CN103255509B - A kind of lapping machine for short collagenous fibres - Google Patents

A kind of lapping machine for short collagenous fibres Download PDF

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Publication number
CN103255509B
CN103255509B CN201310148720.8A CN201310148720A CN103255509B CN 103255509 B CN103255509 B CN 103255509B CN 201310148720 A CN201310148720 A CN 201310148720A CN 103255509 B CN103255509 B CN 103255509B
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cylinder
cage
lapping machine
guide plate
inner core
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CN201310148720.8A
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CN103255509A (en
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朱晓华
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JIANGYIN JUNHUA TEXTILE TECHNOLOGY Co Ltd
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JIANGYIN JUNHUA TEXTILE TECHNOLOGY Co Ltd
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Publication of CN103255509A publication Critical patent/CN103255509A/en
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Abstract

The invention discloses a kind of lapping machine for short collagenous fibres, this lapping machine comprises cylinder, three working rolls are provided with in the middle and upper part of cylinder side, backplate is provided with at the opposite side of cylinder and bottom, cage is provided with in the bottom of cylinder, cage is become to comprise inner core in inside and outside nested structure and urceolus, wherein inner core is fixed in frame, inner core is provided with open region on the top of barrel, sealing plate is provided with at the two ends of inner core, sealing plate is provided with the vacuum exhaust pipe be connected with vavuum pump, the barrel of urceolus is cage-shaped structure, the outer wall of mouse cage is surrounded with gauze, wheel of passing on Gong is provided with in one end of mouse cage, guide plate is provided with between the open region becoming cage and cylinder.It is simple that this short collagenous fibres lapping machine has structure, and short collagenous fibres become net efficiency high.Be specially adapted to the short collagenous fibres that fibre length is less than 0.5cm.And this equipment can not to environment, and utilization rate of raw materials is high, and production process can realize full automation.

Description

A kind of lapping machine for short collagenous fibres
Technical field
The present invention relates to a kind of fiber lapping device, be specifically related to a kind of lapping machine for short collagenous fibres.
Background technology
In recent years, increasingly serious along with the global ecological problem such as resource, environment, development of China leather industry is faced with the severe challenge of " sustainable development " strategy.China is a leather industry big country, traditional leather industry causes a large amount of losses of Animal resources, the solid waste of cutting and cutting out generation after tanning accounts for 30%, China produces such leather castoff more than 140 ten thousand tons every year, if these solid waste reasonably can not be processed, meeting serious environment pollution, also can cause a large amount of losses of collagenous fibres on the other hand on the one hand.Therefore, the recycling of leather castoff, become domestic and international process hides and one of environmentalist's concern and the important topic endeavouring research, therefrom extracting collagen long fiber is exactly one of effective approach.Collagen long fiber is natural fabric, has that pulling force is strong, hygroscopicity is strong, soft, free from extraneous odour, the features such as antistatic, anti-anti-flammability is strong.
Various corium dress ornament, case and bag, footwear, leather wallet, belt etc. the product gone out for Raw material processing with Animal Skin such as pigskin, ox-hide, horse skin, sheepskins is always by the favor of the mankind, but, in the process of aforementioned leather product cut the leftover pieces that cannot recycle got off process usually adopt following two kinds of means: one is by its concentrated landfill; Two are burned.Landfill can bring pollution to soil, because this leftover pieces cut from finished product skin or cut out remaining next, finished product skin obtained from some roads PROCESS FOR TREATMENT of such as immersion, liming, pickling, behaviour's system, multiple draft etc., its rotten cycle is extremely very long, even if rot also can bring harm to soil soil property, in addition, also water system environment can be undermined, because when water oozes and landfill has the soil of discarded leather, naturally bring harmfulness to pollute to water; Burning can pollute air, and produce when burning fill the air smog and stink also directly can undermine health, also have, belong to climing combustion owing to burning, the time of burnouting is longer, often can initiation fire.Therefore, for the production firm of current corium processing leather goods, not only can not fully accomplish to make the best use of everything, and the waste treatment of often trembling by discarded corner be perplexed.
Increasingly strict along with environmental requirement, more come more restricted to the restraining force of leather and fur products production firm in the discarded leftover pieces of process, environmental administration is to its expenses of environmental protection collected increase day by day.But this is only and takes stopgap measures and do not effect a permanent cure, because be extremely so far, no matter be domestic or external, substantially still continue traditional burning, landfill disposal.Although people know that a large amount of compositions in the Animal Skin of pigskin, ox-hide and so on are fiber, do not add utilize and by its landfill, burn be the thing that part extremely makes us unfortunate.Because once can fiber be raised, just carried fiber can be applied to textiles after treatment, thus both can solve environmental protection problem, can be made the best use of everything again.So, if a kind of cheapness and the simple special purpose device of structure can extract fiber from these type of leftover pieces, then can yet be regarded as is a kind of good act.Although there is fiber lapping device miscellaneous at present, be mainly used for cotton fiber, flax fibre, bamboo fibre or wool fibre, the feature of these fibers is more straight, and longer.And collagenous fibres are generally in curling shape, and shorter.Therefore, existing fiber lapping machine can not be applicable to the lapping process to collagenous fibres, be not especially suitable for the lapping process of less than 1 centimeter collagenous fibres, and efficiency is lower.Therefore, be necessary to design a kind of process equipment being exclusively used in short collagenous fibres lapping.
Summary of the invention
The object of the invention is to overcome the defect existed in prior art, provide a kind of structure simple lapping efficiency high, be exclusively used in the lapping machine of short collagenous fibres.
For achieving the above object, technical scheme of the present invention is a kind of lapping machine for short collagenous fibres of design, described lapping machine comprises cylinder, three working rolls are provided with in the middle and upper part of described cylinder side, backplate is provided with at the opposite side of described cylinder and bottom, it is characterized in that, cage is provided with in the bottom of described cylinder, described one-tenth cage comprises inner core in inside and outside nested structure and urceolus, wherein said inner core is fixed in frame, described inner core is provided with open region on the top of barrel, sealing plate is provided with at the two ends of described inner core, described sealing plate is provided with the vacuum exhaust pipe be connected with vavuum pump, the barrel of described urceolus is cage-shaped structure, the outer wall of described mouse cage is surrounded with gauze, wheel of passing on Gong is provided with in one end of described mouse cage, guide plate is provided with between the open region and cylinder of described one-tenth cage.
For the ease of being supported on inner core by urceolus, and improve the transmission efficiency of urceolus, preferred technical scheme is, between the end and inner tank theca of described outer tube inner wall, be provided with bearing.
For the ease of the net of collagenous fibres lapping machine is fixed on the barrel of urceolus, net is made to form circulation, collagenous fibres are transferred on conduction band after the negative pressuren zone of inner core opening becomes net again, preferred technical scheme is further, described cage-shaped structure comprises two annular rings, with the connecting rod of connection two annular rings, described outer tube inner wall is the inner ring of annular ring.
For the ease of driving the rotation of urceolus, preferred technical scheme also has further, described in pass on Gong wheel for being arranged on gear on outer drum outer wall or sprocket wheel or belt pulley, described gear or sprocket wheel or belt pulley and driving mechanism are in transmission connection.
For the ease of the short collagenous fibres after dredge fine process through cylinder and working roll are transported on the wire side of urceolus, reduce raw-material waste simultaneously, preferred technical scheme also has further, described guide plate comprises vertical guide plate in fan-shaped setting and inclined guide plate, the described vertical guide plate in fan-shaped setting and the upper end of inclined guide plate are positioned at the lower end that cylinder matches with working roll, the described open region being the vertical guide plate of fan-shaped setting and the lower end of inclined guide plate and being positioned at described inner core.
For the ease of carrying out solution fibre and combing to collagenous fibres, preferred technical scheme also has further, and described three working rolls are parallel with cylinder, and the distribution triangular in shape of the axis of three root working rolls, wherein there are two root working rolls near cylinder.
In order to the short collagenous fibres be attached on cylinder after making the fine combing of solution do not come off, and be sent to guide plate position smoothly, described backplate holds cylinder from top to bottom, and further preferred embodiment also has, and its angle held is 200 0~ 240 0.
In order to successfully be sent between working roll and cylinder by material, preferred technical scheme also has further, is provided with material transport mechanism in the side of described working roll.
For the ease of being sent in acupuncture or Spunlace line by collagen staple fibre into the net for paving, preferred technical scheme also has further, is provided with collagenous fiber network derives band in the side of described one-tenth cage.
For the ease of cylinder, working roll, one-tenth cage etc. installation with coordinate, simultaneously in order to reduce the pollution of collagen staple fibre to environment, and reduce raw-material waste, preferred technical scheme also has further, described cylinder, working roll, materials transport mechanism with become cage by frame support and be arranged in casing, described cylinder, working roll, materials transport mechanism and the outside becoming the driving mechanism of cage to be all arranged on casing.
Advantage of the present invention and beneficial effect are: it is simple that this short collagenous fibres lapping machine has structure, and short collagenous fibres become net efficiency high.Be specially adapted to the short collagenous fibres that fibre length is less than 0.5cm.And this equipment can not to environment, and utilization rate of raw materials is high, and production process can realize full automation.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention for short collagenous fibres lapping machine;
Fig. 2 is the structural representation becoming cage part in Fig. 1.
In figure: 1, cylinder; 2, working roll; 3, backplate; 4, cage is become; 5, inner core; 6, urceolus; 7, frame; 8, open region; 9, sealing plate; 10, vacuum exhaust pipe; 11, vavuum pump; 12, gauze; 13, to pass on Gong wheel; 14, guide plate; 15, bearing; 16, driving mechanism; 17, material transport mechanism; 18, band is derived; 19, casing.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.Following examples only for technical scheme of the present invention is clearly described, and can not limit the scope of the invention with this.
As Fig. 1, shown in 2, the present invention is a kind of lapping machine for short collagenous fibres, this lapping machine comprises cylinder 1, three working rolls 2 are provided with in the middle and upper part of cylinder side, backplate 3 is provided with at the opposite side of cylinder 1 and bottom, cage 4 is provided with in the bottom of cylinder 1, cage 4 is become to comprise inner core in inside and outside nested structure 5 and urceolus 6, wherein inner core 5 is fixed in frame 7, inner core 5 is provided with open region 8 on the top of barrel, sealing plate 9 is provided with at the two ends of inner core, sealing plate 9 is provided with the vacuum exhaust pipe 10 be connected with vavuum pump 11, the barrel of urceolus 6 is cage-shaped structure, the outer wall of mouse cage is surrounded with gauze 12, wheel 13 of passing on Gong is provided with in one end of mouse cage, guide plate 14 is provided with between the open region becoming cage 4 and cylinder 1.
In the present invention for the ease of being supported on inner core by urceolus, and improve the transmission efficiency of urceolus, preferred embodiment is, between the end and the outer wall of inner core 5 of urceolus 6 inwall, be provided with bearing 15.
In the present invention for the ease of the net of collagenous fibres lapping machine is fixed on the barrel of urceolus, net is made to form circulation, collagenous fibres are transferred on conduction band after the negative pressuren zone of inner core opening becomes net again, further preferred embodiment is, cage-shaped structure comprises two annular rings, with the connecting rod of connection two annular rings, wherein outer tube inner wall is the inner ring of annular ring.
In the present invention for the ease of driving the rotation of urceolus, further preferred embodiment also has, and wheel 13 of passing on Gong is for being arranged on gear on urceolus 6 outer wall or sprocket wheel or belt pulley, and described gear or sprocket wheel or belt pulley and driving mechanism 16 are in transmission connection.
In the present invention for the ease of the short collagenous fibres after dredge fine process through cylinder and working roll are transported on the wire side of urceolus, reduce raw-material waste simultaneously, further preferred embodiment also has, guide plate 3 comprises vertical guide plate in fan-shaped setting and inclined guide plate, vertical guide plate in fan-shaped setting and the upper end of inclined guide plate are positioned at the lower end that cylinder 1 matches with working roll 2, and the vertical guide plate in fan-shaped setting and the lower end of inclined guide plate are positioned at the open region 8 of inner core 5.
In the present invention for the ease of carrying out solution fibre and combing to collagenous fibres, preferred embodiment also has, and three working rolls 2 are parallel with cylinder 1, and the distribution triangular in shape of the axis of three root working rolls 2, wherein there are two root working rolls 2 near cylinder 1.
In the present invention in order to the short collagenous fibres be attached on cylinder after making the fine combing of solution do not come off, and be sent to guide plate position smoothly, further preferred embodiment also has, and backplate 3 holds cylinder 1 from top to bottom, and its angle held is 200 0~ 240 0.
In the present invention in order to successfully be sent between working roll and cylinder by material, further preferred embodiment also has, and is provided with material transport mechanism 17 in the side of working roll 2.
In the present invention for the ease of being sent in acupuncture or Spunlace line by collagen staple fibre into the net for paving, further preferred embodiment also has, the derivation band 18 becoming the side of cage 4 to be provided with collagenous fiber network.
In the present invention for the ease of cylinder, working roll, one-tenth cage etc. installation with coordinate, simultaneously in order to reduce the pollution of collagen staple fibre to environment, and reduce raw-material waste, further preferred embodiment also has, cylinder 1, working roll 2, materials transport mechanism 17 with become cage 4 to support by frame 7 and be arranged in casing 19, and cylinder 1, working roll 2, materials transport mechanism 17 and the outside becoming the driving mechanism of cage 4 to be all arranged on casing 19.
This operation principle being used for short collagenous fibres lapping machine is:
Raw material is sent into by materials transport mechanism 17, through working roll 2 fine and combing with the solution of cylinder 1, shorter collagenous fibres fall into into cage in the absorption of one-tenth cage, longer collagenous fibres continue to carry out solution fibre by working roll 2 and cylinder 1, because working roll 2 is by three, gap between the working roll 2 and cylinder of lower end is less, first staple fibre falls into into cage by the working roll that gap is little with between cylinder, and relatively large material or longer collagenous fibres are not by the gap between the working roll 2 of lower end and cylinder, and gap between second working roll 2 and cylinder of upper end is larger, relatively large material or longer collagenous fibres interiorly in this gap can be separated fine fragmentation again, or by the first working roll below, raw material is further separated fine broken by the second middle working roll and the 3rd working roll above, get final product the first working roll after fiber after again separating fine fragmentation becomes staple fibre and then fall into into cage with the gap between cylinder.Cheng Long is double-barrel structure, inner core 5 maintains static, be provided with opening two ends on the top of inner core to be closed, one end is wherein connected with vacuum exhaust pipe 10, the other end of vacuum exhaust pipe 10 is connected with vavuum pump 11, urceolus 6 is had at the outer wall cover of inner core 5, the barrel of urceolus is cage-shaped structure, this cage-shaped structure is connected with connecting rod between the connecting ring at two ends, gauze is surrounded with in the periphery of connecting rod, between connecting ring and the outer wall of inner core, bearing is housed, at one end the outer shroud of connecting ring is provided with gear ring, this gear ring engages with the travelling gear in transmission mechanism, for driving the rolling of urceolus.Collagenous fibres are by first falling on the gauze of the urceolus corresponding with the open region of inner core between working roll with cylinder under the guiding of guide plate, along with the rolling of urceolus, gauze is formed after fiber web collagenous fibres turn over the open region of inner core, just can depart from gauze fiber web is transferred to derive bring carry out follow-up acupuncture or water thorn, collagenous fiber network is made the operation of collagenous fibres base cloth.Each running gear is installed in casing in the device, to avoid the waste of raw material and the pollution to environment.Wherein the effect of backplate be in order to, by be attached on cylinder be brought between cylinder and the second working roll process compared with long fiber in come off, between the second working roll and the 3rd working roll, be also provided with the backplate of inclination.Be provided with for the filametntary blade of tearing on the surface of working roll.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (8)

1. the lapping machine for short collagenous fibres, described lapping machine comprises cylinder, three working rolls are provided with in the middle and upper part of described cylinder side, backplate is provided with at the opposite side of described cylinder and bottom, it is characterized in that, cage is provided with in the bottom of described cylinder, described one-tenth cage comprises inner core in inside and outside nested structure and urceolus, wherein said inner core is fixed in frame, described inner core is provided with open region on the top of barrel, sealing plate is provided with at the two ends of described inner core, described sealing plate is provided with the vacuum exhaust pipe be connected with vavuum pump, the barrel of described urceolus is cage-shaped structure, the outer wall of described mouse cage is surrounded with gauze, wheel of passing on Gong is provided with in one end of described mouse cage, guide plate is provided with between the described open region becoming cage and cylinder, described guide plate comprises vertical guide plate in fan-shaped setting and inclined guide plate, the described vertical guide plate in fan-shaped setting and the upper end of inclined guide plate are positioned at the lower end that cylinder matches with working roll, the described open region being the vertical guide plate of fan-shaped setting and the lower end of inclined guide plate and being positioned at described inner core, described backplate holds cylinder from top to bottom, its angle held is 200 °~ 240 °.
2. lapping machine as claimed in claim 1, is characterized in that, between the end and inner tank theca of described outer tube inner wall, be provided with bearing.
3. lapping machine as claimed in claim 2, it is characterized in that, described cage-shaped structure comprises two annular rings, and the connecting rod of connection two annular rings, and described outer tube inner wall is the inner ring of annular ring.
4. lapping machine as claimed in claim 3, is characterized in that, described in pass on Gong wheel for being arranged on gear on outer drum outer wall or sprocket wheel or belt pulley, described gear or sprocket wheel or belt pulley and driving mechanism are in transmission connection.
5. lapping machine as claimed in claim 1, it is characterized in that, described three working rolls are parallel with cylinder, and the distribution triangular in shape of the axis of three working rolls, wherein there are two working rolls near cylinder.
6. lapping machine as claimed in claim 5, is characterized in that, be provided with material transport mechanism in the side of described working roll.
7. lapping machine as claimed in claim 6, is characterized in that, is provided with collagenous fiber network derives band in the side of described one-tenth cage.
8. lapping machine as claimed in claim 6, it is characterized in that, described cylinder, working roll, material transport mechanism with become cage by frame support and be arranged in casing, described cylinder, working roll, material transport mechanism and the outside becoming the driving mechanism of cage to be all arranged on casing.
CN201310148720.8A 2013-04-25 2013-04-25 A kind of lapping machine for short collagenous fibres Expired - Fee Related CN103255509B (en)

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ES2842501T5 (en) 2015-09-21 2023-04-13 Modern Meadow Inc Fiber Reinforced Fabric Composite Materials
US11542374B2 (en) 2016-02-15 2023-01-03 Modern Meadow, Inc. Composite biofabricated material
AU2018253595A1 (en) 2017-11-13 2019-05-30 Modern Meadow, Inc. Biofabricated leather articles having zonal properties
CN113286864A (en) 2019-01-17 2021-08-20 现代牧场股份有限公司 Layered collagen material and preparation method thereof

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US5517726A (en) * 1992-08-17 1996-05-21 Beier; Scott B. High strength nonwoven batting
CN2255986Y (en) * 1996-01-30 1997-06-11 陈振华 Dust cover
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CN201933233U (en) * 2011-01-21 2011-08-17 天津工业大学 Fiber airflow web-forming device
CN102358966A (en) * 2011-09-30 2012-02-22 江苏省仪征市海润纺织机械有限公司 Dust cage type air flow web forming machine
CN202620898U (en) * 2012-04-12 2012-12-26 江苏精亚环境科技有限公司 Installation structure of framework-free cylindrical dust cage
CN103014924A (en) * 2012-12-18 2013-04-03 江阴骏华纺织科技有限公司 Leather material defibrating machine
CN203295690U (en) * 2013-04-25 2013-11-20 江阴骏华纺织科技有限公司 Lapping machine for short collagenous fibers

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1033595A1 (en) * 1982-03-16 1983-08-07 Костромской Научно-Исследовательский Институт Льняной Промышленности Roller carding machine
CN2032204U (en) * 1988-04-19 1989-02-08 杭州市纺织科学研究所 Textile waste fibre opening machine with baffle equipped dust cage
US5517726A (en) * 1992-08-17 1996-05-21 Beier; Scott B. High strength nonwoven batting
CN2255986Y (en) * 1996-01-30 1997-06-11 陈振华 Dust cover
CN201406502Y (en) * 2009-05-14 2010-02-17 怡星(无锡)汽车内饰件有限公司 Air-laid web forming machine output fiber web forming auxiliary control device
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