CN103255508B - A kind of collagenous fibres carding equipment - Google Patents

A kind of collagenous fibres carding equipment Download PDF

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Publication number
CN103255508B
CN103255508B CN201310149522.3A CN201310149522A CN103255508B CN 103255508 B CN103255508 B CN 103255508B CN 201310149522 A CN201310149522 A CN 201310149522A CN 103255508 B CN103255508 B CN 103255508B
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China
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roller
thick
cylinder
transferring
transferring roller
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Expired - Fee Related
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CN201310149522.3A
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CN103255508A (en
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朱晓华
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JIANGYIN JUNHUA TEXTILE TECHNOLOGY Co Ltd
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JIANGYIN JUNHUA TEXTILE TECHNOLOGY Co Ltd
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Publication of CN103255508A publication Critical patent/CN103255508A/en
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Abstract

The invention discloses a kind of collagenous fibres carding equipment, this carding equipment is managed all-in-one by feeder, careless reason and combing and is connected in series, in all-in-one, careless reason part comprises compact arranged shredding licker-in, first cylinder, the first transferring roller and second largest cylinder successively, is respectively arranged with on the top of first cylinder and second largest tin the working roll and stripper roller that are mated; In all-in-one essence unclog and readjust that part comprises successively that compact arranged first gets rid of thick roller, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller, the 4th transferring roller, doffer, die and output curtain, get rid of first that thick roller and second shifts, the second top of getting rid of thick roller and the 3rd transferring roller is also respectively equipped with the Condensing Roller tangent with its cylindrical.The feature of this equipment is, careless reason and smart carding equipment is organically combined into one, in conjunction with after collagenous fibres carding machine both improve operating efficiency, decrease raw-material waste, decrease equipment investment, automaticity is improved.

Description

A kind of collagenous fibres carding equipment
Technical field
The present invention relates in a kind of textile machine and arrive fiber carding equipment, be specifically related to a kind of collagenous fibres carding equipment.
Background technology
In recent years, increasingly serious along with the global ecological problem such as resource, environment, development of China leather industry is faced with the severe challenge of " sustainable development " strategy.China is a leather industry big country, traditional leather industry causes a large amount of losses of Animal resources, the solid waste of cutting and cutting out generation after tanning accounts for 30%, China produces such leather castoff more than 140 ten thousand tons every year, if these solid waste reasonably can not be processed, meeting serious environment pollution, also can cause a large amount of losses of collagenous fibres on the other hand on the one hand.Therefore, the recycling of leather castoff, become domestic and international process hides and one of environmentalist's concern and the important topic endeavouring research, therefrom extracting collagen long fiber is exactly one of effective approach.Collagen long fiber is natural fabric, has that pulling force is strong, hygroscopicity is strong, soft, free from extraneous odour, the features such as antistatic, anti-anti-flammability is strong.
Various corium dress ornament, case and bag, footwear, leather wallet, belt etc. the product gone out for Raw material processing with Animal Skin such as pigskin, ox-hide, horse skin, sheepskins is always by the favor of the mankind, but, in the process of aforementioned leather product cut the leftover pieces that cannot recycle got off process usually adopt following two kinds of means: one is by its concentrated landfill; Two are burned.Landfill can bring pollution to soil, because this leftover pieces cut from finished product skin or cut out remaining next, finished product skin obtained from some roads PROCESS FOR TREATMENT of such as immersion, liming, pickling, behaviour's system, multiple draft etc., its rotten cycle is extremely very long, even if rot also can bring harm to soil soil property, in addition, also water system environment can be undermined, because when water oozes and landfill has the soil of discarded leather, naturally bring harmfulness to pollute to water; Burning can pollute air, and produce when burning fill the air smog and stink also directly can undermine health, also have, belong to climing combustion owing to burning, the time of burnouting is longer, often can initiation fire.Therefore, for the production firm of current corium processing leather goods, not only can not fully accomplish to make the best use of everything, and the waste treatment of often trembling by discarded corner be perplexed.
Increasingly strict along with environmental requirement, more come more restricted to the restraining force of leather and fur products production firm in the discarded leftover pieces of process, environmental administration is to its expenses of environmental protection collected increase day by day.But this is only Zhi Biao and does not effect a permanent cure, because be extremely so far, no matter be domestic or external, substantially still continue traditional burning, landfill disposal.Although people know that a large amount of compositions in the Animal Skin of pigskin, ox-hide and so on are fiber, do not add utilize and by its landfill, burn be the thing that part extremely makes us unfortunate.Because once can fiber be raised, just carried fiber can be applied to textiles after treatment, thus both can solve environmental protection problem, can be made the best use of everything again.So, if a kind of cheapness and the simple special purpose device of structure can extract fiber from these type of leftover pieces, then can yet be regarded as is a kind of good act.Although there is fiber carding equipment miscellaneous at present, be mainly used for cotton fiber, flax fibre, bamboo fibre or wool fibre, the feature of these fibers is more straight, and longer.And collagenous fibres are generally in curling shape, and shorter.Therefore, existing fiber carding machine can not be applicable to the process to collagenous fibres, and efficiency is lower.Therefore, be necessary to design a kind of process equipment being exclusively used in collagenous fibres combing.
Summary of the invention
The object of the invention is to overcome the defect existed in prior art, provide a kind of for collagenous fibres combing, efficiency is high altogether, lower-cost collagenous fibres carding equipment.
For achieving the above object, technical scheme of the present invention is a kind of collagenous fibres carding equipment of design, it is characterized in that, described carding equipment is managed all-in-one by feeder, careless reason and combing and is connected in series, in described all-in-one, careless reason part comprises compact arranged shredding licker-in, first cylinder, the first transferring roller and second largest cylinder successively, is respectively arranged with on the top of described first cylinder and second largest tin the working roll and stripper roller that are mated; In described all-in-one essence unclog and readjust that part comprises successively that compact arranged first gets rid of thick roller, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller, the 4th transferring roller, doffer, die and output curtain, get rid of first that thick roller and second shifts, the second top of getting rid of thick roller and the 3rd transferring roller is also respectively equipped with the Condensing Roller tangent with its cylindrical.
In order to make compact equipment, rationally distributed, operate steadily, preferred technical scheme is, described shredding licker-in, first cylinder, the first transferring roller, second largest cylinder, first get rid of thick roller, working roll, stripper roller, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller, the axis of the 4th transferring roller, Condensing Roller and doffer is parallel to each other and is arranged in same frame by bearing bracket stand.
In order to collagenous fibres are obtained good combing, and the efficiency of combing is higher, preferred technical scheme is that the axis that described shredding licker-in, the first transferring roller, first get rid of thick roller, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller and the 4th transferring roller is positioned at same level further.
In order to smooth, efficient to process and the wool fibre of shredding is transported in careless reason equipment, preferred technical scheme also has further, the flat curtain of feeding is provided with below the discharge end of described feeder, between the flat curtain of described feeding and shredding licker-in, be provided with feeding roller, lower feeding roller and clearer, described upper feeding roller, lower feeding roller and clearer surround the outer surface of shredding licker-in.
For the ease of by collagenous fibres carding process, cleaned out in time by the superbhort fiber split away off between each roller and impurity, preferred technical scheme also has further, get rid of thick roller at described shredding licker-in, first cylinder, the first transferring roller, second largest cylinder, first, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller and be provided with conveyer belt below the 4th transferring roller, the driving shaft of described conveyer belt and power transmission shaft and be arranged in frame by bearing bracket stand.
For the ease of by collagenous fibres carding process, collected by different grades by the superbhort fiber split away off between each roller, preferred technical scheme also has further, gets rid of thick roller at described shredding licker-in, first cylinder, the first transferring roller, second largest cylinder, first, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller and is provided with several independently collecting boxs below the 4th transferring roller.
For the ease of carrying out gradual combing from coarse to fine to collagenous fibres, improve the efficiency of combing, preferred technical scheme also has further, described be separately positioned on first cylinder and second largest cylinder top the working roll be mated and stripper roller respectively have three, described three working rolls and stripper roller along the direction of rotation of large cylinder gradually near the outer surface of large cylinder.
In order to the carding efficiency of cladding can be improved, reduce technological process, minimizing equipment input, before cladding enters carding equipment, first can carry out preliminary treatment to cladding, preferred technical scheme also has further, described feeder comprises the feeding conveyer belt be obliquely installed from bottom to top, be provided with for by the cladding first time little cylinder of shredding and shredding working roll on the top at feeding conveyer belt back, shredding working roll is connected by the first driving belt with the driving shaft of feeding conveyer belt, belt wheel is passed through in one end of shredding working roll or driving shaft, driving belt is connected with drive motors with decelerator, belt wheel is passed through in one end of little cylinder, driving belt is connected with drive motors with decelerator.
For the ease of the delivery of material, the floor space of minimizing equipment, prevent the impact of material on environment in the process delivered, ensure the security of operating personnel, preferred technical scheme also has further, described feeder is arranged in inverted L-shaped casing, side bottom feeding conveyer belt is provided with feeding platform, the side of feeding platform is connected with bottom feeding conveyer belt, the opposite side of feeding platform closes on mutually with the charging hatch door be arranged on inverted L-shaped wall box, discharge barrel is provided with below inverted L-shaped casing extension, the charging aperture of discharge barrel is arranged on the lower end of little cylinder and shredding working roll, the discharging opening of discharge barrel is arranged on the upper end of the flat curtain of feeding, castor is provided with in the bottom of inverted L-shaped casing.
In order to reduce carding equipment in the pollution of work to environment, reduce the waste of raw material simultaneously, guarantee the safety of operating personnel, preferred technical scheme also has further, described shredding licker-in, first cylinder, the first transferring roller, second largest cylinder, working roll, stripper roller, first gets rid of thick roller, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller, the 4th transferring roller, doffer and Condensing Roller top be provided with housing, be provided with detection mouth on the housing.
Advantage of the present invention and beneficial effect are: the topmost feature of this collagenous fibres carding equipment is, careless reason and smart carding equipment are organically combined into one, in conjunction with after collagenous fibres carding machine both improve operating efficiency, decrease raw-material waste, decrease equipment investment, decrease the floor space of equipment, decrease operating personnel, automaticity is improved.
Accompanying drawing explanation
Fig. 1 is the structural representation of collagenous fibres carding equipment of the present invention.
In figure: 1, feeder; 2, careless reason part; 3, smart combing segment; 4, shredding licker-in; 5, first cylinder; 6, the first transferring roller; 7, second largest cylinder; 8, working roll; 9, stripper roller; 10, first thick roller is got rid of; 11, the second transferring roller; 12, second thick roller is got rid of; 13, the 3rd transferring roller; 14, the 3rd thick roller is got rid of; 15, the 4th transferring roller; 16, doffer; 17, die; 18, curtain is exported; 19,20, Condensing Roller; 21, frame; 22, the flat curtain of feeding; 23, upper feeding roller; 24, lower feeding roller; 25, clearer; 26, conveyer belt; 27, collecting box; 28, feeding conveyer belt; 29, little cylinder; 30, shredding working roll; 31, inverted L-shaped casing; 32, feeding platform; 33, charging hatch door; 34, discharge barrel; 35, castor.
Detailed description of the invention
Below in conjunction with drawings and Examples, the specific embodiment of the present invention is further described.Following examples only for technical scheme of the present invention is clearly described, and can not limit the scope of the invention with this.
As shown in Figure 1, the present invention is a kind of collagenous fibres carding equipment, this carding equipment is managed all-in-one by feeder 1, careless reason and combing and is connected in series, in all-in-one, careless reason part 2 comprises compact arranged shredding licker-in 4, first cylinder 5, first transferring roller 6 and second largest cylinder 7 successively, is respectively arranged with the working roll 8 and stripper roller 9 that are mated at first cylinder 5 with the top of second largest tin 7; In all-in-one essence unclog and readjust part 3 comprise compact arranged first get rid of that thick roller 10, second transferring roller 11, second gets rid of thick roller 12, the 3rd transferring roller 13, the 3rd gets rid of thick roller 14 successively, the 4th transferring roller 15, doffer 16, die 17 and export curtain 18, get rid of thick roller 10 and second first and shift the 11, second top of getting rid of thick roller 12 and the 3rd transferring roller 13 and be also respectively equipped with the Condensing Roller 19,20 tangent with its cylindrical.
In the present invention in order to make compact equipment, rationally distributed, operate steadily, preferred embodiment is, wherein shredding licker-in 4, first cylinder 5, first transferring roller 6, second largest cylinder 7, first get rid of thick roller 10, working roll 8, stripper roller 9, second transferring roller 11, second gets rid of thick roller 12, the 3rd transferring roller 13, the 3rd gets rid of thick roller 14, the axis of the 4th transferring roller 15, Condensing Roller 19,20 and doffer 16 is parallel to each other and is arranged in same frame 21 by bearing bracket stand.
In the present invention in order to collagenous fibres are obtained good combing, and the efficiency of combing is higher, further preferred embodiment is, shredding licker-in 4, first transferring roller 6, first gets rid of the axis that thick roller 10, second transferring roller 11, second gets rid of thick roller 12, the 3rd transferring roller 13, the 3rd gets rid of thick roller 14 and the 4th transferring roller 15 and is positioned at same level.
In the present invention in order to smooth, efficient to process and the wool fibre of shredding is transported in careless reason equipment, further preferred embodiment also has, the flat curtain 22 of feeding is provided with below the discharge end of feeder 1, between the flat curtain of feeding 22 and shredding licker-in 4, be provided with feeding roller 23, lower feeding roller 24 and clearer 25, upper feeding roller 23, lower feeding roller 24 and clearer 25 surround the outer surface of shredding licker-in 4.
In the present invention for the ease of by collagenous fibres carding process, cleaned out in time by the superbhort fiber split away off between each roller and impurity, further preferred embodiment also has, get rid of thick roller 10, second transferring roller 11, second and get rid of thick roller 12 at shredding licker-in 4, first cylinder 5, first transferring roller 6, second largest cylinder 7, first, the 3rd transferring roller 13, the 3rd gets rid of thick roller 14 and be provided with conveyer belt 26 below the 4th transferring roller 15, the driving shaft of conveyer belt 26 and power transmission shaft and be arranged in frame 21 by bearing bracket stand.
In the present invention for the ease of by collagenous fibres carding process, collected by different grades by the superbhort fiber split away off between each roller, further preferred embodiment also has, and gets rid of thick roller 10, second transferring roller 11, second and gets rid of thick roller 12 at shredding licker-in 4, first cylinder 5, first transferring roller 6, second largest cylinder 7, first, the 3rd transferring roller 13, the 3rd gets rid of thick roller 14 and be provided with several independently collecting boxs 27 below the 4th transferring roller 15.
In the present invention for the ease of carrying out gradual combing from coarse to fine to collagenous fibres, improve the efficiency of combing, further preferred embodiment also has, described be separately positioned on first cylinder 5 and second largest cylinder 7 top the working roll 8 be mated and stripper roller 9 respectively have three, three working rolls 8 and stripper roller 9 along the direction of rotation of large cylinder gradually near the outer surface of large cylinder.
In the present invention in order to the carding efficiency of cladding can be improved, reduce technological process, minimizing equipment input, before cladding enters carding equipment, first can carry out preliminary treatment to cladding, further preferred embodiment also has, feeder 1 comprises the feeding conveyer belt 28 be obliquely installed from bottom to top, be provided with for by the cladding first time little cylinder 29 of shredding and shredding working roll 30 on the top at feeding conveyer belt 28 back, shredding working roll 30 is connected by the first driving belt with the driving shaft of feeding conveyer belt 31, belt wheel is passed through in one end of shredding working roll 30 or driving shaft, driving belt is connected with drive motors with decelerator, belt wheel is passed through in one end of little cylinder 29, driving belt is connected with drive motors with decelerator.
In the present invention for the ease of the delivery of material, the floor space of minimizing equipment, prevent the impact of material on environment in the process delivered, ensure the security of operating personnel, further preferred embodiment also has, feeder 1 is arranged in inverted L-shaped casing 31, side bottom feeding conveyer belt is provided with feeding platform 32, the side of feeding platform 32 is connected with bottom feeding conveyer belt 28, the opposite side of feeding platform 32 closes on mutually with the charging hatch door 33 be arranged on inverted L-shaped casing 31 sidewall, discharge barrel 34 is provided with below inverted L-shaped casing 31 extension, the charging aperture of discharge barrel 25 is arranged on the lower end of little cylinder 29 and shredding working roll 30, the discharging opening of discharge barrel 34 is arranged on the upper end of the flat curtain 22 of feeding, castor 35 is provided with in the bottom of inverted L-shaped casing 32.
In the present invention in order to reduce carding equipment in the pollution of work to environment, reduce the waste of raw material simultaneously, guarantee the safety of operating personnel, further preferred embodiment also has, get rid of that thick roller 10, second transferring roller 11, second gets rid of thick roller 12, the 3rd transferring roller 13, the 3rd gets rid of thick roller 14 in shredding licker-in 4, first cylinder 5, first transferring roller 6, second largest cylinder 7, working roll 8, stripper roller 9, first, the 4th transferring roller 15, doffer 16 and Condensing Roller 19,20 top be provided with housing, be provided with detection mouth on the housing.
Collagenous fibres carding equipment of the present invention operation principle and the course of work be:
The collagenous fibres raw material of band combing is sent into by the charging hatch door 33 of feeder 1, then by feeding platform 32 and feeding conveyer belt 28 raw material is sent between little cylinder 29 and shredding working roll 30 and carries out shredding preliminary treatment, collagenous fibres raw material after preliminary treatment shredding delivers to the upper of the flat curtain of feeding 22 by discharge barrel 35, the upper feeding roller 23 of shredding licker-in 4 front end is sent to again by the flat curtain of feeding 22, lower feeding roller 24 and clearer 25 place, by upper feeding roller 23 and lower feeding roller 24, collagenous fibres raw material is sent between shredding licker-in 4 and first cylinder 5, the excess fiber be attached on shredding licker-in 4 cleans out by clearer 25.Then carry out careless reason by first cylinder 5, first transferring roller 6 in careless reason part 2, second largest cylinder 7, working roll 8 and stripper roller 9 pairs of collagenous fibres to process, by essence, collagenous fibres after bulk processing unclog and readjust that first in part 3 gets rid of that thick roller 10, second transferring roller 11, second gets rid of thick roller 12, the 3rd transferring roller 13, the 3rd gets rid of thick roller 14 again, the 4th transferring roller 15 and doffer 16 carry out combing and manage process, finally by die 17, collagenous fibres are cut into the equal collagenous fibres finished product of length, then send manufactured goods collecting box by output curtain 18.The bottom of unclogging and readjusting the frame 21 of part 3 in careless reason part 2 and essence is provided with 5 ~ 6 superbhort fiber collecting boxs 27, each superbhort fiber collecting box 27 is respectively used to collect the superbhort fiber of different brackets, or collects by collecting box is unified with one end that superbhort fiber to be sent to frame 21 by conveyer belt again.
The above is only the preferred embodiment of the present invention; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the technology of the present invention principle; can also make some improvements and modifications, these improvements and modifications also should be considered as protection scope of the present invention.

Claims (8)

1. a collagenous fibres carding equipment, it is characterized in that, described carding equipment is managed all-in-one by feeder, careless reason and combing and is connected in series, in described all-in-one, careless reason part comprises compact arranged shredding licker-in, first cylinder, the first transferring roller and second largest cylinder successively, is respectively arranged with on the top of described first cylinder and second largest cylinder the working roll and stripper roller that are mated, in described all-in-one, essence is unclogged and readjusted partly to comprise and compact arranged first is got rid of thick roller successively, second transferring roller, second gets rid of thick roller, 3rd transferring roller, 3rd gets rid of thick roller, 4th transferring roller, doffer, die and output curtain, thick roller and the second transferring roller is got rid of first, second top of getting rid of thick roller and the 3rd transferring roller is also respectively equipped with the Condensing Roller tangent with its cylindrical, described be separately positioned on first cylinder and second largest cylinder top the working roll be mated and stripper roller respectively have three, described three working rolls and stripper roller along the direction of rotation of large cylinder gradually near the outer surface of large cylinder, described feeder comprises the feeding conveyer belt be obliquely installed from bottom to top, be provided with for by the cladding first time little cylinder of shredding and shredding working roll on the top at feeding conveyer belt back, shredding working roll is connected by the first driving belt with the driving shaft of feeding conveyer belt, one end of shredding working roll or driving shaft is connected with drive motors with decelerator by belt wheel, driving belt, and one end of little cylinder is connected with drive motors with decelerator by belt wheel, driving belt.
2. collagenous fibres carding equipment as claimed in claim 1, it is characterized in that, described shredding licker-in, first cylinder, the first transferring roller, second largest cylinder, first get rid of thick roller, working roll, stripper roller, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller, the axis of the 4th transferring roller, Condensing Roller and doffer is parallel to each other and is arranged in same frame by bearing bracket stand.
3. collagenous fibres carding equipment as claimed in claim 2, it is characterized in that, the axis that described shredding licker-in, the first transferring roller, first get rid of thick roller, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller and the 4th transferring roller is positioned at same level.
4. collagenous fibres carding equipment as claimed in claim 3, it is characterized in that, the flat curtain of feeding is provided with below the discharge end of described feeder, between the flat curtain of described feeding and shredding licker-in, be provided with feeding roller, lower feeding roller and clearer, described upper feeding roller, lower feeding roller and clearer surround the outer surface of shredding licker-in.
5. collagenous fibres carding equipment as claimed in claim 4, it is characterized in that, get rid of thick roller at described shredding licker-in, first cylinder, the first transferring roller, second largest cylinder, first, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller and be provided with conveyer belt below the 4th transferring roller, driving shaft and the power transmission shaft of described conveyer belt are arranged in frame by bearing bracket stand.
6. collagenous fibres carding equipment as claimed in claim 4, it is characterized in that, get rid of thick roller at described shredding licker-in, first cylinder, the first transferring roller, second largest cylinder, first, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller and be provided with several independently collecting boxs below the 4th transferring roller.
7. collagenous fibres carding equipment as claimed in claim 6, it is characterized in that, described feeder is arranged in inverted L-shaped casing, side bottom feeding conveyer belt is provided with feeding platform, the side of feeding platform is connected with bottom feeding conveyer belt, the opposite side of feeding platform closes on mutually with the charging hatch door be arranged on inverted L-shaped wall box, discharge barrel is provided with below inverted L-shaped casing extension, the charging aperture of discharge barrel is arranged on the lower end of little cylinder and shredding working roll, the discharging opening of discharge barrel is arranged on the upper end of the flat curtain of feeding, castor is provided with in the bottom of inverted L-shaped casing.
8. collagenous fibres carding equipment as claimed in any of claims 1 to 7 in one of claims, it is characterized in that, described shredding licker-in, first cylinder, the first transferring roller, second largest cylinder, working roll, stripper roller, first gets rid of thick roller, the second transferring roller, second gets rid of thick roller, the 3rd transferring roller, the 3rd gets rid of thick roller, the 4th transferring roller, doffer and Condensing Roller top be provided with housing, be provided with detection mouth on the housing.
CN201310149522.3A 2013-04-25 2013-04-25 A kind of collagenous fibres carding equipment Expired - Fee Related CN103255508B (en)

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CN103255508B true CN103255508B (en) 2015-11-18

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