AT17732U2 - Kit for a tool shed - Google Patents

Abstract

The invention relates to a kit comprising panels (1) for erecting at least one wall (3) of a shed, the kit comprising at least two wall panels (1), each panel (1) extending with its longitudinal direction over the height of the wall (3). and wherein each panel (1) has two differently shaped longitudinal areas (5, 6), the longitudinal areas (5, 6) being present as upstands on a base body (10) of the respective panel (1) and wherein when the panels are mounted on one another a first Type of longitudinal areas (5) overlaps the second type of longitudinal areas (6) and a method for producing such a panel (1).

Description

description

The invention relates to a kit for a shed and sheds, which are built from the kit.

A shed according to the invention is a building comprising a floor profile, side walls and a roof, at least one side wall being constructed from the elements of the kit according to the invention.

Garden sheds are usually built from several prefabricated elements, with a kit a shed can be erected in a given dimension. The elements used in the kits are specially dimensioned for these kits, so there is little flexibility in production, planning and construction.

The object on which the invention is based is to provide wall panels for a flexible, configurable structure.

For solving the task, a kit according to claim 1 is proposed. A method according to claim 18 is proposed for producing the wall panels.

In one embodiment variant, a kit comprising panels for erecting at least one wall of a shed is proposed, with the kit comprising at least two corner panels and at least four wall panels, with each panel extending longitudinally over the entire height of the wall and with each panel has two differently shaped longitudinal areas, the longitudinal areas being present as upstands on a base body of the respective panel and wherein when the panels are mounted on one another, a first type of longitudinal area overlaps the second type of longitudinal area.

Preferably, the two longitudinal regions of the panels each have a protruding from the base body bend, which bends are directed to the inside of the shed to be erected and each have a leg which protrudes at a distance from the base body at an angle from the bend.

With two wall and/or corner panels mounted together, there is preferably a gap between the overlying, differently shaped longitudinal areas of the two panels, which gap is closed inwardly and outwardly by adjacent areas of the two overlying, differently shaped longitudinal areas. The gap is preferably located between the two bends of the differently shaped longitudinal regions.

There is preferably a row of elongated holes on the legs of each panel, with the row and the longitudinal direction of the elongated holes being aligned in the longitudinal direction of the panel and with the elongated holes of a first panel and a second panel adjoining the first panel lying on top of one another, so that a Opening is present, which runs through both superimposed legs.

It is preferred that there are two mounting holes on one of the legs, which are used for attachment to a floor frame or floor profile and a roof frame or head profile of the shed, the other leg having exemptions (e.g. as holes), so that the mounting holes exposed when the legs of two panels overlap.

It is preferred that at least one hole is present at the bends, the holes of a first panel and a second panel adjoining the first panel lying one above the other, so that there is an opening which runs through both adjacent bends.

It is preferred that when the panels are mounted on one another, a first type of longitudinal area of a first panel overlaps the second type of longitudinal area of a second panel, with the overlapping longitudinal area having a bend starting from the base body, then a pretensioning region following the bend the preload area

a leg and adjacent to the leg a projection. It is preferred that the overlapped longitudinal area has a bend starting from the base body and then a leg following the bend.

It is preferred that the wall panels and corner panels are identical, with the difference that the corner panels have a 90° bend in the area of their base body, while the base body of the wall panels is straight.

It is preferred that the kit comprises four corner panels, a door, two front wall elements, which form the two lateral elements of the door frame, and at least fifteen wall panels, wherein the kit can optionally comprise at least one light panel, which at least one of the at least fifteen wall panels replaced.

In one embodiment, a tool shed comprising the elements of a kit according to the invention is proposed, the tool shed comprising at least the following elements in addition to the corner panels and wall panels:

a floor profile comprising at least four profile elements, the corner panels and wall panels being attached at their lower end to the floor profile;

a header comprising at least four profile elements, the corner panels and wall panels being attached at their upper end to the header;

a roof panel, which comprises at least one wooden panel and which is attached to the header; a roof seal, which lies over the wooden panel.

The floor of the shed can be present or erected in various ways, so that the kit preferably does not include a floor. The shed can be placed on an already constructed floor, such as a laid concrete floor slab or on a concrete foundation. A second possibility is a ground screw foundation, in which a floor structure, comprising the ground profile, is fastened to the subsoil by means of ground screws and is preferably also leveled. Since in this case the ground is below the floor profile, floor panels, in particular aluminum floor panels, are preferably placed on the floor profile or floor structure.

The floor profile, which connects the wall panels and corner panels at the lower end, can be identical or different for erecting the shed on an already erected floor without using additional floor panels and for erection on a ground screw element with the use of additional floor panels, whereby an identical design is preferred, since in this case the soil profile can already be included in the kit, regardless of the type of installation. Optionally, the floor profile can be available as a separate accessory package for the kit. The floor profile can be anchored to the floor that has already been erected, in particular a concrete floor, by means of dowels and screws.

A particularly preferred embodiment of the invention is illustrated by drawings:

Figure 1 shows the walls of a shed in side and top views.

Fig. 2: shows a wall of the shed in view from the inside. Figure 3 shows the connection of wall panels to each other. [0022] FIG. 4 shows the structure of a wall panel in three views. Figure 5: shows the profile of a wall panel.

Figure 6: shows the profile of a corner panel.

Figure 7: shows a blank for wall panels and corner panels.

All Figures 1-7 show one and the same preferred embodiment of the present invention, with identical reference numerals in the figures refer to identical features.

1 and 2 show the walls 3 of a shed, which are composed of wall panels 1 and 2 corner panels. On one wall, instead of several wall panels 1, a door 4 is provided, which preferably extends over the entire height of the wall 3. The front wall elements 21 adjoining the door 4 can be designed differently from the wall panels 1 . The door 4 and the two front wall elements 21 replace an integer number (e.g. 4 or 7) of wall panels 1, preferably all wall panels 1 of a wall 3, so that the front wall elements 21 are each connected to a corner panel 2. Each corner panel 2 has two types of longitudinal sides, as explained below. One of the front wall elements 21 preferably has a longitudinal side which is identical to a first of the two types of longitudinal sides of the corner panels 2 and the second of the front wall elements 21 has a longitudinal side which is identical to the second of the two types of longitudinal sides of the corner panels 2.

All corners of the walls 3 are preferably formed by identical corner panels 2 . The tool shed or a kit for erecting the tool shed thus preferably includes four identical corner panels 2. The tool shed preferably includes at least one wall 3, which is composed entirely of identical wall panels 1, preferably of a number of 5 to 10 identical wall panels 1, in particular as shown of 7 wall panels 1. Each wall 3 preferably has a width of X wall panels and a corner panel 2 or two half corner panels 2, where X is an integer greater than 2, preferably greater than 4. The width of a wall panel 1 visible on the outside of the shed is preferably between 20 and 40 cm, in particular between 25 and 35 cm, particularly preferably 28 cm. A tool shed or a kit for erecting the tool shed preferably comprises at least 15 identical wall panels 1. The wall panels 1 and corner panels 2 preferably each extend over the entire height of the wall 3. The length of the wall panels 1 and corner panels 2 is preferably more than 180 cm, in particular over 200cm.

At least one of the wall panels 1 can be replaced by a light panel (not shown). The light panel extends over the entire height of a wall and is preferably exactly the width of a wall panel 1 . Less preferably, the light panel can also have a width of X wall panel widths, where X is an integer. The light panel comprises a transparent pane, preferably made of plastic such as acrylic glass or polycarbonate, which has means on the longitudinal sides for attachment to the longitudinal sides of two panels 1, 2.

To stabilize the wall structure (not shown), the shed has a lower frame to which the panels 1, 2 are connected with their lower ends and an upper frame with which the panels 1, 2 are connected with their upper ends . The frames are preferably each composed of four profile elements. For reinforcement, two opposing profile elements can be connected by cross connectors. In one embodiment variant, the floor of the tool shed is closed by floor panels. In another embodiment, the tool shed is set up with an open bottom on an existing floor, such as at least one concrete slab. The shed is closed by a roof. The roof preferably comprises a wooden panel, in particular in the form of a three-layer panel, which is peripherally connected to the profile elements of the frame. There is a seal over the wooden panel, in particular in the form of a film, in particular an EPDM film. The wooden panel can consist of several panels or boards, each of which extends over the entire length of one side of the shed. Preferably, the plurality of boards are arranged transversely to the cross-connectors of the top frame.

shows the connection of the panels 1, 2 to each other using the example of three wall panels 1. Each panel 1, 2 has two different lateral longitudinal areas, which have differently shaped upstands of the material of the panel 1, 2. To the connection

of the panels 1, 2, a first type of lateral longitudinal area overlaps the second type of lateral longitudinal area. The first type is therefore referred to below as the overlapping longitudinal area 5 and the second type as the encompassed longitudinal area 6 . Starting from the base body 10 of the panel 1, 2, each of the two longitudinal regions 5, 6 has a first angling, which encloses an angle to the base body 10, preferably in the range of 70-90 degrees, and with the two angulations each pointing inwards, based on the subsequent attachment to the shed, protrude from the base body 10. The two longitudinal areas 5, 6 lying one above the other are preferably connected with at least one screw 7. This runs through a hole 8 (or an opening) in each of the two longitudinal regions 5, 6, which hole 8, as can be seen in FIG.

In Fig. 5 and 6, the profiles of the panels 1, 2 are shown. The corner panel 2 is preferably designed identically to the wall panel 1, the only difference being that the corner panel 2 has an arch 17 in the area of the base body 10, preferably in the center of the base body 10. The corner panel 2 is preferably produced in that a wall panel 1 is provided with a 90-degree bend in the middle or preferably a quarter-circle arc. The corner panel 2 thus has two legs which are at an angle of 90 degrees to one another and which have two different longitudinal areas 5 , 6 at the end, which are identical to the longitudinal areas 5 , 6 of the wall panels 1 .

As can be seen in FIGS. 5 and 6, the overlapping longitudinal region 5 has a bend 11 adjoining the base body 10, which protrudes from the base body 10 on one side and to which a pretensioning area 12 is preferably connected. At the end of the pretensioning area 12 there is a leg 13 which runs at least approximately parallel to the base body 10 . In the case of the corner panel 2, the leg 13 runs at least approximately parallel to that section of the base body 10 on which the overlapping longitudinal region 5 is present. At the end of the leg 13, a projection 14 runs obliquely in the direction of the base body 10 and the bend 11. The projection 14 can also run back approximately parallel to the leg 13 in the direction of the pretensioning area 12. The pretensioning area 12 has a profile which initially runs obliquely away from the base body in the direction facing away from the leg 13 and then runs obliquely away from the base body in the direction facing the leg 13 . The pretensioning area 12 is optional, so there can also only be a straight bend 11 between the base body 10 and the leg 13 .

As can be seen in FIGS. 5 and 6, the overlapped longitudinal region 6 has a bend 15 adjoining the base body 10, which protrudes from the base body 10 on one side. At the end of the bend 15 there is a leg 16 which, starting from the bend, runs at a slight incline in the direction of the base body 10 .

As can be seen in FIG. 3, the overlapping longitudinal area 5 encompasses the overlapped longitudinal area 6 during assembly, with the leg 16 protruding into the angle between the leg 13 and the projection 14 . The corner between the leg 16 and the bend 15 rests against the corner between the leg 13 and the pretensioning area 12 . The two bends 11, 15 rest against one another. A gap 22 remains between the prestressing area 12 and the bend 15. The bend 11 can also have only one obtuse angle between the base body 10 and the leg 13 instead of the two obtuse angles shown, which form the prestressing area 12 described above, in order to create a gap 22 between the two adjacent bends 11, 15 to achieve. Alternatively, one or more gaps 22 can also be formed by a profile, a groove or a projection of at least one of the two bends 11, 15. The gap 22 between the two adjacent bends 11, 15 is preferred, since through this any precipitation or moisture penetrating from the outside between the panels 1, 2 can run off in the gap 22 downwards. Less preferably, there can be a seal in the form of a coating or a sealing element between the bends 11, 15 or between the legs 13, 16. The gap 22 is closed on the inside and outside by adjacent areas of the two overlying differently shaped longitudinal areas 5, 6.

As can be seen in FIG. 4, the two legs 13, 16 each have a row of elongated holes 19, which are present at the same longitudinal positions of the respective panel 1, 2 or in all panels 1, 2 at the same longitudinal positions . When the panels 1, 2 are assembled together, the elongated holes 19 in the leg 13 of a first panel 1, 2 are congruent with the elongated holes 19 in the leg 16 of a second panel 1, 2.

As can be seen in Fig. 2, the slots 19 are arranged on the inside of the shed, with several horizontal rows of slots 19 are formed, on which shelves or other elements of the shed can be hung. The shelves are preferably fastened using sheet metal brackets with sheet metal hooks which protrude into the elongated holes 19 . A thermal insulation element, in particular in the form of a thermal insulation panel, in particular made of foam or styrofoam, can advantageously be placed in the space which is enclosed by the base body 10 and the two longitudinal regions 5, 6. An interior lining, in the form of a lining element, in particular a cover plate, is preferably placed over the respective thermal insulation element, which lining element runs parallel to the base body 10 of a panel 1, 2, the lining element having hooks bent away in the direction of the base body 10, in particular sheet metal hooks. The hooks of the cladding element protrude into the elongated holes 19 which run on both sides of the base body 10 .

The slots 19 are preferably of such a width that two hooks, in particular sheet metal hooks, can protrude from cladding elements and one hook, in particular sheet metal hooks, of a sheet metal angle of the shelving system in a slot 19 . As a result, it is advantageously possible to continue hanging elements in the elongated holes 19 between adjacent cladding elements in the heat-insulated tool shed. The same sheet metal or a sheet metal of uniform thickness is preferably used for all elements, so that the width of the elongated holes 19 is preferably at least three times the thickness of the base body 10 of the panel 1 , 2 .

As can be seen in FIG. 4, at least one of the legs 13, 16 has mounting holes 9, through which a screw connection to the frame elements of the floor profile and the ceiling or the head profile of the shed takes place. As shown, both mounting holes 9 can be present on the same leg 13, 16 and the other leg 13, 16 can have a clearance or punched area in the area of the mounting holes 9 so that the mounting hole 9 is not covered when the longitudinal areas 5, 6 overlap. As can be seen in FIG. 3, a clamping nut 18 (also referred to as a snap nut or sheet metal nut) is placed on the leg 13, 16 at the respective mounting hole 9 before assembly. As shown, both mounting holes 9 can be present on the leg 16 of the overlapped longitudinal area 6 and the leg 13 can have recesses, as can be seen clearly in the detailed views B, C, D of FIG. The recesses in the area of the mounting holes 9 enable the clamping nut 18 to be placed so that it does not protrude over the lower or upper edge of the panel 1, 2 or up.

Figure 7 illustrates the blank 20 from which both wall panels 1 and corner panels 2 are made. The starting point for the blank 20 is a rectangular sheet metal strip, which is preferably provided with the elongated holes 19 and the recesses or clearances in the corner regions by punching. The holes 8, 9 can be produced by punching or drilling, and they can be round or in another shape (for example, a rectangle). As shown, the elongated holes 19 are preferably in the form of rectangles (not oval).

To produce the wall panels 1, the blank 20 is bent several times in the longitudinal areas in order to form the longitudinal areas 5, 6 according to FIGS. To produce the corner panels 2, wall panels 1 are bent in the middle. In another embodiment variant, the corner panels 2 and wall panels 1 can differ, with their blanks 20 preferably being machined identically to a large extent during their manufacture. Their blanks 20 preferably have the same dimensions (length and width and material thickness). Their blanks 20 are preferably provided with identical elongated holes 19 (positions and sizes). Their blanks 20 are preferably provided with identical holes 8, 9 (positions and sizes). Their blanks 20 preferably differ in the recesses or clearances in the corner areas

Chen and / or in that the blanks 20 of the corner panels 2 have additional recesses or exemptions, in particular in the form of punchings.

Preferred embodiment variants of the four corner areas A, B, C, D are not illustrated true to scale in the detailed views of FIG. The lower side of the panels 1, 2, which faces the floor of the shed, has the corner areas B, C. The upper side of the panels 1, 2, which faces the roof of the tool shed, has the corner areas A, D. A and C are the cutouts of the overlapping longitudinal area 5. B and D are the cutouts of the overlapped longitudinal area 6. The original corners of the rectangular starting material before the cutouts were punched are shown in dotted form. The approximate positions of the fold lines of the two longitudinal areas 5, 6 are illustrated in dashed lines. As shown, at least one of the exemptions A or C, preferably both exemptions A and C, is designed in such a way that the leg 13 and the projection 14 are entirely at a distance from the lower and/or upper edge of the base body 10 by providing them with an outer Exemption 23 are provided. As shown, at least one of the exemptions B or D, preferably both exemptions B and D, is designed in such a way that the leg 16 is completely at a distance from the lower and/or upper edge of the base body 10 by providing it with an outer exemption 23 are. As shown, at least one of the exemptions A or D, preferably both exemptions A and D, is designed such that at the lower end one or preferably both longitudinal areas 5, 6 are entirely at a distance from the lower edge of the base body 10.

As shown, at least one of the exemptions A, B, C or D, preferably all exemptions A, B, C and D, is designed so that in the area of the fold line between the base body and the bend 11, 15 an inner exemption 24 of the bend 11, 15, which projects further towards the center (in the direction of the holes 8) in relation to the area adjoining this inner clearance 24 facing away from the base body 10. The area between the clearances 23, 24 can be present without clearance in the areas A and D, i.e. flush with the upper edge of the base body 10. The outer clearance 23 of the corner regions A and C preferably has a larger extent in the longitudinal direction of the panel 1, 2 , as their internal exemption 24.

The modular system ensures that sheds in any dimension, ie any length and width, each as X times the width of the wall panels 1 plus the width of two corner panels 2, can be planned and erected.

It is important to mention that the shed receives a stable wall construction solely through the wall panels 1 and corner panels 2 . The wall panels 1 and corner panels 2 therefore have a load-bearing function and differ from facade elements or other paneling that are attached to load-bearing structures of buildings.

On the front wall elements 21 door stop profiles are preferably attached, which are present as steel profiles with greater thickness to give the shed in the area around the door 4 stability. There is a door hinge, in particular in the form of door hinges, on at least one of the front wall elements or on its door stop profile. A door hinge, in particular in the form of door hinges, is preferably located on each of the two front wall elements or on their door stop profile to form a double door. Less preferably, a locking plate can be located on the second front wall element or on its door stop profile.

Claims (18)

Expectations 1. Kit comprising panels (1) for erecting at least one wall (3) of a shed, characterized in that it comprises at least two wall panels (1), each panel (1) extending with its longitudinal direction over the height of the wall (3) and wherein each panel (1) has two differently shaped longitudinal areas (5, 6), the longitudinal areas (5, 6) being present as upstands on a base body (10) of the respective panel (1) and wherein when the panels are mounted on one another a first Type of longitudinal areas (5) overlaps the second type of longitudinal areas (6), with the two longitudinal areas (5, 6) of the panels (1) each having a bend (11, 15) protruding from the base body (10), which bends (11 , 15) are directed towards the inside of the shed to be erected and each have a leg (13, 16) which protrudes at an angle from the bend (11, 15) at a distance from the base body (10), with a longitudinal area (5) when the panels are installed (1) i.e en other longitudinal area (6), wherein the overlapping longitudinal area (5) starting from the base body (10) has a bend (11) and then on the bend (11) has a leg (13) and then on the leg (13) has a projection (14), wherein the projection (14) runs obliquely in the direction of the base body (10) and the bend (11). 2. Kit according to Claim 1, characterized in that the two longitudinal regions (5, 6) lying one above the other are connected with at least one screw (7). 3. Kit according to claim 1 or 2, characterized in that the leg (13) runs at least approximately parallel to the base body (10). 4. Kit according to one of Claims 1 to 3, characterized in that when there are two wall panels (1) mounted on one another, there is a gap (22) between the overlying, differently shaped longitudinal regions (5, 6) of the two panels (1), which gap (22) is closed on the inside and outside by adjacent areas of the two superimposed, differently shaped longitudinal areas (5, 6). 5. Kit according to one of Claims 1 to 4, characterized in that there is a row of elongated holes (19) on each of the legs (13, 16), the row and the longitudinal direction of the elongated holes (19) being in the longitudinal direction of the panel (1st ) are aligned and wherein the elongated holes (19) of a first panel (1) and a second panel (1) adjoining the first panel (1) lie one above the other, so that there is a row of openings, which openings through both legs (13, 16) lying one above the other get lost. 6. Kit according to one of claims 1 to 5, characterized in that on one of the legs (13, 16) there are two mounting holes (9) which are used for attachment to a bottom profile and a head profile of the shed. 7. Kit according to one of Claims 1 to 6, characterized in that there is at least one hole (8) on each of the bends (11, 15), the holes (8) in a first panel (1) and in one on the first panel ( 1) adjoining second panels (1) lie on top of one another, so that there is an opening which runs through both adjacent bends (11, 15). 8. Kit according to one of Claims 1 to 7, characterized in that one longitudinal area (5) overlaps the other longitudinal area (6) when the panels (1) are installed, the overlapping longitudinal area (5) starting from the base body (10) being bent (11), adjoining the bend (11) a pretensioning area (12), adjoining the pretensioning area (12) a leg (13) and adjoining the leg (13) a projection (14). 9. Kit according to one of Claims 1 to 8, characterized in that the leg (13), the leg (16) and the projection (14) have an outer clearance (23) at both ends of the panel (1). 10. Kit according to one of claims 1 to 9, characterized in that the overlapped longitudinal region (6) starting from the base body (10) has a bend (15) and then to the bend (15) has a leg (16). 11. Kit according to one of claims 1 to 10, characterized in that the starting point for the wall panels (1) is a rectangular sheet metal strip with recesses or exemptions in the corner areas, wherein the rectangular sheet metal strip is bent several times in its longitudinal areas to the longitudinal areas ( 5, 6) to form. 12. Kit according to one of claims 1 to 11, characterized in that it comprises a door (4), on a wall (3) instead of several wall panels (1) a door (4) is provided, which is preferably over the entire Extends the height of the wall (3), front wall elements (21) adjoining the door (4) on both sides. 13. Kit according to Claim 12, characterized in that the front wall elements (21) adjoining the door (4) are designed differently from the wall panels (1). 14. Kit according to one of claims 12 to 13, characterized in that the door (4) and the two front wall elements (21) replace an integer number of wall panels (1). 15. Kit according to one of claims 12 to 14, characterized in that on the front wall elements (21) door stop profiles are attached, which are present as steel profiles with greater thickness to give the shed in the area around the door (4) stability. 16. Kit according to one of claims 12 to 15, characterized in that there is a door hinge on at least one of the front wall elements (21) or its door stop profile, in particular in the form of door hinges. 17. Kit according to claim 16, characterized in that there is a locking plate on the second front wall element (21) or its door stop profile. 18. A method for producing a wall panel (1) for a tool shed, comprising: Providing a blank (20) in the form of a rectangular sheet metal strip with recesses or cutouts in its corner areas as a starting point for the wall panel (1), repeated bending of the blank (20) in its longitudinal areas in order to form longitudinal areas (5, 6), the wall panel (1) then has two differently shaped longitudinal areas (5, 6), the longitudinal areas (5, 6) being present as upturned edges of a base body (10) of the respective wall panel (1) and wherein when two wall panels (1) are mounted on one another a first type of longitudinal area (5) overlaps the second type of longitudinal area (6), the two longitudinal areas (5, 6) of the wall panels (1) each having a bend (11, 15) protruding from the base body (10), which bends (11, 15) are directed towards the inside of the tool shed to be erected and each have a leg (13, 16) which protrudes at an angle from the bend (11, 15) at a distance from the base body (10), with a longitudinal area (5) during assembly of the wall panels (1) overlaps the other longitudinal area (6), with the overlapping longitudinal area (5) starting from the base body (10) having a bend (11) and adjoining the bend (11) a leg (13) and adjoining the Sch enkel (13) a projection (14), wherein the projection (14) runs obliquely in the direction of the base body (10) and the bend (11). 5 sheets of drawings