EP1989764A1 - Plug for shielded data cables - Google Patents

Plug for shielded data cables

Info

Publication number
EP1989764A1
EP1989764A1 EP06777118A EP06777118A EP1989764A1 EP 1989764 A1 EP1989764 A1 EP 1989764A1 EP 06777118 A EP06777118 A EP 06777118A EP 06777118 A EP06777118 A EP 06777118A EP 1989764 A1 EP1989764 A1 EP 1989764A1
Authority
EP
European Patent Office
Prior art keywords
plug
shell
insulation displacement
contacts
circuit board
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP06777118A
Other languages
German (de)
French (fr)
Other versions
EP1989764B1 (en
Inventor
Rolf Sticker
Werner Rösch
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MC Technology GmbH
Original Assignee
MC Technology GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MC Technology GmbH filed Critical MC Technology GmbH
Priority to PL06777118T priority Critical patent/PL1989764T3/en
Publication of EP1989764A1 publication Critical patent/EP1989764A1/en
Application granted granted Critical
Publication of EP1989764B1 publication Critical patent/EP1989764B1/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00—Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/60—Contacts spaced along planar side wall transverse to longitudinal axis of engagement
    • H01R24/62—Sliding engagements with one side only, e.g. modular jack coupling devices
    • H01R24/64—Sliding engagements with one side only, e.g. modular jack coupling devices for high frequency, e.g. RJ 45
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/58—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable
    • H01R13/582—Means for relieving strain on wire connection, e.g. cord grip, for avoiding loosening of connections between wires and terminals within a coupling device terminating a cable the cable being clamped between assembled parts of the housing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/24—Connections using contact members penetrating or cutting insulation or cable strands
    • H01R4/2416—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type
    • H01R4/242—Connections using contact members penetrating or cutting insulation or cable strands the contact members having insulation-cutting edges, e.g. of tuning fork type the contact members being plates having a single slot
    • H01R4/2425—Flat plates, e.g. multi-layered flat plates
    • H01R4/2429—Flat plates, e.g. multi-layered flat plates mounted in an insulating base
    • H01R4/2433—Flat plates, e.g. multi-layered flat plates mounted in an insulating base one part of the base being movable to push the cable into the slot

Definitions

  • the invention relates to a plug for shielded data cable according to the preamble of patent claim 1.
  • shielded data cables For structured service-neutral cabling in industrial and office environments, predominantly shielded data cables are used, which are connected via prefabricated plug-in connectors.
  • the connectors provide the conductive connection between the wires of the data cables and ensure shielding of the contacts.
  • the shielding of the connectors serves to connect the shielding of the data cables to be connected to one another.
  • Such connectors are in particular as RJ connectors in use
  • a plug for shielded data cable of the type mentioned is known in an electrically conductive housing, a printed circuit board is used on the one hand insulation displacement contacts (IDC contacts) for contacting the wires of the data cable to be connected and on the other hand plug contacts for Plug connection and connects with each other.
  • IDC contacts insulation displacement contacts
  • the wires to be connected are inserted into a charging piece which is placed on the insulation displacement contacts to contact the wires.
  • the plug contacts are received in a plug body which is inserted into the socket of the connector.
  • the housing consists of two shells, which are connected to one another via a joint and foldable. The ends of the shells opposite the joint form a strain relief enclosing the data cable. Only four m of a series of juxtaposed insulation displacement contacts are present four-core data cable connected
  • BESTATIGUNGSKOPIE can be.
  • a separate stamped and bent sheet metal part is provided in the plug.
  • a plug for shielded data cable is known in which the insulation displacement contacts for the wires of the data cable to be connected and the plug contacts are each arranged in separate blocks, which are placed on the circuit board connecting the contacts.
  • the insulation displacement contacts are arranged in two mutually offset in the insertion direction rows of four insulation displacement contacts. The data cable is fed from the top between these two rows, so that each four cores forward and four cores opposite to the rear are inserted into the insulation displacement contacts. The supply of the data cable at the top of the plug increases its height.
  • a connector for shielded data cables in which eight wires of a data cable, e.g. be taken for a RJ 45 connector in a loading stucco in two staggered planes arranged one above the other and are used by means of the Ladestucks m insulation displacement contacts, which are arranged in two mutually offset in the insertion direction rows.
  • a shield plate is additionally used, which serves to transfer the shielding of the data cable to be connected to each other.
  • the invention has for its object to provide a plug for shielded data cable, which is compact and easy to install. This object is achieved according to the invention by a plug having the features of patent claim 1.
  • the plug according to the invention has an electrically conductive housing consisting of two shells, which accommodates a plug body, a printed circuit board and a loading stucco.
  • the plug body consists of an insulating material and accommodates the plug contacts which, when the plug body is plugged into a socket, establish the plug connector contacts.
  • the circuit board carries on the one hand the plug contacts and the other insulation displacement contacts and connects these contacts.
  • the wires of the data cable to be connected are introduced into the charging piece and, when the loading piece is placed on the insulation displacement contacts, contacted by the latter.
  • the insulation displacement contacts are arranged in two mutually offset in the insertion direction rows of four insulation displacement contacts.
  • the cores are arranged in two levels on the charge, with one level projecting beyond the other level, to contact the wires arranged on both levels through the two rows of insulation displacement contacts. This makes it possible to connect not only four-core industrial cables, but also up to eight-wire standard office cables.
  • the circuit board is insulated by a thin film against the shell of the housing. Further, the insulation displacement contacts of the two staggered rows are formed with different heights.
  • the m plug-in direction front row of insulation displacement contacts is higher than the rear row.
  • the terplattenahe area of the plug contacts of the front row is enclosed by the Steckerkorper to mechanically stabilize the insulation displacement contacts.
  • the plug-in direction in the rear row of insulation displacement contacts is free up to the circuit board, so that the loading piece can be placed in the region of this rear row of insulation displacement contacts to the circuit board.
  • the plug can be easily mounted without expensive tools or aids.
  • the wires of the cable to be connected are inserted into the loading stucco, where they emerge at its facing in the direction of insertion end face. On this front side, the wires can be cut off. An adjustment of the length of the free ends of the wires is therefore not required during assembly.
  • the cable to be connected may already be clamped in the shell of the housing receiving the charging piece by a strain relief, so that the edges are fixed in the loading piece and can not move during the further assembly.
  • the shell of the housing with the charging piece must be placed only on the other shell of the housing, which receives the PCB with the insulation displacement contacts.
  • a resilient shield contact is used in a shell, preferably the shell of the housing accommodating the printed circuit board, which is conductively connected to the housing.
  • the m of a shell fixed by the strain relief data cable is pressed with its shield against the mounted in the other shell shield contact, so that the shielding of the data cable in the assembly of the shells for mounting is inevitably brought into contact with the conductive housing m , Without additional measures is thus a reliable connection of the shielding housing with the Shielding of the cable and a transfer of the shielding to the plug receiving female ensures.
  • the Steckerkorper, the loading stucco and the shells of the housing are locked together during assembly by snap-joint connections, so that no additional aids, such. B glands or the like are required.
  • the conductive housing and the contacting of the shielding of the connected data cable through the housing ensure all-round shielding of the free wire ends within the connector.
  • the small dimensions of the cable paths on the PCB between the insulation displacement contacts and the plug contacts allow optimal Bergswagung, so that a cross-talk between the individual wires is minimal.
  • signal transmission up to at least 250 MHz is possible. Due to the small outer dimensions of the plug can be installed in a variety of standardized protective housing, which are used in industrial applications, for example, to meet the IP 67 protection requirements.
  • the small dimensions make the plug particularly suitable for so-called multi-port sockets, in which a plurality of sockets are arranged in a two-dimensional grid
  • Figure 2 is an exploded view of the plug of below
  • FIG. 3 is an illustration of the plug in front of the
  • Figure 4 is an illustration of the connector before Caribbeanfugen in another view
  • Figure 5 shows a longitudinal section through the plug.
  • the plug has a housing which is assembled from a first shell 1 and a second shell 2.
  • a printed circuit board 3 In the housing, a printed circuit board 3, a Steckererkorper 4 and a loading piece 5 are used.
  • the shells 1 and 2 of the housing are electrically conductive and are preferably designed as metal die-cast parts, in particular zinc die-cast parts.
  • the plug body 4 and the loading piece 5 are made of an insulating material and are in particular plastic injection molded parts.
  • the first shell 1 has the shape of an elongated in the insertion direction of the plug tray with a rectangular U-shaped profile, which has a base 101 and side walls 102.
  • the base 101 forms a receptacle 103, in which the circuit board 3 is inserted.
  • a shield contact 104 is mounted on the base 101.
  • the shield contact 104 is a stamped sheet metal part and lies with a bottom surface 105 on the base 101 of the shell 1 and is conductively connected thereto, eg riveted.
  • the bottom surface 105 is at its m plugging direction facing front edge 106 is dropped, so that between the front edge 106 and the base 101 is formed a gap in which the trailing edge of the circuit board 3 can be held in order to position them in the shell 1.
  • contact springs 107 are bent up and bent inwardly parallel to the bottom surface 105, so that the overlapping with their free ends contact springs 107 form an elastically resilient support.
  • a box-shaped suspension 108 is formed, which is open on the underside of the base 101 against the insertion direction.
  • a locking lever 109 can be mounted in the suspension 108.
  • the latching lever 109 has at its front end a nose 110, with which it engages behind the front edge of the base 101 in the suspension 108, so that the latching lever 109 is held retrofittable and detachable in the suspension 108.
  • the locking lever 109 protrudes with a lever arm 111 to the rear of the suspension 108.
  • latching shoulders 112 are formed, which for releasably anchoring the plug in a not shown
  • connector contacts 302 are arranged on the front edge facing in the insertion direction. In the illustrated exemplary embodiment of an RJ 45 plug, these are eight juxtaposed plug contacts 302.
  • the plug contacts 302 are formed as brackets, which are formed by wires or stampings.
  • insulation displacement contacts 303 and 304 are arranged on the rear edge in the plug-in direction of the circuit board 3 .
  • the insulation displacement contacts 303 and 304 are arranged in two rows extending transversely to the direction of insertion, offset in the insertion direction are spaced from each other.
  • a rear row of insulation displacement contacts 303 adjoining the rear edge of the printed circuit board 3 has a smaller height than the m front direction of insulation displacement contacts 304.
  • Each row of the insulation displacement contacts 303 and 304 consists of four insulation displacement contacts 303 and 304, respectively Gap are arranged offset and perpendicular from the circuit board 3 are up.
  • the plug body 4 essentially has the shape of a cuboid whose cross section corresponds to the inner cross section of the first shell 1. At its front edge pointing in the direction of insertion, the plug body 4 has adjacent slots 401 lying next to one another. In its rear end region, the plug body 4 has four transverse slots 402, which pass vertically.
  • the Sreckerkorper 4 is arranged on the circuit board 3 so that its pointing in the insertion direction front edge with the front edge of the circuit board 3 comes to cover. The rear end in the plug-in direction of the Steckerkorpers 4 extends beyond the front row of the insulation displacement contacts 304.
  • the plug contacts 302 are inserted through the slots 401 in the circuit board 3.
  • the insulation displacement contacts 304 of the front row are inserted through the transverse slots 402 in the circuit board.
  • the insulation displacement contacts 303 of the rear row are also inserted into the circuit board 3.
  • the bestuckte in this way circuit board 3 is preferably in the THR method (Through Hole Reflow).
  • the insulation displacement contacts 303 and 304 are conductively connected via conductor tracks of the printed circuit board 3 with the plug contacts 302.
  • the printed circuit board 3 with the insulation displacement contacts 303 and 304 and the plug contacts 302 thus forms together with the Steckerkorper 4 a compact assembly.
  • the plug contacts 302 are exposed in the slots 401 at the front edge and top of the plug body, so that they can contact the corresponding contacts of the socket when plugging the plug into a socket.
  • the front end type of incise terminal contacts 304 penetrate through the transverse slots 402 and protrude upward above the top of the plug body 4.
  • the insulation displacement contacts 303 of the rear row are behind the plug body 4 freely on the rear edge of the circuit board. 3
  • a thin insulating film 301 is inserted into the receptacle 103 of the first shell 1.
  • the film 301 corresponds in size to the printed circuit board 3.
  • the assembly formed from the printed circuit board 3 and the plug body 4 is inserted into the first shell 1.
  • Plug body 4 has at its two long side surfaces in each case at least one latching lug 403. These locking lugs 403 snap into recesses 113 in the side walls 102 of the first shell 1 when this assembly is pressed into the shell 1. As a result, the plug body 4 and the printed circuit board 3 are fixed in the first shell 1.
  • the film 301 completely electrically insulates the circuit board 3 and its conductor tracks and soldering points against the shell 1.
  • the shield contact 104 is inserted behind the circuit board 3 in the shell 1 and with this example. connected by riveting.
  • the front edge 106 of the shield contact 104 overlaps the rear edge of the printed circuit board 3, as a result of which it is additionally held in the shell 1.
  • the second shell 2 also essentially has the shape of a rectangular U-profile extending in the direction of insertion with an upper surface 201 and side walls 202.
  • the charging piece 5 is used in the plug-in direction facing the front end of the second shell 2.
  • the charging piece 5 at its two rear outer edges notches 501, in which engage the insertion of the loading piece 5 in the second shell 2 inner projections 203 on the side walls 202.
  • the loading piece 5 engages with a latching nose 502 integrally formed on its upper side into a latching recess 204 in the upper surface 201 of the shell 2.
  • the charging piece 5 is stepped.
  • the loading piece 5 has four holes 503 running through in parallel in the insertion direction.
  • these holes 503 lead from the bottom of each transverse slots 504 which are staggered against each other and in their arrangement correspond to the Sehneidklemmtitleen 304 of the front row.
  • Behind these transverse slots 504, four adjoining receiving forks 505 are formed on the underside of the loading piece 5, which are open towards the underside.
  • a shield contact region 205 of the shell 2 is formed.
  • This shield contact region 205 has on the inside of the upper surface 201 inwardly projecting transversely to the insertion direction extending contact ribs 206.
  • a strain relief region 207 of the shell 2 adjoins. In the strain relief region 207, the upper surface 201 is on its inner side as
  • the Kunststoffentlastungsschelle 208 has the shape of a U-shaped bracket with at his ⁇
  • middle yoke formed inwardly directed pressure edges 209. Inside of the two legs of the Buchentlastungs- clamp 208 each have a toothing 210 is formed. The serrations 210 cooperate with latching edges 211 which are integrally formed on the outside of the side walls 202 of the shell 2 in the strain relief region 207.
  • the strain relief clamp 208 is connected captively to the shell 2 by means of a tab 212.
  • the wires are exposed at the end of the cable. Following the exposed wires, the shielding of the cable is freed from the outer cable insulation over a section. The wires are then inserted into the loading piece 5, with four wires being inserted into the upper level holes 503 and the other four wires being pressed into the receiving forks 505 and then clamped.
  • the exposed shielding of the cable comes to lie m the SchirmKey Colour 205 of the shell 2.
  • the strain relief clamp 208 is put on and printed against the shell 2. The pressure edges 209 of the strain relief clamp 208 thereby print the cable with its insulating jacket m the tub of the shell 2, to fix the cable strain-relieved.
  • the serrations 201 thereby enable engagement of the strain relief clamp 208 in any position, so that cables with different cross-section can be clamped and held relieved of strain. Due to the strain relief, the cable m of the second shell 2 are fixed and the wires of the cable m held the loading piece 5. The protruding ends of the wires can now be traced to the m insertion direction facing end side of the holes 503 and the receiving forks 505. The installation of the cable m the loading piece 5 and the shell 2 is simple and independentlyteurvigbar of the remaining part of the plug. At- closing the second shell 2 is placed with the latched in this loading piece 5 and the cable mounted on the first shell 1 with the circuit board 3 and the Steckerkorper 4.
  • the charging piece 5 is placed so that the front insulation displacement contacts 304, which protrude upward from the plug body 4, penetrate through the transverse slots 504 into the bores 503, while the rear insulation displacement contacts 303 penetrate into the AufnähmegäbeIn 505.
  • the insulation displacement contacts 304 thereby contact the wires of the upper level of the holes 503, while the rear insulation displacement contacts 303 contact the cores printed in the receiving forks 505.
  • the second shell 2 engages with latching noses 213, which are integrally formed on the side walls 202 in the shield contact region 205, in latching recesses 114 in the corresponding region of the side walls 102 of the first shell 1.
  • FIG. 1 shows the plug without strain relief, ie the strain relief region 207 and the strain relief clamp 208 are missing. This version is intended for installation in a guard house, which in turn already has a strain relief. LIST OF REFERENCE NUMBERS

Abstract

A plug for shielded data cables, in particular an RJ45 plug, has an electrically conducting housing, which can be assembled from a first shell (1) and a second shell (2). An electrically insulating plug body (4) accommodates plug contacts (302). A printed circuit board (3), which can be inserted into the housing, bears the plug contacts (302) and insulation displacement contacts (303, 304) and conductively connects them to one another. The printed circuit board (3) is insulated from the housing (1) by a non-conducting foil (301). The wires of the data cable to be connected can be inserted into a loading piece (5), wherein the wires are accommodated in two planes one above the other in the loading piece (5). The data cable can be mounted in the loading piece (5) and the second shell (2). When the shells (1, 2) are assembled, the insulation displacement contacts (303, 304) make contact with the wires of the data cable which are accommodated in the loading piece (5).

Description

Beschreibungdescription
Die Erfindung betrifft einen Stecker für geschirmte Datenkabel gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a plug for shielded data cable according to the preamble of patent claim 1.
Für die strukturierte dienstneutrale Verkabelung in Industrie- und Buroumgebung werden überwiegend geschirmte Datenkabel verwendet, die über konfektionierte Steckverbinder angeschlossen werden. Die Steckverbinder bewirken die leitende Verbindung zwischen den Adern der Datenkabel und gewährleisten eine Schirmung der Kontakte. Dabei dient die Schirmung der Steckverbinder gleichzeitig zur Verbindung der Schirmung der aneinander anzuschließenden Datenkabel. Solche Steckverbinder sind insbesondere als RJ-Steckverbinder im EinsatzFor structured service-neutral cabling in industrial and office environments, predominantly shielded data cables are used, which are connected via prefabricated plug-in connectors. The connectors provide the conductive connection between the wires of the data cables and ensure shielding of the contacts. At the same time, the shielding of the connectors serves to connect the shielding of the data cables to be connected to one another. Such connectors are in particular as RJ connectors in use
Aus der WO 02/15340 Al ist ein Stecker für geschirmte Datenkabel der eingangs genannten Gattung bekannt In ein elektrisch leitendes Gehäuse wird eine Leiterplatte eingesetzt, die ei- nerseits Schneidklemmkontakte (IDC-Kontakte) zum Kontaktieren der Adern des anzuschließenden Datenkabels und andererseits Steckerkontakte für die Steckverbindung tragt und mit miteinander verbindet. Die anzuschließenden Adern werden in ein Ladestuck eingeführt, welches auf die Schneidklemmkontakte auf- gesetzt wird, um die Adern zu kontaktieren Die Steckerkontakte sind m einem Steckerkorper aufgenommen, der m die Steckerbuchse des Steckverbinders eingesteckt wird. Das Gehäuse besteht aus zwei Schalen, die über ein Gelenk miteinander verbunden und zusammenklappbar sind Die dem Gelenk entgegenge- setzten Enden der Schalen bilden nach dem Zusammenklappen eine das Datenkabel umschließende Zugentlastung Es sind nur vier m einer Reihe nebeneinander angeordnete Schneidklemmkontakte vorhanden, so dass nur ein vieradriges Datenkabel angeschlos-From WO 02/15340 Al a plug for shielded data cable of the type mentioned is known in an electrically conductive housing, a printed circuit board is used on the one hand insulation displacement contacts (IDC contacts) for contacting the wires of the data cable to be connected and on the other hand plug contacts for Plug connection and connects with each other. The wires to be connected are inserted into a charging piece which is placed on the insulation displacement contacts to contact the wires. The plug contacts are received in a plug body which is inserted into the socket of the connector. The housing consists of two shells, which are connected to one another via a joint and foldable. The ends of the shells opposite the joint form a strain relief enclosing the data cable. Only four m of a series of juxtaposed insulation displacement contacts are present four-core data cable connected
BESTATIGUNGSKOPIE sen werden kann. Für die Übergabe der Schirmung von dem Datenkabel zu der Steckerbuchse ist ein gesondertes Stanz-Biege- Blechteil in dem Stecker vorgesehen.BESTATIGUNGSKOPIE can be. For the transfer of the shield of the data cable to the socket a separate stamped and bent sheet metal part is provided in the plug.
Aus der US 5 905 637 ist ein Stecker für geschirmte Datenkabel bekannt, bei welchem die Schneidklemmkontakte für die Adern des anzuschließenden Datenkabels und die Steckerkontakte jeweils in gesonderten Blocken angeordnet sind, die auf die die Kontakte verbindende Leiterplatte aufgesetzt werden. Um acht Adern, z.B. eines RJ 45-Steckers anschließen zu können, sind die Schneidklemmkontakte in zwei in Steckrichtung gegeneinander versetzte Reihen von jeweils vier Schneidklemmkontakten angeordnet. Das Datenkabel wird von oben zwischen diese beiden Reihen zugeführt, so dass jeweils vier Adern nach vorn und vier Adern entgegengesetzt nach hinten in die Schneidklemmkontakte eingesetzt werden. Die Zufuhrung des Datenkabels an der Oberseite des Steckers vergrößert dessen Bauhohe.From US 5,905,637 a plug for shielded data cable is known in which the insulation displacement contacts for the wires of the data cable to be connected and the plug contacts are each arranged in separate blocks, which are placed on the circuit board connecting the contacts. By eight wires, e.g. To connect an RJ 45 connector, the insulation displacement contacts are arranged in two mutually offset in the insertion direction rows of four insulation displacement contacts. The data cable is fed from the top between these two rows, so that each four cores forward and four cores opposite to the rear are inserted into the insulation displacement contacts. The supply of the data cable at the top of the plug increases its height.
Aus der DE 100 57 833 Al ist ein Steckverbinder für geschirmte Datenkabel bekannt, bei welchem acht Adern eines Datenkabels, z.B. für einen RJ 45-Steckverbinder in einem Ladestuck in zwei übereinander angeordneten versetzten Ebenen aufgenommen werden und mittels des Ladestucks m Schneidklemmkontakte eingesetzt werden, die in zwei in Steckrichtung gegeneinander versetzten Reihen angeordnet sind. In das elektrisch leitende Gehäuse, welches die Schirmung der Kontakte bewirkt, ist zusatzlich ein Schirmblech eingesetzt, welches zur Übergabe der Schirmung der miteinander zu verbindenden Datenkabel dient .From DE 100 57 833 Al a connector for shielded data cables is known, in which eight wires of a data cable, e.g. be taken for a RJ 45 connector in a loading stucco in two staggered planes arranged one above the other and are used by means of the Ladestucks m insulation displacement contacts, which are arranged in two mutually offset in the insertion direction rows. In the electrically conductive housing, which causes the shielding of the contacts, a shield plate is additionally used, which serves to transfer the shielding of the data cable to be connected to each other.
Der Erfindung liegt die Aufgabe zugrunde, einen Stecker für geschirmte Datenkabel zu schaffen, der kompakt aufgebaut ist und einfach montiert werden kann. Diese Aufgabe wird erfindungsgemaß gelost durch einen Stecker mit den Merkmalen des Patentanspruchs 1.The invention has for its object to provide a plug for shielded data cable, which is compact and easy to install. This object is achieved according to the invention by a plug having the features of patent claim 1.
Vorteilhafte Ausfuhrungen der Erfindung sind m den Unteran- spruchen angegeben.Advantageous embodiments of the invention are specified in the subclaims.
Der erfindungsgemaße Stecker weist ein aus zwei Schalen bestehendes elektrisch leitendes Gehäuse auf, welches einen Ste- ckerkorper, eine Leiterplatte und ein Ladestuck aufnimmt. Der Steckerkorper besteht aus einem isolierenden Material und nimmt die Steckerkontakte auf, die beim Einstecken des Ste- ckerkorpers m eine Steckerbuchse die Steckverbinderkontakte herstellen. Die Leiterplatte tragt zum einen die Steckerkontakte und zum anderen Schneidklemmkontakte und verbindet diese Kontakte. Die Adern des anzuschließenden Datenkabels werden m das Ladestuck eingeführt und beim Aufsetzen des Ladestuckes auf die Schneidklemmkontakte durch diese kontaktiert. Die Schneidklemmkontakte sind in zwei in Steckrichtung gegeneinander versetzte Reihen von jeweils vier Schneidklemmkontakten angeordnet. Die Adern sind in dem Ladestuck m zwei Ebenen angeordnet, wobei die eine Ebene über die andere Ebene übersteht, um die m den beiden Ebenen angeordneten Adern durch die zwei Reihen von Schneidklemmkontakten zu kontaktieren Dadurch ist es möglich, nicht nur vieradrige Industriekabel an- zuschließen, sondern auch bis zu achtadrige Standard- Burokabel .The plug according to the invention has an electrically conductive housing consisting of two shells, which accommodates a plug body, a printed circuit board and a loading stucco. The plug body consists of an insulating material and accommodates the plug contacts which, when the plug body is plugged into a socket, establish the plug connector contacts. The circuit board carries on the one hand the plug contacts and the other insulation displacement contacts and connects these contacts. The wires of the data cable to be connected are introduced into the charging piece and, when the loading piece is placed on the insulation displacement contacts, contacted by the latter. The insulation displacement contacts are arranged in two mutually offset in the insertion direction rows of four insulation displacement contacts. The cores are arranged in two levels on the charge, with one level projecting beyond the other level, to contact the wires arranged on both levels through the two rows of insulation displacement contacts. This makes it possible to connect not only four-core industrial cables, but also up to eight-wire standard office cables.
Um eine besonders geringe Bauhohe des Steckers zu ermöglichen, ist die Leiterplatte durch eine dünne Folie gegen die Schale des Gehäuses isoliert. Weiter sind die Schneidklemmkontakte der zwei gegeneinander versetzten Reihen mit unterschiedlicher Hohe ausgebildet. Die m Steckrichtung vordere Reihe der Schneidklemmkontakte ist hoher als die hintere Reihe. Der lei- terplattennahe Bereich der Steckkontakte der vorderen Reihe wird durch den Steckerkorper umschlossen, um die Schneidklemmkontakte mechanisch zu stabilisieren. Die in Steckrichtung hintere Reihe der Schneidklemm-kontakte ist dagegen bis zur Leiterplatte frei, so dass das Ladestuck in dem Bereich dieser hinteren Reihe der Schneidklemmkontakte bis auf die Leiterplatte aufgesetzt werden kann.In order to allow a particularly low height of the connector, the circuit board is insulated by a thin film against the shell of the housing. Further, the insulation displacement contacts of the two staggered rows are formed with different heights. The m plug-in direction front row of insulation displacement contacts is higher than the rear row. The terplattenahe area of the plug contacts of the front row is enclosed by the Steckerkorper to mechanically stabilize the insulation displacement contacts. The plug-in direction in the rear row of insulation displacement contacts, however, is free up to the circuit board, so that the loading piece can be placed in the region of this rear row of insulation displacement contacts to the circuit board.
Der Stecker kann in einfacher Weise ohne aufwandige Werkzeuge oder Hilfsmittel montiert werden. Die Adern des anzuschließenden Kabels werden in das Ladestuck eingeführt, wo sie an dessen in Steckrichtung weisender Stirnseite austreten. An dieser Stirnseite können die Adern abgeschnitten werden. Eine Anpassung der Lange der freien Enden der Adern ist daher bei der Montage nicht erforderlich. Das anzuschließende Kabel kann dabei bereits in der das Ladestuck aufnehmenden Schale des Gehäuses durch eine Zugentlastung geklemmt sein, so dass die A- dern in dem Ladestuck fixiert sind und sich bei der weiteren Montage nicht verschieben können. Die Schale des Gehäuses mit dem Ladestück muss nur auf die andere Schale des Gehäuses aufgesetzt werden, die die Leiterplatte mit den Schneidklemmkontakten aufnimmt .The plug can be easily mounted without expensive tools or aids. The wires of the cable to be connected are inserted into the loading stucco, where they emerge at its facing in the direction of insertion end face. On this front side, the wires can be cut off. An adjustment of the length of the free ends of the wires is therefore not required during assembly. The cable to be connected may already be clamped in the shell of the housing receiving the charging piece by a strain relief, so that the edges are fixed in the loading piece and can not move during the further assembly. The shell of the housing with the charging piece must be placed only on the other shell of the housing, which receives the PCB with the insulation displacement contacts.
In einer Schale, vorzugsweise der die Leiterplatte aufnehmen- den Schale des Gehäuses ist ein federnder Schirmkontakt eingesetzt, der mit dem Gehäuse leitend verbunden ist. Beim Zusammenfugen der Schalen wird das m der einen Schale durch die Zugentlastung fixierte Datenkabel mit seiner Schirmung gegen den in der anderen Schale angebrachten Schirmkontakt gepresst, so dass die Schirmung des Datenkabels bei dem Zusammenfugen der Schalen zur Montage zwangsläufig mit dem leitenden Gehäuse m Kontakt gebracht wird. Ohne zusatzliche Maßnahmen ist somit eine zuverlässige Verbindung des schirmenden Gehäuses mit der Schirmung des Kabels und eine Übergabe der Schirmung an die den Stecker aufnehmende Buchse gewährleistet.A resilient shield contact is used in a shell, preferably the shell of the housing accommodating the printed circuit board, which is conductively connected to the housing. When joining the shells, the m of a shell fixed by the strain relief data cable is pressed with its shield against the mounted in the other shell shield contact, so that the shielding of the data cable in the assembly of the shells for mounting is inevitably brought into contact with the conductive housing m , Without additional measures is thus a reliable connection of the shielding housing with the Shielding of the cable and a transfer of the shielding to the plug receiving female ensures.
Der Steckerkorper, das Ladestuck und die Schalen des Gehäuses werden bei der Montage durch Schnapp-Fuge-Verbindungen miteinander verrastet, so dass keine zusatzlichen Hilfsmittel, wie z. B Verschraubungen oder dergleichen erforderlich sind.The Steckerkorper, the loading stucco and the shells of the housing are locked together during assembly by snap-joint connections, so that no additional aids, such. B glands or the like are required.
Das leitende Gehäuse und die Kontaktierung der Schirmung des angeschlossenen Datenkabels durch das Gehäuse gewährleisten eine Rundumschirmung der freien Adernenden innerhalb des Steckers. Die geringen Abmessungen der Leitungswege auf der Leiterplatte zwischen den Schneidklemmkontakten und den Steckerkontakten ermöglichen eine optimale Leitungsfuhrung, so dass ein Ubersprechen zwischen den einzelnen Adern minimal ist. In Verbindung mit der Schirmung ist somit eine Signalubertragung bis mindestens 250 MHz möglich. Aufgrund der geringen Außenabmessungen kann der Stecker in die verschiedensten genormten Schutzgehause eingebaut werden, die bei Industrieanwendungen eingesetzt werden, um z B. die IP 67 Schutzanforderungen zu erfüllen.The conductive housing and the contacting of the shielding of the connected data cable through the housing ensure all-round shielding of the free wire ends within the connector. The small dimensions of the cable paths on the PCB between the insulation displacement contacts and the plug contacts allow optimal Leitungsfuhrung, so that a cross-talk between the individual wires is minimal. In conjunction with the shielding, signal transmission up to at least 250 MHz is possible. Due to the small outer dimensions of the plug can be installed in a variety of standardized protective housing, which are used in industrial applications, for example, to meet the IP 67 protection requirements.
Die geringen Abmessungen machen den Stecker insbesondere auch für sogenannte Multiport-Buchsen geeignet, bei welchen mehrere Buchsen in einem zweidimensionalen Raster angeordnet sindThe small dimensions make the plug particularly suitable for so-called multi-port sockets, in which a plurality of sockets are arranged in a two-dimensional grid
Im Folgenden wird die Erfindung anhand eines m der Zeichnung dargestellten Ausfuhrungsbeispiels naher erläutert. Es zeigen:In the following the invention will be explained in more detail with reference to an exemplary embodiment shown in the drawing. Show it:
Figur 1 eine Explosionsdarstellung des Steckers von oben,1 shows an exploded view of the plug from above,
Figur 2 eine Explosionsdarstellung des Steckers von unten,Figure 2 is an exploded view of the plug of below,
Figur 3 eine Darstellung des Steckers vor demFigure 3 is an illustration of the plug in front of the
Zusammenfugen des Gehäuses,Assembling the housing,
Figur 4 eine Darstellung des Steckers vor dem Zusammenfugen in einer anderen Ansicht undFigure 4 is an illustration of the connector before Zusammenfugen in another view and
Figur 5 einen Längsschnitt durch den Stecker.Figure 5 shows a longitudinal section through the plug.
Der Stecker weist ein Gehäuse auf, welches aus einer ersten Schale 1 und einer zweiten Schale 2 zusammengefugt wird. In das Gehäuse werden eine Leiterplatte 3, ein Steckerkorper 4 und ein Ladestuck 5 eingesetzt. Die Schalen 1 und 2 des Gehau- ses sind elektrisch leitend und sind vorzugsweise als Metalldruckgussteile, insbesondere Zinkdruckgussteile, ausgebildet. Der Steckerkorper 4 und das Ladestuck 5 bestehen aus einem isolierenden Werkstoff und sind insbesondere Kunststoffspritz - gussteile .The plug has a housing which is assembled from a first shell 1 and a second shell 2. In the housing, a printed circuit board 3, a Steckererkorper 4 and a loading piece 5 are used. The shells 1 and 2 of the housing are electrically conductive and are preferably designed as metal die-cast parts, in particular zinc die-cast parts. The plug body 4 and the loading piece 5 are made of an insulating material and are in particular plastic injection molded parts.
Die erste Schale 1 hat die Form einer in Steckrichtung des Steckers lang gestreckten Wanne mit einem rechteckigen U- formigen Profil, welches eine Grundflache 101 und Seitenwande 102 aufweist. In dem in Steckrichtung des Steckers - in der Figur 1 nach unten - weisenden Teil der ersten Schale bildet die Grundflache 101 eine Aufnahme 103, in welche die Leiterplatte 3 eingelegt wird. An dem in Steckrichtung hinteren Ende ist auf der Grundflache 101 ein Schirmkontakt 104 angebracht. Der Schirmkontakt 104 ist ein Blechstanzteil und liegt mit ei- ner Bodenflache 105 auf der Grundflache 101 der Schale 1 auf und ist mit dieser leitend verbunden, z.B. vernietet. Die Bodenflache 105 ist an ihrer m Steckrichtung weisenden Vorderkante 106 abgekropft, so dass zwischen der Vorderkante 106 und der Grundfläche 101 ein Spalt gebildet ist, in welchem die Hinterkante der Leiterplatte 3 gehalten werden kann, um diese in der Schale 1 zu positionieren. An den beiden Längskanten der Bodenflache 105 sind Kontaktfedern 107 hochgebogen und nach innen parallel zur Bodenfläche 105 abgebogen, so dass die mit ihren freien Enden einander überlappenden Kontaktfedern 107 eine elastisch federnde Auflage bilden.The first shell 1 has the shape of an elongated in the insertion direction of the plug tray with a rectangular U-shaped profile, which has a base 101 and side walls 102. In the plug-in direction of the plug - in the figure 1 downwards - facing part of the first shell, the base 101 forms a receptacle 103, in which the circuit board 3 is inserted. At the rear end in the plug-in direction, a shield contact 104 is mounted on the base 101. The shield contact 104 is a stamped sheet metal part and lies with a bottom surface 105 on the base 101 of the shell 1 and is conductively connected thereto, eg riveted. The bottom surface 105 is at its m plugging direction facing front edge 106 is dropped, so that between the front edge 106 and the base 101 is formed a gap in which the trailing edge of the circuit board 3 can be held in order to position them in the shell 1. At the two longitudinal edges of the bottom surface 105 contact springs 107 are bent up and bent inwardly parallel to the bottom surface 105, so that the overlapping with their free ends contact springs 107 form an elastically resilient support.
An der in Steckrichtung weisenden Vorderkante der Grundflache 101 der Schale 1 ist eine kastenförmige Aufhangung 108 angeformt, die auf der Unterseite der Grundfläche 101 gegen die Einsteckrichtung hin offen ist. In die Aufhangung 108 kann ein Rasthebel 109 eingehängt werden. Der Rasthebel 109 weist an seinem vorderen Ende eine Nase 110 auf, mit welcher er in der Aufhangung 108 die Vorderkante der Grundflache 101 hinter- greift, so dass der Rasthebel 109 in der Aufhangung 108 nach- rüstbar und losbar gehalten wird. Der Rasthebel 109 ragt mit einem Hebelarm 111 nach hinten aus der Aufhangung 108. An dem Hebelarm 111 sind Rastschultern 112 angeformt, die zur losba- ren Verankerung des Steckers in einer nicht dargestelltenAt the front edge of the base 101 of the shell 1 pointing in the insertion direction, a box-shaped suspension 108 is formed, which is open on the underside of the base 101 against the insertion direction. In the suspension 108, a locking lever 109 can be mounted. The latching lever 109 has at its front end a nose 110, with which it engages behind the front edge of the base 101 in the suspension 108, so that the latching lever 109 is held retrofittable and detachable in the suspension 108. The locking lever 109 protrudes with a lever arm 111 to the rear of the suspension 108. On the lever arm 111 latching shoulders 112 are formed, which for releasably anchoring the plug in a not shown
Buchse dienen. Wird der Hebelarm 111 federnd gegen die Grundfläche 101 gedrückt, so können die Rastschultern 112 aus der Verrastung in der Buchse gelost werden.Serve socket. If the lever arm 111 is pressed resiliently against the base 101, then the latching shoulders 112 can be released from the latching in the socket.
Auf der Leiterplatte 3 sind auf deren in Steckrichtung weisendem vorderen Rand Steckerkontakte 302 angeordnet. In dem dargestellten Ausfuhrungsbeispiel eines RJ 45-Steckers sind dies acht nebeneinander angeordnete Steckerkontakte 302. Die Steckerkontakte 302 sind als Bügel ausgebildet, die durch Drahte oder Stanzteile gebildet sind. Auf dem in Steckrichtung hinteren Rand der Leiterplatte 3 sind Schneidklemmkontakte 303 und 304 angeordnet. Die Schneidklemmkontakte 303 und 304 sind in zwei quer zur Steckrichtung verlaufenden Reihen angeordnet, die in Steckrichtung versetzt gegeneinander beabstandet sind. Eine an die hintere Kante der Leiterplatte 3 angrenzend angeordnete hintere Reihe von Schneidklemmkontakten 303 weist dabei eine geringere Hohe auf als die m Steckrichtung vordere Reihe von Schneidklemmkontakten 304. Jede Reihe der Schneidklemmkontakte 303 bzw. 304 besteht aus vier Schneidklemmkontakten 303 bzw. 304, die auf Lücke versetzt angeordnet sind und senkrecht von der Leiterplatte 3 nach oben stehen.On the circuit board 3 connector contacts 302 are arranged on the front edge facing in the insertion direction. In the illustrated exemplary embodiment of an RJ 45 plug, these are eight juxtaposed plug contacts 302. The plug contacts 302 are formed as brackets, which are formed by wires or stampings. On the rear edge in the plug-in direction of the circuit board 3 insulation displacement contacts 303 and 304 are arranged. The insulation displacement contacts 303 and 304 are arranged in two rows extending transversely to the direction of insertion, offset in the insertion direction are spaced from each other. A rear row of insulation displacement contacts 303 adjoining the rear edge of the printed circuit board 3 has a smaller height than the m front direction of insulation displacement contacts 304. Each row of the insulation displacement contacts 303 and 304 consists of four insulation displacement contacts 303 and 304, respectively Gap are arranged offset and perpendicular from the circuit board 3 are up.
Der Steckerkorper 4 hat im Wesentlichen die Form eines Quaders, dessen Querschnitt dem Innenquerschnitt der ersten Schale 1 entspricht. An seinem in Steckrichtung weisenden vorderen Rand weist der Steckerkorper 4 nebeneinander liegende durchgehende Schlitze 401 auf. In seinem hinteren Endbereich weist der Steckerkorper 4 vier Querschlitze 402 auf, die vertikal durchgehen. Der Sreckerkorper 4 wird auf der Leiterplatte 3 so angeordnet, dass seine in Steckrichtung weisende vordere Kante mit dem vorderen Rand der Leiterplatte 3 zur Deckung kommt. Das in Steckrichtung hintere Ende des Steckerkorpers 4 reicht dabei bis über die vordere Reihe der Schneidklemmkontakte 304.The plug body 4 essentially has the shape of a cuboid whose cross section corresponds to the inner cross section of the first shell 1. At its front edge pointing in the direction of insertion, the plug body 4 has adjacent slots 401 lying next to one another. In its rear end region, the plug body 4 has four transverse slots 402, which pass vertically. The Sreckerkorper 4 is arranged on the circuit board 3 so that its pointing in the insertion direction front edge with the front edge of the circuit board 3 comes to cover. The rear end in the plug-in direction of the Steckerkorpers 4 extends beyond the front row of the insulation displacement contacts 304.
Die Steckerkontakte 302 werden durch die Schlitze 401 in die Leiterplatte 3 eingesetzt. Die Schneidklemmkontakte 304 der vorderen Reihe werden durch die Querschlitze 402 in die Lei- terplatte eingesetzt. Die Schneidklemmkontakte 303 der hinteren Reihe werden ebenfalls in die Leiterplatte 3 eingesetzt. Die in dieser Weise bestuckte Leiterplatte 3 wird vorzugsweise im THR-Verfahren (Through Hole Reflow) verlotet. Dadurch werden die Schneidklemmkontakte 303 und 304 über Leiterbahnen der Leiterplatte 3 mit den Steckerkontakten 302 leitend verbunden. Die Leiterplatte 3 mit den Schneidklemmkontakten 303 und 304 und den Steckerkontakten 302 bildet somit zusammen mit dem Steckerkorper 4 eine kompakte Baugruppe. Die Steckerkontakte 302 liegen in den Schlitzen 401 an der Vorderkante und Oberseite des Steckerkörpers frei, so dass sie beim Einstecken des Steckers in eine Steckerbuchse die entsprechenden Kontakte der Steckerbuchse kontaktieren können. Die Sehneidklemmkontakte 304 der vorderen Reihe dringen durch die Querschlitze 402 hindurch und ragen nach oben über die Oberseite des Steckerkörpers 4 heraus. Die Schneidklemmkontakte 303 der hinteren Reihe stehen hinter dem Steckerkörper 4 frei auf dem hinteren Rand der Leiterplatte 3.The plug contacts 302 are inserted through the slots 401 in the circuit board 3. The insulation displacement contacts 304 of the front row are inserted through the transverse slots 402 in the circuit board. The insulation displacement contacts 303 of the rear row are also inserted into the circuit board 3. The bestuckte in this way circuit board 3 is preferably in the THR method (Through Hole Reflow). As a result, the insulation displacement contacts 303 and 304 are conductively connected via conductor tracks of the printed circuit board 3 with the plug contacts 302. The printed circuit board 3 with the insulation displacement contacts 303 and 304 and the plug contacts 302 thus forms together with the Steckerkorper 4 a compact assembly. The plug contacts 302 are exposed in the slots 401 at the front edge and top of the plug body, so that they can contact the corresponding contacts of the socket when plugging the plug into a socket. The front end type of incise terminal contacts 304 penetrate through the transverse slots 402 and protrude upward above the top of the plug body 4. The insulation displacement contacts 303 of the rear row are behind the plug body 4 freely on the rear edge of the circuit board. 3
In die Aufnahme 103 der ersten Schale 1 wird eine dünne isolierende Folie 301 eingelegt. Die Folie 301 entspricht in ihren Abmessungen der Leiterplatte 3. Nach dem Einlegen der Folie 301 wird die aus der Leiterplatte 3 und dem Steckerkorper 4 gebildete Baugruppe in die erste Schale 1 eingesetzt. DerInto the receptacle 103 of the first shell 1, a thin insulating film 301 is inserted. The film 301 corresponds in size to the printed circuit board 3. After inserting the film 301, the assembly formed from the printed circuit board 3 and the plug body 4 is inserted into the first shell 1. Of the
Steckerkörper 4 weist an seinen beiden Langsseitenflachen jeweils mindestens eine Rastnase 403 auf. Diese Rastnasen 403 schnappen in Rastausnehmungen 113 in den Seitenwanden 102 der ersten Schale 1 ein, wenn diese Baugruppe in die Schale 1 ein- gedrückt wird. Dadurch werden der Steckerkörper 4 und die Leiterplatte 3 in der ersten Schale 1 fixiert. Die Folie 301 isoliert die Leiterplatte 3 und deren Leiterbahnen und Lotpunkte vollständig elektrisch gegen die Schale 1.Plug body 4 has at its two long side surfaces in each case at least one latching lug 403. These locking lugs 403 snap into recesses 113 in the side walls 102 of the first shell 1 when this assembly is pressed into the shell 1. As a result, the plug body 4 and the printed circuit board 3 are fixed in the first shell 1. The film 301 completely electrically insulates the circuit board 3 and its conductor tracks and soldering points against the shell 1.
Nach dem Einsetzen und Verrasten der Leiterplatte 3 mit dem Steckerkorper 4 wird der Schirmkontakt 104 hinter der Leiterplatte 3 in die Schale 1 eingesetzt und mit dieser z.B. durch Nieten verbunden. Dabei übergreift die Vorderkante 106 des Schirmkontaktes 104 die Hinterkante der Leiterplatte 3, wo- durch diese zusätzlich in der Schale 1 gehalten wird.After inserting and locking the circuit board 3 with the Steckerkorper 4, the shield contact 104 is inserted behind the circuit board 3 in the shell 1 and with this example. connected by riveting. In this case, the front edge 106 of the shield contact 104 overlaps the rear edge of the printed circuit board 3, as a result of which it is additionally held in the shell 1.
Die zweite Schale 2 hat ebenfalls im Wesentlichen die Form eines sich in Steckrichtung erstreckenden rechteckigen U-Profils mit einer oberen Fläche 201 und Seitenwänden 202. In das in Steckrichtung weisende vordere Ende der zweiten Schale 2 wird das Ladestück 5 eingesetzt. Hierzu weist das Ladestück 5 an seinen beiden hinteren Außenkanten Kerben 501 auf, in welche beim Einschieben des Ladestücks 5 in die zweite Schale 2 innere Vorsprünge 203 an den Seitenwänden 202 eingreifen. Um die Vorsprünge 203 und die Kerben 501 in Eingriff zu halten, rastet das Ladestück 5 mit einer an seiner Oberseite angeformten Rastnase 502 in eine Rastausnehmung 204 in der oberen Fläche 201 der Schale 2 ein.The second shell 2 also essentially has the shape of a rectangular U-profile extending in the direction of insertion with an upper surface 201 and side walls 202. In the plug-in direction facing the front end of the second shell 2, the charging piece 5 is used. For this purpose, the charging piece 5 at its two rear outer edges notches 501, in which engage the insertion of the loading piece 5 in the second shell 2 inner projections 203 on the side walls 202. In order to keep the projections 203 and the notches 501 in engagement, the loading piece 5 engages with a latching nose 502 integrally formed on its upper side into a latching recess 204 in the upper surface 201 of the shell 2.
Das Ladestück 5 ist abgestuft ausgebildet. In einer oberen, an die obere Fläche 201 der Schale 2 angrenzenden Ebene weist das Ladestück 5 vier parallel in Steckrichtung durchgehende Boh- rungen 503 auf. In diese Bohrungen 503 führen von der Unterseite jeweils Querschlitze 504, die auf Lücke gegeneinander versetzt sind und in ihrer Anordnung den Sehneidklemmkontakten 304 der vorderen Reihe entsprechen. Hinter diesen Querschlitzen 504 sind an der Unterseite des Ladestückes 5 vier neben- einander angeordnete Aufnahmegabeln 505 angeformt, die nach der Unterseite hin offen sind.The charging piece 5 is stepped. In an upper plane adjoining the upper surface 201 of the shell 2, the loading piece 5 has four holes 503 running through in parallel in the insertion direction. In these holes 503 lead from the bottom of each transverse slots 504 which are staggered against each other and in their arrangement correspond to the Sehneidklemmkontakten 304 of the front row. Behind these transverse slots 504, four adjoining receiving forks 505 are formed on the underside of the loading piece 5, which are open towards the underside.
Anschließend an den Bereich der Schale 2, die das Ladestück 5 aufnimmt, ist ein Schirmkontaktbereich 205 der Schale 2 ausge- bildet. Dieser Schirmkontaktbereich 205 weist an der Innenseite der oberen Fläche 201 nach innen vorspringende quer zur Einsteckrichtung verlaufende Kontaktrippen 206 auf. Anschließend an diesen Schirmkontaktbereich 205 fügt sich ein Zugent- lastungsbereich 207 der Schale 2 an. In dem Zugentlastungsbe- reich 207 ist die obere Fläche 201 an ihrer Innenseite alsSubsequent to the region of the shell 2, which receives the charging piece 5, a shield contact region 205 of the shell 2 is formed. This shield contact region 205 has on the inside of the upper surface 201 inwardly projecting transversely to the insertion direction extending contact ribs 206. Subsequent to this shield contact region 205, a strain relief region 207 of the shell 2 adjoins. In the strain relief region 207, the upper surface 201 is on its inner side as
Wanne ausgebildet. Auf den Zugentlastungsbereich 207 ist eine Zugentlastungsschelle 208 aufsetzbar. Die Zugentlastungsschelle 208 hat die Form eines U-förmigen Bügels mit an seinem ^Tray formed. On the strain relief 207 a strain relief clamp 208 can be placed. The Zugentlastungsschelle 208 has the shape of a U-shaped bracket with at his ^
mittleren Joch ausgebildeten nach innen gerichteten Druckkanten 209. Innen an den beiden Schenkeln der Zugentlastungs- schelle 208 ist jeweils eine Zahnung 210 ausgebildet. Die Zahnungen 210 wirken mit Rastkanten 211 zusammen, die an der Au- ßenseite der Seitenwande 202 der Schale 2 im Zugentlastungsbe- reich 207 angeformt sind Die Zugentlastungsschelle 208 ist mittels einer Lasche 212 unverlierbar mit der Schale 2 verbunden.middle yoke formed inwardly directed pressure edges 209. Inside of the two legs of the Zugentlastungs- clamp 208 each have a toothing 210 is formed. The serrations 210 cooperate with latching edges 211 which are integrally formed on the outside of the side walls 202 of the shell 2 in the strain relief region 207. The strain relief clamp 208 is connected captively to the shell 2 by means of a tab 212.
Zum Anschließen eines Datenkabels, insbesondere eines achtadrigen Kabels, werden die Adern am Kabelende freigelegt Anschließend an die frei gelegten Adern wird die Schirmung des Kabels über einen Abschnitt von der äußeren Kabelisolation befreit. Die Adern werden dann m das Ladestuck 5 eingeführt, wobei vier Adern m die Bohrungen 503 der oberen Ebene eingeführt werden und die anderen vier Adern m die Aufnahmegabeln 505 eingedruckt und m diesen geklemmt werden. Die freigelegte Schirmung des Kabels kommt dabei m den Schirmkontaktbereich 205 der Schale 2 zu liegen. Dann wird die Zugentlastungsschel- Ie 208 aufgesetzt und gegen die Schale 2 gedruckt. Die Druckkanten 209 der Zugentlastungsschelle 208 drucken dabei das Kabel mit seinem isolierenden Mantel m die Wanne der Schale 2, um das Kabel zugentlastet zu fixieren. Die Zahnungen 201 ermöglichen dabei ein Einrasten der Zugentlastungsschelle 208 in jeder beliebigen Stellung, so dass Kabel mit unterschiedlichem Querschnitt geklemmt und zugentlastet gehalten werden können. Durch die Zugentlastung werden das Kabel m der zweiten Schale 2 fixiert und die Adern des Kabels m dem Ladestuck 5 gehalten. Die überstehenden Enden der Adern können nun an der m Einsteckrichtung weisenden Stirnseite der Bohrungen 503 bzw der Aufnahmegabeln 505 abgelangt werden. Die Montage des Kabels m dem Ladestuck 5 und der Schale 2 ist einfach und von dem übrigen Teil des Steckers unabhängig durchfuhrbar. An- schließend wird die zweite Schale 2 mit dem in dieser verrasteten Ladestuck 5 und dem montierten Kabel auf die erste Schale 1 mit der Leiterplatte 3 und dem Steckerkorper 4 aufgesetzt. Dabei wird das Ladestück 5 so aufgesetzt, dass die vor- deren Schneidklemmkontakte 304, die aus dem Steckerkorper 4 nach oben herausragen, durch die Querschlitze 504 in die Bohrungen 503 eindringen, wahrend die hinteren Schneidklemmkontakte 303 in die AufnähmegäbeIn 505 eindringen. Die Schneidklemmkontakte 304 kontaktieren dadurch die Adern der oberen Ebene der Bohrungen 503, wahrend die hinteren Schneidklemmkontakte 303 die in die Aufnahmegabeln 505 eingedruckten Adern kontaktieren. Um die erste Schale 1 und die zweite Schale 2 im montierten Zustand zusammenzuhalten, rastet die zweite Schale 2 mit Rastnasen 213, die außen an den Seitenwanden 202 im Schirmkontaktbereich 205 angeformt sind, in Rastausnehmungen 114 im entsprechenden Bereich der Seitenwande 102 der ersten Schale 1. Bei diesem Zusammenfugen der Schalen 1 und 2 legen sich die Kontaktfedern 107 des Schirmkontaktes 104 der ersten Schale 1 an die freigelegte Schirmung des Kabels an und dru- cken diese Schirmung elastisch federnd gegen die Kontaktrippen 206 der zweiten Schale 2. Dadurch wird ein zuverlässiger Kontakt zwischen der Schirmung des Kabels und den beiden elektrisch leitenden Schalen 1 und 2 des Steckergehäuses hergestellt.To connect a data cable, especially an eight-wire cable, the wires are exposed at the end of the cable. Following the exposed wires, the shielding of the cable is freed from the outer cable insulation over a section. The wires are then inserted into the loading piece 5, with four wires being inserted into the upper level holes 503 and the other four wires being pressed into the receiving forks 505 and then clamped. The exposed shielding of the cable comes to lie m the Schirmkontaktbereich 205 of the shell 2. Then the strain relief clamp 208 is put on and printed against the shell 2. The pressure edges 209 of the strain relief clamp 208 thereby print the cable with its insulating jacket m the tub of the shell 2, to fix the cable strain-relieved. The serrations 201 thereby enable engagement of the strain relief clamp 208 in any position, so that cables with different cross-section can be clamped and held relieved of strain. Due to the strain relief, the cable m of the second shell 2 are fixed and the wires of the cable m held the loading piece 5. The protruding ends of the wires can now be traced to the m insertion direction facing end side of the holes 503 and the receiving forks 505. The installation of the cable m the loading piece 5 and the shell 2 is simple and independently durchfuhrbar of the remaining part of the plug. At- closing the second shell 2 is placed with the latched in this loading piece 5 and the cable mounted on the first shell 1 with the circuit board 3 and the Steckerkorper 4. In this case, the charging piece 5 is placed so that the front insulation displacement contacts 304, which protrude upward from the plug body 4, penetrate through the transverse slots 504 into the bores 503, while the rear insulation displacement contacts 303 penetrate into the AufnähmegäbeIn 505. The insulation displacement contacts 304 thereby contact the wires of the upper level of the holes 503, while the rear insulation displacement contacts 303 contact the cores printed in the receiving forks 505. In order to hold together the first shell 1 and the second shell 2 in the mounted state, the second shell 2 engages with latching noses 213, which are integrally formed on the side walls 202 in the shield contact region 205, in latching recesses 114 in the corresponding region of the side walls 102 of the first shell 1. In this joining of the shells 1 and 2, the contact springs 107 of the shield contact 104 of the first shell 1 to the exposed shielding of the cable and press this shield resiliently against the contact ribs 206 of the second shell 2. This is a reliable contact between the shield of the cable and the two electrically conductive shells 1 and 2 of the connector housing made.
In Figur 1 ist der Stecker ohne Zugentlastung dargestellt, d.h. der Zugentlastungsbereich 207 und die Zugentlastungs- schelle 208 fehlen. Diese Version ist zum Einbau in Schutzge- hause vorgesehen, die ihrerseits bereits über eine Zugentlas- tung verfügen. BezugszeichenlisteFIG. 1 shows the plug without strain relief, ie the strain relief region 207 and the strain relief clamp 208 are missing. This version is intended for installation in a guard house, which in turn already has a strain relief. LIST OF REFERENCE NUMBERS
1 erste Schale1 first bowl
101 Grundfläche101 base area
102 Seitenwände102 side walls
103 Aufnahme103 recording
104 Schirmkontakt104 shield contact
105 Bodenfläche105 floor area
106 Vorderkante106 leading edge
107 Kontaktfedern107 contact springs
108 Aufhängung108 suspension
109 Rasthebel109 locking lever
110 Nase110 nose
111 Hebelarm111 lever arm
112 Rastschultern112 locking shoulders
113 Rastausnehmungen113 recesses
114 Rastausnehmungen114 recesses
2 zweite Schale2 second shell
201 obere Fläche201 upper surface
202 Seitenwände202 side walls
203 Vorsprünge203 protrusions
204 Rastausnehmung204 recess
205 Schirmkontaktbereich205 Shield contact area
206 Kontaktrippen206 contact ribs
207 Zugentlastungsbereich207 strain relief area
208 Zugentlastungsschelle208 strain relief clamp
209 Druckkanten209 printed edges
210 Zahnungen210 teeth
211 Rastkanten211 stop edges
212 Lasche212 tab
213 Rastnasen 3 Leiterplatte213 locking lugs 3 circuit board
301 Folie301 foil
302 Steckerkontakte302 plug contacts
303 hintere Schneidklemmkontakte303 rear insulation displacement contacts
304 vordere Schneidklemmkontakte304 front insulation displacement contacts
4 Steckerkörper4 plug body
401 Schlitze401 slots
402 Querschlitze402 transverse slots
403 Rastnasen403 locking lugs
5 Ladestück5 charging piece
501 Kerben501 notches
502 Rastnase502 locking nose
503 Bohrungen503 holes
504 Querschlitze504 transverse slots
505 Aufnahmegabeln . 505 pickup forks.

Claims

Patentansprüche claims
1. Stecker für geschirmte Datenkabel, mit einem elektrisch leitenden Gehäuse, das aus einer ersten Schale (1) und einer zweiten Schale (2) zusammengesetzt ist, mit einem elektrisch isolierenden Steckerkörper (4), der Steckerkontakte (302) aufnimmt, mit einer Leiterplatte (3) , welche in das Gehäuse (1, 2) einsetzbar ist und welche die Steckerkontakte (302) und Schneidklemmkontakte (303, 304) tragt und miteinander leitend verbindet, und mit einemA plug for shielded data cables, comprising an electrically conductive housing composed of a first shell (1) and a second shell (2) with an electrically insulating plug body (4) receiving plug contacts (302) with a printed circuit board (3), which in the housing (1, 2) can be inserted and which carries the plug contacts (302) and insulation displacement contacts (303, 304) and conductively connected to one another, and with a
Ladestück (5), in welches die Adern des Datenkabels einsetzbar sind und welches auf die Leiterplatte (3) aufsetzbar ist zum Kontaktieren der Adern mit den Schneidklemmkontakten (303, 304), d a d u r c h g e k e n n z e i c h n e t, dass dieCharging piece (5) into which the wires of the data cable can be inserted and which can be placed on the printed circuit board (3) for contacting the wires with the insulation displacement contacts (303, 304), that the
Leiterplatte (3) in eine erste Schale (1) einsetzbar ist und gegen deren Grundflache (101) durch eine Folie (301) elektrisch isoliert ist, dass die Schneidklemmkontakte (303, 304) in zwei in Steckrichtung des Steckers gegen- einander versetzten Reihen angeordnet sind, dass die in Steckrichtung hintere Reihe der Schneidklemmkontakte (303) eine geringere Höhe aufweist als die vordere Reihe der Schneidklemmkontakte (304), dass das Ladestuck (5) die Adern in zwei Ebenen mit stufenförmig versetzten En- den der Adern aufnimmt und dass die Adern der weiter überstehenden Ebene die Schneidklemmkontakte (304) der vorderen Reihe kontaktieren.Printed circuit board (3) in a first shell (1) is used and against the base (101) by a foil (301) is electrically insulated, that the insulation displacement contacts (303, 304) arranged in two offset in the insertion direction of the plug rows are that the plug-in rear row of insulation displacement contacts (303) has a lower height than the front row of insulation displacement contacts (304), that the loading piece (5) receives the wires in two planes with staggered ends of the wires and that the Wire the further protruding level contact the insulation displacement contacts (304) of the front row.
2. Stecker nach Anspruch 1, d a d u r c h g e k e n n z e i c h n e t, dass die Schneidklemmkontakte (304) der vorderen Reihe in ihrem leiterplattennahen Bereich von dem Steckkorper (4) umschlossen sind. 2. Plug according to claim 1, characterized in that the insulation displacement contacts (304) of the front row in its printed circuit board near area of the Steckkorper (4) are enclosed.
3. Stecker nach Anspruch 1 oder 2 , d a d u r c h g e k e n n z e i c h n e t, dass die Schneidklemmkontakte (303, 304) und/ oder die Steckerkontakte (302) in die Leiterplatte eingelotet oder einge- presst sind und auf der gegenüberliegenden Unterseite der Leiterplatte (3) durch die Folie (301) abgedeckt sind.3. Plug according to claim 1 or 2, characterized in that the insulation displacement contacts (303, 304) and / or the plug contacts (302) are soldered or pressed into the circuit board and on the opposite bottom of the circuit board (3) through the film ( 301) are covered.
4. Stecker nach einem der Ansprüche 1 bis 3, d a d u r c h g e k e n n z e i c h n e t, dass die Schneidklemmkontakte (303, 304) und/oder die Steckerkontakte (302) mittels des THR (Through Hole Reflow) Lotverfahrens mit der Leiterplatte (3) verbunden werden.4. Plug according to one of claims 1 to 3, d a d u r c h e c e n e c e in that the insulation displacement contacts (303, 304) and / or the plug contacts (302) by means of the THR (Through Hole Reflow) Lotverfahrens with the circuit board (3) are connected.
5. Stecker nach Anspruch 3 oder 4 , d a d u r c h g e k e n n z e i c h n e t, dass die Pins der Schneidklemmkontakte (303, 304) und/oder Steckerkontakte (302) nicht über die Unterkante der Leiterplatte (3) hervorstehen.5. Plug according to claim 3 or 4, characterized in that the pins of the insulation displacement contacts (303, 304) and / or plug contacts (302) do not project beyond the lower edge of the printed circuit board (3).
6. Stecker nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t, dass das Ladestuck (5) in die von der ersten Schale (1) getrennte zweite Schale (2) einsetzbar ist und dass das Datenkabel in dem Ladestuck (5) und der zweiten Schale (2) montierbar ist.6. Plug according to one of the preceding claims, characterized in that the loading piece (5) in the first shell (1) separate second shell (2) can be inserted and that the data cable in the loading stucco (5) and the second shell (2 ) is mountable.
7. Stecker nach Anspruch 6, d a d u r c h g e k e n n z e i c h n e t, dass eine Zugentlastung (207, 208) das Kabel an der zweiten Schale (2) fixiert.7. A connector according to claim 6, wherein a strain relief (207, 208) fixes the cable to the second shell (2).
8. Stecker nach Anspruch 7, d a d u r c h g e k e n n z e i c h n e t, dass die Zugentlastung eine gegen einen Zugentlastungsbereich (207) der zweiten Schale (2) verstellbar einrastende Zug- entlastungsschelle (208) aufweist.8. Plug according to claim 7, characterized in that the Strain relief a against a Zugentlastungsbereich (207) of the second shell (2) adjustable latching strain relief clamp (208).
9. Stecker nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t, dass das Ladestuck (5) in der oberen stufenförmig überstehenden Ebene durchgehende Bohrungen (503) für die Adern und in der unteren zurückgesetzten Ebene Aufnahmegabeln (505) zum Einklemmen der Adern aufweist.9. Plug according to one of the preceding claims, characterized in that the loading piece (5) in the upper stepped projecting plane through holes (503) for the wires and in the lower recessed plane receiving forks (505) for clamping the wires.
10. Stecker nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t, dass m einer der Schalen (1, 2) ein leitend mit dieser Schale ver- bundener Schirmkontakt (104) angebracht ist, der bei zusammengefugten Schalen (1, 2) federnd an der freigelegten Schirmung des montierten Datenkabels anliegt und diese gegen die jeweils andere Schale (2, 1) druckt.10. Plug according to one of the preceding claims, characterized in that m one of the shells (1, 2) is connected to a conductively connected to this shell shield contact (104) mounted on the peeled shells (1, 2) resiliently on the exposed shield of the assembled data cable is applied and this against the other shell (2, 1) prints.
11. Stecker nach Anspruch 10, d a d u r c h g e k e n n z e i c h n e t, dass der Schirmkontakt (104) ein in die Schale (1, 2) eingenietetes Federblech-Stanzteil ist.11. Connector according to claim 10, characterized in that the shield contact (104) in the shell (1, 2) riveted spring plate stamped part is.
12. Stecker nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t, dass an der den Steckerkorper (4) aufnehmenden Schale (1) ein Rasthebel (109) einhangbar ist.12. Plug according to one of the preceding claims, characterized in that a latching lever (109) can be attached to the shell (1) receiving the plug body (4).
13. Stecker nach einem der vorhergehenden Ansprüche, d a d u r c h g e k e n n z e i c h n e t, dass der Stecker als RJ 45-Stecker ausgebildet ist, bei welchem jeweils eine hintere Reihe mit vier Schneidklemmkontakten (303) und eine vordere Reihe mit vier Schneidklemmkontakten (304) vorgesehen ist und bei welcher das Ladestück (5) eine obere überstehende Ebene mit vier Bohrungen (503) und eine zurückgesetzte untere Ebene mit vier Aufnahmegabeln (505) aufweist. 13. Plug according to one of the preceding claims, characterized in that the plug is designed as RJ 45 plug, in which in each case a rear row with four insulation displacement contacts (303) and a front row with four insulation displacement contacts (304) is provided and in which the loading piece (5) has an upper protruding plane with four holes (503) and a recessed lower level with four receiving forks (505).
EP06777118A 2006-03-02 2006-08-30 Plug for shielded data cables Active EP1989764B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
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DE102006010279A DE102006010279A1 (en) 2006-03-02 2006-03-02 Plug for shielded data cable
PCT/EP2006/008475 WO2007098791A1 (en) 2006-03-02 2006-08-30 Plug for shielded data cables

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EP1989764B1 EP1989764B1 (en) 2012-07-25

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US (1) US7874849B2 (en)
EP (1) EP1989764B1 (en)
JP (1) JP4875109B2 (en)
DE (1) DE102006010279A1 (en)
ES (1) ES2391170T3 (en)
PL (1) PL1989764T3 (en)
RU (1) RU2395880C2 (en)
WO (1) WO2007098791A1 (en)

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PL1989764T3 (en) 2012-12-31
ES2391170T3 (en) 2012-11-22
EP1989764B1 (en) 2012-07-25
US20100227496A1 (en) 2010-09-09
US7874849B2 (en) 2011-01-25
JP2009528654A (en) 2009-08-06
RU2395880C2 (en) 2010-07-27
DE102006010279A1 (en) 2007-09-06
JP4875109B2 (en) 2012-02-15
RU2008139107A (en) 2010-04-10
WO2007098791A1 (en) 2007-09-07

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