WO2025035686A1 - 薄膜板及其优化方法和薄膜容器 - Google Patents
薄膜板及其优化方法和薄膜容器 Download PDFInfo
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- WO2025035686A1 WO2025035686A1 PCT/CN2023/142972 CN2023142972W WO2025035686A1 WO 2025035686 A1 WO2025035686 A1 WO 2025035686A1 CN 2023142972 W CN2023142972 W CN 2023142972W WO 2025035686 A1 WO2025035686 A1 WO 2025035686A1
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F30/00—Computer-aided design [CAD]
- G06F30/10—Geometric CAD
- G06F30/17—Mechanical parametric or variational design
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2111/00—Details relating to CAD techniques
- G06F2111/10—Numerical modelling
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2119/00—Details relating to the type or aim of the analysis or the optimisation
- G06F2119/14—Force analysis or force optimisation, e.g. static or dynamic forces
Definitions
- the present application relates to the technical field of cryogenic storage tanks, and in particular, to a film plate and an optimization method thereof, and a film container.
- Film containers such as film tanks, as a kind of cryogenic storage tanks, can contain cryogenic liquid hydrogen, cryogenic liquid oxygen, cryogenic LNG, cryogenic ethylene, cryogenic ethane, cryogenic liquid ammonia, cryogenic propane, cryogenic propylene, cryogenic butane and other liquids at nearly normal pressure.
- Membrane tanks generally have three core structures: an outer tank with greater strength and rigidity, a flexible inner tank made of metal film, and an insulating support material between the inner and outer tanks;
- the outer tank is mainly responsible for supporting the tank body and ensuring the strength and rigidity of the storage tank;
- the insulating material is responsible for transferring the load of the inner tank film to the outer tank, and is responsible for isolating the heat transfer between the medium and the outside world;
- the flexible inner tank is responsible for ensuring the liquid tightness of the membrane tank, and the membrane plate is one of the key components used to construct the flexible inner tank.
- the material of the film plate of the flexible inner tank is selected from materials with a large linear expansion coefficient such as stainless steel, it is necessary to consider the adverse effects of temperature difference, static hydraulic pressure, dynamic hydraulic pressure and other loads on the metal material, which may cause the film plate to produce shrinkage, stretching, instability and other adverse effects. Therefore, it is necessary to design a plate-like structure with multiple arched waves to deal with the above problems.
- the arched waves on a part of the film plates are discontinuous arched waves, that is, the intersecting positions of the two waves cannot be connected.
- the ends of each arched wave can only be formed by stretching the material, thereby increasing the forming thinning amount, elongation and residual stress of the material.
- the position where the corrugation is disconnected is both the position of stress concentration and the position of the largest thinning amount, resulting in a superposition of leakage risks.
- the arched waves on a part of the film plates are mutually orthogonal arched waves, and a complex pleated structure is formed at the intersection. Therefore, the design and manufacturing costs are high and the difficulty is great, and the forming accuracy is difficult to quantitatively control.
- the purpose of the present application is to provide a film plate and its optimization method and a film container, so as to solve the technical problems that the current film plate using discontinuous arched waves will increase the material forming thinning amount, elongation, residual stress and cause leakage risk superposition, and solve the problem that the fold structure formed at the intersection position when the current film plate uses orthogonal arched waves will cause high design and manufacturing costs,
- the technical problem is that the molding accuracy is difficult to control.
- the present application provides a thin film plate, on which a first corrugated structure, a second corrugated structure and at least one intersecting curved surface are provided.
- the first corrugated structure is convexly arranged and the second corrugated structure is concavely arranged, and the first corrugated structure and the second corrugated structure are cross-arranged through the intersecting curved surface; wherein a designed curved surface is defined, and the designed curved surface is a curved surface structure formed by translating a first convex curve along a first concave curve and sliding the vertex of the first convex curve on the first concave curve, and the first corrugated structure and the second corrugated structure can intersect with the designed curved surface, and the intersecting lines enclose to form the intersecting curved surface.
- both the first convex curve and the first concave curve are curves that can be fitted by Taylor's formula.
- the first convex curve is any one of a parabola, a catenary, a circular arc, a trigonometric function curve, an inverse trigonometric function curve, an exponential function curve, a logarithmic function curve and a spline curve, and/or a combination of at least two thereof
- the first concave curve is any one of a parabola, a catenary, a circular arc, a trigonometric function curve, an inverse trigonometric function curve, an exponential function curve, a logarithmic function curve and a spline curve, and/or a combination of at least two thereof.
- the first convex curve and the first concave curve are both parabolas, and the intersecting surface is a hyperbolic parabola.
- the first corrugated structure and the second corrugated structure are arranged orthogonally or obliquely.
- the first corrugated structure includes at least one first corrugation and at least one second corrugation connected to the intersecting curved surface
- the second corrugated structure includes at least one third corrugation and at least one fourth corrugation connected to the intersecting curved surface
- the first corrugation is a curved surface structure formed by translating the second convex curve along the first directrix
- the second corrugation is a curved surface structure formed by translating the third convex curve along the second directrix
- the third corrugation is a curved surface structure formed by translating the second concave curve along the third directrix
- the fourth corrugation is a curved surface structure formed by translating the third concave curve along the fourth directrix.
- the second convex curve and the third convex curve are both the same as the first convex curve; the second concave curve and the third concave curve are both the same as the first concave curve.
- the first directrix is a straight line or a curve located in a first plane parallel to the plate body; the second directrix is a straight line or a curve located in a second plane parallel to the plate body; the third directrix is a straight line or a curve located in a third plane parallel to the plate body; the fourth directrix is a straight line or a curve located in a fourth plane parallel to the plate body.
- the first plane and the second plane are the same plane; the third plane and the fourth plane are the same plane.
- the first corrugated structure is a corrugated structure with equal width extension; or the first corrugated structure includes corrugated sections with a gradually contracting extension or a gradually expanding extension; the second corrugated structure is a corrugated structure with equal width extension; or the second corrugated structure includes corrugated sections with a gradually contracting extension or a gradually expanding extension.
- the span range of the first corrugated structure and the second corrugated structure are both 1 mm to 1000 mm.
- the height range of the convex arrangement of the first corrugated structure and the depth range of the concave arrangement of the second corrugated structure are both 1mm ⁇ 500mm.
- the thickness of the plate body ranges from 0.1 mm to 10 mm.
- the present application provides a method for optimizing a thin film plate, which is used to optimize the above-mentioned thin film plate, comprising the following steps: adjusting optimization parameters to change the structural parameters of the thin film plate; wherein the optimization parameters are at least one parameter in the mathematical expression of the first corrugated structure, the second corrugated structure, and the intersecting surface; obtaining the performance parameters of the thin film plate; repeating the above steps until the performance parameters reach a preset value.
- the mathematical expression of the intersecting surfaces is a mathematical equation of a hyperbolic parabola
- the optimization parameter includes at least one constant of the mathematical expression of the intersecting surfaces.
- the structural parameters include the size, shape, curvature, peak height, valley depth and/or maximum span of the first corrugated structure, the second corrugated structure and the intersecting curved surface.
- the performance parameters include the displacement compensation capability, strength, fatigue performance and/or progressive deformation performance of the first corrugated structure, the second corrugated structure and the intersecting curved surface.
- the performance parameters of the thin film plate are obtained, including the following steps: establishing a three-dimensional model of the thin film plate according to the adjusted optimization parameters and the mathematical expression of the intersecting surfaces; and obtaining its performance parameters by simulation calculation of the three-dimensional model of the thin film plate.
- the present application also provides a film container, comprising at least one of the above-mentioned film plates.
- the film plate and film container of the present application are provided with a relatively convex first corrugated structure and a relatively concave second corrugated structure and an intersecting curved surface connecting the first corrugated structure and the second corrugated structure on the plate body, and by defining a design curved surface defined by a convex curve and a concave curve, the first corrugated structure and the second corrugated structure intersect with the design curved surface to form an intersecting curved surface.
- the first corrugated structure, the second corrugated structure and the intersecting curved surface can cooperate with each other to improve the displacement compensation ability of the film plate, thereby helping to improve the liquid tightness and air tightness of the film container; on the other hand, it is helpful to reduce the elongation of the plate body when the intersecting curved surface is pressed, the thinning amount of forming is small, and the residual stress is small, so that the structural size is stable after finalization; on the other hand, the design curved surface can be limited by limiting the concave curve and the convex curve, and then the intersecting curved surface can be limited, so that it is convenient to optimize the performance of the engineering structure by adjusting the parameters of the mathematical expression, and to facilitate mold processing and press-forming manufacturing of the film plate, so it is helpful to reduce the cost and difficulty of design and manufacturing, and the molding accuracy is easy to control.
- the optimization method of the film plate of the present application utilizes at least one parameter in the mathematical expression of the first corrugated structure, the second corrugated structure and the intersecting surface as an optimization parameter, and changes the structural parameters of the film plate by adjusting the optimization parameter, thereby optimizing the performance of the film plate and making the performance of the film plate meet the design requirements.
- FIG1 is a perspective schematic diagram of a film plate in Example 1 of the present application.
- FIG2 is a schematic diagram of the relationship between the designed curved surface and the first convex curve and the first concave curve in the first embodiment of the present application;
- FIG3 is a schematic diagram of the relationship between the intersecting curved surfaces and the intersection lines in the first embodiment of the present application
- FIG4 is a top view of the film plate in Example 1 of the present application.
- FIG5 is a side view of the film plate in Example 1 of the present application.
- FIG6 is a front view of the film plate in Example 1 of the present application.
- FIG7 is a perspective schematic diagram of a film plate in Example 2 of the present application.
- FIG8 is a top view of the film plate in the third embodiment of the present application.
- FIG9 is a three-dimensional schematic diagram of intersecting curved surfaces in Embodiment 3 of the present application.
- FIG10 is a perspective schematic diagram of a film plate in Embodiment 4 of the present application.
- FIG11 is a perspective schematic diagram of a film plate in Embodiment 5 of the present application.
- FIG12 is a perspective schematic diagram of a film plate in Example 6 of the present application.
- FIG13 is a three-dimensional schematic diagram of a designed curved surface of a film plate in Example 6 of the present application.
- FIG14 is a three-dimensional schematic diagram of intersecting curved surfaces in Embodiment 6 of the present application.
- FIG15 is a perspective schematic diagram of a film plate in Embodiment 7 of the present application.
- FIG16 is a schematic diagram of optimizing the design of intersecting curved surfaces in the present application.
- FIG. 17 is a partial schematic diagram of a film container in the present application.
- the present application provides a thin film plate 100, including a plate body 1, on which a first corrugated structure 2, a second corrugated structure 3 and at least one intersecting curved surface 4 are provided, the first corrugated structure 2 is convexly arranged, and the second corrugated structure 3 is The corrugated structure 3 is concavely arranged, and the first corrugated structure 2 and the second corrugated structure 3 are cross-arranged through an intersecting curved surface 4; wherein a designed curved surface 5 is defined, and the designed curved surface 5 is a curved surface structure formed by the first convex curve A1 translating along the first concave curve B1 and the vertex of the first convex curve A1 sliding on the first concave curve B1, the first corrugated structure 2 and the second corrugated structure 3 can intersect with the designed curved surface 5, and the intersection line X encloses the intersecting curved surface 4.
- intersection line formed by the intersection of the first corrugated structure 2 and the second corrugated structure 3 with the designed curved surface 5 is the intersection line X
- the intersection line X between the first corrugated structure 2 and the second corrugated structure 3 and the designed curved surface 5 is the outer contour line of the intersecting curved surface 4; wherein, the first corrugated structure 2 intersects with the designed curved surface 5 along the direction of the tangent Q2 at the vertex of the first concave curve B1
- the second corrugated structure 3 intersects with the designed curved surface 5 along the direction of the tangent Q1 at the vertex of the first convex curve A1, so that the displacement compensation capabilities of the first corrugated structure 2, the second corrugated structure 3 and the intersecting curved surface 4 can be coordinated more.
- the present application defines the design curved surface 5 formed by the first convex curve A1 translating along the first concave curve B1 and the vertex of the first convex curve A1 sliding on the first concave curve B1, only for the purpose of clearly describing the shape of the structure of the intersecting curved surface 4 possessed by the film plate 100 of the present application, and the design curved surface 5 is not the structure possessed by the film plate 100 of the present application.
- the intersecting curved surfaces 4 having the same shape but described in different ways should also be within the protection scope of the present application.
- first corrugated structure 2 and the second corrugated structure 3 are not limited to corrugated structures that must bend and extend in a specific direction. Instead, for the convenience of description, two corrugated structures extending in different directions and bending in opposite directions relative to the plate body 1 are defined as the first corrugated structure 2, such as the peak structure from the perspective of the figure; and the other is positioned as the second corrugated structure 3, such as the trough structure from the perspective of the figure.
- the first corrugated structure 2 includes at least one first corrugation 21 and at least one second corrugation 22, which are the same or different, formed by the translation of at least one convex curve along at least two directrixes, and the at least first corrugation 21 and at least the second corrugation 22 are connected by at least one intersecting curved surface 4.
- the second corrugated structure 3 includes at least one third corrugation 31 and at least one fourth corrugation 32, which are the same or different, formed by the translation of at least one concave curve along at least two directrixes, and the at least one third corrugation 31 and at least one fourth corrugation 32 are connected by at least one intersecting curved surface 4.
- the first corrugation 21 and the second corrugation 22 intersect with the design curved surface 5 along the direction of the tangent Q2 at the vertex of the first concave curve B1 to form a first intersecting line X1 and a second intersecting line X2 connected thereto
- the third corrugation 31 and the third corrugation 32 intersect with the design curved surface 5 along the direction of the tangent Q1 at the vertex of the first convex curve A1 to form a third intersecting line X3 and a fourth intersecting line X4 connected thereto.
- the film plate 100 of the present application is provided with a relatively convex first corrugated structure 2 and a relatively concave second corrugated structure 3 and an intersecting curved surface 4 connecting the first corrugated structure 2 and the second corrugated structure 3 on the plate body 1, and a design curved surface 5 defined by a convex curve A1 and a concave curve B1 is defined, and the first corrugated structure 2 and the second corrugated structure 3 intersect with the design curved surface 5 to form an intersecting curved surface 4.
- the first corrugated structure 2, the second corrugated structure 3 and the intersecting curved surface 4 can cooperate with each other to improve the displacement compensation ability of the film plate 100, thereby facilitating the improvement of the liquid tightness and the air tightness of the film container; on the other hand, it is facilitating the reduction in forming and the residual stress of the plate body 1 when the intersecting curved surface 4 is pressed.
- the concave curve and convex curve of the design surface 5 can be limited to achieve the definition of the intersecting surface 4, so that it is convenient to optimize the performance of the engineering structure by adjusting the parameters of the mathematical expression, and to facilitate mold processing and press-forming manufacturing of the film plate, thus helping to reduce the cost and difficulty of design and manufacturing, and the molding accuracy is easy to control.
- the intersecting curved surface 4 and the designed curved surface 5 can be completely the same, that is, the intersection line X between the first corrugated structure 2 and the second corrugated structure 3 and the designed curved surface 5 is the outer contour line of the designed curved surface 5.
- the intersecting curved surface 4 can also be a part of the designed curved surface 5.
- the plate body 1 is generally a flat plate.
- the shape of the plate body 1 is not specifically limited; it can be set to a square as in the embodiment of the present application; it can also be set to a rectangle, trapezoid, triangle, arc or other shapes as in other embodiments of the present application.
- the thickness of the plate body 1 ranges from 0.1 mm to 10 mm, preferably from 0.1 mm to 3 mm.
- the center point O1 of the intersecting curved surface 4 that is, the intersection point where the vertex of the convex curve A1 and the vertex of the concave curve B1 intersect, can be set flush with the plane reference point O2 of the plate body 1, so that when the intersecting curved surface 4 is pressed and formed on the plate body 1, the elongation is small, the thinning amount of forming is small, the residual stress is small, and the structural size of the intersecting curved surface 4 is more stable after being formed.
- the intersection angle between the first corrugated structure 2 and the third corrugated structure 3, and the distribution angle between the multiple corrugations in the first corrugated structure 2 and the distribution angle between the multiple corrugations in the second corrugated structure 3 may not be specifically limited, and it is only necessary to make the multiple corrugations of the first corrugated structure 2 and the multiple corrugations of the second corrugated structure 3 intersect with the intersecting curved surface 4.
- first corrugated structure 2 and the second corrugated structure 3 are corrugated structures extending in two straight directions, and the first corrugated structure 2 and the second corrugated structure 3 may be arranged orthogonally, generally in the shape of a "cross", or may be arranged obliquely, generally in the shape of an "X".
- the number of corrugations of the first corrugated structure 2, the number of corrugations of the second corrugated structure 3, and the number of intersecting curved surfaces 4 on the plate body 1 may not be specifically limited, as long as a first corrugation 21, a second corrugation 22 of the first corrugated structure 2, and a third corrugation 31 and a fourth corrugation 32 of the second corrugated structure 3 are connected to an intersecting curved surface 4.
- the number of corrugations of the first corrugated structure 2 and the number of corrugations of the second corrugated structure 3 may be the same, for example, two respectively, the two corrugations of the first corrugated structure 2 are arranged in one direction and connected to an intersecting curved surface 4, and the two corrugations of the second corrugated structure 3 are arranged in another direction and connected to the intersecting curved surface 4.
- the number of corrugations in the first corrugated structure 2 and the number of corrugations in the second corrugated structure 3 may also be different and cross-shaped in a grid shape.
- the three corrugations of the first corrugated structure 2 are arranged in one direction and connected by two intersecting curved surfaces 4, and the four corrugations of the second corrugated structure 3 are grouped in pairs, and the two groups of corrugations are connected to the two intersecting curved surfaces 4;
- the four corrugations of the first corrugated structure 2 are arranged in one direction and connected by three intersecting curved surfaces 4, and the six corrugations of the second corrugated structure 3 are grouped in pairs, and the three groups of corrugations are connected to the three intersecting curved surfaces 4.
- the first corrugation 21 is a curved surface structure formed by translating the second convex curve A2 along the first directrix Z1.
- 22 is a curved surface structure formed by translating the third convex curve A3 along the second directrix Z2
- the third corrugation 31 is a curved surface structure formed by translating the second concave curve B2 along the third directrix Z3
- the fourth corrugation 32 is a curved surface structure formed by translating the third concave curve B3 along the fourth directrix Z4.
- the second convex curve A2 and the third convex curve A3 can be the same or different, and the second convex curve A2 and the third convex curve A3 can be the same as the first convex curve A1 or different; similarly, the second concave curve B2 and the third concave curve B3 can be the same or different, and can be the same as the first concave curve B1 or different.
- the first directrix Z1 and the second directrix Z2 may be the same or different; similarly, the third directrix Z3 and the fourth directrix Z4 may be the same or different; in addition, the first directrix Z1 may be a straight line or a curve located in a first plane parallel to the plate body 1; the second directrix Z2 may be a straight line or a curve located in a second plane parallel to the plate body 1; the third directrix Z3 may be a straight line or a curve located in a third plane parallel to the plate body 1; the fourth directrix Z4 may be a straight line or a curve located in a fourth plane parallel to the plate body 1.
- first plane and the second plane may be the same plane, or may be two planes with a height difference above the plate body 1; similarly, the third plane and the fourth plane may be the same plane, or may be two planes with a height difference below the plate body 1. Therefore, the extension lengths of the first corrugation 21, the second corrugation 22, the third corrugation 31 and the fourth corrugation 32 may be specifically defined, and may be the same or different.
- the span range (i.e., the crest or trough width) of the first corrugated structure 2 and the second corrugated structure 3 are both 1 mm to 1000 mm.
- the height of the first corrugated structure 2 protruding relative to the plate body 1 (i.e., the crest height) and the depth of the second corrugated structure 3 recessed relative to the plate body 1 (i.e., the trough depth) are both 1 mm to 500 mm.
- the first corrugated structure 2 can be a corrugated structure with equal width extension, that is, the convex curve of the first corrugated structure 2 is limited to a constant span during the translation process; the first corrugated structure 2 can also include a corrugated segment with a gradually contracting extension or a gradually expanding extension, that is, the convex curve of the first corrugated structure 2 is limited to a gradually decreasing or increasing span during the translation process to form a gradually changing corrugated segment; similarly, the second corrugated structure 3 can be a corrugated structure with equal width extension, that is, the concave curve of the second corrugated structure 3 is limited to a constant span during the translation process; or the second corrugated structure 3 includes a corrugated segment with a gradually contracting extension or a gradually expanding extension, that is, the concave curve of the second corrugated structure 3 is limited to a gradually decreasing or increasing span during the translation process to form a gradually changing corrugated segment.
- the intersecting surface 4 is connected to the first corrugation 21 and the second corrugation 22 via a first transition surface
- the intersecting surface 4 is connected to the third corrugation 31 and the third corrugation 32 via a second transition surface.
- the first transition surface includes a first arc transition surface
- the second transition surface includes a second arc transition surface
- the first arc transition surface can be a curved surface structure formed by the translation of the convex curve A1 along an arc
- the second arc transition surface can be a curved surface structure formed by the translation of the concave curve B1 along an arc.
- the two ends of the intersecting surface 4 in the direction of the tangent Q2 are connected to the first corrugation 21 and the second corrugation 22 via two first arc transition surfaces.
- the two ends of the intersecting surface 4 in the direction of the tangent Q1 are connected to the first corrugation 21 and the second corrugation 22 via two second arc transition surfaces.
- the third corrugation 31 and the fourth corrugation 32 are connected.
- the present application provides some mathematical description methods, so that mathematical expressions can be used to accurately describe the intersecting surface 4, the first corrugated structure 2 and the second corrugated structure 3, so that the intersecting surface 4, the first corrugated structure 2 and the second corrugated structure 3 can be accurately processed according to the mathematical expressions.
- the structure of the film plate 100 can also be adjusted by adjusting the parameters in the mathematical expressions, thereby optimizing the performance of the film plate 100, which is beneficial to modeling, stress analysis, structural design, theoretical calculation, mold processing, press manufacturing and other works of the film plate 100.
- the specific optimization method is described in the second implementation mode, which will not be repeated here. Specifically:
- the concave curve A1 and the convex curve B1 defining the intersecting surface 4, as well as any convex curve defining the first corrugated structure 2 and any convex curve defining the second corrugated structure 3, can all be fitted by Taylor's formula to determine their mathematical expressions.
- Taylor's formula can be fitted to obtain mathematical expressions of a variety of curves, including parabolas, catenaries, arcs, trigonometric functions, inverse trigonometric function curves, exponential function curves, logarithmic function curves, and spline curves whose mathematical expressions have been standardized, as well as other curves whose mathematical expressions have not been standardized.
- the Taylor formula can be used to approximate a variety of curve functions with n-order polynomials, and can approximate the curve within a certain domain of the function within a certain error range.
- the Taylor formula is used to approximate the following expression to a cosine curve:
- the concave curve A1 and the convex curve B1 that define the intersecting surface 4, as well as any convex curve that defines the first corrugated structure 2 and any concave curve that defines the second corrugated structure 3, can be any one of a parabola, a catenary, a circular arc, a trigonometric function curve, an inverse trigonometric function curve, an exponential function curve, a logarithmic function curve and a spline curve, that is, a curve described by a mathematical expression; or at least a combination of the two, that is, the concave curve A1 and the convex curve B1 that define the intersecting surface 4, as well as any convex curve that defines the first corrugated structure 2 and any concave curve that defines the second corrugated structure 3, can be a curve formed by connecting multiple curve segments with different mathematical expressions.
- Embodiment 1 shown in FIGS. 1 to 6 is a typical and special preferred embodiment of the present application, and is characterized in that:
- the convex curve defining the first corrugated structure 2 is the same as the convex curve defining the intersecting curved surface 4, that is, the mathematical expressions of the two are the same;
- the concave curve defining the second corrugated structure 3 is the same as the convex curve defining the intersecting curved surface 4, that is, the mathematical expressions of the two are the same. Therefore, by defining a concave curve and a convex curve, the shapes of the first corrugated structure 2, the second corrugated structure 3 and the intersecting curved surface 4 can be defined, so it is easier to describe mathematically, which is conducive to the processing of the thin film plate 100. Engineering and design.
- the distribution angle between the multiple corrugations in the first corrugated structure 2 and the multiple corrugations in the second corrugated structure 3 is 90 degrees, that is, the axis of the first corrugated structure 2 and the axis of the second corrugated structure 3 are orthogonal to each other, so that the first corrugated structure 2, the second corrugated structure 3 and the intersecting curved surface 4 can cooperate with each other to further improve the displacement compensation capability of the film plate 100, thereby further improving the liquid tightness and air tightness of the film container.
- the shape of the intersecting surface 4 is exactly the same as that of the designed surface 5, and the convex curve defining the first corrugated structure 2, the concave curve defining the second corrugated structure 3, and the concave curve and convex curve defining the intersecting surface 4 are all parabolas, that is, the designed surface 5 and the intersecting surface 4 are the same hyperbolic paraboloid, so that a concave curve and a convex curve can be mathematically described by a simpler mathematical expression.
- the film plate 100 of this embodiment can be simplified as follows: two parabolas with opposite openings can be translated and slid along two mutually orthogonal lines to form the first corrugated structure 2, the second corrugated structure 3 and the intersecting curved surface 4, and finally form the film plate 100 together with the plate body 1.
- a first design directrix is defined, and the first design directrix includes a first straight line segment (i.e., a first directrix Z1), a first intermediate curve segment (i.e., a concave curve B1), and a second straight line segment (i.e., a second directrix Z2) connected to each other; wherein the first straight line segment and the second straight line segment are extended along the tangent line Q2, and the first intermediate curve segment is the same as the concave curve B1; the convex curve A1 is translated along the first straight line segment, the first intermediate curve segment, and the second straight line segment as a generatrix in sequence, and the vertex of the convex curve slides on the first design directrix, thereby forming a first corrugation 21, an intersecting curved surface 4, and a second corrugation in sequence.
- a first straight line segment i.e., a first directrix Z1
- a first intermediate curve segment i.e., a concave curve B
- the second design directrix which includes a third straight line segment (also known as the third directrix Z3), a second intermediate curve segment (also known as the convex curve A1) and a fourth straight line segment (also known as the third directrix Z4) connected to each other; wherein the third straight line segment and the fourth straight line segment are extended along the tangent Q1, and the second intermediate curve segment is the same as the convex curve; the concave curve is translated along the third straight line segment, the second intermediate curve segment and the fourth straight line segment as the generatrix in sequence, and the vertex of the concave curve slides on the second design directrix, thereby forming a third corrugation 31, the same intersecting curved surface 4 and a fourth corrugation 32 in sequence.
- the center point O1 of the intersecting curved surface 4 is set flush with the plane reference point O2 of the plate body 1.
- the intersecting surface 4 may have different shapes.
- the first convex curve A1, the second convex curve A2, the third convex curve A3, the first concave curve B1, the second concave curve B2 and the third concave curve B3 are all arcs, that is, the first corrugation 21, the second corrugation 22, the third corrugation 31 and the fourth corrugation 32 are all parts of a cylindrical surface, and the intersecting curved surface 4 is a part of a torus surface.
- the third embodiment shown in FIG. 8 and FIG. 9 is different from the first embodiment in that:
- the distribution angle between the multiple corrugations in the first corrugated structure 2 and the multiple corrugations in the second corrugated structure 3 is not 90 degrees, that is, the first corrugated structure 2 and the second corrugated structure 3 are not orthogonally arranged. Specifically, the angle between the first convex curve A1 and the first concave curve B1 is not 90 degrees.
- the fourth embodiment shown in FIG. 10 is different from the first embodiment in that:
- the first corrugated structure 2 and/or the second corrugated structure 3 are corrugated structures with non-uniform width extension.
- the first corrugated structure 2 and/or the second corrugated structure 3 are corrugated structures with non-linear extension.
- the third corrugation 31 in the second corrugated structure 3 includes a first equal-width corrugated section 311 connected to the intersecting curved surface 4 and extending with equal width, a tapered corrugated section 312 connected to the first equal-width corrugated section 311 and extending with tapered extension, and a second equal-width corrugated section 313 connected to the tapered corrugated section 312 and extending with equal width, wherein the width (i.e., span) of the first equal-width corrugated section 311 is greater than the width of the second equal-width corrugated section 313.
- the second corrugation 22 in the second corrugated structure 3 is formed by translation of a concave curve along a curve in a plane parallel to the plate
- the fifth embodiment shown in FIG. 11 is different from the first embodiment in that:
- the first corrugation 21 and the second corrugation 22 of the first corrugated structure 2 are arranged non-coaxially and/or the third corrugation 31 and the fourth corrugation 32 of the second corrugated structure 3 are arranged non-coaxially.
- the third plane parallel to the plate body 1 where the third directrix Z3 defining the third corrugation 31 is located and the fourth plane parallel to the plate body 1 where the fourth directrix Z4 defining the fourth corrugation 32 is located are the same plane
- the third directrix Z3 and the fourth directrix Z4 are two parallel lines in the plane.
- the third directrix Z3 and the fourth directrix Z4 are two parallel lines in two parallel planes, that is, there is a height difference between the two in the thickness direction of the plate body 1.
- FIG. 12 , FIG. 13 and FIG. 14 is different from the first embodiment in that:
- the convex curve defining the first corrugation 21, the convex curve defining the second corrugation 22, the convex curve defining the third corrugation 31 and/or the convex curve defining the fourth corrugation 32 are non-parabolas.
- the design surface 5 is a hyperbolic parabola.
- the intersecting surface 4 is not a hyperbolic parabola and is a part of the design surface 5.
- the convex curve defining the first corrugation 21, the convex curve defining the second corrugation 22, the convex curve defining the third corrugation 31 and the convex curve defining the fourth corrugation 32 all include an arc segment C1 and two parabola segments C2 connected to the two ends of the arc segment C1.
- the intersection line X where the first corrugation 21, the second corrugation 22, the third corrugation 31 and the fourth corrugation 32 intersect with the design surface 5 encloses the intersecting surface
- the seventh embodiment shown in FIG. 15 is different from the first embodiment in that:
- the convex height of the first corrugated structure 2 is higher than the concave depth of the second corrugated structure 3, and accordingly, the center point O1 of the intersecting curved surface 4 is located above the plane reference point O2 of the plate body 1.
- the present application also provides a method for optimizing the thin film plate 100, which is used to optimize the thin film plate 100.
- Optimization includes the following steps: adjusting optimization parameters to change the structural parameters of the thin film plate 100; wherein the optimization parameters are at least one parameter in the mathematical expression of the first corrugated structure 2, the second corrugated structure 3 and the intersecting surface 4; obtaining the performance parameters of the thin film plate 100; repeating the above steps until the performance parameters reach the preset value.
- the optimization method of the thin film plate 100 of the present application uses at least one parameter in the mathematical expression of the intersecting surface 4 as an optimization parameter, and changes the structural parameters of the thin film plate 100 by adjusting the optimization parameter, thereby optimizing the performance of the thin film plate 100 and making the performance of the thin film plate 100 meet the design requirements.
- the shape of the intersecting surface 4 is determined by the first convex curve A1 and the first concave curve B1, and in combination with Figures 1 to 3, in some special cases, the first convex curve A1 is equivalent to the second convex curve A2 and the third convex curve A3, and the first concave curve B1 is respectively equivalent to the second concave curve B2 and the third concave curve B3, therefore, once the mathematical expression of the intersecting surface 4 is determined, the mathematical expressions of the first convex curve A1 and the first concave curve B1 are also determined, that is, the mathematical expressions of the second convex curve A2 and the third convex curve A3 and the second concave curve B2 and the third concave curve B3 are also determined, that is, by defining a concave curve and a convex curve, the definition of the intersecting surface 4, the first corrugated structure 2 and the second corrugated structure 3 can be achieved.
- the structures of the first corrugated structure 2 and the second corrugated structure 3 will also change accordingly, thereby changing the structural parameters of the film plate 100.
- the intersecting surface 4 changes to the shape of the intersecting surface 4’, and accordingly, the first convex curve A1 changes to the first convex curve A1’, and the first concave curve B1 changes to the first concave curve B1’.
- the first convex curve A1, the second convex curve A2, the third convex curve A3, the first concave curve B1, the second concave curve B2 and the third concave curve B3 are all parabolas. Therefore, the mathematical expression of the intersecting surface 4 is the mathematical equation of a hyperbolic paraboloid, and the optimization parameter includes at least one constant of the mathematical equation of the intersecting surface 4. Specifically, the specific mathematical equation of the intersecting surface 4 is related to the established reference coordinate system, so it may not be specifically limited.
- constant h and constant b are fixed, and only constant a is selected as the optimization parameter for adjustment.
- the value ranges of variables x, variable y and variable z are limited.
- the mathematical expression of the intersecting surface 4 can also be in the following form: or
- one or more constants among constant h, constant v, constant u, constant a and constant b can be selected as optimization parameters for adjustment.
- the structural parameters include the size, shape, curvature, peak height, valley depth and/or maximum span of the first corrugated structure 2 , the second corrugated structure 3 and the intersecting curved surface 4 .
- obtaining the performance parameters of the thin film plate 100 includes the following steps: establishing a three-dimensional model of the thin film plate 100 according to the adjusted optimization parameters and the mathematical expression of the intersecting curved surface 4; and obtaining its performance parameters by simulation calculation of the three-dimensional model of the thin film plate 100.
- the performance parameters include the displacement compensation capability, strength, fatigue performance and/or progressive deformation performance of the first corrugated structure 2, the second corrugated structure 3 and the intersecting curved surface 4.
- the present application optimizes the thin film plate 100 by first conducting theoretical research based on the three-dimensional model, and obtaining performance parameters through simulation calculations, and then determining whether it can meet engineering requirements; there is no need to first manufacture the actual thin film plate 100, and then conduct experiments based on the actual thin film plate 100 to obtain its performance parameters, or first scan the actual thin film plate 100 into a three-dimensional model through three-dimensional scanning and other methods, and then perform operations such as mold repair to obtain a three-dimensional model that is relatively close to the actual thin film plate 100, and finally conduct theoretical research based on the three-dimensional model; therefore, the process of optimizing the thin film plate 100 in the present application is simple and low-cost, which is conducive to the iteration of the thin film plate 100 and makes it more in line with design requirements.
- the film plate 100 can be optimized by adjusting the parameters of the mathematical expression so that its performance can meet the engineering requirements. Moreover, by adjusting the parameters of the mathematical expression for optimization, the film plate 100 can have different performances in different directions, providing an operational, accurate calculation and design method for meeting different engineering requirements.
- the main function of the film plate 100 in the present application is to realize the displacement compensation function in two intersecting directions (such as two orthogonal directions) while maintaining a certain strength and stability, and the displacement required to be compensated in the two intersecting directions can be set to be the same or different according to engineering requirements, therefore, based on such an adjustment idea, the film plate 100 is optimized so that the displacement compensation function of the film plate 100 in the two intersecting directions meets the design requirements.
- the thin film plate 100 is processed. Specifically, a press mold is first opened according to the optimization parameters determined after the adjustment and the target mathematical expression of the intersecting surface 4, and then the plate body 1 is pressed into the thin film plate 100 having the first corrugated structure 2, the second corrugated structure 3 and the intersecting surface 4 using the press mold.
- the present application further provides a film container, including at least one film plate 100 .
- the film plate 100 in this embodiment has the same specific structure, working principle and beneficial effects as the film plate 100 in the first embodiment, and will not be repeated here.
- one of the first corrugated structure 2 and the second corrugated structure 3 on the film plate 100 is concave toward the inside of the tank, and the other is concave toward the outside of the tank.
- the flexible inner tank of the film container is formed by splicing a plurality of film sheets 100.
- the four corners of the square film sheets 100 are trimmed; any side edge of the film sheet 100 can also be pressed and flattened before welding.
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Abstract
Description
Claims (20)
- 一种薄膜板,其特征在于,包括板体,所述板体上设有第一波纹结构、第二波纹结构以及至少一相交曲面,所述第一波纹结构凸起设置,所述第二波纹结构凹陷设置,且所述第一波纹结构和所述第二波纹结构通过所述相交曲面交叉设置;其中,定义一设计曲面,所述设计曲面为第一凸曲线沿第一凹曲线平移且所述第一凸曲线的顶点在所述第一凹曲线上滑动形成的曲面结构,所述第一波纹结构和所述第二波纹结构能与所述设计曲面相贯,且相贯线围合形成所述相交曲面。
- 根据权利要求1所述的薄膜板,其特征在于,所述第一凸曲线和所述第一凹曲线均为能通过泰勒公式拟合的曲线。
- 根据权利要求1所述的薄膜板,其特征在于,所述第一凸曲线为抛物线、悬链线、圆弧、三角函数曲线、反三角函数曲线、指数函数曲线、对数函数曲线以及样条曲线中的任意一者和/或至少两者的组合,所述第一凹曲线为抛物线、悬链线、圆弧、三角函数曲线、反三角函数曲线、指数函数曲线、对数函数曲线以及样条曲线中的任意一者和/或至少两者的组合。
- 根据权利要求1所述的薄膜板,其特征在于,所述第一凸曲线和所述第一凹曲线均为抛物线,所述相交曲面为双曲抛物面。
- 根据权利要求1所述的薄膜板,其特征在于,所述第一波纹结构和所述第二波纹结构正交设置或者斜交设置。
- 根据权利要求1至5中任一项所述的薄膜板,其特征在于,所述第一波纹结构包括与所述相交曲面连接的至少一第一波纹和至少一第二波纹,所述第二波纹结构包括与所述相交曲面连接的至少一第三波纹和至少一第四波纹,所述第一波纹为第二凸曲线沿第一准线平移形成的曲面结构,所述第二波纹为第三凸曲线沿第二准线平移形成的曲面结构,所述第三波纹为第二凹曲线沿第三准线平移形成的曲面结构,所述第四波纹为第三凹曲线沿第四准线平移形成的曲面结构。
- 根据权利要求6所述的薄膜板,其特征在于,所述第二凸曲线和所述第三凸曲线均与所述第一凸曲线相同;所述第二凹曲线和所述第三凹曲线均与所述第一凹曲线相同。
- 根据权利要求6所述的薄膜板,其特征在于,所述第一准线为位于与所述板体平行的第一平面内的直线或曲线;所述第二准线为位于与所述板体平行的第二平面内的直线或曲线;所述第三准线为位于与所述板体平行的第三平面内的直线或曲线;所述第四准线为位于与所述板体平行的第四平面内的直线或曲线。
- 根据权利要求8所述的薄膜板,其特征在于,所述第一平面和所述第二平面为同一平面;所述第三平面和所述第四平面为同一平面。
- 根据权利要求1至5中任一项所述的薄膜板,其特征在于,所述第一波纹结构为等宽延伸设置的波纹结构;或者所述第一波纹结构包括渐缩延伸设置或渐扩延伸设置的波纹段;所述第二波纹结构为等宽延伸设置的波纹结构;或者所述第二波纹结构包括渐缩延伸设置或渐扩延伸设置的波纹段。
- 根据权利要求1所述的薄膜板,其特征在于,所述第一波纹结构和所述第二波纹结构的跨度范围均为1mm~1000mm。
- 根据权利要求1所述的薄膜板,其特征在于,所述第一波纹结构的凸设高度范围和所述第二波纹结构的凹设深度范围均为1mm~500mm。
- 根据权利要求1所述的薄膜板,其特征在于,所述板体的厚度范围为0.1mm~10mm。
- 一种薄膜板的优化方法,其特征在于,用于对权利要求1至13中任一项所述的薄膜板进行优化,包括以下步骤:调节优化参数,从而改变所述薄膜板的结构参数;其中,所述优化参数为所述第一波纹结构、所述第二波纹结构以及所述相交曲面的数学表达式中的至少一参数;获得所述薄膜板的性能参数;重复上述步骤,直至所述性能参数达到预设值。
- 根据权利要求14所述的薄膜板的优化方法,其特征在于,所述相交曲面的数学表达式为双曲抛物面的数学方程,所述优化参数包括所述相交曲面的数学表达式的至少一常数。
- 根据权利要求14所述的薄膜板的优化方法,其特征在于,所述结构参数包括所述第一波纹结构、所述第二波纹结构以及所述相交曲面的尺寸、形状、曲率、波峰高度、波谷深度和/或最大跨度。
- 根据权利要求14所述的薄膜板的优化方法,其特征在于,所述性能参数包括所述第一波纹结构、所述第二波纹结构以及所述相交曲面的位移补偿能力、强度、疲劳性能和/或递进变形性能。
- 根据权利要求14所述的薄膜板的优化方法,其特征在于,所述获得所述薄膜板的性 能参数,包括以下步骤:根据调整后的所述优化参数以及所述相交曲面的数学表达式,建立所述薄膜板的三维模型;利用所述薄膜板的三维模型仿真计算获得其性能参数。
- 根据权利要求14所述的薄膜板的优化方法,其特征在于,所述性能参数达到预设值之后,还包括以下步骤:根据最终调整确定的所述优化参数以及所述相交曲面的目标数学表达式。
- 一种薄膜容器,其特征在于,包括至少一权利要求1至13中任一项所述的薄膜板。
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| AU2023461675A AU2023461675A1 (en) | 2023-08-15 | 2023-12-28 | Thin film plate and optimization method therefor, and thin film container |
| JP2025561384A JP2026513074A (ja) | 2023-08-15 | 2023-12-28 | メンブレン板及びその最適化方法、並びにメンブレン容器 |
| KR1020267007136A KR20260042293A (ko) | 2023-08-15 | 2023-12-28 | 멤브레인 판 및 이의 최적화 방법과 멤브레인 용기 |
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| CN202311027994.1 | 2023-08-15 | ||
| CN202311027994.1A CN119494166A (zh) | 2023-08-15 | 2023-08-15 | 薄膜板及其优化方法和薄膜容器 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10252989A (ja) * | 1997-03-10 | 1998-09-22 | Kawasaki Heavy Ind Ltd | 低温タンク用メンブレン内槽の組立単位メンブレンパネ ルおよびその製造方法 |
| CN109482725A (zh) * | 2018-11-30 | 2019-03-19 | 宁波凯荣船用机械有限公司 | 薄膜型液化天然气液货舱维护系统不锈钢波纹板生产线及制作工艺 |
| CN112145954A (zh) * | 2020-09-21 | 2020-12-29 | 浙江振申绝热科技股份有限公司 | 一种膜式低温储罐的金属内罐的罐底结构 |
| CN116401726A (zh) * | 2023-06-08 | 2023-07-07 | 北京理工大学 | 一种基于曲面密度分布的梯度极小曲面结构的设计方法 |
-
2023
- 2023-08-15 CN CN202311027994.1A patent/CN119494166A/zh active Pending
- 2023-12-28 JP JP2025561384A patent/JP2026513074A/ja active Pending
- 2023-12-28 AU AU2023461675A patent/AU2023461675A1/en active Pending
- 2023-12-28 WO PCT/CN2023/142972 patent/WO2025035686A1/zh active Pending
- 2023-12-28 KR KR1020267007136A patent/KR20260042293A/ko active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10252989A (ja) * | 1997-03-10 | 1998-09-22 | Kawasaki Heavy Ind Ltd | 低温タンク用メンブレン内槽の組立単位メンブレンパネ ルおよびその製造方法 |
| CN109482725A (zh) * | 2018-11-30 | 2019-03-19 | 宁波凯荣船用机械有限公司 | 薄膜型液化天然气液货舱维护系统不锈钢波纹板生产线及制作工艺 |
| CN112145954A (zh) * | 2020-09-21 | 2020-12-29 | 浙江振申绝热科技股份有限公司 | 一种膜式低温储罐的金属内罐的罐底结构 |
| CN116401726A (zh) * | 2023-06-08 | 2023-07-07 | 北京理工大学 | 一种基于曲面密度分布的梯度极小曲面结构的设计方法 |
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| JP2026513074A (ja) | 2026-04-22 |
| CN119494166A (zh) | 2025-02-21 |
| AU2023461675A1 (en) | 2026-03-26 |
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