WO2024203232A1 - 粘着剤、粘着剤の製造方法および粘着シート - Google Patents
粘着剤、粘着剤の製造方法および粘着シート Download PDFInfo
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- WO2024203232A1 WO2024203232A1 PCT/JP2024/009357 JP2024009357W WO2024203232A1 WO 2024203232 A1 WO2024203232 A1 WO 2024203232A1 JP 2024009357 W JP2024009357 W JP 2024009357W WO 2024203232 A1 WO2024203232 A1 WO 2024203232A1
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- polyester
- adhesive
- sensitive adhesive
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J167/00—Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/38—Pressure-sensitive adhesives [PSA]
Definitions
- the present invention relates to an adhesive, a method for producing an adhesive, and an adhesive sheet.
- Adhesives have been used in various technical fields for a long time. In addition to acrylic adhesives, polyester adhesives are also being considered for use as such adhesives from the perspective of optimizing adhesive strength, etc.
- One way to reduce the environmental impact is to reduce the amount of solvent used.
- the molecular weight of the base polymer e.g., polyester resin
- the low molecular weight of the base polymer may cause the coatability to deteriorate.
- the present invention was made to solve the above-mentioned problems in the past, and its purpose is to provide a polyester-based adhesive that can contribute to reducing the environmental load and has excellent coatability.
- a polyester-based pressure-sensitive adhesive includes a polyester-based resin and a surfactant, the weight-average molecular weight of the polyester-based resin being 0.2 ⁇ 10 4 to 2.0 ⁇ 10 4 , and the viscosity of the polyester-based pressure-sensitive adhesive being 1 Pa ⁇ s to 50 Pa ⁇ s.
- the polyester-based pressure-sensitive adhesive according to the above item [1] may be substantially free of an organic solvent.
- the polyester-based pressure-sensitive adhesive may have a surface tension of 30 mN/m or less.
- the polyester-based resin may be a bio-polyester-based resin.
- the surfactant may be a silicone-based surfactant.
- a method for producing a polyester-based pressure-sensitive adhesive according to one embodiment of the present invention includes mixing a polyester-based resin and a surfactant to prepare a mixture, the mixture being substantially free of an organic solvent.
- a pressure-sensitive adhesive sheet according to one embodiment of the present invention includes a pressure-sensitive adhesive layer containing the polyester-based pressure-sensitive adhesive according to any one of [1] to [5] above.
- the pressure-sensitive adhesive sheet according to the above item [7] may have an adhesive strength of 5 N/20 mm or more at 23° C. when the pressure-sensitive adhesive layer is attached to a SUS304 plate.
- the pressure-sensitive adhesive layer may have a haze value of 0.1% to 5%.
- the present invention provides a polyester-based adhesive that can contribute to reducing the environmental impact and has excellent coatability.
- FIG. 1(a) and 1(b) are schematic cross-sectional views of a pressure-sensitive adhesive sheet according to one embodiment of the present invention.
- polyester-based pressure-sensitive adhesive includes a polyester-based resin having a weight-average molecular weight of 0.2 ⁇ 10 4 to 2.0 ⁇ 10 4 and a surfactant.
- the viscosity of the polyester-based pressure-sensitive adhesive is 1 Pa ⁇ s to 50 Pa ⁇ s.
- the surface tension of the adhesive can be adjusted to a desired value, and as a result, a polyester-based adhesive with excellent coatability can be provided while using a polyester-based resin with a low molecular weight.
- a polyester-based resin with a low molecular weight By using a polyester-based resin with a low molecular weight, the amount of organic solvent added can be reduced, resulting in a polyester-based adhesive with a low environmental impact.
- the polyester-based adhesive is substantially free of organic solvents.
- a polyester-based adhesive with a low environmental impact can be provided.
- the concept of "substantially free of organic solvents" (hereinafter sometimes referred to as “solvent-free") can also include aspects in which a small amount of organic solvent is contained that is unavoidably present in the raw materials or unintentionally mixed in during production.
- the amount of unintentionally contained organic solvent is preferably 3 parts by weight or less per 100 parts by weight of the polyester-based adhesive, preferably 1 part by weight or less, more preferably 0.5 parts by weight or less, and particularly preferably 0.1 parts by weight or less.
- the viscosity of the polyester-based adhesive at 25°C is, as described above, 1 Pa ⁇ s to 50 Pa ⁇ s, more preferably 2 Pa ⁇ s to 40 Pa ⁇ s, and even more preferably 2.5 Pa ⁇ s to 20 Pa ⁇ s. Within such a range, a polyester-based adhesive with significantly excellent coatability can be obtained.
- viscosity refers to a viscosity at 0.1 to 1000 (1/s) measured using a rheometer.
- the surface tension of the polyester-based adhesive is preferably 50 mN/m or less, more preferably 30 mN/m or less, and even more preferably 10 mN/m to 25 mN/m. Within such a range, a polyester-based adhesive capable of forming an adhesive layer without coating defects can be obtained. In one embodiment, the surface tension of the polyester-based adhesive is 5 mN/m to 28 mN/m (preferably 10 mN/m to 25 mN/m). By using a silicone-based surfactant as the surfactant and setting the surface tension within the above range, a polyester-based adhesive having a remarkable effect of preventing coating defects (e.g., repelling) can be obtained.
- coating defects e.g., repelling
- a polyester-based adhesive having a remarkable effect of preventing coating defects can be obtained by setting the surface tension of the polyester-based adhesive to 5 mN/m to 28 mN/m (preferably 10 mN/m to 25 mN/m).
- the surface tension of polyester adhesives can be measured by the pendant drop method.
- the contact angle of the polyester adhesive on polyethylene terephthalate is preferably 50° or less, more preferably 40° or less, and even more preferably 10° to 40°. Within this range, a polyester adhesive capable of forming an adhesive layer without coating defects can be obtained. In one embodiment, the contact angle of the polyester adhesive on polyethylene terephthalate is 10° to 45° (preferably 15° to 40°).
- a silicone surfactant as the surfactant and setting the contact angle within the above range, a polyester adhesive having a significant effect of preventing coating defects (e.g., repelling) can be obtained.
- a polyester adhesive having a significant effect of preventing coating defects can be obtained by setting the contact angle to 10° to 45° (preferably 15° to 40°).
- the polyester resin is obtained by reacting a polycarboxylic acid component with a polyhydric alcohol component.
- the polycarboxylic acid component includes one or more compounds selected from polycarboxylic acids having two or more carboxyl groups in one molecule and their derivatives.
- the polyhydric alcohol component includes one or more compounds selected from polyhydric alcohols having two or more hydroxyl groups in one molecule.
- the polyester resin is a biopolyester resin.
- a biopolyester resin refers to a polyester resin in which at least one of the polyvalent carboxylic acid component and the polyhydric alcohol component is derived from a plant.
- polyvalent carboxylic acid examples include aliphatic or alicyclic dibasic acids. Specific examples include adipic acid, azelaic acid, dimer acid, sebacic acid, 1,4-cyclohexanedicarboxylic acid, 1,3-cyclohexanedicarboxylic acid, 1,2-cyclohexanedicarboxylic acid, 4-methyl-1,2-cyclohexanedicarboxylic acid, dodecenylsuccinic anhydride, fumaric acid, succinic acid, dodecanedioic acid, hexahydrophthalic anhydride, tetrahydrophthalic anhydride, maleic acid, maleic anhydride, itaconic acid, and citraconic acid.
- adipic acid azelaic acid, dimer acid, sebacic acid
- 1,4-cyclohexanedicarboxylic acid 1,3-cyclohexanedicarboxylic acid
- Aromatic dibasic acids may also be used. Specific examples of aromatic dibasic acids include terephthalic acid, isophthalic acid, orthophthalic acid, 1,5-naphthalenedicarboxylic acid, 2,6-naphthalenedicarboxylic acid, 4,4'-diphenyldicarboxylic acid, 2,2'-diphenyldicarboxylic acid, and 4,4'-diphenyletherdicarboxylic acid.
- Examples of the polyvalent carboxylic acid derivatives that can be used include anhydrides and alkyl esters of the carboxylic acids (e.g., monoesters, diesters, etc., preferably monoalcohols having 1 to 3 carbon atoms).
- a polycarboxylic acid derived from a plant is used.
- polycarboxylic acids derived from a plant include dimer acid, sebacic acid, succinic acid, and glutaric acid.
- dimer acid refers to a dicarboxylic acid having a structure in which an unsaturated fatty acid is dimerized.
- a dicarboxylic acid having 36 carbon atoms and a structure in which an unsaturated fatty acid having 18 carbon atoms (oleic acid, linoleic acid, linolenic acid, etc.) is dimerized is a typical example of the dimer acid.
- the content of the plant-derived polycarboxylic acid relative to the total polycarboxylic acids in the polycarboxylic acid component is preferably 10 mol% or more, preferably 50 mol% or more, more preferably 75 mol% or more, even more preferably 90 mol% or more, and most preferably 100 mol%.
- polyhydric alcohol examples include aliphatic or alicyclic diols. Specific examples include ethylene glycol, 1,2-propylene glycol, 1,3-propanediol, 2-methyl-1,3-propanediol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, neopentyl glycol, diethylene glycol, dipropylene glycol, 2,2,4-trimethyl-1,5-pentanediol, 2-ethyl-2-butylpropanediol, 1,9-nonanediol, 2-methyloctanediol, and 1,10-decanediol.
- a polyhydric alcohol derived from a plant is used.
- examples of polyhydric alcohol derived from a plant include dimer diol, 1,3-propanediol, 1,4-butanediol, ethylene glycol, and polyoxytetramethylene glycol.
- dimer diol refers to a diol having a structure in which the carboxyl group in a dicarboxylic acid formed by dimerization of an unsaturated fatty acid is converted to a hydroxyl group (hydrogenated).
- a diol having 36 carbon atoms which corresponds to a dimer of an unsaturated fatty acid having 18 carbon atoms (oleic acid, linoleic acid, linolenic acid, etc.), is a typical example included in the above dimer diol.
- the content of the plant-derived polyhydric alcohol is preferably 50 mol% or more, more preferably 75 mol% or more, even more preferably 90 mol% or more, and most preferably 100 mol% based on the total polyhydric alcohol in the polyhydric alcohol component.
- the polyester resin can be obtained by polycondensation of a polycarboxylic acid component and a polyhydric alcohol component. More specifically, the polyester resin can be produced (synthesized) by proceeding with a condensation reaction between a carboxyl group of the polycarboxylic acid component and a hydroxyl group of the polyhydric alcohol component while removing water (condensed water) produced by the condensation reaction from the reaction system.
- Methods for removing the condensed water from the reaction system include a method of blowing an inert gas into the reaction system and removing the condensed water together with the inert gas from the reaction system, and a method of distilling off the condensed water from the reaction system under reduced pressure (reduced pressure method).
- the reduced pressure method can be preferably used because it is suitable for improving productivity by making it easy to shorten the polymerization time.
- the reaction conditions such as the reaction temperature when carrying out the condensation reaction and the degree of vacuum (pressure in the reaction system) when a vacuum method is adopted, can be any appropriate condition.
- the reaction temperature is, for example, 180°C to 260°C, and preferably 200°C to 220°C.
- the degree of vacuum is, for example, 10 kPa or less, preferably 0.1 kPa to 10 kPa, and more preferably 0.1 kPa to 4 kPa.
- any suitable polymerization catalyst may be used in the condensation reaction.
- the polymerization catalyst include titanium-based catalysts such as tetraisopropyl titanate and tetrabutyl titanate, antimony-based catalysts such as antimony trioxide, germanium-based catalysts such as germanium dioxide, and catalysts such as zinc acetate, manganese acetate, and dibutyltin oxide. These catalysts may be used alone or in combination of two or more. Among these, antimony trioxide, tetrabutyl titanate, germanium dioxide, and zinc acetate are preferably used.
- the amount of the polymerization catalyst may be any appropriate amount.
- the amount of the catalyst is preferably 0.001 mol% to 5 mol%, more preferably 0.01 mol% to 3 mol%, and even more preferably 0.1 mol% to 2 mol%, based on the total amount of the polyvalent carboxylic acid component and the polyhydric alcohol component.
- the polyester resin can be synthesized without using an organic solvent.
- the content of the polyester resin is preferably 60 parts by weight or more, more preferably 70 parts by weight or more, and even more preferably 80 parts by weight or more, per 100 parts by weight of the polyester adhesive.
- the weight average molecular weight of the polyester resin is 0.2 ⁇ 10 4 to 2.0 ⁇ 10 4.
- a polyester adhesive that can exhibit appropriate adhesive strength without containing a solvent can be preferably prepared.
- the weight average molecular weight of the polyester resin is preferably 0.25 ⁇ 10 4 to 1.5 ⁇ 10 4 , more preferably 0.3 ⁇ 10 4 to 1.0 ⁇ 10 4. In this range, the above-mentioned effect is remarkable.
- the weight average molecular weight refers to a value measured by gel permeation chromatography (GPC) in terms of polystyrene.
- the polyester-based pressure-sensitive adhesive contains a surfactant.
- a polyester-based pressure-sensitive adhesive having excellent coatability can be obtained by adding a surfactant even when a polyester-based resin having a small molecular weight is used. More specifically, when a low-molecular-weight polyester-based resin is used to prepare the adhesive without a solvent, coating defects such as repelling may occur when the adhesive is applied to a substrate (such as a release liner). In the present invention, however, such coating defects can be prevented by adding a surfactant.
- any suitable surfactant may be used as long as the effects of the present invention can be obtained.
- a silicone-based surfactant is used as the surfactant.
- the silicone-based surfactant is a compound containing a structural unit having a siloxane bond in the main chain, and may be a compound containing a hydrophobic portion and a hydrophilic portion in one molecule.
- the silicone-based surfactant is preferably a compound that does not contain a fluorine atom. The above-mentioned effects become more pronounced when such a silicone-based surfactant is used.
- the silicone surfactant is preferably a modified silicone compound.
- modified silicone compounds include compounds having a structure in which an organic group is introduced into the side chain and/or end of a polysiloxane.
- organic groups include groups containing functional groups selected from amino groups, epoxy groups, alicyclic epoxy groups, carbinol groups, mercapto groups, carboxyl groups, fatty acid ester groups, and fatty acid amide groups, and groups containing polyether chains.
- a polyether-modified silicone compound is used as the silicone surfactant.
- the above-mentioned effects become more pronounced when a polyether-modified silicone compound is used.
- polyether-modified silicone compounds include polyether-modified polydimethylsiloxane and polyether-modified polymethylalkylsiloxane in which one of the dimethyl groups of polydimethylsiloxane is partially or entirely substituted with a long-chain alkyl group. Specific examples of these include polydimethylsiloxane modified with polyethylene oxide, polypropylene oxide, polybutylene oxide, or a mixture thereof. These polyether-modified polydimethylsiloxanes can be obtained by appropriately changing the amount and mixing ratio of polyethylene oxide, polypropylene oxide, or polybutylene oxide.
- polyether-modified silicone compounds such as BYK-333, BYK-378, BYK-3760, BYK-330, and BYK-329 manufactured by BYK Japan Co., Ltd.
- the content of the surfactant is preferably 0.1 to 15 parts by weight, more preferably 0.2 to 10 parts by weight, and even more preferably 0.3 to 8 parts by weight, relative to 100 parts by weight of the polyester resin. If the content is within this range, a polyester adhesive can be obtained that can form an adhesive layer without coating defects.
- the polyester-based adhesive may further contain any suitable additive as necessary.
- additives include crosslinkers, inorganic particles, tackifiers, plasticizers (e.g., trimellitic acid ester-based plasticizers, pyromellitic acid ester-based plasticizers, etc.), pigments, dyes, fillers, antioxidants, conductive materials, antistatic agents, UV absorbers, light stabilizers, release regulators, softeners, flame retardants, antioxidants, etc.
- the polyester-based adhesive may further contain other resins such as acrylic resins, natural rubber resins, synthetic rubber resins, and silicone resins.
- the polyester-based adhesive contains a crosslinking agent.
- an isocyanate-based crosslinking agent and/or an epoxy-based crosslinking agent is used as the crosslinking agent.
- the content of the crosslinking agent is 3 parts by weight or more per 100 parts by weight of the polyester-based resin.
- the above-mentioned isocyanate-based crosslinking agents are compounds having an isocyanate group, and specific examples thereof include lower aliphatic polyisocyanates such as butylene diisocyanate and hexamethylene diisocyanate; alicyclic isocyanates such as cyclopentylene diisocyanate, cyclohexylene diisocyanate and isophorone diisocyanate; aromatic isocyanates such as 2,4-tolylene diisocyanate, 4,4'-diphenylmethane diisocyanate and xylylene diisocyanate; isocyanate adducts such as trimethylolpropane/tolylene diisocyanate trimer adduct (manufactured by Nippon Polyurethane Industry Co., Ltd., product name "Coronate L”), trimethylolpropane/hexamethylene diisocyanate trimer adduct (manufactured by Nippon Polyure
- the content of the isocyanate-based crosslinking agent can be set to any appropriate amount depending on the desired adhesive strength, and is preferably 3 to 30 parts by weight, and more preferably 10 to 20 parts by weight, per 100 parts by weight of the polyester-based resin.
- the above epoxy crosslinking agent is a compound having an epoxy group, and specific examples thereof include N,N,N',N'-tetraglycidyl-m-xylylenediamine, diglycidylaniline, 1,3-bis(N,N-glycidylaminomethyl)cyclohexane (manufactured by Mitsubishi Gas Chemical Company, product name "Tetrad C”), 1,6-hexanediol diglycidyl ether (manufactured by Kyoeisha Chemical Company, product name "Epolight 1600"), neopentyl glycol diglycidyl ether (manufactured by Kyoeisha Chemical Company, product name "Epolight 1500NP”), ethylene glycol diglycidyl ether (manufactured by Kyoeisha Chemical Company, product name "Epolight 40E”), propylene glycol diglycidyl ether (manufactured by Kyoeisha Chemical Company, product name "Epol
- suitable epoxy resins include sorbitol polyglycidyl ether (manufactured by Nippon Oil & Fats Corporation, trade name "Epiol P-200”), sorbitol polyglycidyl ether (manufactured by Nagase ChemteX Corporation, trade name "Denacol EX-611"), glycerol polyglycidyl ether (manufactured by Nagase ChemteX Corporation, trade name "Denacol EX-314”), pentaerythritol polyglycidyl ether, polyglycerol polyglycidyl ether (manufactured by Nagase ChemteX Corporation, trade name "Denacol EX-512”), sorbitan polyglycidyl ether, trimethylolpropane polyglycidyl ether, adipic acid diglycidyl ester, o-phthalic acid diglycidyl ester
- the content of the epoxy-based crosslinking agent can be set to any appropriate amount depending on the desired adhesive strength, and is typically 0.01 to 10 parts by weight, and more preferably 3 to 5 parts by weight, per 100 parts by weight of the polyester-based resin.
- the polyester-based adhesive contains a crosslinking catalyst.
- the crosslinking catalyst include metal complex compounds such as aluminum triacetylacetonate, iron triacetylacetonate, manganese tetraacetylacetonate, nickel tetraacetylacetonate, chromium hexaacetylacetonate, titanium tetraacetylacetonate, and cobalt tetraacetylacetonate; metal alkoxides such as aluminum ethoxide, aluminum propoxide, aluminum butoxide, titanium ethoxide, titanium propoxide, and titanium butoxide; metal salt compounds such as sodium acetate, tin octylate, lead octylate, cobalt octylate, zinc octylate, calcium octylate, lead naphthenate, cobalt naphthenate, dibutyltin dioctate, dibutyltin d
- Examples of such compounds include acidic compounds such as toluenesulfonic acid, trichloroacetic acid, phosphoric acid, monoalkyl phosphoric acid, dialkyl phosphoric acid, phosphoric acid ester of ⁇ -hydroxyethyl (meth)acrylate, monoalkyl phosphorous acid, and dialkyl phosphorous acid; acids such as p-toluenesulfonic acid, phthalic anhydride, benzoic acid, benzenesulfonic acid, dodecylbenzenesulfonic acid, formic acid, acetic acid, itaconic acid, oxalic acid, and maleic acid, as well as their ammonium salts, lower amine salts, and polyvalent metal salts; organic metal compounds such as sodium hydroxide, lithium chloride, diethylzinc, and tetra(n-butoxy)titanium; and amines such as dicyclohexylamine, triethylamine,
- the content of the crosslinking catalyst is preferably 0.01 to 1 part by weight, more preferably 0.05 to 0.8 parts by weight, and even more preferably 0.08 to 0.5 parts by weight, per 100 parts by weight of the polyester resin. If the content is within this range, a polyester adhesive that prevents coating defects can be obtained.
- the polyester-based adhesive contains inorganic particles.
- the inorganic particles may be inorganic particles that can impart thixotropy to the polyester-based adhesive.
- the inorganic particles include inorganic particles such as silica, titanium dioxide, bentonite, zinc oxide, talc, kaolin, mica, vermiculite, magnesium carbonate, calcium carbonate, aluminum silicate, barium silicate, calcium silicate, magnesium silicate, strontium silicate, metal tungstate, magnesium, zeolite, barium sulfate, calcined calcium sulfate, calcium phosphate, fluorapatite, hydroxyapatite, and metal soap.
- Composite particles obtained by coating particles with metal oxides or the like, and modified particles whose particle surfaces have been treated with compounds or the like may also be used.
- silica particles are preferably used, and fumed silica is more preferably used.
- the content of the inorganic particles is preferably 1 to 30 parts by weight, more preferably 3 to 20 parts by weight, and even more preferably 3 to 10 parts by weight, per 100 parts by weight of polyester resin. If the content is within this range, a polyester adhesive that prevents coating defects can be obtained.
- the method for producing a polyester-based pressure-sensitive adhesive according to an embodiment of the present invention includes mixing a polyester-based resin and a surfactant to prepare a mixture, and the mixture is characterized in that it does not substantially contain an organic solvent.
- the polyester resin used in the above production method is the polyester resin described in the above section A.
- the polyester resin may have a weight average molecular weight of 0.2 ⁇ 10 4 to 2.0 ⁇ 10 4 , and instead of such a polyester resin, a polyester resin having a molecular weight outside this range may be used as long as the effects of the present invention are obtained.
- the surfactant As the surfactant, the surfactant described in Section A above is used.
- the mixture may further contain an additive (e.g., a crosslinking agent) described in Section A above.
- an additive e.g., a crosslinking agent
- Any suitable method may be used to prepare the mixture.
- a pressure-sensitive adhesive sheet in one embodiment, includes a pressure-sensitive adhesive layer containing the polyester-based pressure-sensitive adhesive.
- Figure 1 is a schematic cross-sectional view of a pressure-sensitive adhesive sheet according to one embodiment of the present invention.
- the pressure-sensitive adhesive sheet 100 may be composed of only a pressure-sensitive adhesive layer 10 as shown in Figure 1(a), or may be composed of a substrate 20 and a pressure-sensitive adhesive layer 10 disposed on at least one side of the substrate 20 as shown in Figure 1(b).
- the thickness of the adhesive sheet is preferably 3 ⁇ m to 300 ⁇ m, more preferably 5 ⁇ m to 150 ⁇ m, and even more preferably 10 ⁇ m to 100 ⁇ m.
- the adhesive strength at 23°C when the adhesive layer of the adhesive sheet is attached to a SUS304 plate is not particularly limited and can be adjusted to an appropriate range depending on the purpose and use.
- the adhesive strength may be, for example, 0.5 N/20 mm or more, or 0.8 N/20 mm or more.
- An adhesive sheet exhibiting an adhesive strength of a predetermined value or more can adhere well to an adherend.
- the adhesive strength is preferably 1.0 N/20 mm or more, more preferably 1.5 N/20 mm or more, even more preferably 2.0 N/20 mm or more, may be 2.5 N/20 mm or more, may be 3.0 N/20 mm or more, may be 3.5 N/20 mm or more, 4.0 N/20 mm or more, 4.5 N/20 mm or more, or 5 N/20 mm or more.
- the upper limit of the adhesive strength is not particularly limited, and may be, for example, less than 30 N/20 mm, and from the viewpoint of making it easier to balance with other properties, may be 25 N/20 mm or less, 20 N/20 mm or less, or 15 N/20 mm or less.
- the adhesive strength refers to the adhesive strength measured by a method conforming to JIS Z 0237:2009 (lamination conditions: 1 round trip with a 2 kg roller, peel speed (tensile speed): 300 mm/min, peel angle 180°).
- the substrate may be made of any suitable material.
- various sheet-like materials such as paper, cloth, nonwoven fabric, metal foil, plastic laminates thereof, and laminates of plastics can be used in addition to plastic films and plastic sheets.
- plastic films and plastic sheets are most preferable from the viewpoint of handling and cost.
- the material of the plastic film can be selected as necessary from the viewpoint of strength, heat resistance, and the like.
- olefin-based resins having ⁇ -olefins as monomer components such as polyethylene (PE), polypropylene (PP), ethylene-propylene copolymer, and ethylene-vinyl acetate copolymer (EVA); polyesters such as polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and polybutylene terephthalate (PBT); polyvinyl chloride (PVC); polyphenylene sulfide (PPS); amide-based resins such as polyamide (nylon) and fully aromatic polyamide (aramid); polyether ether ketone (PEEK), polyimide, polyetherimide, polystyrene, and acrylic resins can be mentioned.
- PE polyethylene
- PP polypropylene
- EVA ethylene-vinyl acetate copolymer
- PET polyethylene terephthalate
- PEN polyethylene naphthalate
- PBT polybutylene terephthalate
- PVC
- the plastic film may be any of an unstretched film, a uniaxially oriented film, and a biaxially oriented film. These films may be laminated films consisting of two or more film layers, or, from the viewpoint of handling, a film containing a lubricant such as inert particles may be appropriately added.
- the substrate can function as a release liner.
- the thickness of the substrate is preferably 200 ⁇ m or less, more preferably 1 ⁇ m to 200 ⁇ m, even more preferably 5 ⁇ m to 200 ⁇ m, particularly preferably 10 ⁇ m to 200 ⁇ m, particularly preferably 20 ⁇ m to 200 ⁇ m, and most preferably 30 ⁇ m to 200 ⁇ m.
- the substrate may be surface-treated.
- surface treatments include corona treatment, chromate treatment, ozone exposure, flame exposure, high-voltage shock exposure, ionizing radiation treatment, and coating with a primer.
- the pressure-sensitive adhesive layer can be formed by applying the polyester-based pressure-sensitive adhesive to a substrate and curing the applied layer. That is, the pressure-sensitive adhesive layer can be a cured product of the polyester-based pressure-sensitive adhesive.
- the curing treatment is typically a crosslinking treatment.
- the curing treatment can be a curing treatment by heating or a curing treatment by active energy rays (e.g., ultraviolet rays).
- the curing conditions can be any appropriate conditions depending on the composition of the polyester-based pressure-sensitive adhesive.
- the gel fraction of the above-mentioned adhesive layer is preferably 50% to 95%, more preferably 60% to 90%, and even more preferably 70% to 80%. If it is within such a range, it is possible to obtain an adhesive layer that has excellent coating properties and adhesion. The method for measuring the gel fraction will be described later.
- the glass transition temperature (Tg) of the adhesive layer is preferably -100°C to 0°C, more preferably -70°C to -10°C, and even more preferably -60°C to -20°C. Within such ranges, an adhesive layer with excellent coatability and adhesive properties can be obtained.
- the Tg can typically be determined as the temperature corresponding to the peak top of the loss modulus G" in dynamic viscoelasticity measurement performed at a frequency of 1 Hz. The specific measurement method will be described later.
- the thickness of the adhesive layer is preferably 5 ⁇ m to 200 ⁇ m, and more preferably 10 ⁇ m to 100 ⁇ m.
- the haze value of the pressure-sensitive adhesive layer is preferably 0.1% to 5%, and more preferably 0.2% to 3%. Within this range, the transparency of the pressure-sensitive adhesive layer can be maintained.
- the pressure-sensitive adhesive sheet can be produced by any suitable method, such as a method of directly coating a substrate with a pressure-sensitive adhesive, or a method of coating a substrate with a pressure-sensitive adhesive to form a coating layer and then transferring the coating layer to the substrate.
- Examples of methods for applying the adhesive include coating methods using a die coater, comma coater, gravure coater, etc.
- Viscosity The viscosity of the polyester-based pressure-sensitive adhesive was measured under the following conditions. Measurement device: HAAKE rheometer Cone plate: diameter 35 mm, 1°, made of titanium Shear rate: 0.1 to 1000 1/s Temperature: 25°C Gap: 0.025um
- Adhesive strength A sheet piece having a length of 100 mm and a width of 20 mm was cut out from the adhesive sheets obtained in the Examples and Comparative Examples. Next, one of the release-treated PET films of the adhesive sheet was peeled off, and the exposed adhesive surface was attached (backed) with a PET film (product name "Lumirror S10#25", manufactured by Toray Industries, Inc.). Next, the other release-treated PET film was peeled off, and the sheet was pressed onto a SUS304 plate as a test plate under pressure bonding conditions of a 2 kg roller and one round trip, and left in an atmosphere of 23°C and 50% RH for 72 hours.
- a PET film product name "Lumirror S10#25", manufactured by Toray Industries, Inc.
- the adhesive sheet (adhesive layer/PET film) was peeled off from the test plate in accordance with JIS Z0237 under conditions of an atmosphere of 23°C and 50% RH, a tensile speed of 300 mm/min, and a peel angle of 180°, and the adhesive strength (N/20 mm) was measured.
- This polyester resin A-1 had a weight average molecular weight Mw of 4,400 and a viscosity of 10 Pa ⁇ s.
- the amounts of the dicarboxylic acid component and the diol component used were such that the hydroxyl groups contained in the diol component were 1.8 mol per 1.0 mol of the carboxyl groups contained in the dicarboxylic acid component.
- This polyester resin A-2 had a weight average molecular weight Mw of 6,260 and a viscosity of 2.5 Pa ⁇ s.
- the amounts of the dicarboxylic acid component and the diol component used were such that the hydroxyl groups contained in the diol component were 1.8 mol per 1.0 mol of the carboxyl groups contained in the dicarboxylic acid component.
- Example 1 A pressure-sensitive adhesive containing 100 parts by weight of polyester resin (A-1), 12 parts by weight of diisocyanate (product name "Duranate D101", manufactured by Asahi Kasei) as a crosslinking agent, 8 parts by weight of polyisocyanate (product name "Coronate HX", manufactured by Tosoh), 0.1 parts by weight of titanium tetraacetylacetonate as a catalyst, and 0.5 parts by weight of a silicone-based surfactant (product name "BYK-329”, manufactured by BYK Japan) as a surfactant was applied to the release-treated surface of a non-silicone release liner (product name "PJ31”, manufactured by Toray Industries, Inc.) so that the thickness after drying was 20 ⁇ m, heated at 130° C. for 1 minute, and then left in an atmosphere of 50° C. for 3 days to obtain a pressure-sensitive adhesive sheet.
- a silicone-based surfactant product name "BYK-329”, manufactured by BYK Japan
- Example 2 An adhesive sheet was obtained in the same manner as in Example 1, except that the amount of silicone surfactant added was 1 part by weight.
- Example 3 An adhesive sheet was obtained in the same manner as in Example 1, except that the amount of silicone surfactant added was 3 parts by weight.
- Example 4 A pressure-sensitive adhesive sheet was obtained in the same manner as in Example 1, except that the polyester resin (A-2) was used instead of the polyester resin (A-1).
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Abstract
Description
[2]上記[1]に記載のポリエステル系粘着剤は、有機溶媒を実質的に含有していなくてもよい。
[3]上記[1]または[2]に記載のポリエステル系粘着剤において、上記ポリエステル系粘着剤の表面張力が、30mN/m以下であってもよい。
[4]上記[1]から[3]のいずれかに記載のポリエステル系粘着剤において、上記ポリエステル系樹脂が、バイオポリエステル系樹脂であってもよい。
[5]上記[1]から[4]のいずれかに記載のポリエステル系粘着剤において、上記界面活性剤が、シリコーン系界面活性剤であってもよい。
[6]本発明の1つの実施形態によるポリエステル系粘着剤の製造方法は、ポリエステル系樹脂と、界面活性剤とを混合して混合物を調製することを含み、当該混合物が有機溶媒を実質的に含まない。
[7]本発明の1つの実施形態による粘着シートは、上記[1]から[5]のいずれかに記載のポリエステル系粘着剤を含む粘着剤層を備える。
[8]上記[7]に記載の粘着シートは、粘着剤層をSUS304板に貼着した際の23℃における粘着力が、5N/20mm以上であってもよい。
[9]上記[7]または[8]に記載の粘着シートは、粘着剤層のヘイズ値が、0.1%~5%であってもよい。
本発明の実施形態によるポリエステル系粘着剤は、重量平均分子量が0.2×104~2.0×104であるポリエステル系樹脂と、界面活性剤とを含む。ポリエステル系粘着剤の粘度は、1Pa・s~50Pa・sである。
代表的には、ポリエステル系樹脂は、多価カルボン酸成分と、多価アルコール成分との反応により得られる。多価カルボン酸成分は、一分子中に二個以上のカルボキシル基を有する多価カルボン酸およびその誘導体から選択される一種または二種以上の化合物を含む。また、多価アルコール成分は、一分子中に二個以上の水酸基を有する多価アルコールから選択される一種または二種以上の化合物を含む。
上記のとおり、上記ポリエステル系粘着剤は、界面活性剤を含む。本発明の実施形態においては、分子量が小さいポリエステル系樹脂を用いながらも、界面活性剤を添加することにより、塗工性に優れるポリエステル系粘着剤を得ることができる。より詳細には、無溶剤で調製すべく、低分子量ポリエステル系樹脂を用いると、基材(はく離ライナー等)に塗工する際に、いわゆるハジキ等の塗工不良が発生することがあるが、本発明においては、界面活性剤を添加することにより、このような塗工不良を防止することができる。
上記ポリエステル系粘着剤は、必要に応じて、任意の適切な、添加剤をさらに含み得る。添加剤としては、例えば、架橋剤、無機粒子、粘着付与剤、可塑剤(例えば、トリメリット酸エステル系可塑剤、ピロメリット酸エステル系可塑剤等)、顔料、染料、充填剤、老化防止剤、導電材、帯電防止剤、紫外線吸収剤、光安定剤、剥離調整剤、軟化剤、難燃剤、酸化防止剤等が挙げられる。また、アクリル系樹脂、天然ゴム系樹脂、合成ゴム系樹脂、シリコーン系樹脂等のその他の樹脂をさらに含んでいてもよい。
本発明の実施形態によるポリエステル系粘着剤の製造方法は、ポリエステル系樹脂と、界面活性剤とを混合して混合物を調製することを含み、当該混合物が有機溶媒を実質的に含まないことを特徴とする。
1つの実施形態においては、上記ポリエステル系粘着剤を含む粘着剤層を備える粘着シートが提供される。図1は、本発明の1つの実施形態による粘着シートの概略断面図である。上記粘着シート100は、図1(a)に示すように、粘着剤層10のみから構成されていてもよく、図1(b)に示すように、基材20と基材20の少なくとも片側に配置された粘着剤層10とから構成されていてもよい。
上記基材は、任意の適切な材料から構成され得る。基材は、例えば、プラスチックフィルム、プラスチックシートの他、紙、布、不織布、金属箔、あるいはそれらのプラスチックラミネート体、プラスチック同士の積層体など、様々なシート状物を用いることが可能である。中でも、取り扱い性やコストの観点から、プラスチックフィルムやプラスチックシート(以下、プラスチックフィルムという)が最も好ましい。プラスチックフィルムの素材としては、強度、耐熱性などの観点から、必要に応じて選択できる。例えば、ポリエチレン(PE)、ポリプロピレン(PP)、エチレン-プロピレン共重合体、エチレン-酢酸ビニル共重合体(EVA)等のα-オレフィンをモノマー成分とするオレフィン系樹脂;ポリエチレンテレフタレート(PET)、ポリエチレンナフタレート(PEN)、ポリブチレンテレフタレート(PBT)等のポリエステル;ポリ塩化ビニル(PVC);ポリフェニレンスルフィド(PPS);ポリアミド(ナイロン)、全芳香族ポリアミド(アラミド)等のアミド系樹脂;ポリエーテルエーテルケトン(PEEK)、ポリイミド、ポリエーテルイミド、ポリスチレン、アクリル樹脂などが挙げられる。これらの素材は単独で又は2種以上組み合わせて使用することができる。また、プラスチックフィルムとしては、未延伸フィルム、1軸配向フィルム、2軸配向フィルムのいずれを用いてもよい。また、これらのフィルムは2層以上のフィルム層からなる積層フィルムでもよいし、取り扱い性の観点から、適宜、不活性粒子などの滑剤を添加したフィルムを用いてもよい。
1つの実施形態においては、上記粘着剤層は、上記ポリエステル系粘着剤を基材に塗布し、塗布層を硬化処理することにより形成され得る。すなわち、上記粘着剤層は上記ポリエステル系粘着剤の硬化物であり得る。硬化処理は、代表的には、架橋処理である。上記硬化処理は、加熱による硬化処理であっても、活性エネルギー線(例えば、紫外線)による硬化処理であってもよい。硬化条件としては、ポリエステル系粘着剤の組成に応じて、任意の適切な条件とされ得る。
上記粘着シートは、任意の適切な方法により製造することができる。粘着シートの製造方法としては、例えば、基材上に直接、粘着剤を塗工する方法、または任意の適切な基体上に粘着剤を塗工して形成された塗工層を基材に転写する方法等が挙げられる。
試料(ポリエステル系樹脂)を0.2wt%のテトラヒドロフラン(THF)溶液に調製し、室温で20時間放置した。その後、0.45μmメンブレンフィルターにてろ過し、ろ液についてGPC測定を行った。
分析装置:Waters製、Alliance
カラム:東ソー製、G7000HXL + GMHXL + GMHXL
カラム温度:40℃
溶離液:THF
流速:0.8mL/min
注入量:100uL
検出器:示差屈折計(RI)
標準試料:Agilent製、ポリスチレン(PS)
ポリエステル系粘着剤の粘度を、下記の条件にて測定した。
測定装置:HAAKE製レオメーター
コーンプレート:直径35mm、1°、チタン製
せん断速度:0.1~1000 1/s
温度:25℃
ギャップ:0.025um
ポリエステル系粘着剤(架橋剤と触媒を除いた配合)を、剥離処理を施したポリエチレンテレフタレート(PET)フィルムの剥離処理面に2.0μL滴下し、60秒後の接触角を評価した。接触角の測定は、接触角計(協和界面社製、商品名「CX-A型」)を用い、23℃、50%RHの雰囲気下で行った。
ポリエステル系粘着剤(架橋剤と触媒を除いた配合)をシリンジに充填して接触角計(協和界面社製、商品名「CX-A型」)にセットした。23℃、50%RHの雰囲気下で、液滴が落下しない程度の大きさの液滴を作成し、懸滴法(ペンダント・ドロップ法)により表面張力を評価した。
実施例および比較例で得られた粘着シートから、長さ100mm、幅20mmのシート片を切り出した。次いで、粘着シートの一方の剥離処理を施したPETフィルムを剥離し、露出した粘着面をPETフィルム(商品名「ルミラーS10#25」、東レ株式会社製)を貼付(裏打ち)した。次に、他方の剥離処理を施したPETフィルムを剥離して、試験板としてSUS304板に、2kgローラー、1往復の圧着条件で圧着し、23℃、50%RHの雰囲気下で72時間放置した。その後、引張試験機(装置名「EZ Test/Ez-S」、株式会社島津製作所製)を用い、JIS Z0237に準拠して、23℃、50%RHの雰囲気下、引張速度300mm/分、剥離角度180°の条件で、試験板から粘着シート(粘着剤層/PETフィルム)を引きはがし、粘着力(N/20mm)を測定した。
実施例および比較例で得られた粘着シートの外観より、塗工性を評価した。
〇:ハジキなし
△:ハジキ数個あり(許容範囲
×:ハジキ全面にあり
攪拌機、温度計、流出用冷却機を装備した反応系内に、ジカルボン酸成分としてビス-2-ヒドロキシエチルテレフタレート(TCI製)1mol、ジオール成分としてダイマージオール(商品名「プリポール2033」、分子量534、クローダジャパン社製)1.4mol、ポリテトラメチレンエーテルグリコール(商品名「BioPTMG650」、分子量650)0.4mol、触媒としてテトラブチルチタネート0.025wt%を仕込み、3kPaに減圧し、210℃で4時間縮合重合を行い、ポリエステル樹脂A-1を得た。
このポリエステル樹脂A-1は、重量平均分子量Mwが4,400、粘度が10Pa・sであった。なお、上記のジカルボン酸成分とジオール成分との使用量は、ジカルボン酸成分に含まれるカルボキシル基1.0モルに対して、ジオール成分に含まれる水酸基が1.8モルとなる割合であった。
攪拌機、温度計、流出用冷却機を装備した反応系内に、ジカルボン酸成分としてダイマー酸(商品名「プリポール1009」、分子量565、クローダジャパン社製)1mol、ジオール成分としてポリテトラメチレンエーテルグリコール(商品名「BioPTMG650」、分子量650)2mol、触媒としてテトラブチルチタネート0.025wt%を仕込み、3kPaに減圧し、210℃で4時間縮合重合を行い、ポリエステル樹脂A-2を得た。
このポリエステル樹脂A-2は、重量平均分子量Mwが6,260、粘度が2.5Pa・sであった。なお、上記のジカルボン酸成分とジオール成分との使用量は、ジカルボン酸成分に含まれるカルボキシル基1.0モルに対して、ジオール成分に含まれる水酸基が1.8モルとなる割合であった。
ポリエステル樹脂(A-1)100重量部に対し、架橋剤としてジイソシアネート(商品名「デュラネートD101」、旭化成製)12重量部、ポリイソシアネート(商品名「コロネートHX」、東ソー製)8重量部、触媒としてチタンテトラアセチルアセトネート0.1重量部、界面活性剤としてシリコーン系界面活性剤(商品名「BYK-329」、ビックケミー・ジャパン社製)0.5重量部を配合した粘着剤を、非シリコーン系剥離ライナー(商品名「PJ31」、東レ株式会社製)の剥離処理面に、乾燥後の厚さが20μmとなるように塗布し、130℃で1分加熱後、50℃の雰囲気に3日間放置して、粘着シートを得た。
シリコーン系界面活性剤の配合量を1重量部としたこと以外は、実施例1と同様にして、粘着シートを得た。
シリコーン系界面活性剤の配合量を3重量部としたこと以外は、実施例1と同様にして、粘着シートを得た。
ポリエステル樹脂(A-1)に代えて、ポリエステル樹脂(A-2)を用いたこと以外は、実施例1と同様にして、粘着シートを得た。
シリコーン系界面活性剤を添加しなかったこと以外は、実施例1と同様にして、粘着シートを得た。
20 基材
100 粘着シート
Claims (9)
- ポリエステル系樹脂と、界面活性剤とを含む、ポリエステル系粘着剤であって、
該ポリエステル系樹脂の重量平均分子量が0.2×104~2.0×104であり、
該ポリエステル系粘着剤の粘度が、1Pa・s~50Pa・sである、
ポリエステル系粘着剤。 - 有機溶媒を実質的に含有しない、請求項1に記載のポリエステル系粘着剤。
- 前記ポリエステル系粘着剤の表面張力が、30mN/m以下である、請求項1に記載のポリエステル系粘着剤。
- 前記ポリエステル系樹脂が、バイオポリエステル系樹脂である、請求項1に記載のポリエステル系粘着剤。
- 前記界面活性剤が、シリコーン系界面活性剤である、請求項1に記載のポリエステル系粘着剤。
- ポリエステル系樹脂と、界面活性剤とを混合して混合物を調製することを含み、
当該混合物が有機溶媒を実質的に含まない、
ポリエステル系粘着剤の製造方法。 - 請求項1から5のいずれかに記載のポリエステル系粘着剤を含む粘着剤層を備える、粘着シート。
- 前記粘着シートの粘着剤層をSUS304板に貼着した際の23℃における粘着力が、5N/20mm以上である、請求項7に記載の粘着シート。
- 前記粘着剤層のヘイズ値が、0.1%~5%である、請求項7に記載の粘着シート。
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| JP2014169420A (ja) * | 2013-03-05 | 2014-09-18 | Nitto Denko Corp | 両面粘着テープ |
| JP2019172813A (ja) * | 2018-03-28 | 2019-10-10 | 東洋インキScホールディングス株式会社 | 粘着剤および粘着シート |
| JP2020056006A (ja) * | 2018-09-26 | 2020-04-09 | 三菱ケミカル株式会社 | ポリエステル系粘着剤組成物、ポリエステル系粘着剤及び粘着シート |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2025205683A1 (ja) * | 2024-03-29 | 2025-10-02 | リンテック株式会社 | 粘着シート、積層体およびデバイス |
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| JPWO2024203232A1 (ja) | 2024-10-03 |
| KR20250166134A (ko) | 2025-11-27 |
| CN120500518A (zh) | 2025-08-15 |
| TW202442842A (zh) | 2024-11-01 |
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