axis is the interval de fined as the optimal sleeping temperature. By using a mattress according to the present invention, the body temperature variations are minimized and kept within the optimal sleeping temperature interval 401, whereas when us 5 ing a prior art mattress large temperature variations occur. In figure 5, another embodiment of a mattress according to the present inven tion is illustrated, here, beside the first layer of temperature regulating mate rial 507, the mattress comprises a third layer and a fourth layer of spacer ma 10 terial 501, 503 on each side of the support element 505. In figure 6, a further embodiment of a mattress according to the present in vention is illustrated; here cover layers 601, 603 are positioned as the outer parts on each side of the mattress 15 In figure 7, the functionality of the mattress according to the embodiment of the mattress shown in figure 6 is illustrated. The human body is illustrated at 701, the temperature regulating material is illustrated at 703 and the down layer is illustrated at 705. Further, the third and fourth layers of spacer mate 20 rial 707, 709 are illustrated on each side of the support element 708. When the temperature of the human body 701 increases, the extra heat is stored by the temperature regulating layer 703, and the body temperature is lowered. When the body temperature of the human body 701 decreases, the stored 25 extra heat is released from the temperature regulating layer 703 whereby the body temperature is raised. Further, the down layer, being a very effective moist absorber, absorbs moist from the surroundings and moist released from the human body 701. The spacer material layers 707, 709 allow air cir culation through the mattress and thereby further minimize the amount of 30 moist. 2584427_1 (GHMatters) 8 The mattresses can be filled uniquely, e.g. based on the climate in which the mattress is to be used and based on the comfort temperature of the human being intending to use the mattress. s In the above description, mattresses comprising down filling are described. In this connection the word down relates to both down, feathers or a combina tion thereof and should therefore be interpreted correspondingly. It should be noted that the above-mentioned embodiments illustrate rather 10 than limit the invention, and that those skilled in the art will be able to design many alternative embodiments without departing from the scope of the ap pended claims. In the claims, any reference signs placed between parenthe ses shall not be construed as limiting the claim. The word 'comprising' does not exclude the presence of other elements or steps than those listed in a 15 claim. The invention can be implemented by means of hardware comprising several distinct elements, and by means of a suitably programmed computer. In a device claim enumerating several means, several of these means can be embodied by one and the same item of hardware. The mere fact that certain measures are recited in mutually different dependent claims does not indi 20 cate that a combination of these measures cannot be used to advantage. It is to be understood that, if any prior art publication is referred to herein, such reference does not constitute an admission that the publication forms a part of the common general knowledge in the art, in Australia or any other 25 country. 2544271 (GHMatters)

Claims (8)

1. A mattress comprising a support element, wherein said support element is covered by a first layer of a material having temperature regulating properties 5 by absorbing and releasing heat and a second layer of spacer material be tween the first layer and support element, wherein said spacer material al lows air circulation from the surroundings directly beneath said first layer.
2. A mattress according to claim 1, wherein the temperature regulating mate 10 rial comprises a phase change material.
3. A mattress according to claim 1, wherein the mattress further comprises a third layer of down above said second layer. is
4. A mattress according to claim 3, wherein the mattress further comprises a fourth layer of spacer material, said fourth layer positioned on the opposite site of the support element than the second layer, whereby each spacer ma terial covers each side of said support element. 20
5. A mattress according to either claim 3 or 4, wherein the third layer of down comprises goose downs.
6. A mattress according to any of the claims 1-5, wherein the second layer has a thickness between 3 and 50 mm. 25
7. A mattress according to any of the claims 3 - 6, wherein the third layer has a thickness between 1 mm and 20 mm
8. A mattress according to any of the claims 1-7, wherein the mattress further 30 comprises at least one cover layer. 2584427_1 (GHManers)
AU2006246831A 2005-05-19 2006-05-17 Mattress comprising an active heat absorbing/releasing layer in combination with a spacer material layer Ceased AU2006246831B2 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
DK200500729A DK176827B1 (en) 2005-05-19 2005-05-19 Mattress comprising an active heat-absorbing / emitting layer in combination with a down layer
DKPA200500728 2005-05-19
DK200500728A DK176826B1 (en) 2005-05-19 2005-05-19 Mattress comprising an active heat-absorbing / emitting layer in combination with a layer of spacer material
PCT/DK2006/000267 WO2006122556A1 (en) 2005-05-19 2006-05-17 Mattress comprising an active heat absorbing/releasing layer in combination with a spacer material layer

Publications (2)

Publication Number Publication Date
AU2006246831A1 AU2006246831A1 (en) 2006-11-23
AU2006246831B2 true AU2006246831B2 (en) 2011-03-31

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AU2006246831A Ceased AU2006246831B2 (en) 2005-05-19 2006-05-17 Mattress comprising an active heat absorbing/releasing layer in combination with a spacer material layer
AU2006246830A Ceased AU2006246830B2 (en) 2005-05-19 2006-05-17 Mattress comprising an active heat absorbing/releasing layer in combination with a down layer

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AU2006246830A Ceased AU2006246830B2 (en) 2005-05-19 2006-05-17 Mattress comprising an active heat absorbing/releasing layer in combination with a down layer

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US (2) US20060260058A1 (en)
EP (2) EP1898751B1 (en)
JP (2) JP2008539997A (en)
AU (2) AU2006246831B2 (en)
DK (2) DK176826B1 (en)
NO (2) NO330552B1 (en)
WO (2) WO2006122555A1 (en)

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Also Published As

Publication number Publication date
DK176826B1 (en) 2009-11-09
US20060260058A1 (en) 2006-11-23
EP1895874B1 (en) 2012-05-02
NO330551B1 (en) 2011-05-16
EP1898751A1 (en) 2008-03-19
DK200500729A (en) 2006-11-20
EP1895874A1 (en) 2008-03-12
WO2006122556A1 (en) 2006-11-23
JP2008539998A (en) 2008-11-20
AU2006246830B2 (en) 2011-04-07
NO20076289L (en) 2007-12-06
JP5242383B2 (en) 2013-07-24
DK200500728A (en) 2006-11-20
NO330552B1 (en) 2011-05-16
NO20076293L (en) 2007-12-06
US20080028517A1 (en) 2008-02-07
AU2006246831A1 (en) 2006-11-23
WO2006122555A1 (en) 2006-11-23
AU2006246830A1 (en) 2006-11-23
DK176827B1 (en) 2009-11-09
JP2008539997A (en) 2008-11-20
EP1898751B1 (en) 2012-05-02

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