WO2025020892A1 - 料带加工装置及五合一成型设备 - Google Patents

料带加工装置及五合一成型设备 Download PDF

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Publication number
WO2025020892A1
WO2025020892A1 PCT/CN2024/103612 CN2024103612W WO2025020892A1 WO 2025020892 A1 WO2025020892 A1 WO 2025020892A1 CN 2024103612 W CN2024103612 W CN 2024103612W WO 2025020892 A1 WO2025020892 A1 WO 2025020892A1
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WO
WIPO (PCT)
Prior art keywords
material strip
processing device
sub
roller
steering roller
Prior art date
Application number
PCT/CN2024/103612
Other languages
English (en)
French (fr)
Inventor
覃永红
Original Assignee
江苏氢导智能装备有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN202310928903.5A external-priority patent/CN116692558A/zh
Priority claimed from CN202321996688.4U external-priority patent/CN220283026U/zh
Application filed by 江苏氢导智能装备有限公司 filed Critical 江苏氢导智能装备有限公司
Publication of WO2025020892A1 publication Critical patent/WO2025020892A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00—Registering, tensioning, smoothing or guiding webs
    • B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
    • B65H23/032—Controlling transverse register of web
    • B65H23/038—Controlling transverse register of web by rollers

Definitions

  • the common folding mechanism In the process of automated processing, the operation of folding the film material along the center line is often involved.
  • the common folding mechanism first forms a crease along the center line of the film material, and then gathers the film material along the crease to achieve folding.
  • the folding mechanism must be stopped for adjustment. This will lead to poor continuity of the production process, and then lead to low production efficiency.
  • a material strip processing device and a five-in-one molding equipment are provided.
  • a strip processing device comprising:
  • the slitting mechanism can slit the initial material strip passing through into two sub-material strips along the center line;
  • a steering mechanism comprising a first steering roller and a second steering roller arranged at an angle to the first steering roller, wherein the two sub-material strips output by the slitting mechanism can be respectively wound around the first steering roller and the second steering roller;
  • the composite mechanism includes the two sub-material strips that have passed through the first steering roller and the second steering roller and can enter the composite mechanism in directions where the bonding surfaces are opposite to each other.
  • the composite mechanism can apply pressure to the two sub-material strips so that the bonding surfaces of the two sub-material strips are bonded to each other.
  • the slitting mechanism includes a moving component and a slitting blade, and the moving component can drive the slitting blade to move along the width direction of the initial material strip.
  • the slitting blade is mounted on the moving assembly via a telescopic assembly, and the telescopic assembly can drive the slitting blade to extend and retract so that the slitting blade approaches or moves away from an initial material strip passing through the slitting mechanism.
  • the first turning roller intersects with the second turning roller, and the first turning roller is located above the second turning roller.
  • first steering roller and the second steering roller are perpendicular to each other, and the sub-material strip passing around the first steering roller and the second steering roller can be deflected by 90 degrees.
  • the steering mechanism is positionally adjustable along the width direction of the initial material strip.
  • the steering mechanism also includes a base plate and a first shifting assembly, the first steering roller and the second steering roller can be rotatably mounted on the base plate, the base plate can be slidably mounted on the frame of the material strip processing device by means of a guide rail and a slider, and can slide along the width direction of the initial material strip under the drive of the first shifting assembly.
  • the composite mechanism is located below the steering mechanism, and rollers are provided on both sides of the steering mechanism.
  • the two sub-material strips passing around the first steering roller and the second steering roller can pass around the rollers on both sides respectively and be transported to the composite mechanism.
  • the composite mechanism is positionally adjustable along the width direction of the initial material strip.
  • the composite structure includes a frame and a second shifting assembly.
  • the frame can be slidably mounted on a frame of the material strip processing device by means of a guide rail and a slider, and can slide along the width direction of the initial material strip under the drive of the second shifting assembly.
  • the composite mechanism includes a roller drive assembly and two sets of rollers arranged opposite to each other.
  • a rolling gap is formed between the two groups of pressing rollers for the two sub-material strips to pass through, and the rolling drive assembly can drive the two groups of pressing rollers to rotate to roll the two sub-material strips passing through the rolling gap to compound the two sub-material strips.
  • guide rollers are respectively provided on both sides of the rolling gap, and the two sub-material strips can be respectively wound around the guide rollers 330 on both sides and introduced into the rolling gap by the guide rollers.
  • the composite mechanism further includes a gap adjustment component, which is transmission-connected to at least one group of the pressing rollers and can drive the two groups of the pressing rollers to move closer to or away from each other to adjust the width of the roller pressing gap.
  • a gap adjustment component which is transmission-connected to at least one group of the pressing rollers and can drive the two groups of the pressing rollers to move closer to or away from each other to adjust the width of the roller pressing gap.
  • the two groups of pressure rollers are respectively mounted on two mounting plates
  • the gap adjustment assembly includes a screw and a wedge block.
  • the wedge block is clamped between the two mounting plates.
  • the rotation of the screw can drive the wedge block to move between the two mounting plates and force the two mounting plates to move closer to or away from each other.
  • two gap adjustment components are provided, and the two gap adjustment components are respectively located at two ends of the length direction of the rolling gap.
  • the composite mechanism further includes a pressing assembly, which is capable of applying pressure to at least one group of the pressing rollers to press the two sub-material strips passing through the roller pressing gap.
  • a deviation correction mechanism is further included which is arranged on the upstream side of the slitting mechanism, and the initial material strip can pass through the deviation correction mechanism and be corrected by the deviation correction mechanism.
  • the deflection correction mechanism includes a deflection correction roller and a deflection mechanism, the initial material strip can pass around the deflection correction roller, and the deflection mechanism can drive the deflection correction roller to deflect.
  • it also includes a visual inspection mechanism, which is arranged on the downstream side of the composite mechanism, and the visual inspection mechanism can detect the gap between the two sub-material strips. Alignment accuracy.
  • a five-in-one molding device can realize five-in-one molding by using CCM sheets and frame strips, wherein the frame strips are formed with double hollow parts arranged in sequence along the length direction, each of the double hollow parts includes two hollow grooves spaced apart along the width direction of the frame strips, and the five-in-one molding device includes:
  • a material strip processing device as described in any one of the above preferred embodiments.
  • the laminating device can sequentially laminate the CCM sheet material to any of the hollow grooves of each of the double hollow parts to obtain a composite material strip, and the composite material strip can enter the material strip processing device as the initial material strip.
  • the initial material strip such as the composite material strip
  • the material strip processing device when the initial material strip, such as the composite material strip, enters the material strip processing device, it is first cut into two sub-material strips along the center line by the slitting mechanism, and the two sub-material strips enter the steering mechanism and respectively pass through the first steering roller and the second steering roller. After being turned by the first steering roller and the second steering roller, the two sub-material strips are separated from each other, and finally bonded under the action of the composite mechanism.
  • the two sub-material strips have little interference with the initial material strip during the conveying and bonding process, thereby ensuring that the slitting mechanism can accurately divide the initial material strip into two along the center line.
  • the slitting of the initial material strip and the steering and bonding of the sub-material strips can be carried out continuously. Therefore, the above-mentioned material strip processing device and the five-in-one molding equipment can significantly improve production efficiency.
  • FIG2 is a right side view of the strip processing device shown in FIG1 ;
  • FIG3 is a top view of the strip processing device shown in FIG1 ;
  • FIG4 is a schematic structural diagram of a steering mechanism in the strip processing device shown in FIG1 ;
  • FIG5 is a top view of the steering mechanism shown in FIG4;
  • FIG6 is a schematic structural diagram of a composite mechanism in the material strip processing device shown in FIG1 ;
  • FIG7 is a right side view of the composite mechanism shown in FIG6;
  • FIG8 is a top view of the composite structure shown in FIG7;
  • FIG9 is a simplified schematic diagram of the working process of the composite mechanism shown in FIG6 ;
  • FIG10 is a schematic diagram of a stacked structure of a five-in-one component produced by a material strip processing device in one embodiment
  • FIG. 11 is a schematic diagram showing a state of a bonding device preparing a composite material strip in one embodiment.
  • first and second are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as “first” and “second” may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality” is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
  • the terms “installed”, “connected”, “connected”, “fixed” and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined.
  • installed can be a fixed connection, a detachable connection, or an integral connection
  • it can be a mechanical connection or an electrical connection
  • it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined.
  • the specific meanings of the above terms in this application can be understood according to specific circumstances.
  • the present application provides a five-in-one molding device (not shown) and a material strip processing device 10 .
  • the five-in-one molding device includes a laminating device (not shown) and a material strip processing device 10 .
  • the above-mentioned five-in-one molding equipment can realize five-in-one molding to prepare a five-in-one component 20 as shown in Figure 10.
  • the five-in-one component 20 includes a plurality of CCM sheets 21, an upper frame 22, and a lower frame 23.
  • the plurality of CCM sheets 21 are clamped between the upper frame 22 and the lower frame 23, and are arranged at intervals along the extension direction of the five-in-one component 20.
  • the above-mentioned five-in-one molding equipment can use CCM sheets 21 and frame material strips 30 to achieve five-in-one molding to obtain a five-in-one component 20.
  • the frame material strip 30 is formed with double hollow portions 31 arranged in sequence along the length direction, and each double hollow portion 31 includes two hollow grooves 31a spaced apart along the width direction of the frame material strip 30.
  • two rows of hollow grooves 31a are formed on the frame material strip 30, each row includes a plurality of hollow grooves 31a spaced apart in the length direction of the frame material strip 30, and the two rows of hollow grooves 31a are spaced apart in the width direction of the frame material strip 30.
  • the two hollow grooves 31a of the same double hollow portion 31 are aligned in the width direction of the frame material strip 30, and are generally axially symmetrically distributed with the midline of the frame material strip 30 as the symmetry axis (dashed line in the figure).
  • the laminating device can sequentially laminarize the CCM sheet 21 at any hollow groove 31a of each double hollow portion 31 to obtain the composite material strip 40.
  • the laminating device performs laminating, only one CCM sheet 21 is laminarized in each double hollow portion 31, and the laminarized CCM sheet 21 can be located at any hollow groove 31a of the double hollow portion 31.
  • Multiple CCM sheets 21 can be sequentially laminarized at the hollow grooves 31a of multiple double hollow portions 31 in the same row, or can be alternately laminarized at the hollow grooves 31a of two different rows.
  • the composite material strip 40 can enter the material strip processing device 10 and be cut and composited along the center line by the material strip processing device 10. After the composite material strip 40 is processed by the material strip processing device 10, it forms a five-in-one group.
  • the frame material strip 30 will also be divided into two parts along the center line. The upper part of the frame material strip 30 constitutes the upper frame 22, and the lower part constitutes the lower frame 23. It can be seen that the frame material strip 30 can be used as both the upper frame 22 and the lower frame 22 of the five-in-one component 20. Therefore, when the five-in-one component 20 is prepared by the above-mentioned five-in-one molding equipment, the number of material rolls can be significantly reduced, so the process can be simplified, the equipment can be streamlined, and the production efficiency can be improved.
  • the material strip processing device 10 in the preferred embodiment of the present application includes a slitting mechanism 100 , a steering mechanism 200 , a compounding mechanism 300 and a frame 400 .
  • the frame 400 can be assembled from metal plates and rods, and can provide support for the slitting mechanism 100, the steering mechanism 200, and the composite mechanism 300.
  • the slitting mechanism 100, the steering mechanism 200, and the composite mechanism 300 can also be installed on a large plate (not shown) of the above-mentioned five-in-one device, thereby omitting the frame 400.
  • the initial material strip such as the composite material strip 40
  • it can be first led into the material strip processing device 10, and can be continuously transported under the traction of the main drive mechanism (not shown).
  • the slitting mechanism 100 can slit the initial material tape passing through into two sub-material tapes along the center line (not marked in the figure).
  • the initial material tape refers to the composite material tape 40 produced by the above-mentioned bonding device.
  • the material tape processing device 10 can also be applied to other fields, so the initial material tape can also refer to other types of film materials.
  • the frame material tape 30 is also divided into an upper frame 22 and a lower frame 23.
  • the upper frame 22 and the lower frame 23 are respectively contained in the two sub-material tapes, and at least one of the sub-material tapes also contains a CCM sheet 21.
  • the initial material tape has a bonding surface.
  • the bonding surface refers to the surface on which the CCM sheet 21 is bonded.
  • the bonding surfaces of the two sub-material tapes face the same direction, and can face downward or upward.
  • the slitting mechanism 100 includes a moving component 110 and a slitting blade 120 .
  • the moving end of the moving component 110 can drive the slitting blade 120 to move along the width direction of the initial material strip.
  • the moving assembly 110 can be in the form of a motor and a lead screw pair, which can move the cutting blade By moving the slitting blade 120 along the width direction of the initial material strip, it is possible to ensure that the slitting blade 120 is aligned with the center line of the initial material strip, and the slitting mechanism 100 can slit different types of initial material strips, thereby improving the application range of the material strip processing device 10.
  • the steering mechanism 200 includes a first steering roller 210 and a second steering roller 220, and the second steering roller 220 is arranged at an angle to the first steering roller 210.
  • the first steering roller 210 and the second steering roller 220 can have the same structure, and according to the material of the initial material strip and the process requirements, the first steering roller 210 and the second steering roller 220 can be steel rollers or rubber rollers.
  • the steering mechanism 200 is arranged at the downstream side of the slitting mechanism 100.
  • the two sub-material strips outputted by the slitting mechanism 100 can be respectively wound around the first steering roller 210 and the second steering roller 220 and realize the deflection of the conveying direction.
  • the first steering roller 210 and the second steering roller 220 are both arranged at an angle with the center line of the initial material strip.
  • the conveying directions of the two sub-material strips obtained by slitting are respectively at an angle with the rotation axis of the first steering roller 210 and the second steering roller 220, so that the sub-material strips can be deflected after winding around the first steering roller 210 and the second steering roller 220.
  • the two sub-material strips outputted by the slitting mechanism 100 are transported from top to bottom along the vertical direction until they pass through the first turning roller 210 and the second turning roller 220.
  • the sub-material strip passing through the first turning roller 210 turns to the right, while the sub-material strip passing through the second turning roller 220 turns to the left. In this way, the two sub-material strips are separated from each other.
  • the first turning roller 210 intersects with the second turning roller 220 , and the first turning roller 210 is located above the second turning roller 220 .
  • the positions of the two parts are The first and second turning rollers 210 and 220 overlap, so the structure of the turning mechanism 200 can be made more compact.
  • the first turning roller 210 and the second turning roller 220 are located at different heights, the two sub-belts can be prevented from interfering with each other when passing through the first and second turning rollers 210 and 220 .
  • first turning roller 210 and the second turning roller 220 are perpendicular to each other, and the sub-material strips passing around the first turning roller 210 and the second turning roller 220 can be deflected by 90 degrees.
  • the center line of the initial material strip forms an angle of 45 degrees with the first steering roller 210 and the second steering roller 220.
  • their conveying directions also form an angle of 45 degrees with the first steering roller 210 and the second steering roller 220. Therefore, after the first steering roller 210 and the second steering roller 220 turn, the conveying directions of the two sub-material strips are deflected 90 degrees in opposite directions. In this way, the two sub-material strips can have a high degree of parallelism, which is conducive to aligning the two sub-material strips.
  • the center line of the initial material strip is opposite to the axis b shown in the figure, and the sub-material strip obtained by slitting will also be conveyed toward the steering mechanism 200 along the extension direction of the axis b, and the first steering roller 210 and the second steering roller 220 are both at an angle of 45 degrees to the axis b.
  • the sub-material strip passes through the first steering roller 210, it will deflect 90 degrees to the right; and after the sub-material strip passes through the second steering roller 220, it will deflect 90 degrees to the left.
  • the steering mechanism 200 further includes a bottom plate 230, a first steering roller 210 and a second steering roller 220.
  • the bottom plate 230 is slidably mounted on the frame 400 by means of a guide rail and a slider, and can slide along the width direction of the initial material strip (the direction perpendicular to the drawing plane shown in FIG. 1 ) under the drive of a first shifting assembly (not shown).
  • the first shifting assembly can be in the form of a motor and a threaded screw pair.
  • the composite mechanism 300 is located below the steering mechanism 200, and rollers 500 are provided on both sides of the steering mechanism 200.
  • the two sub-material belts that are wound around the first steering roller 210 and the second steering roller 220 can be respectively wound around the rollers 500 on both sides and transported to the composite mechanism 300.
  • the two sub-belts that are far away from each other are reversed again and transported toward each other after passing through the roller 500, and then enter the compound mechanism 300 located below the steering mechanism 200.
  • the compound mechanism 300 and the steering mechanism 200 are stacked up and down, which can improve the space utilization rate, thereby helping to reduce the volume of the material processing device 10.
  • the composite mechanism 300 can be adjusted in position along the width direction of the initial material strip.
  • the composite mechanism 300 can compensate for the alignment deviation of the two sub-material strips in the conveying direction by adjusting the position. Specifically, by moving the composite mechanism 300, the tension of the two sub-material strips can be slightly changed, so that the alignment deviation is gradually corrected.
  • the composite mechanism 300 includes a frame 360, which plays a supporting role.
  • the bottom of the frame 360 can be slidably mounted on the frame 400 by means of a guide rail and a slider, and can slide along the width direction of the initial material strip under the drive of a second shifting assembly (not shown).
  • the second shifting assembly can be in the form of a motor and a threaded screw pair.
  • the composite mechanism 300 includes a roller drive
  • the component 310 and two sets of pressing rollers 320 are arranged opposite to each other, and a rolling gap (not shown) is formed between the two sets of pressing rollers 320 for two sub-material strips to pass through.
  • the rolling drive component 310 can drive the two sets of pressing rollers 320 to rotate to roll the two sub-material strips passing through the rolling gap to compound the two sub-material strips.
  • the roller drive assembly 310 and the two groups of rollers 320 are both installed on the frame 360.
  • Each group of rollers 320 may include only one roller 320, or may include multiple rollers 320.
  • the roller drive assembly 310 may be driven by a motor, and the two sub-material strips are bonded under the rolling action of the two groups of rollers 320.
  • the two sub-material strips are pressed together during the rotation of the two groups of rollers 320, which can be synchronized with the conveying process of the sub-material strips, thereby ensuring the continuity of the processing process.
  • the pressing force applied to the two sub-material strips by the rollers 320 is relatively uniform, so the bonding effect of the two sub-material strips can be better.
  • guide rollers 330 are respectively provided on both sides of the rolling gap, and the two sub-material strips can be respectively wound around the guide rollers 330 on both sides.
  • the two guide rollers 330 can guide the two sub-material strips into the rolling gap.
  • the guide rollers 330 can make the two sub-material strips maintain tension better, thereby ensuring alignment during lamination.
  • the composite mechanism 300 further includes a gap adjustment component 340 , which is transmission-connected to at least one group of pressing rollers 320 and can drive the two groups of pressing rollers 320 to move closer to or away from each other to adjust the width of the rolling gap.
  • a gap adjustment component 340 which is transmission-connected to at least one group of pressing rollers 320 and can drive the two groups of pressing rollers 320 to move closer to or away from each other to adjust the width of the rolling gap.
  • the width of the rolling gap By adjusting the width of the rolling gap, the amount of compression of the pressing roller 320 on the sub-strip can be adjusted. Moreover, by changing the width of the rolling gap, the compounding mechanism 300 can also compound sub-strips of different thicknesses, thereby expanding the applicable scope of the strip processing device 10.
  • two gap adjustment components 340 are provided, and are respectively located at both ends of the length direction of the rolling gap.
  • the gap adjustment assembly 340 can adjust the distance between the two groups of rollers 320 by driving the wedge block up and down through the screw rod, thereby adjusting the width of the roller pressing gap.
  • the two groups of rollers 320 are respectively installed on two installations.
  • the two mounting plates are mounted on a plate (not shown), and a wedge block is clamped between the two mounting plates.
  • the two mounting plates are slidably mounted on the frame 360. When the wedge block continues to extend between the two mounting plates, the two mounting plates move away from each other, making the rolling gap larger; conversely, when the wedge block gradually withdraws from between the two mounting plates, the two mounting plates move closer to each other, making the rolling gap smaller.
  • the manual adjustment can be achieved by rotating the hand wheel to drive the screw rod to rotate, and the automatic adjustment can be achieved by driving the screw rod to rotate by the motor.
  • the composite mechanism 300 further includes a pressing assembly 350 , which can apply pressure to at least one set of pressing rollers 320 to press the two sub-material strips passing through the roller pressing gap.
  • the pressing assembly 350 may be a cylinder, and the pressure of the pressing assembly 350 is transmitted to the sub-strips through the pressing roller 320, so that the two sub-strips can be better fitted. More than two pressing assemblies 350 may be provided, and they are arranged at intervals along the extension direction of the pressing roller 320. In addition, under the support of the pressing assembly 350, the mounting plate on which the pressing roller 320 is installed can be pressed against the wedge block. Moreover, when the wedge block gradually withdraws outward from between the two mounting plates, the two mounting plates can be pushed closer to each other by the pressing assembly 350.
  • the material strip processing device 10 further includes a correction mechanism 600 disposed on the upstream side of the slitting mechanism 100.
  • the initial material strip can pass through the correction mechanism 600 and be corrected by the correction mechanism 600.
  • the correction mechanism 600 may include a correction roller and a deflection mechanism.
  • the initial material strip can pass through the correction roller.
  • the deflection mechanism can drive the correction roller to deflect, thereby changing the tension of the initial material strip, so that the deviation is gradually corrected.
  • the strip processing device 10 further includes a visual inspection mechanism 700, which is disposed on the downstream side of the composite mechanism 300.
  • the visual inspection mechanism 700 can detect the alignment accuracy between the two sub-strips.
  • the visual inspection mechanism 700 can take pictures of the edges of the two sub-strips that have been bonded, so as to determine whether the alignment accuracy of the two sub-strips meets the requirements.
  • the visual inspection mechanism 700 can control one or more of the correction mechanism 600, the steering mechanism 200 and the composite mechanism 300 to perform corresponding actions to achieve The deviation can be corrected to ensure the alignment accuracy of the two sub-strips.
  • the initial material strip such as the composite material strip 40
  • the material strip processing device 10 when the initial material strip, such as the composite material strip 40, enters the material strip processing device 10, it is first cut into two sub-material strips along the center line by the slitting mechanism 100, and the two sub-material strips enter the steering mechanism 200 and respectively pass through the first steering roller 210 and the second steering roller 220. After the first steering roller 210 and the second steering roller 220 turn, the two sub-material strips are separated from each other, and finally bonded under the action of the composite mechanism 300.
  • the two sub-material strips have little interference with the initial material strip during the conveying and bonding process, thereby ensuring that the slitting mechanism 100 can accurately divide the initial material strip into two along the center line.
  • the slitting of the initial material strip and the steering and bonding of the sub-material strips can be carried out continuously. Therefore, the above-mentioned material strip processing device 10 and five-in-one molding equipment can significantly improve production efficiency.

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  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)

Abstract

本申请涉及一种料带加工装置及五合一成型设备，料带加工装置包括分切机构、转向机构及复合机构。当初始料带，如复合料带进入料带加工装置后，先由分切机构沿中线分切成两个子料带，两个子料带进入转向机构并分别绕经第一转向辊及第二转向辊。经第一转向辊及第二转向辊转向后，两个子料带便彼此分开，并最终在复合机构的作用下实现贴合。两个子料带在输送、贴合过程中对初始料带的干扰较小，从而确保分切机构能够精确沿中线将初始料带一分为二。而且，针对初始料带的分切以及子料带的转向、贴合能够连续进行。因此，上述料带加工装置及五合一成型设备能够显著提升生产效率。

Description

料带加工装置及五合一成型设备 技术领域
本申请涉及自动化技术领域，特别涉及一种料带加工装置及五合一成型设备。
背景技术
在自动化加工过程中，经常涉及到将薄膜材料沿中线进行对折的操作。目前，常见的对折机构是先沿着薄膜材料的中线形成折痕，再沿着折痕使薄膜材料进行收拢，并以此实现对折。但是，在薄膜材料收拢的过程中，容易对料带造成干扰，从而导致折痕与薄膜材料的中线不重叠。此时，对折机构必须停机调整。如此，将导致生产过程的连续性较差，进而导致生产效率不高。
申请内容
根据本申请的各种实施例，提供一种料带加工装置及五合一成型设备。
一种料带加工装置，包括：
分切机构，能够将途经的初始料带沿中线分切成两个子料带；
转向机构，包括第一转向辊及与所述第一转向辊成角度设置的第二转向辊，由所述分切机构输出的两个所述子料带能够分别绕经所述第一转向辊及所述第二转向辊；及
复合机构，绕经所述第一转向辊及所述第二转向辊的两个所述子料带能够以贴合面相对的方向进入所述复合机构，所述复合机构能够对两个所述子料带施加压力，以使两个所述子料带的贴合面相贴合。
在其中一个实施例中，所述分切机构包括移动组件及分切刀片，所述移动组件能够带动所述分切刀片沿所述初始料带的宽度方向移动。
在其中一个实施例中，所述分切刀片通过伸缩组件安装于所述移动组件，所述伸缩组件能够带动所述分切刀片伸缩，以使所述分切刀片靠近或远离途经所述分切机构的初始料带。
在其中一个实施例中，所述第一转向辊与所述第二转向辊相交叉，且所述第一转向辊位于所述第二转向辊位的上方。
在其中一个实施例中，所述第一转向辊与所述第二转向辊相互垂直，且绕经所述第一转向辊及所述第二转向辊的所述子料带均能够偏转90度。
在其中一个实施例中，所述转向机构沿所述初始料带的宽度方向位置可调。
在其中一个实施例中，所述转向机构还包括底板及第一移位组件，所述第一转向辊及所述第二转向辊均可转动地安装于所述底板，所述底板通过导轨与滑块配合的方式可滑动地安装于所述料带加工装置的机架，并能够在所述第一移位组件的驱动下沿所述初始料带的宽度方向滑动。
在其中一个实施例中，所述复合机构位于所述转向机构的下方，且所述转向机构的两侧设置有过辊，绕经所述第一转向辊及所述第二转向辊的两个所述子料带能够分别绕经两侧的所述过辊并向所述复合机构输送。
在其中一个实施例中，所述复合机构能够沿所述初始料带的宽度方向位置可调。
在其中一个实施例中，所述复合机构包括框架及第二移位组件，所述框架通过导轨与滑块配合的方式可滑动地安装于所述料带加工装置的机架，并能够在所述第二移位组件的驱动下沿所述初始料带的宽度方向滑动。
在其中一个实施例中，所述复合机构包括辊压驱动组件及相对设置的两组 压辊，两组所述压辊之间形成有供两个所述子料带穿过的辊压间隙，所述辊压驱动组件能够驱动两组所述压辊旋转，以对穿过所述辊压间隙的两个所述子料带进行辊压，以将两个所述子料带复合。
在其中一个实施例中，所述辊压间隙的两侧分别设置有导向辊，两个所述子料带能够分别绕经两侧的所述导向辊330并由所述导向辊导入所述辊压间隙内。
在其中一个实施例中，所述复合机构还包括间隙调节组件，所述间隙调节组件与至少一组所述压辊传动连接，并能够驱动两组所述压辊相互靠近或远离以调节所述辊压间隙的宽度。
在其中一个实施例中，两组所述压辊分别安装于两个安装板上，所述间隙调节组件包括丝杆及楔形块，所述楔形块夹持于两个所述安装板之间，所述丝杆转动可驱使所述楔形块在两个所述安装板之间移动，并迫使两个所述安装板相互靠近或远离。
在其中一个实施例中，所述间隙调节组件设置有两个，且两个所述间隙调节组件分别位于所述辊压间隙的长度方向的两端。
在其中一个实施例中，所述复合机构还包括压紧组件，所述压紧组件能够对至少一组所述压辊施加压力，以将穿过所述辊压间隙的两个所述子料带压紧。
在其中一个实施例中，还包括设置于所述分切机构的上游侧的纠偏机构，所述初始料带能够绕经所述纠偏机构并由所述纠偏机构进行纠偏。
在其中一个实施例中，所述纠偏机构包括纠偏辊及偏转机构，所述初始料带能够绕经所述纠偏辊，所述偏转机构能够带动所述纠偏辊进行偏转。
在其中一个实施例中，在其中一个实施例中，还包括视觉检测机构，设置于所述复合机构的下游侧，所述视觉检测机构能够检测两个所述子料带之间的 对齐精度。
一种五合一成型设备，可采用CCM片料与边框料带实现五合一成型，所述边框料带形成有沿长度方向依次排列的双镂空部，每个所述双镂空部包括两个沿所述边框料带的宽度方向间隔的镂空槽，所述五合一成型设备包括：
如上述优选实施例中任一项所述的料带加工装置；及
贴合装置，能够将所述CCM片料依次贴合于每个所述双镂空部的任一所述镂空槽处，以得到复合料带，所述复合料带能够作为所述初始料带进入所述料带加工装置。
根据本申请的料带加工装置及五合一成型设备，当初始料带，如复合料带进入料带加工装置后，先由分切机构沿中线分切成两个子料带，两个子料带进入转向机构并分别绕经第一转向辊及第二转向辊。经第一转向辊及第二转向辊转向后，两个子料带便彼此分开，并最终在复合机构的作用下实现贴合。两个子料带在输送、贴合过程中对初始料带的干扰较小，从而确保分切机构能够精确沿中线将初始料带一分为二。而且，针对初始料带的分切以及子料带的转向、贴合能够连续进行。因此，上述料带加工装置及五合一成型设备能够显著提升生产效率。
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其他特征、目的和优点将从说明书、附图以及权利要求书变得明显。
附图说明
为了更清楚地说明本申请实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域普通技术人员来讲，在不付 出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本申请较佳实施例中料带加工装置的主视图；
图2为图1所示料带加工装置的右侧视图；
图3为图1所示料带加工装置的俯视图；
图4为图1所示料带加工装置中转向机构的结构示意图；
图5为图4所示转向机构的俯视图；
图6为图1所示料带加工装置中复合机构的结构示意图；
图7为图6所示复合机构的右侧视图；
图8为图7所示复合机构的俯视图；
图9为图6所示复合机构工作过程的简化示意图；
图10为一个实施例中料带加工装置所制得的五合一组件的层叠结构示意图；
图11为一个实施例中贴合装置制备复合料带的状态示意图。
具体实施方式
为使本申请的上述目的、特征和优点能够更加明显易懂，下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施，本领域技术人员可以在不违背本申请内涵的情况下做类似改进，因此本申请不受下面公开的具体实施例的限制。
在本申请的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、 “逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。
此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中，“多个”的含义是至少两个，例如两个，三个等，除非另有明确具体的限定。
在本申请中，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系，除非另有明确的限定。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本申请中的具体含义。
在本申请中，除非另有明确的规定和限定，第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触，或第一和第二特征通过中间媒介间接接触。而且，第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方，或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方，或仅仅表示第一特征水平高度小于第二特征。
需要说明的是，当元件被称为“固定于”或“设置于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。 本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的，并不表示是唯一的实施方式。
请参阅图1，本申请提供了一种五合一成型设备(图未示)及料带加工装置10。其中，上述五合一成型设备包括贴合装置(图未示)及料带加工装置10。
上述五合一成型设备能够实现五合一成型，以制备如图10所示的五合一组件20。其中，五合一组件20包括多个CCM片料21、上边框22、下边框23，多个CCM片料21夹持于上边框22与下边框23之间，并沿五合一组件20的延伸方向间隔排列。
如图11所示，上述五合一成型设备可采用CCM片料21与边框料带30实现五合一成型，以制得五合一组件20。具体的，边框料带30上形成有沿长度方向依次排列的双镂空部31，每个双镂空部31包括两个沿边框料带30的宽度方向间隔的镂空槽31a。也就是说，边框料带30上形成有两排镂空槽31a，每一排均包括多个在边框料带30的长度方向上间隔排列的镂空槽31a，且两排镂空槽31a在边框料带30的宽度方向上间隔设置。同一双镂空部31的两个镂空槽31a在边框料带30的宽度方向上对齐，且一般以边框料带30的中线为对称轴(图中的虚线)呈轴对称分布。
贴合装置能够将CCM片料21依次贴合于每个双镂空部31的任一镂空槽31a处以得到复合料带40。贴合装置进行贴合时，每个双镂空部31内均只贴合一个CCM片料21，所贴合的CCM片料21可以位于双镂空部31的任一镂空槽31a处。多个CCM片料21既可以依次贴合于多个双镂空部31位于同一排的镂空槽31a处，也可交替贴合于两排不同的镂空槽31a处。
进一步的，复合料带40能够进入料带加工装置10并由料带加工装置10沿中线进行分切并复合。复合料带40经料带加工装置10处理后便形成五合一组 件20，边框料带30也将沿中线被一分为二。其中，边框料带30位于上方的部分构成上边框22，位于下方的另一部分构成下边框23。可见，边框料带30既可以作为五合一组件20的上边框22，也可以作为下边框22，故采用上述五合一成型设备制备五合一组件20时，可以显著减少料卷的数量，故能够简化工序、精简设备并提升生产效率。
请参阅图2及图3，本申请较佳实施例中的料带加工装置10包括分切机构100、转向机构200、复合机构300及机架400。
机架400可以由金属板材及杆材组装而成，能够对分切机构100、转向机构200及复合机构300等提供支撑。当然，分切机构100、转向机构200及复合机构300也可安装于上述五合一设备的大板(图未示)上，从而将机架400省略。初始料带，如复合料带40在进行处理前，可先引带进入料带加工装置10，并能够在主驱机构(图未示)的牵引下实现连续输送。
分切机构100能够将途经的初始料带沿中线分切成两个子料带(图未标)。具体在本实施例中，初始料带指的是由上述贴合装置制得的复合料带40。显然，料带加工装置10也可应用于其他领域，故初始料带也可指的是其他类型的薄膜材料。当复合料带40沿中线分切成两个子料带后，边框料带30也被分为上边框22及下边框23。上边框22及下边框23分别包含于两个子料带内，且至少一个子料带内还包含有CCM片料21。初始料带具有贴合面，对于复合料带40，贴合面指的是贴有CCM片料21的表面。在经过分切机构100分切后，两个子料带的贴合面朝向相同，均可朝下或朝上。
在本实施例中，分切机构100包括移动组件110及分切刀片120，移动组件110的移动端能够带动分切刀片120沿初始料带的宽度方向移动。
具体的，移动组件110可采用电机与丝杠副配合的形式，能够对分切刀片 120实现精确、稳定的位置调节。通过沿初始料带的宽度方向移动分切刀片120，能够确保分切刀片120与初始料带的中线保持对齐，并使分切机构100能够对不同类型的初始料带进行分切，从而提升料带加工装置10的适用范围。
另外，分切刀片120可通过伸缩组件(图未示)安装于移动组件110。伸缩组件可以是气缸，能够带动分切刀片120伸缩，从而对初始料带进行分切或将分切刀片120抬起。
请一并参阅图4及图5，转向机构200包括第一转向辊210及第二转向辊220，且第二转向辊220与第一转向辊210成角度设置。第一转向辊210与第二转向辊220的结构可以相同，根据初始料带的材质及工艺需求，第一转向辊210与第二转向辊220可采用钢辊或橡胶辊。
转向机构200设于分切机构100的下游侧。其中，由分切机构100输出的两个子料带能够分别绕经第一转向辊210及第二转向辊220并实现输送方向偏转。具体的，第一转向辊210及第二转向辊220均与初始料带的中线成角度设置。分切得到的两个子料带的输送方向分别与第一转向辊210及第二转向辊220的旋转轴线呈夹角，从而使得子料带在绕经第一转向辊210及第二转向辊220后能够发生偏转。
以图5所示为例，由分切机构100输出的两个子料带沿上下方向从上往下输送，直至绕经第一转向辊210及第二转向辊220。绕经第一转向辊210的子料带向右侧转向，而绕经第二转向辊220的子料带则向左侧转向。如此，两个子料带将彼此分开。
在本实施例中，第一转向辊210与第二转向辊220相交叉，且第一转向辊210位于第二转向辊220的上方。
具体的，由于第一转向辊210与第二转向辊220相交叉，两者的位置部分 重叠，故可使得转向机构200的结构更紧凑。而且，由于第一转向辊210与第二转向辊220位于不同的高度，故可避免两个子料带在绕经第一转向辊210及第二转向辊220时相互干扰。
需要指出的是，在其他实施例中，第一转向辊210与第二转向辊220也可不交叉并位于同一高度，通过使两者沿初始料带的宽度方向间隔一定距离，也能够避免两个子料带在绕经第一转向辊210及第二转向辊220时相互干扰。
在本实施例中，第一转向辊210与第二转向辊220相互垂直，且绕经第一转向辊210及第二转向辊220的子料带均能够偏转90度。
具体的，初始料带的中线与第一转向辊210及第二转向辊220均呈45度夹角。两个子料带在绕经第一转向辊210及第二转向辊220之前，其输送方向也分别与第一转向辊210及第二转向辊220均呈45度夹角。因此，经过第一转向辊210及第二转向辊220转向后，两个子料带的输送方向分别向相反的方向偏转90度。如此，便可使得两个子料带具有较高的平行度，从而有利于将两个子料带对齐。
依然以图5所示为例，初始料带的中线与图中所示轴线b相对，分切得到的子料带也将沿轴线b的延伸方向朝转向机构200输送，第一转向辊210及第二转向辊220均与轴线b呈45度夹角。当子料带绕经第一转向辊210后，将向右偏转90度；而子料带绕经第二转向辊220后，将向左偏转90度。
在本实施例中，转向机构200沿初始料带的宽度方向位置可调。当子料带发生位置偏移而导致两个子料带无法对齐时，通过沿初始料带的宽度方向调整转向机构200，能够改变第一转向辊210及第二转向辊220与子料带的相对位置，从而改变子料带的张力，进而逐渐纠正对齐偏差。
具体的，转向机构200还包括底板230，第一转向辊210及第二转向辊220 均可转动地安装于底板230。底板230通过导轨与滑块配合的方式可滑动地安装于机架400，并能够在第一移位组件(图未示)的驱动下沿初始料带的宽度方向(图1所示垂直图纸平面方向)滑动。第一移位组件可采用电机与螺纹丝杆副相配合的形式。
绕经第一转向辊210及第二转向辊220的两个子料带能够进入复合机构300，复合机构300能够对两个子料带施加压力，以使两个子料带的贴合面相贴合。两个子料带贴合时，宽度方向的两个边缘均对齐，从而实现初始料带的精确对折。
请再次参阅图1及图2，在本实施例中，复合机构300位于转向机构200的下方，且转向机构200的两侧设置有过辊500，绕经第一转向辊210及第二转向辊220的两个子料带能够分别绕经两侧的过辊500并向复合机构300输送。
具体的，相互远离的两个子料带在绕经过辊500后再次换向并相向输送，从而进入位于转向机构200的下方的复合机构300。复合机构300与转向机构200上下层叠，能够提升空间利用率，从而有助于减小料带加工装置10的体积。
在本实施例中，复合机构300能够沿初始料带的宽度方向位置可调。复合机构300通过调节位置，能够对两个子料带输送方向对齐偏差进行补偿。具体的，通过移动复合机构300，能够轻微改变两个子料带的张力，从而使其逐渐纠正对齐偏差。
具体的，复合机构300包括框架360，框架360起支撑作用。框架360的底部可通过导轨与滑块配合的方式可滑动地安装于机架400，并能够在第二移位组件(图未示)的驱动下沿初始料带的宽度方向滑动。同样的，第二移位组件可采用电机与螺纹丝杆副相配合的形式。
请一并参阅图6、图7及图8，在本实施例中，复合机构300包括辊压驱动 组件310及相对设置的两组压辊320，两组压辊320之间形成有供两个子料带穿过的辊压间隙(图未示)，辊压驱动组件310能够驱动两组压辊320旋转，以对穿过辊压间隙的两个子料带进行辊压，以将两个子料带复合。
具体的，辊压驱动组件310及两组压辊320均安装于框架360。每组压辊320可以仅包括一个压辊320，也可包括多个压辊320。辊压驱动组件310可采用电机驱动，两个子料带在两组压辊320的辊压作用下实现贴合。两组压辊320旋转的过程中对两个子料带进行压合，能够与子料带的输送过程保持同步，从而保证加工过程的连续性。而且，通过压辊320施加于两个子料带的压紧力比较均匀，故能够使得两个子料带贴合效果更好。
请一并参阅图9，具体在本实施例中，辊压间隙的两侧分别设置有导向辊330，两个子料带能够分别绕经两侧的导向辊330。两个导向辊330能够将两个子料带导入辊压间隙内。而且，导向辊330能够使得两个子料带更好地保持张力，从而保证贴合时的对齐度。
在本实施例中，复合机构300还包括间隙调节组件340，间隙调节组件340与至少一组压辊320传动连接，并能够驱动两组压辊320相互靠近或远离以调节辊压间隙的宽度。
通过调节辊压间隙的宽度，能够调整压辊320针对子料带的压紧量。而且，通过改变辊压间隙的宽度还能够使复合机构300实现对不同厚度的子料带进行复合，进而扩大料带加工装置10的适用范围。为了使压辊320的两端受力更均衡，从而使辊压间隙在长度方向各处的宽度保持箱体，间隙调节组件340设置有两个，且分别位于辊压间隙的长度方向的两端。
具体的，间隙调节组件340可通过丝杆带动楔形块上下移动调节两组压辊320之间的距离，从而调节辊压间隙的宽度。两组压辊320分别安装于两个安装 板(图未示)上，两个安装板之间夹持楔形块。两个安装板可滑动地安装于框架360上，当楔形块继续伸入两个安装板之间时，两个安装板相互远离使辊压间隙变大；反之，当楔形块从两个安装板之间逐渐向外退出时，两个安装板将相互靠近，从而使辊压间隙变小。其中，可通过手轮旋转带动丝杆转动实现手动调节，也可通过电机带动丝杆转动实现自动调节。
在本实施例中，复合机构300还包括压紧组件350，压紧组件350能够对至少一组压辊320施加压力，以将穿过辊压间隙的两个子料带压紧。
压紧组件350可以是气缸，压紧组件350的压力通过压辊320传导至子料带，从而能够使得两个子料带更好地贴合。压紧组件350可设置两个以上，并沿压辊320的延伸方向间隔设置。此外，在压紧组件350的抵持下，安装有压辊320的安装板能够与楔形块抵紧。而且，当楔形块从两个安装板之间逐渐向外退出时，两个安装板能够在压紧组件350的推动下相互靠近。
请再次参阅图1及图2，在本实施例中，料带加工装置10还包括设置于分切机构100的上游侧的纠偏机构600，初始料带能够绕经纠偏机构600并由纠偏机构600进行纠偏。纠偏机构600可包括纠偏辊及偏转机构，初始料带能够绕经纠偏辊。当初始料带发生偏移时，偏转机构可带动纠偏辊进行偏转，从而改变初始料带的张力，从而使其逐渐纠正偏差。
在本实施例中，料带加工装置10还包括视觉检测机构700，设置于复合机构300的下游侧，视觉检测机构700能够检测两个子料带之间的对齐精度。视觉检测机构700能够对完成贴合的两个子料带的边缘进行拍照，从而判断两个子料带的对齐精度是否满足要求。
当两个子料带的对齐精度不符合要求时，视觉检测机构700能够控制纠偏机构600、转向机构200及复合机构300中的一个或多个执行相应的动作，以实 现纠偏，从而保证两个子料带的对齐精度。
上述料带加工装置10及五合一成型设备，当初始料带，如复合料带40进入料带加工装置10后，先由分切机构100沿中线分切成两个子料带，两个子料带进入转向机构200并分别绕经第一转向辊210及第二转向辊220。经第一转向辊210及第二转向辊220转向后，两个子料带便彼此分开，并最终在复合机构300的作用下实现贴合。两个子料带在输送、贴合过程中对初始料带的干扰较小，从而确保分切机构100能够精确沿中线将初始料带一分为二。而且，针对初始料带的分切以及子料带的转向、贴合能够连续进行。因此，上述料带加工装置10及五合一成型设备能够显著提升生产效率。
以上所述实施例的各技术特征可以进行任意的组合，为使描述简洁，未对上述实施例中的各个技术特征所有可能的组合都进行描述，然而，只要这些技术特征的组合不存在矛盾，都应当认为是本说明书记载的范围。
以上所述实施例仅表达了本申请的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对申请专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本申请构思的前提下，还可以做出若干变形和改进，这些都属于本申请的保护范围。因此，本申请专利的保护范围应以所附权利要求为准。

Claims (20)

  1. 一种料带加工装置，其特征在于，包括：
    分切机构，能够将途经的初始料带沿中线分切成两个子料带；
    转向机构，包括第一转向辊及与所述第一转向辊成角度设置的第二转向辊，由所述分切机构输出的两个所述子料带能够分别绕经所述第一转向辊及所述第二转向辊；及
    复合机构，绕经所述第一转向辊及所述第二转向辊的两个所述子料带能够以贴合面相对的方向进入所述复合机构，所述复合机构能够对两个所述子料带施加压力，以使两个所述子料带的贴合面相贴合。
  2. 根据权利要求1所述的料带加工装置，其特征在于，所述分切机构包括移动组件及分切刀片，所述移动组件能够带动所述分切刀片沿所述初始料带的宽度方向移动。
  3. 根据权利要求2所述的料带加工装置，其特征在于，所述分切刀片通过伸缩组件安装于所述移动组件，所述伸缩组件能够带动所述分切刀片伸缩，以使所述分切刀片靠近或远离途经所述分切机构的初始料带。
  4. 根据权利要求1所述的料带加工装置，其特征在于，所述第一转向辊与所述第二转向辊相交叉，且所述第一转向辊位于所述第二转向辊位的上方。
  5. 根据权利要求4所述的料带加工装置，其特征在于，所述第一转向辊与所述第二转向辊相互垂直，且绕经所述第一转向辊及所述第二转向辊的所述子料带均能够偏转90度。
  6. 根据权利要求1所述的料带加工装置，其特征在于，所述转向机构沿所述初始料带的宽度方向位置可调。
  7. 根据权利要求6所述的料带加工装置，其特征在于，所述转向机构还包括底板及第一移位组件，所述第一转向辊及所述第二转向辊均可转动地安装于 所述底板，所述底板通过导轨与滑块配合的方式可滑动地安装于所述料带加工装置的机架，并能够在所述第一移位组件的驱动下沿所述初始料带的宽度方向滑动。
  8. 根据权利要求1所述的料带加工装置，其特征在于，所述复合机构位于所述转向机构的下方，且所述转向机构的两侧设置有过辊，绕经所述第一转向辊及所述第二转向辊的两个所述子料带能够分别绕经两侧的所述过辊并向所述复合机构输送。
  9. 根据权利要求1所述的料带加工装置，其特征在于，所述复合机构能够沿所述初始料带的宽度方向位置可调。
  10. 根据权利要求9所述的料带加工装置，其特征在于，所述复合机构包括框架及第二移位组件，所述框架通过导轨与滑块配合的方式可滑动地安装于所述料带加工装置的机架，并能够在所述第二移位组件的驱动下沿所述初始料带的宽度方向滑动。
  11. 根据权利要求1所述的料带加工装置，其特征在于，所述复合机构包括辊压驱动组件及相对设置的两组压辊，两组所述压辊之间形成有供两个所述子料带穿过的辊压间隙，所述辊压驱动组件能够驱动两组所述压辊旋转，以对穿过所述辊压间隙的两个所述子料带进行辊压，以将两个所述子料带复合。
  12. 根据权利要求11所述的料带加工装置，其特征在于，所述辊压间隙的两侧分别设置有导向辊，两个所述子料带能够分别绕经两侧的所述导向辊330并由所述导向辊导入所述辊压间隙内。
  13. 根据权利要求11所述的料带加工装置，其特征在于，所述复合机构还包括间隙调节组件，所述间隙调节组件与至少一组所述压辊传动连接，并能够驱动两组所述压辊相互靠近或远离以调节所述辊压间隙的宽度。
  14. 根据权利要求13所述的料带加工装置，其特征在于，两组所述压辊分别安装于两个安装板上，所述间隙调节组件包括丝杆及楔形块，所述楔形块夹持于两个所述安装板之间，所述丝杆转动可驱使所述楔形块在两个所述安装板之间移动，并迫使两个所述安装板相互靠近或远离。
  15. 根据权利要求14所述的料带加工装置，其特征在于，所述间隙调节组件设置有两个，且两个所述间隙调节组件分别位于所述辊压间隙的长度方向的两端。
  16. 根据权利要求11所述的料带加工装置，其特征在于，所述复合机构还包括压紧组件，所述压紧组件能够对至少一组所述压辊施加压力，以将穿过所述辊压间隙的两个所述子料带压紧。
  17. 根据权利要求1所述的料带加工装置，其特征在于，还包括设置于所述分切机构的上游侧的纠偏机构，所述初始料带能够绕经所述纠偏机构并由所述纠偏机构进行纠偏。
  18. 根据权利要求17所述的料带加工装置，其特征在于，所述纠偏机构包括纠偏辊及偏转机构，所述初始料带能够绕经所述纠偏辊，所述偏转机构能够带动所述纠偏辊进行偏转。
  19. 根据权利要求1所述的料带加工装置，其特征在于，还包括视觉检测机构，设置于所述复合机构的下游侧，所述视觉检测机构能够检测两个所述子料带之间的对齐精度。
  20. 一种五合一成型设备，可采用CCM片料与边框料带实现五合一成型，所述边框料带形成有沿长度方向依次排列的双镂空部，每个所述双镂空部包括两个沿所述边框料带的宽度方向间隔的镂空槽，其特征在于，所述五合一成型设备包括：
    如上述权利要求1至19任一项所述的料带加工装置；及
    贴合装置，能够将所述CCM片料依次贴合于每个所述双镂空部的任一所述镂空槽处，以得到复合料带，所述复合料带能够作为所述初始料带进入所述料带加工装置。
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CN114976163A (zh) * 2022-08-03 2022-08-30 江苏氢导智能装备有限公司 五合一成型设备及五合一成型方法
CN116692558A (zh) * 2023-07-26 2023-09-05 江苏氢导智能装备有限公司 料带加工装置及五合一成型设备
CN220283026U (zh) * 2023-07-26 2024-01-02 江苏氢导智能装备有限公司 料带加工装置及五合一成型设备

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CN116692558A (zh) * 2023-07-26 2023-09-05 江苏氢导智能装备有限公司 料带加工装置及五合一成型设备

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